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Service

Workshop Manual
Audi A6 1998 ➤
General body repairs, interior
Edition 02.2013

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Service Department. Technical Information


Service
List of Workshop Manual Repair Groups

Repair Group
68 - Interior equipment
69 - Passenger protection
70 - Trim, insulation
72 - Seat frames
74 - Seat - padding, covers

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2015 Audi AG, Ingolstadt A0056006520


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Contents

68 - Interior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Shelves / trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Removing and installing glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Removing and installing glove box lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Removing and installing glove box lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Removing cushioning mechanism for glove box lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Removing storage compartment (driver side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Removing cover for instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Removing and installing centre console (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Removing and installing gear lever boot and gear knob, model year 2002> . . . . . . . . . . . . 7
1.9 Removing side trim, rear trim and storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Removing and installing handbrake lever trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11 Removing handbrake trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.12 Removing and installing handbrake mounting trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.13 Removing handbrake lever grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.14 Removing rear vent and rear air duct connecting piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.15 Removing rear vent trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.16 Removing and installing centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.17 Removing support bracket for centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.18 Retrofitting centre armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.19 Removing and installing lift mechanism for car telephone/ mobile phone in centre armrest
........................................................................ 14
1.20 Removing hinge side trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.21 Removing wire and electrical connector for telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.22 Removing and installing centre console (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.23 Removing centre section of dash panel (vehicles with “chorus” and “concert” radio) . . . . 18
1.24 Removing centre section of dash panel (vehicles with “symphony” radio and “radio/navigation
system plus”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.25 Removing cup holder and storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.26 Removing insert for centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.27 Removing radio cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.28 Removing cover and trim for switch module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.29 Removing and installing front ashtray (vehicles with “chorus” and “concert” radio) . . . . . . 21
1.30 Removing and installing front ashtray (vehicles with “symphony” radio and “radio/navigation
system plus”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.31 Removing trim for ashtray (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.32 Removing and installing cigarette lighter (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2 Interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.1 Removing and installing interior mirror with rigid base . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.2 Removing interior mirror (automatic anti-dazzle interior mirror, interior mirror with
compass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.3 Checking operation of automatic anti-dazzle interior mirror . . . . . . . . . . . . . . . . . . . . . . . . 26
2.4 Calibrating interior mirror with compass (only applies to USA) . . . . . . . . . . . . . . . . . . . . . . 26
2.5 Bonding in retaining plate for interior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

69 - Passenger protection . . . . . . . . . . . . .permitted


. . . .unless
. . .authorised
. . . . .by.AUDI
. . .AG.. AUDI
. . .AG. .does
. .not. .guarantee
. . . . or. accept
. . 33
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.1 Safety requirements for handling pyrotechnic belt tensioners . . . . . . . . . . . . . . . . . . . . . . 33
1.2 Disposal of pyrotechnic belt tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.3 Overview of seat belt anchorage points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.4 Removing and installing three-point seat belt with belt height adjuster and belt tensioner
........................................................................ 35
1.5 Belt buckle anchorage point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1.6 Removing and installing belt buckle on Recaro seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Contents i
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.7 Outer floor panel anchorage point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38


1.8 Removing and installing three-point seat belt (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.9 Removing belt adjuster (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.10 Removing and installing third rear three-point seat belt (folding backrest, rear) . . . . . . . . 40
1.11 5 - Removing and installing third rear three-point seat belt (fixed backrest, rear) . . . . . . . . 42
1.12 6 - Centre belt end fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2 Seat belts, rear (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.1 Overview of seat belt anchorage points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.2 Removing and installing three-point seat belt (rear) - Avant . . . . . . . . . . . . . . . . . . . . . . . . 46
2.3 Removing and installing three-point seat belt (rear) for child seat - Avant . . . . . . . . . . . . . . 47
2.4 Removing and installing outer anchorage point (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.5 Removing and installing centre belt buckle for child seat . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3 Checking seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.1 Checking belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.2 Checking locking function of retractor mechanism for securing child safety seats (does not
apply to driver's seat belt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.3 Checking belt-fastened sensor for three-point seat belts (rear) with belt tensioner . . . . . . 52
4 Children's bench - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.1 Removing and installing belt guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5 Safety requirements for airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.1 Safety precautions when working on airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2 Side airbag safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3 Additional safety regulations for curtain airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.4 Additional safety regulations for curtain airbags (from week 36.02 onwards) . . . . . . . . . . 56
5.5 Disposal of airbag units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.6 Renewing airbag units following an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6 Servicing airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.2 Removing and installing airbag control unit -J 234- up to week 35.99 . . . . . . . . . . . . . . . . 61
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
6.3 Removing and installing airbag control unit -Jpermitted 234- unless
from authorised
week 36.99 by AUDIonwards
AG. AUDI AG does . . .not
. .guarantee
. . . . . or accept
61 any liability
6.4 Removing and installing ISOFIX retainer . . . with . . .respect
. . . .to.the
. .correctness
. . . . . . of. information
. . . . . . in. this
. . .document.
. . . . . Copyright
. . . 62 by AUDI AG.

7 Servicing airbag (driver side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


7.1 Removing and installing airbag unit (driver side) up to 08.97 . . . . . . . . . . . . . . . . . . . . . . 64
7.2 Removing and installing steering wheel up to 08.97 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.3 Removing and installing airbag unit (driver side) from 08.97 onwards . . . . . . . . . . . . . . . . 67
7.4 Removing and installing steering wheel from 08.97 onwards . . . . . . . . . . . . . . . . . . . . . . 69
7.5 Removing and installing airbag unit (driver side) on vehicles with sports steering wheel . . 70
7.6 Removing and installing sports steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.7 Removing and installing return ring with slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8 Servicing airbag (front passenger side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.1 Removing and installing airbag (front passenger side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.2 Removing and installing key-operated switch for front passenger's airbag . . . . . . . . . . . . 75
8.3 Removing warning lamp for airbag deactivated on front passenger side . . . . . . . . . . . . . . 76
9 Servicing side airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9.1 Removing and installing side airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9.2 Removing and installing side airbag (Recaro seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.3 Removing and installing side airbag, rear (folding backrest) . . . . . . . . . . . . . . . . . . . . . . . . 80
9.4 Removing and installing side airbag, rear (fixed backrest) . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.5 Removing and installing lateral acceleration sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9.6 Removing and installing lateral acceleration sender, MY 2002> . . . . . . . . . . . . . . . . . . . . 83
9.7 Removing and installing crash sensor for rear side airbag (curtain airbag), model year
2003> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10 Servicing curtain airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10.1 Removing and installing curtain airbag (saloon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10.2 Removing and installing curtain airbag (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

ii Contents
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

10.3 Removing and installing curtain airbag guide at B-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . 93


10.4 Removing and installing curtain airbag guide at C-pillar . . . . . . . . . . . . . . . . . . . . . . . . . . 95
11 Servicing curtain airbag (from week 36.02 onwards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11.1 Removing and installing curtain airbag on saloon (from week 36.02 onwards) . . . . . . . . . . 96
11.2 Removing and installing curtain airbag (Avant, from week 36.02 onwards) . . . . . . . . . . . . 98
11.3 Removing and installing curtain airbag guide at B-pillar (from week 36.02 onwards) . . . . 101
11.4 Removing and installing curtain airbag guide at C-pillar (Avant, from week 36.02 onwards)
........................................................................ 102
12 Deactivating side airbag (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
12.1 Deactivating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
12.2 Activating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
12.3 Sticker for deactivated side airbag (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

70 - Trim, insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105


1 Door trim (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.2 Removing and installing door trim (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
1.3 Removing and installing window regulator switch (driver side) . . . . . . . . . . . . . . . . . . . . . . 107
1.4 Removing and installing window regulator switch (front passenger side) . . . . . . . . . . . . . . 108
1.5 Removing and installing insulation for door trim (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
1.6 Adjusting locking knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
1.7 Overview of wiring in door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
1.8 Removing and installing door warning light and footwell light . . . . . . . . . . . . . . . . . . . . . . 110
1.9 Removing and installing treble loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
1.10 Removing bass loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
1.11 Removing and installing hinged pocket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
1.12 Diagram of hinged pocket with memory switch unit and pre-selection clock for auxiliary
heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
1.13 Removing and installing memory switch unitAG.does. . .not. .guarantee
. . . . . or. .accept
. . . any
. . .liability
................. 112
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI
1.14 Removing andwith installing cover
respect to the for memory
correctness of informationswitch unit .Copyright
in this document. . . . . .by. AUDI
. . . AG.
.................. 113
1.15 Removing and installing pre-selection clock for auxiliary heater . . . . . . . . . . . . . . . . . . . . 113
1.16 Removing and installing switch for pre-selection clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
1.17 Removing and installing hinged pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
1.18 Removing central locking switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
1.19 Removing trim panel in door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
1.20 Removing interior door handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2 Door trim (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2 Removing and installing door trim (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.3 Removing and installing window regulator switch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
2.4 Removing and installing insulation for door trim (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.5 Adjusting locking knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.6 Overview of wiring in door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.7 Removing and installing door warning light and footwell light . . . . . . . . . . . . . . . . . . . . . . 122
2.8 Removing bass loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
2.9 Removing and installing treble loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.10 Removing trim panel in door trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.11 Removing interior door handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.12 Removing and installing hinged pocket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
2.13 Removing and installing hinged pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
2.14 Removing and installing sun blind for side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
2.15 Removing and installing retaining hook for sun blind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
3 Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.2 Removing dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.3 Removing dash panel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Contents iii
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4 Removing and installing central tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


4.1 Overview of fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.2 Removing and installing central tube for dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
5 Roof trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.1 Removing and installing moulded headliner and sun visors . . . . . . . . . . . . . . . . . . . . . . . . 141
5.2 Routing of wiring on back of moulded headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6 Roof trim for curtain airbag (saloon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.1 Removing and installing moulded headliner and sun visors . . . . . . . . . . . . . . . . . . . . . . . . 145
6.2 Routing of wiring on back of moulded headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.3 Moulded headliner with deformation elements (USA vehicles, from week 36.02 onwards)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
7 Roof trim (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
7.1 Removing and installing moulded headliner and sun visors (Avant) . . . . . . . . . . . . . . . . . . 150
7.2 Routing of wiring on back of moulded headliner (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . 152
8 Roof trim for curtain airbag (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
8.1 Removing and installing moulded headliner and sun visors (Avant) . . . . . . . . . . . . . . . . . . 154
8.2 Routing of wiring on back of moulded headliner (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8.3 Moulded headliner with deformation elements (USA Avant vehicles, from week 36.02
onwards) . . . . . . . . . . . . . . . . . . . . . Protected
. . . . . by
. .copyright.
. . . . . Copying
. . . . . for
. .private
. . . .or. commercial
. . . . . . purposes,
. . . . . .in. part
. . .or.in. whole,
. 158 is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
9 Trim panels . . . . . . . . . . . . . . . . . . . . .with . . respect
. . . . to. .the. .correctness
. . . . . .of. information
. . . . . . .in .this
. .document.
. . . . . .Copyright
. . . . . by. .AUDI
. 160
AG.
9.1 Removing and installing A-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
9.2 Removing and installing A-pillar trim (bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9.3 Removing and installing foot rest and foot rest bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9.4 Removing sill panel trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
9.5 Removing and installing B-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
9.6 Removing and installing B-pillar trim (bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
9.7 Removing and installing C/D-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
9.8 Removing and installing sill/pillar trim (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
9.9 Removing and installing rear shelf (vehicles with folding backrest, rear) . . . . . . . . . . . . . . 167
9.10 Removing and installing rear shelf (vehicles with fixed backrest, rear) . . . . . . . . . . . . . . . . 168
9.11 Removing and installing electric sun blind for rear window . . . . . . . . . . . . . . . . . . . . . . . . 169
9.12 Removing and installing rear lid trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
9.13 Removing and installing rear cross panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
9.14 Luggage compartment side trim (vehicles with fixed seat, rear) . . . . . . . . . . . . . . . . . . . . 173
9.15 Luggage compartment side trim (with split rear seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
9.16 Removing and installing back panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
9.17 Removing and installing floor covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
10 Trim panels for curtain airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
10.1 Removing and installing A-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
10.2 Removing and installing intermediate piece for B-pillar and coat hook . . . . . . . . . . . . . . . . 181
10.3 Removing and installing B-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
10.4 Removing and installing C-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
10.5 Removing and installing D-pillar trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
10.6 Removing and installing roof grab handle for trim panels for curtain airbag . . . . . . . . . . . . 189
11 Trim panels for curtain airbag (saloon, from week 36.02 onwards) . . . . . . . . . . . . . . . . . . 190
11.1 Removing and installing A-pillar trim, top (from week 36.02 onwards) . . . . . . . . . . . . . . . . 190
11.2 Removing and installing A-pillar trim (top) without curtain airbag (from week 36.02
onwards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
11.3 Removing and installing B-pillar trim, top (from week 36.02 onwards) . . . . . . . . . . . . . . . . 192
11.4 Removing and installing C-pillar trim, top (from week 36.02 onwards) . . . . . . . . . . . . . . . . 194
11.5 Removing and installing D-pillar trim (from week 36.02 onwards) . . . . . . . . . . . . . . . . . . . . 195
11.6 Coat hook and joint at A/D-pillar (from week 36.02 onwards) . . . . . . . . . . . . . . . . . . . . . . 196
11.7 Removing and installing roof grab handle (from week 36.02 onwards) . . . . . . . . . . . . . . . . 197
11.8 Removing and installing deformation element for trim panels with curtain airbag (from week
36.02 onwards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

iv Contents
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12 Trim panels - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199


12.1 Removing and installing C-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
12.2 Removing and installing D-pillar trim (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
12.3 Luggage compartment side trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
12.4 Removing electric socket (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
12.5 Removing and installing load guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
12.6 Removing and installing rear lid trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
12.7 Removing and installing rear lid trim (with sun blind) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
12.8 Removing and installing sun blind for rear lid - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
12.9 Roof end trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
12.10 Removing and installing rear cross panel trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
12.11 Removing and installing support for spare wheel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
12.12 Removing and installing luggage compartment floor covering and support for luggage
compartment floor covering - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
12.13 Removing and installing luggage compartment floor covering and supports for luggage
compartment floor covering - vehicles with children's bench . . . . . . . . . . . . . . . . . . . . . . . . 212
12.14 Bracket for fastening rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
13 Trim panels for curtain airbag (Avant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
13.1 Removing and installing intermediate piece for B-pillar and coat hook . . . . . . . . . . . . . . . . 214
13.2 Removing roof frame trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
13.3 Removing and installing
Protected C-pillar
by copyright. trim
Copying for (top)
private . . . . .purposes,
or commercial . . . . . in. .part
. .or. in. .whole,
. . . is. .not. . . . . . . . . . . . . . . . 217
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
13.4 Removing and withinstalling
respect to theD-pillar
correctnesstrim . . . . in. .this. .document.
of information . . . . . Copyright
. . . . . .by. AUDI. . . AG.
................... 218
13.5 Removing and installing roof grab handle for trim panels for curtain airbag . . . . . . . . . . . . 221
14 Trim panels for curtain airbag (Avant, from week 36.02 onwards) . . . . . . . . . . . . . . . . . . . . 222
14.1 Removing and installing A-pillar trim, top (from week 36.02 onwards) . . . . . . . . . . . . . . . . 222
14.2 Removing and installing A-pillar trim (top) without curtain airbag (from week 36.02
onwards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
14.3 Removing and installing B-pillar trim, top (from week 36.02 onwards) . . . . . . . . . . . . . . . . 224
14.4 Removing roof frame trim (from week 36.02 onwards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
14.5 Removing and installing C-pillar trim, top (from week 36.02 onwards) . . . . . . . . . . . . . . . . 227
14.6 Removing and installing D-pillar trim (from week 36.02 onwards) . . . . . . . . . . . . . . . . . . . . 228
14.7 Retainers for load guard and joint at A-pillar/roof frame (from week 36.02 onwards) . . . . 230
14.8 Removing and installing roof grab handle (from week 36.02 onwards) . . . . . . . . . . . . . . . . 231
14.9 Removing and installing deformation element for trim panels (from week 36.02 onwards)
........................................................................ 232

72 - Seat frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233


1 Front seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
1.1 Removing and installing seat trim cover (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
1.2 Removing and installing seat trim cover (front) - seat with seat memory/electric adjustment
........................................................................ 234
1.3 Removing and installing front seat rail cover (rear, sill side) . . . . . . . . . . . . . . . . . . . . . . . . 235
1.4 Removing and installing front seat rail cover (rear, tunnel side) . . . . . . . . . . . . . . . . . . . . 236
1.5 Removing and installing seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
1.6 Connecting airbag adapter VAS 5094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
1.7 Removing and installing front seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
1.8 Removing backrest adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
1.9 Converting front seat backrest of sports seat for installation with standard seat . . . . . . . . 244
1.10 Removing and installing seat adjustment switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
1.11 Removing and installing seat adjustment switch - seat with seat memory/electric
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
1.12 Removing and installing switch for four-way lumbar support . . . . . . . . . . . . . . . . . . . . . . . . 246
1.13 Removing and installing seat memory control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
1.14 Dismantling drawer (storage compartment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
1.15 Removing drawer frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
1.16 Servicing seat longitudinal adjuster - standard seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Contents v
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.17 Removing and installing longitudinal seat adjuster - seat with seat memory, electric
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
1.18 Wiring adapters for electric motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
1.19 Removing rear slides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
1.20 Removing and installing seat height adjustment motor - seat with seat memory, electric
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
1.21 Removing and installing seat height adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
1.22 Overview of seat height adjustment motor versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
1.23 Checking mounting on seat frame for seat height adjustment motor . . . . . . . . . . . . . . . . . . 254
1.24 Removing and installing seat rake adjustment motor - seat with seat memory/electric
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
1.25 Removing and installing seat longitudinal adjustment motor - seat with seat memory/electric
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
1.26 Removing and installing backrest adjustment motor - seats with seat memory/electric
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
1.27 Removing and installing four-way lumbar support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
1.28 Routing of wiring on seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
1.29 Removing head restraints with slide-in locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . 268
1.30 Removing seat base cover (inside) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
1.31 Removing seat base cover (outside) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
2 Recaro seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
2.1 Removing and installing seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
2.2 Connecting airbag adapter VAS 5094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
2.3 Removing and installing backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
2.4 Removing and installing backrest cover panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
2.5 Removing and installing seat cushion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
2.6 Removing and installing seat cushion extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
2.7 Removing and installing seat side trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
2.8 Removing and installing bracket for seat side trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
2.9 Removing and installing switch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
2.10 Removing and installing trim covers for fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
2.11 Removing and installing spring cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
2.12 Removing and installing two-way lumbar support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
2.13 Removing and installing lumbar support motor with gearing . . . . . . . . . . . . . . . . . . . . . . . . 287
2.14 Removing and installing backrest motor with gearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
2.15 Removing and installing seat height adjustment motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
2.16 Removing and installing head restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
2.17 Removing and installing head restraint guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2.18 Removing and
permitted unless installing
authorised console
by AUDI AG. AUDI AG . does
. . . not
. . guarantee
. . . . . .or.accept
. . . .any
. .liability
......................... 291
2.19 Routing of wiring
with respect for Recaro
to the correctness seat inpan
of information . . . . .Copyright
this document. . . . . .by. AUDI
. . . AG.
.......................... 292
2.20 Routing of wiring for Recaro backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
3 Rear seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
3.1 Removing and installing seat bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
3.2 Removing and installing seat bench with integrated child seat . . . . . . . . . . . . . . . . . . . . . . 300
3.3 Retrofitting integrated child seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
3.4 Removing and installing foot rest for seat bench with integrated child seat . . . . . . . . . . . . 303
3.5 Removing and installing 1/3 section of backrest (left-side) . . . . . . . . . . . . . . . . . . . . . . . . 303
3.6 Removing and installing 2/3 section of backrest (right-side) . . . . . . . . . . . . . . . . . . . . . . . . 305
3.7 Removing and installing side padding for rear seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
3.8 Removing and installing retainer for side padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
3.9 Removing and installing centre bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
3.10 Removing and installing outer fitting for rear seat backrest . . . . . . . . . . . . . . . . . . . . . . . . 308
3.11 Removing head restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
3.12 Removing head restraints with slide-in locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . 309
3.13 Removing and installing fixed rear seat backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
4 Child seat - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

vi Contents
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.1 Removing and installing children's bench - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312


4.2 Removing and installing base frame of child seat - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . 313
4.3 Removing and installing backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
4.4 Removing and installing head restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
4.5 Removing and installing stop sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
4.6 Removing and installing grip moulding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
4.7 Removing and installing locking mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

74 - Seat - padding, covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320


1 Seat covers and padding for front seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
1.1 Removing and installing seat cover and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
1.2 Overview of seat padding versions (two-piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
1.3 Removing and installing backrest cover and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
1.4 Removing footwell
Protected lightCopying
by copyright. (rear)for private
. . . . or. commercial
. . . . . . .purposes,
. . . . . in. .part
. .or. in. .whole,
. . . is. not
.................... 324
1.5 Overviewwithof respect
seat heating . . .of. information
. . . . . . in. this
. . document.
. . . . . . Copyright
. . . . . by . .AUDI. . .AG.
..................... 324
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
to the correctness
1.6 Removing and installing seat heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
1.7 Removing and installing backrest heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
1.8 Removing and installing seat cover and padding (sports seat) . . . . . . . . . . . . . . . . . . . . . . 327
1.9 Removing and installing backrest cover and padding (sports seat) . . . . . . . . . . . . . . . . . . 328
1.10 Removing seat heater (sports seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
1.11 Removing backrest heater (sports seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
1.12 Removing and installing head restraint cover and padding . . . . . . . . . . . . . . . . . . . . . . . . 335
1.13 Removing and installing cover and padding for head restraint with slide-in locking
mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
2 Covers and padding (Recaro seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
2.1 Removing and installing seat cover and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
2.2 Removing and installing cover and padding for seat cushion extension . . . . . . . . . . . . . . 338
2.3 Removing and installing backrest cover and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
2.4 Removing and installing head restraint cover and padding . . . . . . . . . . . . . . . . . . . . . . . . 340
2.5 Removing and installing seat heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
2.6 Removing and installing heating element for seat cushion extension . . . . . . . . . . . . . . . . 342
2.7 Removing and installing backrest heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
3 Rear seat covers and padding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
3.1 Removing and installing rear seat bench cover and padding . . . . . . . . . . . . . . . . . . . . . . . . 344
3.2 Removing and installing rear seat bench cover and padding - seat bench with moulded seats
(4+1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
3.3 Removing cup holder trim and cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
3.4 Detaching seat cover in area of cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
3.5 Removing and installing cover and padding for split rear seat backrest . . . . . . . . . . . . . . 346
3.6 Removing and installing split backrest cover and padding - moulded seats (4+1) . . . . . . 351
3.7 Removing and installing cover and padding for fixed backrest (rear) . . . . . . . . . . . . . . . . 355
3.8 Removing guides for outer head restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
3.9 Removing guides for centre head restraint (fixed backrest, rear) . . . . . . . . . . . . . . . . . . . . 357
3.10 Removing centre armrest for fixed backrest (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
3.11 Removing frame for load-through hatch (fixed backrest) . . . . . . . . . . . . . . . . . . . . . . . . . . 358
3.12 Removing load-through hatch (fixed backrest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
3.13 Retrofitting load-through hatch (fixed backrest) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
3.14 Removing and installing load-through hatch (folding rear seat) . . . . . . . . . . . . . . . . . . . . . . 359
3.15 Making opening for load-through hatch in new seat cover (folding rear seat) . . . . . . . . . . 359
3.16 Overview of heating element versions (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
3.17 Removing and installing seat heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
3.18 Removing and installing backrest heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
3.19 Removing and installing cover and padding for head restraint with slide-in locking
mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
4 Children's bench - Avant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
4.1 Removing and installing head restraint cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365

Contents vii
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.2 Removing head restraint guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365


4.3 Removing and installing folding support trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
4.4 Removing and installing closure mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
4.5 Removing and installing grip moulding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
4.6 Removing and installing seat bench cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
4.7 Removing and installing Bowden cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

viii Contents
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

68 – Interior equipment
1 Shelves / trim panels
(ARL003207; Edition 02.2013)

1.1 Removing and installing glove box

1 - Glove box
♦ Removing
–Open glove box and re‐
move bolts -3- (3x).
– Remove bolts -4- (2x).
– Take out glove box
downwards.
– Unplug connector -2-.
– Unplug connector to
key-operated switch for
front passenger's airbag
⇒ page 1 .
– Remove switch for de‐
activation of front pas‐
senger's airbag
⇒ page 75 .
♦ Installing
– Working from under‐
neath, guide strip -5-
with rubber stops -6-
towards dash panel -7-
and engage glove box.

2 - Connector
3 - Bolts (3x) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Tightening torque: 5 Nm with respect to the correctness of information in this document. Copyright by AUDI AG.

4 - Bolts (2x)
❑ Tightening torque: 5 Nm
5 - Strip
6 - Rubber stops
7 - Dash panel

Unplugging connector for key-operated switch for front passeng‐


er's airbag
– Press release mechanism -3- and pull connector -2- out of
switch -1-.

1. Shelves / trim panels 1


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.2 Removing and installing glove box lock


– Remove glove box lid ⇒ page 2 .
– Remove screw -1- (4x). Tightening torque: 1 Nm
– Use screwdriver to lever open glove box lid -3- slightly on in‐
side (at arrow -A-).
– Pull cover -2- approx. 15 mm in direction of arrow -A- out of
lugs -4- (3x).
– Lift cover -2- approx. 15 mm and detach cover -2- from glove
box lid -3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Use screwdriver -2- to lever out glove box opening mechanism
with respect to the correctness of information in this document. Copyright by AUDI AG.

-1- on left and right in direction of arrow.


– Detach glove box opening mechanism -1-.

– Use screwdriver -3- to lever bracket -2- on left and right out of
glove box opening mechanism -1- in direction of arrow.

Note

Lock cylinder is only to be removed with key inserted.

♦ Removing:

– Use screwdriver to carefully lever out retainers -1- (4x) in di‐


rection of arrow; at the same time, press lock cylinder -2- in
direction of arrow.
♦ Installing:
– With key inserted, press in lock cylinder until all retainers en‐
gage.

1.3 Removing and installing glove box lid


– Remove glove box ⇒ page 1 .

2 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Press out pin -1- at joint of glove box lid cushioning mechanism
-2- and glove box lid -3- in direction of arrow.
– Open glove box lid.
One hole is provided on each side at hinge on inside of glove box.

– Use 4 mm punch to drive pin -2- (left and right) out of glove
box -1-.
– Detach glove box lid. by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.4 Removing cushioning mechanism for


glove box lid
– Remove glove box ⇒ page 1 .
– Press out pin -1- at joint of glove box lid cushioning mechanism
-2- and glove box lid -3- in direction of arrow.

1. Shelves / trim panels 3


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Turn glove box lid cushioning mechanism -1- approx. 90° into
opening -2- and take out cushioning mechanism.

1.5 Removing storage compartment (driver side)

1 - Storage compartment (driv‐


er side) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove cover for permitted
in‐with respect
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

strument cluster
to the correctness of information in this document. Copyright by AUDI AG.

⇒ page 5 .

– Unclip dash panel cover


(driver side)
⇒ page 130 .

– Unscrew bolts -2- (5x).

– Set down storage com‐


partment (driver side).

– Unplug connector -3-


from footwell light -4-.

– Squeeze retaining
hooks -5- (3x) and un‐
clip diagnostic connec‐
tor -6-.

2 - Bolts (5x)
3 - Connector
4 - Footwell light
5 - Retaining hook
6 - Diagnostic connector

4 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.6 Removing cover for instrument cluster


– Detach cover for instrument cluster -1- towards rear.

1.7 Removing and installing centre console (rear)

1 - Centre console (rear)


❑ Removing
– Remove vent (rear) and
air-duct connecting
piece (rear)
⇒ page 12 .

– Remove centre armrest


as necessary
⇒ page 12 .

– Remove nut -3-.

– Lift out lining mat -2-.

– Unscrew bolt -8-.


❑ Manual gearbox:
– Twist off gear knob -4-.

– Unclip gear lever boot


-5- upwards.

– Unclip insert for centre


console -6- upwards.

– Removing and installing


gear knob -4- and gear
lever boot -5-, model
year 2002>
⇒ page 7
❑ Automatic gearbox:
– Unclip insert for centre
console -6- upwards.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove boltsunless
permitted -7- (2x).
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove handbrake lev‐
er trim ⇒ page 10 .

– Lift centre console (rear) -1- at front and unplug connector for mirror adjustment switch -9-.

– Pull up handbrake lever as far as it will go.

– Unfasten trim -10- from retainer -11- on handbrake lever.

– Lift centre console (rear) -1- over stud -12- and pull centre console towards rear.

1. Shelves / trim panels 5


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Lift out centre console (rear) -1- towards front over handbrake lever.
❑ Installing
– Attach trim -10- at retainer -11- on handbrake lever.

– Ensure proper seating of air ducts when installing centre console (rear) -1-.

2 - Lining mat
3 - Nut
❑ Tightening torque: 10 Nm
4 - Gear knob
❑ Threaded connection
❑ Removing and installing, model year 2002> ⇒ page 7
5 - Gear lever boot
❑ Unclip upwards
❑ Note position of retaining clips when installing
❑ Removing and installing, model year 2002> ⇒ page 7
6 - Insert for centre console
7 - Bolts (2x) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Tightening torque:with5respect
Nm to the correctness of information in this document. Copyright by AUDI AG.
8 - Bolt (1x)
❑ Tightening torque: 5 Nm
9 - Mirror adjustment switch
10 - Handbrake lever trim
11 - Retaining tab
12 - Stud

6 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.8 Removing and installing gear lever boot and gear knob, model year 2002>

1.8.1 Gear knob, sports version


Arrow points in direction of travel.
♦ Removing:
– Unclip gear lever boot -2- upwards.
– Turn gear lever boot -2- beneath gear knob -1- 45° in anti-
clockwise direction.
– Lift off gear knob -1- with gear lever boot -2-.
♦ Installing:
– Press gear knob -1- onto selector rod (in drive position).
– Turn gear lever boot -2- beneath gear knob -1- 45° in clockwise
direction.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Clip in gear lever boot -2-.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 7


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.8.2 Gear knob, standard version


Illustration shows gear lever boot folded up.
♦ Removing:
– Unclip gear lever boot -1- upwards.
– Fold up gear lever boot -1-.
– Give locking element -2- 45° clockwise turn.
– Lift off gear knob with gear lever boot -1-.
♦ Installing:
– Press gear knob onto selector rod (in drive position).
– Turn locking element -2- beneath gear knob 45°in anti-clock‐
wise direction.
– Clip in gear lever boot -1-.

1.9 Removing side trim, rear trim and storage compartment

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unclip trim (side) -1- upwards.


– Remove centre armrest ⇒ page 12 .
– Unclip trim (rear) -2- upwards.
– Unclip trim (rear) -2- upwards.
– Unclip trim -5- for storage compartment upwards.
– Remove lining mat -9-.
– Unscrew bolt -4-.
– Observe length of bolt.
– Lift storage compartment at front and pull it out of trim (rear)
-2-.
– If necessary, lift trim (rear) -2-.
– Remove lining mat -9-.
– Unscrew bolt -4-.
– Observe length of bolt.
– Lift storage compartment at front and pull it out of trim (rear)
-2-.
– If necessary, lift trim (rear) -2-.

1. Shelves / trim panels 9


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove lining mat -9-.


– Unscrew bolt -4-.
– Observe length of bolt.
– Unplug connector for telephone.
– Take out bracket -8-.
– Lift storage compartment at front and pull it out of trim (rear)
-2-.
– If necessary, lift trim (rear) -2-.
– Remove centre console (rear) and release retaining tabs (4x).
– Take out storage compartment -10-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
1 - Trimpermitted
(side)unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Trim (rear)
3 - Storage compartment
4 - Bolt
❑ Length of bolt: max.
17 mm
5 - Trim for storage compart‐
ment
6 - Bolts (2x)
7 - Telephone bracket
8 - Bracket
9 - Lining mat
10 - Storage box

1.10 Removing and installing handbrake lev‐


er trim
♦ Removing:
– Apply handbrake -3-.
– Unclip trim piece -4-.

10 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolt -1-.


– Detach trim -2-.
♦ Installing:
– Fit bolt -1-, leaving 1-2 thread turns.
– With handbrake -3- released, centre handbrake trim -2- in
centre console -5-.
– Apply handbrake -3-.
– Tighten bolt -1-.
– Clip in trim panel -4-.

1.11 Removing handbrake trim


– Remove centre console (rear) ⇒ page 5 .
– Fold up (arrow) handbrake trim -1-.
– Compress tabs -2- and disengage them from hooks -3-.

1.12 Removing and installing handbrake


mounting trim
– Apply handbrake -4-.
– Remove handbrake lever trim ⇒ page 11 .
– Remove handbrake lever grip ⇒ page 12 .
– Pull off handbrake mounting trim -1- towards front.
♦ When fitting, make sure retaining tab -2- engages in groove
-3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 11


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.13 Removing handbrake lever grip


– Prise out latching pin -2- in direction of arrow -A-.
– Detach handbrake lever grip -1- in direction of arrow -B-.

1.14 Removing rear vent and rear air duct


connecting piece
– Pull rear vent -1- out of centre console (rear) using a shop-
made offset screwdriver (90° angle, 6-10 mm).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Unplug
permitted connectors
unless authorisedfor cigarette
by AUDI AG. AUDI lighter,
AG doesvent light and
not guarantee rearanyseat
or accept liability
heating.
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Detach rear air duct connecting piece -2- from air duct -3-.

1.15 Removing rear vent trim


– Remove vent (rear) ⇒ page 12 .
– Pull back springs -2- (4x) approx. 2 mm in direction of arrow.
– Press retaining tabs -3- (4x) and detach trim -1-.
– When installing, make sure springs -2- are positioned beneath
retaining tabs -3-.

1.16 Removing and installing centre armrest

12 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Centre armrest
– Remove vent (rear) and
air-duct connecting
piece (rear) ⇒ page 12 .

– For centre armrest with


telephone, unplug elec‐
trical connector -2- by
pressing retaining tabs
-3-.

– Remove nut -4-.

– Take out centre armrest


-1-.
– When installing, clamp
connector -2- on right
side between support
bracket and centre con‐
sole.

2 - Connector
3 - Retaining tabs
4 - Nut
❑ Tightening torque: 26
Nm

1.17 Removing support bracket for centre


armrest
– Remove centre armrest ⇒ page 12 .
– Remove centre console (rear) ⇒ page 5 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 13


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew nuts -2- (2x).


– Tightening torque: 10 Nm
– Remove support bracket -1-.

1.18 Retrofitting centre armrest


– Remove centre console (rear) ⇒ page 5 .
– Install support bracket for centre armrest ⇒ page 13 .
– Replace rear trim panel without cut-out for centre armrest and
with rear trim panel with cut-out for centre armrest ⇒ page 8 ,
-item 2-.
– Install centre armrest ⇒ page 12 .

1.19 Removing and installing lift mechanism for car telephone/ mobile phone in
centre armrest
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

14 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Centre armrest

Note

For clarity, illustration shows com‐


ponents removed from vehicle and
without cover.

2 - Lift mechanism for car tele‐


phone/ mobile phone
♦ Removing
– Release lift mechanism
-2-.
– Use soldering iron to
heat bolts -5- until
smoke is given off, then
loosen bolts with a
sharp quick movement.
– Unscrew bolts -5- (4x).
♦ Installing
– Always use new bolts.

3 - Mounting for mobile phone


♦ Removing
– Remove centre armrest
⇒ page 12 .
– Remove hinge
trim (right-side)
⇒ page 16 .
– Release wire -6- from
mountings -7- and -8-.
– Pull wire -6- with con‐
nector -9- through to in‐
side.
♦ Installing
– Take care not to trap ca‐
ble -6-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4 - Catch for lift mechanism permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Removing
– Use screwdriver to pry out catch for lift mechanism -4- at top.
– Press out catch for lift mechanism -4- at bottom.
♦ Installing
– Fit at bottom first.
5 - Bolts (4x)
❑ Before unscrewing, use soldering iron to heat bolts -5- until smoke is given off, then loosen bolts with a
sharp quick movement.
❑ Always renew.
❑ Before fitting new bolts, re-cut (clean) threads in threaded bush.
❑ Tightening torque: 2 Nm
6 - Cable
7 - Mounting
8 - Mounting
9 - Connector

1. Shelves / trim panels 15


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.20 Removing hinge side trim


– Remove rubber insert -2-.
♦ When installing, note groove -4-.
– Carefully lever out hinge trim -1- using a screwdriver -3-.

1.21 Removing wire and electrical connector


for telephone
– Release wire -2- from mountings -3-and -4-.
– Working from below, use a screwdriver to lever out electrical
connector -1- in direction of arrow.
– When installing, insert retaining tabs lugs -5- first.

1.22 Removing and installing centre console (front)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

16 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Centre console (front)


♦ Removing
– Remove centre console
(rear) ⇒ page 5 .
– Open ashtray (front)
and unclip trim section
-2- at retaining clips -3-
(6x) (“chorus and con‐
cert” radios only).
– Remove radio, vehicles
with “chorus and con‐
cert” radio ⇒ Rep. gr.
91 .
– Remove radio, vehicles
with “symphony” radio
⇒ Rep. gr. 91 .
– Remove operating elec‐
tronics control unit with
radio/navigation system
plus ⇒ Rep. gr. 91 .
– Remove air conditioner
control panel/heater
controls ⇒ Rep. gr. 87
– Remove ashtray (front)
on vehicles with “chorus
and concert” radio
⇒ page 21 .
– Remove ashtray (front)
on vehicles with “sym‐
phony” radio and “radio/
navigation system plus”
⇒ page 22 .
– Unclip switch module
trim -5- at retaining clips
-4- (4x).
– Unscrew bolts -6- (4x).
– Prise out trim -7-.
– Remove nut -8-.
– Pull centre console over
securing pin on driver's
side.
– Pull out centre console towards rear.
♦ Installing
– When inserting centre console -1-, fit retainer -9- in retaining clip.

2 - Trim section
3 - Retaining clip
4 - Retaining clip
5 - Trim for switch module
6 - Bolts (4x)
❑ Tightening torque: 5 Nm
7 - Trim
8 - Nut
9 - Retaining bracket

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 17


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.23 Removing centre section of dash panel


(vehicles with “chorus” and “concert” ra‐
dio)
– Remove centre console (front) ⇒ page 16 .
– Remove bolts -2- (6x). Tightening torque: 4 Nm
– Pull centre section of dash panel ⇒ Item 1 (page 18) -1- for‐
wards.
– Unplug electrical connectors for hazard warning light switch,
storage compartment and cup holder.
– Cut through cable tie on wiring harness for hazard warning
light switch.

1.24 Removing centre section of dash panel (vehicles with “symphony” radio and
“radio/navigation system
Protected by copyright. Copying plus”)
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Centre section of dash pan‐
el
– Remove switch module
trim ⇒ page 21 , -item
2-.

– Remove radio, vehicles


with “symphony” radio
⇒ Rep. gr. 91 .

– Remove operating elec‐


tronics control unit with
radio/navigation system
plus ⇒ Rep. gr. 91 .
– Remove air conditioner
control panel/heater
controls ⇒ Rep. gr. 87

– Remove centre console


(front) ⇒ page 16 .

– Remove bolts -2- (2x).

– Unscrew bolts -3- (4x).

– Remove bolts -4- (2x).

– Detach centre section of


dash panel.

2 - Bolts (2x)
3 - Bolts (4x)
❑ Tightening torque: 4 Nm
4 - Bolts (2x)

18 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.25 Removing cup holder and storage com‐


partment
– Unclip switch module trim ⇒ page 21 .
– Insert radio fitting tools at retainer tabs -2- (2x) and pull out cup
holder/storage compartment -1-.
– Unplug connectors for storage compartment and cup holder.

1.26 Removing insert for centre console

1 - Gear knob
❑ Threaded connection
2 - Gear lever boot
❑ Note position of retain‐
ing clips when installing
3 - Insert for centre console
♦ Manual gearbox:
– Twist off gear knob -1-.
– Unclip gear lever boot
-2- upwards.
– Unclip insert for centre
console -3- upwards.
♦ Automatic gearbox:
– Move selector lever to
one of rear positions.
– Unclip insert for centre
console -3- upwards.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 19


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.27 Removing radio cover panel

1 - Radio cover panel


❑ Remove radio ⇒ Rep.
gr. 91 .
❑ Unclip trim section
⇒ page 21 .
❑ Use screwdriver -3- to
press retainer tabs -2-
(2x) upwards and pull
out radio cover panel
-1-.
2 - Retaining tabs
3 - Screwdriver

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

20 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.28 Removing cover and trim for switch module

1 - Cover
❑ Open radio cover panel
-3-.
❑ Open ashtray (front).
❑ Starting at bottom, care‐
fully unclip trim section
-1- at retaining clips -5-
(6x).
2 - Trim for switch module
❑ Starting at bottom, un‐
clip switch module trim
-2- at retaining clips -4-
(4x).
3 - Radio cover panel
4 - Retaining clip
5 - Retaining clip

1.29 Removing and installing front ashtray


(vehicles with “chorus” and “concert” ra‐
dio)
– Unclip cover ⇒ page 21 .
– Unclip insert for centre console -2- ⇒ page 19 .
– Open ashtray (front).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 21


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolt -1- (2x); tightening torque: 2 Nm.

– Using a screwdriver -2-, pull out retainers -1- (left and right) in
direction of arrow.
– Carefully pull air conditioner operating unit slightly towards
rear, and pull out ashtray downwards and towards rear.
– Pull ashtray towards rear and disconnect wires for cigarette
lighter and ashtray light.

– When installing, ensure that guides -1- engage in centre con‐


sole on left and right.

1.30 Removing and installing front ashtray


(vehicles with “symphony” radio and “ra‐
dio/navigation system plus”)
– Remove radio, vehicles with “symphony” radio ⇒ Rep. gr. 91 .
– Remove operating electronics control unit with radio/naviga‐
tion system plus ⇒ Rep. gr. 91 .
– Remove air conditioner control panel/heater controls ⇒ Rep.
gr. 87

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

22 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Press retaining tabs -2- and pull out ashtray to front.


– Unplug connectors.
1 - Ashtray

1.31 Removing trim for ashtray (front)


– Open ashtray (front).
– Remove ashtray (front) ⇒ page 21 .
– Use screwdriver to prise up retaining tabs -1- (2x) and detach
trim -2- to front.

1.32 Removing and installing cigarette lighter


(front)
– Remove ashtray (front) ⇒ page 21 .

Note

For greater clarity, illustration shows dismantled components.

– Squeeze retaining hooks -3- and release connector -2-.


– Remove spring -1-.
– Push in cigarette lighter -1- slightly.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Shelves / trim panels 23


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Using a screwdriver, pry out studs -2- (left and right).


– Make sure to pry out lever -4- behind retainer -3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

24 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 Interior mirror

2.1 Removing and installing interior mirror


with rigid base
♦ Removing:
– When removing, turn mirror -1- 60...90° -arrows B- so that
locking spring disengages. Then detach mirror -arrow A-.
♦ Installing: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– When installing, fit mirror -1- at an angle of 60 ... 90° to final


position -arrow A- and then turn mirror -arrows B- until locking
spring clicks into place.

2.2 Removing interior mirror (automatic an‐


ti-dazzle interior mirror, interior mirror
with compass)
♦ Removing:

2. Interior mirror 25
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unclip cable duct cover -3-.


– Take connector out of retainer and unplug.

Note

Do not take hold of wiring cover -2- in order to turn mirror.

– When removing, turn mirror -1- 60...90° -arrows B- so that


locking spring disengages. Then detach mirror -arrow A-.
♦ Installing:

Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Do not take hold of wiring cover -2- in order to turn mirror.

– When installing, fit mirror -1- at an angle of 60 ... 90° to final


position -arrow A- and then turn mirror -arrows B- until locking
spring clicks into place.

2.3 Checking operation of automatic anti-


dazzle interior mirror

Note

♦ Interior mirror is fitted.


♦ Ignition is switched on.
♦ Reverse gear is not engaged.

Test sequence
– Cover (or mask) front of photosensor.
– Shine a hand-held light (or other suitable light source) onto
back of photosensor.
♦ Interior mirror should darken quickly.

2.4 Calibrating interior mirror with compass (only applies to USA)

26 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

The interior mirror is permanently adjusted to world-zone-de‐


pendent North via an integrated magnetic field.
The digital display of the compass
Protected indicates the directions
by copyright. Copying for private or N, NE, purposes, in part or in whole, is not
commercial
E, SE, S, SW, W and NW. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Calibration is required for new interior mirrors or for mirrors which
have been disconnected from the power supply for a lengthy pe‐
riod (no display or display indicates “C”).

2. Interior mirror 27
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.4.1 Calibrating a new compass

– Switch on ignition.
– “C” must appear on display.
– If “C” does not appear, press a thin object (e.g. ballpoint pen)
against the adjuster switch on the underside of the mirror until
“C” is displayed.
– Drive slowly (approx. 10 km/h) in a circle (2-3 times) until a
point of the compass is displayed.
– Use thin object (e.g. ballpoint pen) to press against adjuster
switch on underside of mirror until appropriate zone number is
displayed.
– Zones are shown in the illustration (map).
– After several seconds a point of the compass will appear on
the display. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

28 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.4.2 Calibrating an existing compass

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Switch on ignition.
– “C” must appear on display.
– If “C” does not appear, press a thin object (e.g. ballpoint pen)
against the adjuster switch on the underside of the mirror until
“C” is displayed.
– Drive slowly (approx. 10 km/h) in a circle (2-3 times) until a
point of the compass is displayed.

2. Interior mirror 29
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.4.3 Setting correct zone

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Switch on ignition. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Use thin object (e.g. ballpoint pen) to press against adjuster
switch on underside of mirror until appropriate zone number is
displayed.
– Zones are shown in the illustration (map).
– After several seconds a point of the compass will appear on
the display.

2.5 Bonding in retaining plate for interior


mirror
Repair method using glass-to-metal adhesive
Special tools and workshop equipment required

30 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ Glass-to-metal bonding set D 000 703 A1

1 - Glass scraper (commercially available)


2 - Blade (commercially available)

WARNING

Use adhesive at room temperature and observe manufactur‐


er's safety instructions and directions for use.
The material will harden fully after several hours.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Interior mirror 31
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Dimension for interior rear view mirror a = 153 mm (top edge


of windscreen to centre of bonding surface on mirror base)
Procedure
– Take mirror plate out of mirror base.
– Use wire brush to remove PUR adhesive from mirror plate.
– Grind off three spacer protrusions on bonding surface. To do
so, place sandpaper (360/400 grain) on flat surface.
– Keep sanded surface free from dirt and grease.
– Use glass scraper to remove PUR adhesive and primer from
windscreen down to ceramic band.

WARNING

Take care not to damage ceramic band. Scratches will remain


permanently visible.

– Use adhesive remover D 002 000 10 or cleaning fluid D 009


401 04 to clean bonding surface.
– Cut nylon mesh fabric to the exact size of the mirror base.

Note

Protect hands with rubber gloves.

– Apply adhesive evenly and smoothly to base of mirror.


– Position nylon mesh fabric on base of mirror.
– Apply further adhesive to nylon mesh fabric by dabbing with
the tube.
The time available between placing the nylon mesh fabric on the
adhesive and pressing onto the windscreen is 30 seconds.
– Press mirror base firmly onto windscreen for 15 seconds (with‐
out applying force).
– Remove excess adhesive with a cloth.

Note

Interior rear view mirror can be fitted after 15 minutes.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

32 Rep. gr.68 - Interior equipment


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

69 – Passenger protection
1 Seat belts

1.1 Safety requirements for handling pyro‐


technic belt tensioners
♦ Testing, removing, installing and repair work may only be per‐
formed by qualified personnel.
♦ When connecting the belt tensioner unit, all mechanical com‐
ponents (including those of the three-point seat belt) must be
secured properly.
♦ Other than the person performing the work, there should be
no-one in the vehicle.
♦ Belt tensioner components must not be opened or repaired;
always use new parts.
♦ Belt tensioner units which have been dropped from a height of
more than 50 cm must not be installed in a vehicle.
♦ Belt tensioner units which are mechanically damaged (dents,
fractures) must always be renewed.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ The belt tensioner unit shouldwith
berespect
installed immediately
to the correctness afterin this document. Copyright by AUDI AG.
of information
removing it from its packaging.
♦ If the work is interrupted, the belt tensioner unit should again
be placed in its packaging.
♦ Never point the open end of a belt tensioner at another person.
♦ Always wash hands after handling belt tensioners which have
been triggered.
♦ Storage and transportation are subject to the statutory regu‐
lations for explosive substances.
♦ The belt tensioner unit must not be left lying unattended.
♦ The belt tensioner unit must not be treated with grease, clean‐
ing agents or similar substances, and must not be exposed to
temperatures above 100° C, even for short periods.
♦ For further information, refer to Workshop Manual ⇒ General
information, chapter 1.

1.2 Disposal of pyrotechnic belt tensioners


♦ Pyrotechnic components (e.g. belt tensioners, belt force limit‐
ers, airbag units, pyrotechnic battery isolation elements) that
have not been triggered must be disposed of in original pack‐
aging and in accordance with national regulations. Please
contact the Importer (or appropriate distribution centre) should
you require more information.

Note

Depending on the accident, the belt tensioner might have been


triggered without the belt force limiter being triggered. These
components must be handled as described above ⇒ page 33 .

♦ Pyrotechnic components ignited in an accident can be dis‐


posed of together with commercial refuse.

1. Seat belts 33
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

WARNING

♦ This does not apply to belt tensioners which are Wankel-


powered. These must be treated in the same manner as
non-ignited pyrotechnic components (for example air‐
bags, seat belts, pyrotechnic battery isolators).
♦ Reason: The workshop does not have the means to check
whether the Wankel-type belt tensioners have ignited fully
(in all ignition stages).

1.3 Overview of seat belt anchorage points

1 - Three-point seat belt with


belt height adjuster and belt
tensioner
❑ Removing ⇒ page 35
2 - Belt buckle anchorage point
❑ Removing ⇒ page 36
❑ Removing on vehicles
with Recaro seats
⇒ page 37
3 - Outer floor panel anchorage
point
❑ Removing ⇒ page 38
4 - Three-point seat belt (rear
left and right)
❑ Removing ⇒ page 38
5 - Three-point seat belt (rear
centre)
❑ Folding rear seat back‐
rest
❑ Removing ⇒ page 40 by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
❑ Fixed rear seat backrest
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Removing ⇒ page 42
6 - Centre floor panel anchor‐
age point
❑ Removing ⇒ page 43

34 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.4 Removing and installing three-point seat belt with belt height adjuster and
belt tensioner

1 - Belt tensioner
❑ Belt tensioner -1a- intro‐
duced at a later date.
❑ Either version may be
fitted.
❑ Only version -1- is avail‐
able as a replacement
part.
♦ Removing three-point seat
belt
– Disconnect battery.
– Remove sill panel trims
⇒ page 162 .
– Remove bolt -3- (1x).
– Remove B-pillar trim
(top) -5- ⇒ page 162 .
– Remove B-pillar trim
(bottom) -6-
⇒ page 164 .
– Remove shouldered nut
-4-.
– Unplug electrical con‐
nector -9- at belt ten‐
sioner.
– Unscrew bolt -8-.
– Lift belt tensioner -1-
(-1a-) out of locating el‐
ement -11-.
♦ Installing three-point seat
belt
– Engage belt tensioner
-1- (-1a-) with locating
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
element -11- as shown permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
in detail view. with respect to the correctness of information in this document. Copyright by AUDI AG.

– Fit belt with a 180° twist


-arrow- as shown in il‐
lustration.
– Arrow -A- points in di‐
rection of travel.
– Perform remaining installation steps in reverse order of removal.
♦ After installing front passenger's three-point seat belt, check function of belt for child seat ⇒ page 51 .
♦ Make sure three-point seat belt is not obstructed by cables, wires, insulation, or similar.
2 - Belt height adjuster
♦ Removing belt height adjuster
– Remove B-pillar trim (top) -5- ⇒ page 162 .
– Remove shouldered nut -4- and bolt -7-.
– Lift out belt height adjuster -2-.
♦ Installing belt height adjuster

Note

♦ Do not press button -10- when


installing.
♦ Check operation after installing
trim:

1. Seat belts 35
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ Height adjuster must engage au‐


dibly in each of the 5 possible
positions (including top position).
♦ Button should return to "up" po‐
sition by itself every time it is
pressed.

3 - Bolt
❑ Tightening torque: 55 Nm
4 - Shouldered nut
❑ Tightening torque: 55 Nm
❑ After tightening shouldered nut, guide fitting should settle automatically into correct position.
5 - B-pillar trim (top)
6 - B-pillar trim (bottom)
7 - Bolt
❑ Tightening torque: 23 Nm
8 - Bolt
❑ Tightening torque: 55 Nm
9 - Connector for belt tensioner
10 - Button for height adjuster
11 - Locating element

1.5 Belt buckle anchorage point


– Remove seat ⇒ page 236 .
– Belt buckle -1-
– Unscrew bolt -2-.
– Tightening torque: 24 Nm

Note

♦ For logistical reasons, vehicles with vehicle identification num‐


bers between 4BWN 024500 and 4BWN 033300 may be fitted
with a seat-occupied sensor and a belt buckle sensor which
are inactive.
♦ When renewing a seat belt buckle on vehicles between these
vehicle identification numbers, install a belt buckle without belt
buckle sensor.

♦ On vehicles with belt buckle sensor and switch in belt buckle


(driver's side only, country-specific models), disconnect wires
from red
Protected connector
by copyright. housing.
Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

36 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Use screwdriver to lever out retaining hooks -4- on red con‐


nector housing -1-.
– Press out red connector housing -1- to rear.
– Wiring pin -6- (2x) for belt buckle sensor.
– Red connector housing -1- for belt buckle sensor and main
power supply.

– Release wire locking element -2- in direction of arrow by prying


out at opening -3-.
♦ Illustration shows cable locking element -2- when released.
– Disconnect wires -4- for belt buckle sensor from contacts 5 and
6; on driver's side (country-specific version), also disconnect
wires -4- for switch in belt buckle from contacts 1 and 2.
– Unfasten cable ties.

1.6 Removing and installing belt buckle on


Recaro seat
– Remove seat ⇒ page 270 .
– Move buckle -1- downwards so that bolt -2- is accessible.
– Loosen bolt -2-.
– Note tightening torque of 60 Nm when tightening bolt -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Seat belts 37
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.7 Outer floor panel anchorage point


– Remove sill panel trims ⇒ page 162 .
– Remove bolt. Tightening torque: 55 Nm

Note

Twist belt 180° -arrow- when installing, as shown in illustration.

1.8 Removing and installing three-point seat belt (rear)

1 - Belt tensioner
♦ Removing
– Remove seat bench
(rear) ⇒ page 298 .
– Unscrew bolt -2-.
– Unclip belt guide trim
-3-.
– Pry out belt adjuster trim
-4- at lug -8- (left and
right).
– Remove rear shelf: ve‐
hicles with folding back‐
rest ⇒ page 167 , vehi‐
cles with fixed backrest
⇒ page 168 .
– Unplug electrical con‐
nector -6- at belt ten‐
sioner.
– Open cover for luggage
compartment side trim.
For vehicles with CD player
and/or subwoofer or similar:
– Remove luggage com‐
partment trim panels
⇒ page 173 .
– Unscrew bolt -5- (1x).
♦ Installing
– On vehicles with belt
tensioners, check belt
buckle sensors
⇒ page 52 .

2 - Bolt
❑ Tightening torque: 55 unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
Nm with respect to the correctness of information in this document. Copyright by AUDI AG.

3 - Belt guide trim


❑ Large symbol must al‐

38 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

ways face centre of ve‐


hicle.
4 - Belt adjuster trim
5 - Bolt
❑ Tightening torque: 55 Nm
6 - Connector for belt tensioner
7 - Belt adjuster
❑ Removing ⇒ page 39
8 - Lug

1.9 Removing belt adjuster (rear)


♦ Removing:

Note

It is not necessary to remove the rear shelf in order to remove the


rear belt adjuster.

– Unfasten bottom anchorage point of rear three-point seat belt


(tightening torque 55 Nm).
– Unclip belt guide trim -3-.
– Pry out belt adjuster trim -2- at lug -7- (left and right).
– Fold arm of belt adjuster -4- upwards with belt.

– Use screwdriver to press in retaining tabs -1- (2x) and at the


same time pull belt adjuster -2- upwards.
– Pull belt through belt adjuster -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Seat belts 39
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ Installing:
♦ Make sure retaining tabs -1- (2x) engage fully.
♦ Make sure rear stud engages in recess -6-.
♦ Locating element -5- must face centre of vehicle.

1.10 Removing and installing third rear three-point seat belt (folding backrest,
rear)

1 - Bolt
❑ Tightening torque: 55
Nm
2 - Nut
❑ Tightening torque: 55
Nm
3 - Belt tensioner
♦ Removing
– Remove seat bench
(rear) ⇒ page 298 .
– Unscrew bolt -7-.
– Remove 2/3 section of
backrest (rear)
⇒ page 305 .
– Push cover to one side
at belt guide trim -6- and
use screwdriver to pry
out retaining tab -11-.
– Remove trim -6- in di‐
rection of arrow -A-.
– Remove padding from
2/3 section of backrest
until backrest cover and
padding can be detach‐
ed ⇒ page 348 .
– Remove bolt -1- (1x).
– If necessary, unplug
electrical connector -9-
at belt tensioner.
– Remove nut -2- (1x).
– Remove third rear
three-point seat belt -3-.
♦ Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– To install belt guide trim permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
-6-, first position and in‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
sert retaining tab -10-,
then turn retaining tab
-11- inwards; at the same time, insert plate -12- into opening -13- in belt guide trim (arrow -B- in detail
view).

– Clip in belt guide trim -6- by knocking it lightly by hand in direction of arrow -C-.

– On vehicles with belt tensioners, check belt buckle sensors ⇒ page 52 .

40 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

♦ Guide fitting -4- and belt -5- must


not make contact with or rub on
foam and fabric parts.
♦ Guide fitting -4- must follow all
movements of the belt.
♦ Belt -5- must move freely in all
directions.

4 - Guide fitting
5 - Belt
6 - Belt guide trim
7 - Bolt (1x)
8 - Retaining tab
9 - Connector for belt tensioner
10 - Retaining tab
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
11 - Retaining tab unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted
with respect to the correctness of information in this document. Copyright by AUDI AG.
12 - Bracket on rear seat backrest
13 - Opening

1. Seat belts 41
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.11 5 - Removing and installing third rear three-point seat belt (fixed backrest,
rear)

1 - Belt tensioner
♦ Removing
–Remove seat bench
(rear) ⇒ page 298 .
– Remove backrest (rear)
⇒ page 310 .
– Unscrew bolt -2-.
– Unclip belt guide trim
-8-.
– Remove rear shelf (on Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
vehicles with fixed back‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
rest, rear) ⇒ page 168 . with respect to the correctness of information in this document. Copyright by AUDI AG.
– If necessary, unplug
electrical connector -9-
at belt tensioner.
– Remove bolt -5- (1x).
– Remove belt tensioner
-1-.
♦ Installing

– With belt tensioner -1-
removed, screw in bolt
-5- one to two turns.

– Fit belt tensioner -1- with


bolt -5- in mountings
and press belt tensioner
-1- forwards as far as it
will go.

– Tighten bolt -5-.

– Tighten bolt -2-.

– Thread belt -10- into


latch trim -3- ensuring
that it is not twisted.

– Guide belt -10- around


latch trim -3- in direction of arrow -A- and insert in the direction of arrow -B-.

– Plug in electrical connector -9-.

– Clip triggering wire of belt tensioner into retainer-6-, keeping the wire taut.

– Clip belt guide -8- into rear shelf -7-.

– On vehicles with belt tensioners, check belt buckle sensors ⇒ page 52 .

42 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Bolt
❑ Tightening torque: 55 Nm
❑ With seal
❑ Seal -4- must always be renewed.
3 - Latch trim
4 - Seal
❑ Seal -4- must always be renewed.
5 - Bolt
❑ Tightening torque: 55 Nm
6 - Retaining tab
7 - Rear shelf
8 - Belt guide
9 - Connector for belt tensioner
10 - Belt

1.12 6 - Centre belt end fittings

1 - Belt buckle
–Remove seat bench
(rear) ⇒ page 298 .
– Remove bolt -4- (1x).
♦ Seal -5- must always becopyright.
Protected by re‐ Copying for private or commercial purposes, in part or in whole, is not
newed. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ When fitting, make sure
buckle and/or lap belt en‐
gage(s) in locating studs.
♦ Narrow side of buckle and/
or lap belt must face in di‐
rection of travel.
2 - Lap belt
3 - Retractable lap belt
4 - Bolt
❑ Tightening torque: 55
Nm
❑ Only use genuine bolts
(same as original equip‐
ment)
5 - Seal

1. Seat belts 43
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 Seat belts, rear (Avant)

2.1 Overview of seat belt anchorage points

1 - Three-point seat belt (rear


left and right) - Avant
❑ Removing ⇒ page 46
2 - Three-point seat belt (rear
centre)
❑ Removing: same proce‐
dure as for saloon
⇒ page 40
3 - Centre floor panel anchor‐
age point
❑ Removing: same proce‐
dure as for saloon
⇒ page 43

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

44 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Three-point seat belt (rear)


for child seat
❑ Removing ⇒ page 47
2 - Centre anchorage point
(rear) for child seat
❑ Removing ⇒ page 48
3 - Outer anchorage point
(rear)
❑ Removing ⇒ page 48

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Seat belts, rear (Avant) 45


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.2 Removing and installing three-point seat belt (rear) - Avant

1 - Belt tensioner
♦ Removing
–Remove seat bench
(rear) ⇒ page 298 .
– Unscrew bolt -7-.
– Remove luggage com‐
partment side trim
⇒ page 202 .
– Detach noise insulation
cap -2-.
– Unclip belt tensioner ig‐
niter wire at lug -4-.
– Unplug electrical con‐
nector -8- at belt ten‐
sioner.
– Remove bolt -3- (1x).
– Take out automatic
three-point seat belt -1-
with locating element.
♦ Installing

– Engage belt tensioner
-1- with locating ele‐
ment.

– Clip belt tensioner ignit‐


er wire into place at lug
-4-.

– Make sure that belt ten‐


sioner igniter wire is
clear of belt.

– After installing bolt -3-


and belt tensioner ignit‐
er wire, fit noise insula‐
tion cap -2- over them. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Perform remaining in‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
stallation steps in reverse order of removal.

– On vehicles with belt tensioners, check belt buckle sensors ⇒ page 52 .

2 - Noise insulation cap


❑ Align so it fits tightly all round.
3 - Bolt
❑ Tightening torque: 55 Nm
4 - Lug
5 - Bolts (2x)
❑ Tightening torque: 3 Nm
6 - Belt guide
❑ Remove bolts -5- (2x).
7 - Bolt
❑ Tightening torque: 55 Nm
8 - Connector for belt tensioner
9 - Belt guide

46 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.3 Removing and installing three-point seat belt (rear) for child seat - Avant

1 - Automatic three-point seat


belt
♦ Removing
– Remove luggage com‐
partment floor
⇒ page 211 .
– Remove bolt -3- (1x).Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Squeeze belt guidepermitted
-6- unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
at opening beneath seatwith respect to the correctness of information in this document. Copyright by AUDI AG.
belt and use screwdriver
to pry out belt guide -6-.
– Remove side padding
as necessary
⇒ page 307 .
– Remove C-pillar trim
(top) ⇒ page 199 .
– Unscrew bolt -8-.
– Detach belt guide fitting
-9- and spacer ring
-10-.
– Unscrew bolt -2-.
– Take out automatic
three-point seat belt -1-
with locating element
-11-.
♦ Installing
– Engage belt tensioner
-1- with locating element
-11-.
– Fit belt with a 180° twist
-arrow- as shown in il‐
lustration.
– Install mounting plate
-4- parallel to luggage
compartment side trim.
– Perform remaining in‐
stallation steps in re‐
verse order of removal.
♦ Make sure three-point seat
belt is not obstructed by cables, wires, insulation, or similar.
2 - Bolt
❑ Tightening torque: 55 Nm
3 - Bolt
❑ Tightening torque: 55 Nm
4 - Mounting plate
5 - Belt
6 - Belt guide
7 - C-pillar trim
8 - Bolt
❑ Tightening torque: 55 Nm
9 - Guide fitting
10 - Spacer ring
11 - Locating element

2. Seat belts, rear (Avant) 47


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.4 Removing and installing outer anchor‐


age point (rear)
– Remove luggage compartment floor ⇒ page 211 .
– Unscrew bolt -4-. Tightening torque: 55 Nm
– Fit belt with a 180° twist -arrow- as shown in illustration.
– Install mounting plate parallel to luggage compartment side
trim.

2.5 Removing and installing


Protected by copyright. centre beltor commercial purposes, in part or in whole, is not
Copying for private

buckle for childwithseat


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove trim cover for belt buckle.


– Remove cover for spare wheel well.
– Remove cover for spare wheel.
– Remove lining for spare wheel well.
– Detach spring -2- on belt buckle -1- being renewed.
– Unscrew nut -3- on appropriate side. Tightening torque: 10
Nm. Use locking fluid D 000 600 A2.
– If necessary, push support for luggage compartment floor to
one side.

48 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 Checking seat belts

WARNING

A systematic check of the seat belt system must be carried out


after every accident. If any damage is identified (see section
on points to check), the customer must be informed that one
or more of the seat belts have to be renewed.

Points to check:
♦ Check belt
♦ Check automatic belt retractor (locking action)
♦ Visual inspection of belt buckle
♦ Functional check of belt buckle
♦ Check guide fittings and latch plate
♦ Check securing components and anchorage points

Note

If customers decide not to have damaged seat belts renewed, this


must be noted accordingly in the Service Schedule.

3.1 Checking belt


– Pull belt as far as it will go out of belt retractor or lap belt ad‐
juster.
– Check belt for dirt and, if necessary, wash with mild soap sol‐
ution; also refer to ⇒ Owner's Manual.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Checking seat belts 49


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

• If either form of damage shown in the following illustration (1


and 2) is determined on a vehicle following an accident - renew
seat belt complete with belt lock.
• If damage as shown in illustrations 1, 2 or 3 is identified on a
vehicle which has not been involved in an accident, it is suffi‐
cient to only renew the damaged belt.
• 1– Webbing cut, torn or chafed
• 2– Frayed fabric at edge of belt
• 3– Burn marks caused by cigarettes or similar

3.1.1 Checking automatic belt retractor (lock‐


ing action)
The automatic belt retractor has two locking functions.
♦ The first locking function is triggered by pulling the belt quickly
out of the belt retractor.
Checking
– Pull belt out of belt retractor in a sharp quick movement.
• If there is no locking effect, renew seat belt complete with
buckle.
• If you encounter difficulties when pulling belt out or retracting
it, first check whether position of belt retractor has changed.
• The second locking function is triggered if vehicle motion
changes (vehicle-dependent locking function).
Checking
– Fasten seat belt.
– Accelerate vehicle to 20 km/h and then press foot brake firmly
(emergency braking).
• If seat belt is not locked by locking mechanism during braking
procedure, renew seat belt complete with belt buckle.

WARNING

For safety reasons, test drive must be performed on a road with


no traffic to avoid putting other road users at risk.

3.1.2 Visual inspection of belt buckle


– Check belt buckle for cracks and chipping.
• If damaged, renew seat belt complete with buckle.

3.1.3 Functional check of belt buckle


Checking belt buckle:
– Insert latch plate in buckle until it engages audibly. Pull belt
firmly to check whether locking mechanism has engaged.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
• If latch plateunless
permitted failsauthorised
to lockbyeven once
AUDI AG. AUDIinAGthedoescourse of at
not guarantee leastany
or accept 5 liability
test operations,
with respect to renew seatofbelt
the correctness complete
information with buckle.
in this document. Copyright by AUDI AG.

Checking release function:

50 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Release seat belt by pressing button on belt buckle with finger


pressure. When belt is slack, latch plate must spring out of belt
buckle on its own.
• Carry out test at least 5 times. If latch plate fails to be ejected
even once, renew seat belt complete with buckle.

WARNING

Under no circumstances apply lubricant to belt buckle to elim‐


inate noises or to stop buttons sticking.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.1.4 Checking guide fittings and latch plate with respect to the correctness of information in this document. Copyright by AUDI AG.

When a seat belt has been under strain in an accident the plastic-
covered guides will show fine parallel scoring. (By contrast, a
guide fitting which is worn because of frequent use will have a
smoothly worn surface, but no scoring).
– Check plastic for deformation, chipping and cracks.
• If score marks and/or damage are determined, renew seat belt
complete with buckle.

3.1.5 Checking securing components and an‐


chorage points
♦ Latch plate is deformed (stretched)
♦ Height adjuster is not functioning
♦ Anchorage points (seat, pillar, vehicle floor) are distorted or
the threads are damaged
• If damage is detected on these parts, renew seat belt complete
with belt buckle.
• Renew anchorage points.

Note

In the case of damage which has not occurred due to an accident,


but is, for example, a result of wear, only the part which is actually
damaged has to be renewed.

3.2 Checking locking function of retractor


mechanism for securing child safety
seats (does not apply to driver's seat
belt)
♦ To check this function fit the complete belt assembly (including
side panel trim).
♦ Activating locking function of retractor mechanism:
♦ Pull out belt as far as it will go.
♦ Correct function:
♦ Belt should retract audibly.
♦ Once you stop the belt retracting any further, it should no lon‐
ger be possible to pull the belt out.
♦ Deactivation:
♦ Allow the belt to retract as far as the last 100 mm (approx.).

3. Checking seat belts 51


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ The restraint function must switch off by the time the belt has
retracted as far as the last 100 mm. The belt then functions as
"normal" again.

3.3 Checking belt-fastened sensor for three-


point seat belts (rear) with belt tensioner
– Connect vehicle diagnostic, testing and information system -
VAS 5051 A- and select vehicle system “15 - Airbag” from list.
Ignition must be switched on.
– Read measured value block (data block), display group 004.
Belt is fully retracted: display on -VAS 5051- - no -
Latch plate is engaged in buckle; in addition, belt is extended by
dimension - L -: Display on -VAS 5051- - yes -
♦ For saloon, extension dimension - L - is 250 mm for left and
right belts. Belt adjuster is in centre position.
♦ For Avant, extension dimension - L - is 220 mm for left and
right belts. Belt adjuster is in centre position.
♦ On saloon and Avant models, extension dimension -L- for
centre belt is 500 mm.
Pull out belt as far as it will go; when doing so, display on -
VAS 5051- must continue to show - yes -.
Then retract belt as far as dimension - L -, but do not release latch
plate yet. Display on -VAS 5051- should continue to show - yes
-.
Release latch plate and slowly retract belt; the display should
switch from -YES- to -NO- at the latest when belt has retracted as
far as final 100 mm.
Belt is fully retracted: display on -VAS 5051- - no -

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

52 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4 Children's bench - Avant

4.1 Removing and installing belt guides

Note

The belt guides shown may differ from those fitted. This does not
affect the removal and installation procedures.

1 - Belt guides
♦ Removing
–Remove bolts -2- (4x).
–Lift off belt guides -1-
(2x).
♦ Installing
– Press sleeves -3- (2x) in
direction of arrow
through cover and foam
into outer backrest
frame.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Press
permitted unless belt
authorised guides
by AUDI -1-AG does not guarantee or accept any liability
AG. AUDI
with respect to(2x) in direction
the correctness of arrow
of information in this document. Copyright by AUDI AG.
onto sleeves -3- (2x) un‐
til they engage.

– Secure belt guides -1-


(2x) with bolts -2- (4x).

2 - Bolts
3 - Sleeves

4. Children's bench - Avant 53


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

5 Safety requirements for airbags

5.1 Safety precautions when working on air‐


bag
♦ Testing, removing, installing and repair work may only be per‐
formed by qualified personnel.
♦ Never use test lamp, voltmeter or ohmmeter for checking.
♦ Only check airbag system when installed and use vehicle di‐
agnostic, testing and information system -VAS 5051 A- /5052.
♦ When working on airbag system, battery earth strap must be
disconnected. There is no waiting time after disconnecting the
battery. There must not be anyone inside vehicle when airbag
system is being connected to a voltage source.
♦ The airbag units should be installed immediately after remov‐
ing them from their packaging.
♦ If the work is interrupted, the airbag unit should again be
placed in itsProtected
packaging.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ The airbag unit must
with respectnot be
to the left lying
correctness unattended.
of information in this document. Copyright by AUDI AG.

♦ Following removal, airbag units must be stored with cushioned


side facing upwards.
♦ Airbag components are not to be opened or repaired. Always
use new components.
♦ Airbag units which are dropped on a hard surface or are dam‐
aged must not be used.
♦ Always keep to the following sequence when renewing airbag
units:
1 - Remove old airbag unit and set it down with cushioned side
facing upwards. Observe special instructions for curtain airbags
⇒ page 55 .
2 - Remove new airbag unit from transportation container and set
it down with cushioned side facing upwards. Observe special in‐
structions for curtain airbags ⇒ page 55 .
3 - Immediately place old airbag unit in packaging.
4 - Install new airbag unit in vehicle.
♦ The interval for replacing the airbag units no longer applies.
♦ Non-triggered airbag units must be marked and returned to the
manufacturer for disposal (use packaging of new airbag unit).
♦ Never treat airbag units with grease, cleaning agents or the
like or expose them to temperatures in excess of 100°C even
for brief periods.

5.2 Side airbag safety regulations


♦ Testing, installation and servicing work may only be performed
by properly trained personnel.
♦ The side airbags are subject to the same safety regulations as
the driver's and front passenger's airbags.
♦ Only fit genuine seat and backrest covers approved for use
with a side airbag (can be identified by the airbag label stitched
onto the fabric).

54 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ No extra covers should be fitted over the backrests, as this


would impair the function of the side airbags.
♦ Foam padding in backrest must not be cut in vicinity of side
airbag.
♦ When installing, make sure seam for side airbag is straight.
♦ All upholstery clips (metal and plastic clips) must be renewed.
♦ Always use genuine upholstery clips.
♦ When installing, all upholstery clips must be fitted in the same
positions as the original ones.
♦ If seat cover fabric is damaged (tears, burn marks, etc.) in vi‐
cinity of side airbag, cover must be renewed for safety rea‐
sons, as side airbag will otherwise not deploy properly.
♦ Repairs to backrest cover in vicinity of side airbag are not per‐
mitted (due to special thread and precisely defined seam).
♦ Always renew backrest padding after side airbag has been
triggered.
♦ All damaged components must be renewed after an accident.
The original airbag unit can still be used if no signs of damage
are found.
♦ The interval for replacing the airbag units no longer applies.
♦ If side airbag units are renewed, remove sticker with airbag
number from new side airbag unit and stick it over old sticker
on seat pan.
♦ Never pierce the seat cover fabric with upholstery needles or
any other sharp objects in the vicinity of the airbag and sensor
mat.
♦ For further information, refer to Workshop Manual ⇒ General
information, chapter 1.

5.3 Additional safety regulations for curtain


airbags

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5. Safety requirements for airbags 55


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ The curtain airbags are subject to the same safety precautions


as the driver's and front passenger's airbags. The following
additional precautions also apply:
♦ Before carrying out any installation work always visually in‐
spect trim for damage.
♦ Trim repairs (A-pillar (top), B-pillar (top), C-pillar (top), narrow
D-pillar and D-pillar) are not permitted.
♦ When installing, make sure that trim panels are fitted securely.
♦ Take care not to kink curtain airbag unit.
♦ When carrying out repairs behind the curtain airbag always
remove the complete unit (do not unfasten only partially or
kink).
♦ If airbag units -1- have been removed, engage front section
(from A-pillar) at clamping piece -2- of clip -3- for storage and
transportation.
♦ Fold curtain airbag units -1- that have been removed into a
loop and place in packaging of new airbag units or on a clean,
flat surface (on blanket or in luggage compartment).
♦ After performing bodyauthorised
repairsbyinAUDIareaAG. of curtain
AG does airbag, check
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless AUDI not guarantee or accept any liability
body for welding spatter,
with respect deformation
to the correctness andinabrasion
of information byCopyright
this document. com‐ by AUDI AG.
paring with opposite side.
♦ Always hold curtain airbag unit securely.
♦ Always fold curtain airbag units -1- that have been removed
into a loop and only hold at gas generator (thumb in direction
of electrical connection).
♦ Always keep one hand on the plastic housing.
♦ Never twist, turn, knot, throw, pull, hang, pinch, press or clamp
curtain airbag unit.
♦ Always renew module if fabric is contaminated by oil, grease,
paint, solvent or similar.

5.4 Additional safety regulations for curtain


airbags (from week 36.02 onwards)
♦ The curtain airbags are subject to the same safety precautions
as the driver's and front passenger's airbags. The following
additional precautions also apply:
♦ Before carrying out any installation work always visually in‐
spect trim for damage.
♦ Trim repairs (A-pillar (top), B-pillar (top), C-pillar (top) and D-
pillar) are not permitted.
♦ When installing, make sure that trim panels are fitted securely.

56 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ The curtain airbag unit may only be bent at the intended loca‐
tion (transition from roof to A-pillar).
♦ When carrying out repairs behind the curtain airbag, always
remove the complete unit.
♦ Do not straighten bent gas lances.
♦ After removal, store old curtain airbag unit in transport con‐
tainer or on a clean, level surface (place on blanket or in
luggage compartment).
♦ After performing body repairs in area of curtain airbag, check
body for welding spatter, deformation and abrasion by com‐
paring with opposite side.
♦ Always hold curtain airbag unit securely.
♦ Always fold up removed curtain airbag units and hold at gas
generator (thumb pointing towards electrical connection).
♦ Always keep one hand on the gas generator.
♦ Never twist, turn, knot, throw, pull, hang, pinch, press or clamp
curtain airbag unit.
♦ Always renew module if fabric is contaminated by oil, grease,
paint, solvent or similar.

5.5 Disposal of airbag units


♦ Pyrotechnic components (e.g. belt tensioners, belt force limit‐
ers, airbag units, pyrotechnic battery isolation elements) that
have not been triggered must be disposed of in original pack‐
aging and in accordance with national regulations. Please
contact the Importer (or appropriate distribution centre) should
you require more information.
♦ Pyrotechnic components ignited in an accident can be dis‐
posed of together with commercial refuse.

5.6 Renewing airbag units following an ac‐


cident
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

5.6.1 Accident in which airbag/belt tensioners


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

were triggered (up to airbag 7)


♦ The airbag control unit must always be renewed if an airbag/
belt tensioner has been triggered.

5.6.2 Accident in which airbag/belt tensioners


were triggered (airbag 8, introduced
gradually from production date 10.98
onwards)

Note

♦ On vehicles with airbag 8, the display will show "Airbag front


+ Side" or "Airbag front + head".
♦ The airbag control unit can be used for up to three incidents
in which the side airbag / curtain airbag and/or belt tensioner
is triggered.
♦ Fault display “Control unit defective” appears after triggering
for third time.

5. Safety requirements for airbags 57


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Airbag control unit must be renewed:


♦ if driver's/front passenger's airbag has been triggered once
♦ if housing is damaged
♦ in the event of a tunnel deformation within 200 mm radius of
control unit
♦ if airbag has been triggered three times
Always renew the following:
♦ all triggered airbag units
If front passenger's airbag has been triggered, also renew:
♦ Dash panel
♦ Supports for passenger's airbag unit which have become de‐
formed (must not be bent back into shape)
♦ Lateral acceleration sensor if floor pan around sensor has
been deformed.
If driver's airbag has been triggered, also renew:
♦ Return spring with slip ring
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Lateral acceleration sensor
permittedifunless
floorauthorised
pan around sensor
by AUDI AG. AUDI AGhas does not guarantee or accept any liability
been deformed. with respect to the correctness of information in this document. Copyright by AUDI AG.

If side airbag(s) has/have been triggered, also renew:


♦ Lateral acceleration sensor on the side affected
♦ Backrest padding (front/rear)
♦ Backrest cover (front/rear)
♦ For folding rear seat backrest: Side padding
♦ Non-triggered lateral acceleration sensor if floor pan around
sensor has been deformed.
If curtain airbag has been triggered, also renew:
♦ Lateral acceleration sensor on the side affected
♦ Trim for A, B, C, D and narrow D-pillars
♦ Vehicles from week 36.02 onwards: All tethers on triggered
side
♦ Non-triggered lateral acceleration sensor if floor pan around
sensor has been deformed.
Additionally:
♦ All seat belts with belt tensioners which have been triggered
– For airbag 7 and 8, belt tensioners that have been triggered
can be identified via vehicle self-diagnosis.
A - if airbag control unit has been triggered:
Belt tensioners (front):
– Read measured value block, display group 001: Vehicle diag‐ Reading measured value block 1
nostic, testing and information system -VAS 5051 A- . Trig‐ ->
gered belt tensioners can be identified by the message “Too
1 2 3 4

high”.
Belt tensioners (rear):
– Read measured value block, display group 002: Vehicle diag‐ Reading measured value block 2
nostic, testing and information system -VAS 5051 A- . Trig‐ ->
gered belt tensioners can be identified by the message “Too
1 2 3 4

high”.

58 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

B - if airbag control unit has been renewed:


– Interrogate event memory ⇒ Body self-diagnosis; Rep. gr.
01 . If belt tensioners have been triggered the display will show
the fault message “Belt tensioner igniter - excessive resist‐
ance”.
♦ The following must also be renewed if necessary (visual
check): All damaged components

5.6.3 Accident in which airbag was not trig‐


gered
♦ It is not necessary to renew any airbag components if the air‐
bag warning lamp -K75- does not indicate a fault. The seat
belts must be checked separately.
After renewing the airbag units or the control unit, affix stickers
(tear-off strips only) to the registration card and return the regis‐
tration card to the relevant distribution centre or to the Importer
for registration.

5.6.4 Disposal of pyrotechnic airbag units


♦ Pyrotechnic components (e.g. belt tensioners, belt force limit‐
ers, airbag units, pyrotechnic battery isolation elements) that
have not been triggered must be disposed of in original pack‐
aging and in accordance with national regulations. Please
contact the Importer (or appropriate distribution centre) should
you require more information.

Note

Depending on the accident, the belt tensioner might have been


triggered without the belt force limiter being triggered. These
components must be handled as described above ⇒ page 33 .

♦ Pyrotechnic components ignited in an accident can be dis‐


posed of together with commercial refuse.

WARNING

♦ This does not apply to belt tensioners which are Wankel-


powered. These must be treated in the same manner as
non-ignited pyrotechnic components (for example air‐
bags, seat belts, pyrotechnic battery isolators).
♦ Reason: The workshop does not have the means to check
whether the Wankel-type belt tensioners have ignited fully
(in all ignition stages). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5. Safety requirements for airbags 59


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

6 Servicing airbags

6.1 Overview of fitting locations

1 - Airbag unit (driver side)


❑ Removing and installing
up to 08.97
⇒ page 64
❑ Removing and installing
from 08.97 onwards
⇒ page 67
2 - Airbag unit, driver side
(sports steering wheel)
❑ Removing and installing
⇒ page 70
3 - Airbag control unit
❑ Removing and installing
up to week 35.98
⇒ page 61
❑ Removing and installing
from week 36.98 on‐
wards ⇒ page 61
4 - Key-operated switch to de‐
activate airbag on front pas‐
senger side
❑ Removing and installing
⇒ page 75
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
5 - Airbag unit (front passenger permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
side) with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Removing and installing


⇒ page 74
❑ Disabling and activating
via self-diagnosis
(adaption)
❑ Disabling and activating
also possible via key-

60 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

operated switch
6 - Warning lamp for airbag deactivated on front passenger side
❑ Removing and installing ⇒ page 76
7 - Curtain airbag (saloon)
❑ Removing and installing ⇒ page 86
8 - Curtain airbag (Avant)
❑ Removing and installing ⇒ page 89
9 - Side airbag
❑ Removing and installing ⇒ page 77
❑ Disabling and activating
10 - Lateral acceleration sensor
❑ Removing and installing ⇒ page 82
11 - Side airbag, rear (folding backrest)
❑ Removing and installing ⇒ page 80
❑ Disabling and activating ⇒ page 103
12 - Side airbag, rear (fixed backrest)
❑ Removing and installing ⇒ page 81
❑ Disabling and activating ⇒ page 103
13 - Diagnostic connector

6.2 Removing and installing airbag control


unit -J 234- up to week 35.99
– Disconnect battery earth strap/wire.
– Remove centre console (front) ⇒ page 16 .
– Remove connecting pieces for air ducts to footwell vents (rear
right and left).
– Release retaining clip on electrical connector -2-.
– Pull electrical connector -2- out of control unit -1-.
– Unscrew nuts -3- (3x).
– Tightening torque: 6 Nm
– Detach control unit.

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Re-code if control unit is renewed.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ After connecting battery, remember to check vehicle equip‐
ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

6.3 Removing and installing airbag control


unit -J 234- from week 36.99 onwards
– Disconnect battery earth strap/wire.

6. Servicing airbags 61
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove centre console (front) ⇒ page 16 .


– Remove connecting pieces for air ducts to footwell vents (rear
right and left).
– Unfasten cable tie -4-.
– Unscrew nuts -3- (3x).
– Tightening torque: 6 Nm
– Pull out control unit -1-.
– Release retainer on electrical connector -2-.
– Pull electrical connector -2- out of control unit -1-.
– Detach control unit.

Note

♦ Re-code if control unit is renewed.


♦ After connecting battery,
Protected remember
by copyright. to check
Copying for private vehicle
or commercial equip‐
purposes, in part or in whole, is not
ment (radio, clock,
permitted electric window
unless authorised regulators)
by AUDI AG. AUDI AG according to or accept any liability
does not guarantee
Workshop Manual and/or
with respect to theOwner's
correctness Manual.
of information in this document. Copyright by AUDI AG.

♦ If airbag warning lamp (K75) indicates a fault following instal‐


lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

6.4 Removing and installing ISOFIX retainer

62 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - ISOFIX retainer
❑ Remove seat bench
(rear) ⇒ page 298 .
❑ Remove bolts -4- (2x).
2 - Bolts (4x)
❑ Tightening torque: 30
Nm

Note

♦ When fitting fixed rear seat back‐


rest, slide retaining tabs behind
ISOFIX retainers -1-.
♦ On certain vehicles, retaining
lugs must be flattened in a vice
down to approx. 3 mm when ret‐
rofitting ISOFIX.
♦ When installing, ensure clear‐
ance from lap belt with retractor.
Turn lap belt with retractor if nec‐
essary.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6. Servicing airbags 63
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

7 Servicing airbag (driver side)

7.1 Removing and installing airbag unit


(driver side) up to 08.97

WARNING

Observe safety regulations for working on airbags


⇒ page 54 .

1 - Steering wheel
❑ Removing ⇒ page 66
❑ Attach loose cables at
locations marked by
-arrow A-.
2 - Plug for coil connector
3 - Connector for airbag unit
4 - Electrostatic discharge con‐
nector
5 - Multi-point socket head bolt,
60 Nm
❑ Must always be re‐
newed
5 - Hexagon bolt, 70 Nm
❑ Must always be re‐
newed
6 - Airbag unit
♦ Removing

WARNING
Observe safety regula‐
tions for working on air‐
bags ⇒ page 54 .

–Release steering col‐


umn adjuster.
– Pull steering wheel out,
moving it upwards as far
as possible.
– Move steering wheel in‐
to a vertical position.
– Turn Torx wrench T30
90° in direction of arrow
(clockwise as viewed from front) to release retaining hook - ⇒ Item 7 (page 65) -.
– Turn steering wheel back by 1/2 a turn and release second retaining hook.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Unplug electrical connectors ⇒ Item 3permitted
(pageunless
64) authorised
and ⇒ Item by AUDI 4AG.(page 64)does
AUDI AG from airbag orunit.
not guarantee accept any liability
– Set down airbag unit with impact cushion facingto upwards.
with respect the correctness of information in this document. Copyright by AUDI AG.
♦ Installing
– Make sure connectors and airbag unit engage fully (audibly).

64 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

WARNING
Make sure there is no
one in the vehicle.

– Switch on ignition and connect battery earth strap.

Note

♦ After connecting battery, re‐


member to check vehicle equip‐
ment (radio, clock, electric win‐
dow regulators) according to
Workshop Manual and/or Own‐
er's Manual.
♦ If airbag warning lamp (K75) in‐
dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -VAS
5051 A- to erase and re-interrog‐
ate fault memory.

7 - Retaining hook
8 - Torx wrench (T 30)
9 - Return ring with slip ring
10 - Connector for heated steering wheel

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7. Servicing airbag (driver side) 65


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

7.2 Removing and installing steering wheel up to 08.97

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Removing
– Remove airbag unit ⇒ page 64 .
– Turn steering wheel to centre position (wheels in straight-
ahead position).
– Remove bolt ⇒ Item 5 (page 64) .
– Unplug electrical connectors - ⇒ Item 2 (page 64) and
⇒ Item 10 (page 65) -.
♦ Installing
– Fit steering wheel in centre position (wheels in straight-ahead
position).
– Make sure connectors engage fully (audibly).
– Renew bolt - ⇒ Item 5 (page 64) - and tighten to 60 Nm.
– Install airbag unit ⇒ page 64 .

66 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

7.3 Removing and installing airbag unit


(driver side) from 08.97 onwards

WARNING

Observe safety regulations for working on airbags


⇒ page 54 .

1 - Steering wheel
❑ Removing ⇒ page 69
❑ Attach loose cables at
locations marked by
-arrow A-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2 - Plug for coil connector with respect to the correctness of information in this document. Copyright by AUDI AG.

3 - Connector for airbag unit


4 - Multi-point socket head bolt,
60 Nm
❑ Must always be re‐
newed
4 - Hexagon bolt, 70 Nm
❑ Must always be re‐
newed
5 - Airbag unit
♦ Removing

WARNING
Observe safety regula‐
tions for working on air‐
bags ⇒ page 54 .

– Release steering col‐


umn adjuster.
– Pull steering wheel out,
moving it upwards as far
as possible.
– Move steering wheel in‐
to a vertical position.
– Loosen first Torx bolt
T30.
– Turn steering wheel
back by 1/2 a turn and
loosen second Torx bolt T30.
– Unplug electrical connector - ⇒ Item 3 (page 64) - from airbag unit.
– Set down airbag unit with impact cushion facing upwards.
♦ Installing
– Make sure connectors engage fully (audibly).

WARNING
Make sure there is no
one in the vehicle.

– Switch on ignition and connect battery earth strap.

7. Servicing airbag (driver side) 67


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

♦ After connecting battery, re‐


member to check vehicle equip‐
ment (radio, clock, electric win‐
dow regulators) according to
Workshop Manual and/or Own‐
er's Manual.
♦ If airbag warning lamp (K75) in‐
dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -VAS
5051 A- to erase and re-interrog‐
ate fault memory.

6 - Threaded bush
7 - Torx bolts (T 30)
❑ 7 Nm
8 - Torx wrench (T 30)
9 - Return ring with slip ring
10 - Connector for heated steering wheel

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

68 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

7.4 Removing and installing steering wheel from 08.97 onwards

♦ Removing
– Remove airbag unit ⇒ page 67 .
– Turn steering wheel to centre position (wheels in straight-
ahead position).
– Remove bolt ⇒ Item 5 (page 64) .
– Unplug electrical connectors - ⇒ Item 2 (page 64) and
⇒ Item 10 (page 65) -.
♦ Installing
– Fit steering wheel in centre position (wheels in straight-ahead
position).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Make sure
permitted connectors
unless engage
authorised by AUDI fully
AG. AUDI AG (audibly).
does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Renew bolt - ⇒ Item 5 (page 64) - and tighten to 60 Nm.
– Install airbag unit ⇒ page 67 .

7. Servicing airbag (driver side) 69


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

7.5 Removing and installing airbag unit


(driver side) on vehicles with sports
steering wheel

WARNING

Observe safety regulations for working on airbags


⇒ page 54 .

1 - Steering wheel
❑ Removing ⇒ page 71
2 - Plug for coil connector
3 - Airbag unit
♦ Removing

WARNING
Observe safety regula‐
tions for working on air‐
bags ⇒ page 54 .

– Use Torx wrench (size


T30) to unscrew airbag
unit.
– Unplug electrical con‐
nector -
⇒ Item 2 (page 70) -.
– Set down airbag unit
with impact cushion fac‐
ing upwards.
♦ Installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Make sure connector - permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ Item 2 (page 70) - en‐
gages audibly.

– Bolt on airbag unit (7


Nm).

WARNING
Make sure there is no
one in the vehicle.

– Switch on ignition and


connect battery earth strap.

Note

♦ After connecting battery, re‐


member to check vehicle equip‐
ment (radio, clock, electric win‐
dow regulators) according to
Workshop Manual and/or Own‐
er's Manual.

70 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ If airbag warning lamp (K75) in‐


dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -VAS
5051 A- to erase and re-interrog‐
ate fault memory.

4 - Multi-point socket head bolt, 60 Nm


❑ Must always be renewed
5 - Torx bolts (T 30)
❑ 7 Nm
6 - Torx wrench (T 30)
7 - Return ring with slip ring

7.6 Removing and installing sports steering wheel

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Removing
– Remove airbag unit ⇒ page 70 .

7. Servicing airbag (driver side) 71


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Turn steering wheel to centre position (wheels in straight-


ahead position).
– Remove bolt ⇒ Item 4 (page 71) .
♦ Installing
– Fit steering wheel in centre position (wheels in straight-ahead
position).
– Renew bolt - ⇒ Item 4 (page 71) - and tighten to 60 Nm.
– Install airbag unit ⇒ page 70 .

7.7 Removing and installing return ring with


slip ring
Airbag unit (driver side) and steering wheel removed.
– Pull steering column out and tilt downwards as far as it will go.
– Unscrew bolt -1- (2x); tightening torque: 2.8 Nm.
– Detach grip -2-.

– Remove two cross head screws -arrows-.


– Tightening torque: 0.6 Nm
– Detach trim (top) for steering column switch -1-.
When installing, fit upper shell into hooks of lower shell, then pivot
downwards and secure with bolts.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Remove bolts -2- (2x). Tightening torque: 0.6 Nm


with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unscrew hexagon socket head bolt -1-.


– Tightening torque: 0.6 Nm
– Detach trim (bottom) for steering column switch -3-.

72 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unplug connector -1-.


– Release retaining hooks -arrows- and detach return ring with
slip ring from steering column switch.

Note

♦ Return ring with slip ring should only be removed and installed
in centre position (wheels in straight-ahead position).
♦ A new return ring with slip ring is secured in centre position
with a cable tie or tear-off ring.
♦ ESP sensor must be calibrated on vehicles with ESP sensor
in return ring with slip ring.

Refer to Guided Fault Finding, running gear, brake system, ABS


ESP Bosch 5.7, 01 systems with self-diagnosis capability Bosch
5 7, anti-lock brake System ABS EDS ASR ESP, Brake system
functions, SYS45 steering angle sensor zero position compen‐
sation.

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7. Servicing airbag (driver side) 73


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

8 Servicing airbag (front passenger


side)

8.1 Removing and installing airbag (front passenger side)

1 - Airbag unit (front passenger


side)
❑ Different versions
❑ Refer to parts catalogue
for correct combination
of dash panel and air‐
bag unit (front passen‐
ger side)
♦ Removing
– Disconnect battery
earth strap/wire.
– Remove glove box
⇒ page 1 .
– Unplug connector -6-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

⇒ page 75
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

WARNING
Do NOT unplug the red
2-pin electrical connec‐
tor on the front passen‐
ger airbag unit.

–Remove nuts -4- (4x).


–Remove airbag unit.
–Set down airbag unit
with impact cushion fac‐
ing upwards.
♦ Installing
– Make sure connector
-6- engages fully (audi‐
bly).

– Install airbag unit.

– Switch on ignition.

WARNING
Make sure there is no
one in the vehicle.

– Connect battery earth strap.

74 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Support
❑ Must be renewed after airbag has been triggered
❑ Remove airbag unit.
❑ Unscrew bolts -5- (4x).
❑ Unscrew nuts -3- (2x).
3 - Nut (2x)
❑ Tightening torque: 18 Nm
❑ Must be renewed if airbag has been triggered.
4 - Nut (4x)
❑ Tightening torque: 9 Nm
❑ Must be renewed if airbag has been triggered.
5 - Bolts (4x)
❑ Tightening torque: 9 Nm
❑ Must be renewed if airbag has been triggered.
6 - Connector
7 - Frame for airbag unit
❑ Must be renewed after airbag has been triggered
❑ Remove front passenger's airbag unit.
❑ Unscrew nuts -8- (3x).
❑ Detach backing plate -11-.
❑ Remove bolts -9- (3x).
❑ Unscrew bolt -10-.
8 - Nut (3x)
❑ Tightening torque: 4.5 Nm
9 - Bolts (3x)
❑ Tightening torque: 4.5 Nm
10 - Bolt (1x) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Tightening torque: 4.5 Nm with respect to the correctness of information in this document. Copyright by AUDI AG.
11 - Backing plate

Unplugging airbag connector


– Use screwdriver to lift connector -1- for front passenger's air‐
bag off retaining tab -2- and unplug connector in direction of
arrow -3-.

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

8.2 Removing and installing key-operated


switch for front passenger's airbag
– Remove glove box ⇒ page 1 .

8. Servicing airbag (front passenger side) 75


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -1- (2x).


– Take out mounting for key-operated switch downwards at re‐
tainers -2-.
– Break key-operated switch out of mounting for key-operated
switch.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Insert key -3- in lock -2-.
– Destroy key-operated switch -1- with key -3- inserted.
– Break out lock -2-.
– Press lock -2- with key -3- inserted into new key-operated
switch -1- until lock -2- engages.

8.3 Removing warning lamp for airbag de‐


activated on front passenger side
– Pry out cover for interior light -3- at points indicated -4-.
– Unplug connector for warning lamp for airbag deactivated.

76 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9 Servicing side airbags

9.1 Removing and installing side airbag

WARNING

Observe safety precautions for side airbags.

1 - Side airbag (driver side/


front passenger side)
♦ Removing
– Disconnect battery
earth strap/wire.
– Remove backrest cover
panel.
– Unfasten backrest cov‐
er in area of side airbag
-1-.
– Release locking ele‐
ment of connector -3-.
– Unplug connector -3-
from airbag unit -1-.
– Remove bolts -2- (2x).
WARNING
Do not re-use bolts -2-.
Replace self-tapping
bolts with the M5 bolts
and nuts supplied.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Enlarge mounting holes to 5.5 with respect to the correctness of information in this document. Copyright by AUDI AG.
mm.
Tightening torque: 5.5 Nm
Note

For greater clarity, illustration shows


view without anti-squeak pad.

–Carefully unclip side air‐


bag -1- at retaining hook
-5-.
– Detach side airbag -1-.
– Set down airbag unit
with impact cushion fac‐
ing upwards.
♦ Installing

Note

Do not cut away anti-squeak pad


around retaining hooks -5-.

– Lift up anti-squeak pad.

– Enlarge mounting holes to 5.5 mm.

– Remove seam on back.

– Pull anti-squeak pad over outer backrest frame.

9. Servicing side airbags 77


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Clip in side airbag -1- with anti-squeak pad.

– Insert bolts -2-, lift up anti-squeak pad, fit nuts and tighten to 5.5 Nm.

– Remove renewal date sticker from airbag unit and attach it so that it covers old sticker on B-pillar.

– Pull airbag number sticker off airbag unit and attach it so that it covers old sticker on seat pan.

– Install seat.

– Switch on ignition.

WARNING
Make sure there is no
one in the vehicle.

– Connect battery earth strap.

2 - Bolt
❑ Tightening torque: 5.5 Nm
3 - Connector
4 - Backrest frame
5 - Retaining hooks

Note

♦ After connecting battery, re‐


member to check vehicle equip‐
ment (radio, clock, electric win‐
dow regulators) according to
Workshop Manual and/or Own‐
er's Manual.
♦ If airbag warning lamp (K75) in‐
dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -VAS
5051 A- to erase and re-interrog‐
ate fault memory.

9.2 Removing and installing side airbag


(Recaro seat)

WARNING

Observe safety precautions for side airbags.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

78 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest
2 - Side airbag unit
♦ Removing
–Remove seat
⇒ page 270 .
– Remove trim cover for
fitting ⇒ page 283 .
– Unplug yellow connec‐
tor of airbag wire be‐
neath seat.
– Unplug black connector
for earth wire beneath
seat.
– Loosen bolt -4- at retain‐
ing tab -6- at bottom of
side airbag unit -2-.
– Press side airbag unit
-2- downwards.
– Carefully pull off side
airbag unit -2- outwards.
♦ Installing

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Always renew bolt -4-.
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Attach side airbag unit


-2- so that locking pins
-3- engage in mounting
holes -7-.

– Slide side airbag unit


upwards as far as it will
go.

– Tighten new bolt -4- at


side airbag unit to tor‐
que (10 Nm).

– Route airbag wire -5-.

– Plug in yellow connector for airbag wire and black connector for airbag earth wire beneath seat.

– Re-attach trim cover for fitting.

– Install seat.

– Switch on ignition.

WARNING
Make sure there is no
one in the vehicle.

– Connect battery earth strap.

9. Servicing side airbags 79


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 - Locking pins
4 - Bolt
❑ Tightening torque: 10 Nm
5 - Airbag wire
6 - Retaining tab
7 - Mounting holes

Note

♦ After connecting battery, re‐


member to check vehicle equip‐
ment (radio, clock, electric win‐
dow regulators) according to
Workshop Manual and/or Own‐
er's Manual.
♦ If airbag warning lamp (K75) in‐
dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -VAS
5051 A- to erase and re-interrog‐
ate fault memory.

9.3 Removing and installing side airbag,


rear (folding backrest)

WARNING

Observe safety precautions for side airbags.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

80 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Side airbag (rear; driver/


passenger side)
♦ Removing
– Remove seat bench
(rear) ⇒ page 298 .

– Take airbag connector


-7- out of slot in rear seat
padding -9-.

– Press retaining tab -8-


and unplug airbag con‐
nector -7-.

– Remove rear side pad‐


ding (left and right)
⇒ page 307 .

– Cut through cable tie


-5-.

– Open cable duct -6-.

– Remove bolts -3- (2x).

– Take out side airbag unit


-1-.

2 - Side padding
3 - Bolts (2x)
❑ Tightening torque: 8 Nm
4 - Airbag label
❑ Indicates side padding
for side airbag
5 - Cable tie
6 - Cable duct
7 - Connector for airbag unit
8 - Retaining tab
9 - Padding for rear seat

Note

♦ After connecting battery, re‐


member to check vehicle equip‐
ment (radio, clock, electric win‐
dow regulators) according to
Workshop Manual and/or Own‐
er's Manual.
♦ If airbag warning lamp (K75) in‐
dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -VAS
5051 A- to erase and re-interrog‐
ateCopying
Protected by copyright. faultformemory.
private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9.4 Removing and installing side airbag,


rear (fixed backrest)
– Remove seat bench (rear) ⇒ page 298 .

9. Servicing side airbags 81


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -2- (2x). Tightening torque: 8 Nm


– Take out side airbag unit -1-.

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

9.5 Removing and installing lateral acceler‐


ation sender

Note

♦ A lateral acceleration sender is fitted under each of the front


seats.
♦ Lateral acceleration senders are identical on both sides.
♦ When installing, arrow should point outwards.

♦ Removing:
– Disconnect battery earth strap/wire.
– Remove front seat ⇒ page 236 .
– Remove A-pillar trim (bottom) -A- ⇒ page 161 .
– Unclip inner sill panel trim.
– Lift floor covering in area of seat cross member
– Unplug electrical
Protected byconnector -2- for
copyright. Copying from lateral
private acceleration
or commercial purposes, insend‐
part or in whole, is not
er -1-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

82 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -3- (2x). Tightening torque: 6 Nm


– Detach lateral acceleration sender -1-.
♦ Installing:
– Switch on ignition.
– Close doors.

WARNING

Make sure there is no one in the vehicle.

– Connect battery earth strap.

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

9.6 Removing and installing lateral acceler‐


ation sender, MY 2002>

Note

♦ Lateral acceleration senders are fitted on both sides behind B-


pillar trim (bottom).
♦ Lateral acceleration senders are identical on both sides.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ When installing, arrow should point outwards. with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Removing:
– Disconnect battery earth strap/wire.
– Remove B-pillar trim (bottom) ⇒ page 164 .
– Pull retaining hooks and unplug connector -3- from lateral ac‐
celeration sensor -1-.

9. Servicing side airbags 83


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -2- (2x). Tightening torque: 7 Nm


– Detach lateral acceleration sender -1-.
♦ Installing:
– Fit lateral acceleration sender -1-.
– Install B-pillar trim (bottom).
– Switch on ignition.
– Close doors.

WARNING

Make sure there is no one in the vehicle.

– Connect battery earth strap.

Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ After connecting battery, remember to check vehicle equip‐
ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

9.7 Removing and installing crash sensor


for rear side airbag (curtain airbag),
model year 2003>

WARNING

Observe safety regulations for working on airbags


⇒ page 54 .

84 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Crash sensor for side airbag


(rear)
♦ Removing

Note

Illustration shows crash sensor for


rear side airbag on front passenger
side. Removal and installation on
driver's side are performed in the
same manner.

– Disconnect battery
earth strap.
– Remove side padding.
– Release tab at yellow
connector -3- and un‐
plug connector.
– Slacken off the two bolts
-2- at crash sensor.
♦ Installing
– Switch on ignition.

WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.

– Connect battery earth


strap.

2 - Bolts (2x)
❑ Tightening torque: 9 Nm
3 - Connector for acceleration
sender

Note

♦ Observe measures to be taken


after connecting battery ⇒ Rep.
gr. 27 .
♦ If airbag warning lamp -K75- in‐
dicates a fault following installa‐
tion, use vehicle diagnostic, test‐
ing and information system -
VAS 5051- to interrogate, erase
and then re-interrogate fault
memory.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9. Servicing side airbags 85


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

10 Servicing curtain airbags

10.1 Removing and installing curtain airbag


(saloon)
Special tools and workshop equipment required
♦ -VAS 5122-

♦ -V.A.G 1783-

WARNING

Observe safety precautions for working on airbags


⇒ page 54 and curtain airbags ⇒ page 55 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

86 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Curtain airbag
♦ Removing
– Vehicles with encoded
radio/radio navigation
system (RNS): Observe
code (establish code if
necessary).
– Detach battery earth
strap/wire and cover
negative terminal.
– Remove intermediate
piece at B-pillar trim
⇒ page 181 .
– Remove D-pillar trim
⇒ page 186 .
– Remove rear shelf: ve‐
hicles with folding back‐
rest ⇒ page 167 , vehi‐
cles with fixed backrest
⇒ page 168 .
– Remove A-pillar trim
(top) ⇒ page 178 .
– Unplug connector -9- for
curtain airbag
⇒ page 89 .
– Unscrew bolts -4- and
-5-.
– Unscrew bolt -7-.
– Pull retainers -11- (2x)
out of clips at A-pillar.
– Detach retainers -2- (5x)
from roof frame.
– Set down front section
of airbag unit on seats.
– Unscrew bolts -6- (2x) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ page 89 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Turn gas generator -10- with respect to the correctness of information in this document. Copyright by AUDI AG.
and pull it out of D-pillar
⇒ page 89 .
– Take hold of tab -3- and
form a loop with gas generator -10-.
– Take curtain airbag -1- out of vehicle.
WARNING
Always observe correct
sequence for installing
curtain airbag.

♦ Installing
– Take curtain airbag -1- in the form of a loop out of packaging and secure curtain airbag -1- in the following
sequence.

– Turn gas generator -10- and slide it into D-pillar ⇒ page 89 .

– Insert third retainer -2-.

– Unfasten tab -3- from gas generator -10-.

– Insert remaining retainers -2-.

– Insert retainers -11-.

– Screw in bolts -6- (2x) ⇒ page 89 .

– Attach airbag unit to B-pillar ⇒ page 89 .

10. Servicing curtain airbags 87


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Secure retainers -2- with bolts -5- (6x).

– Screw in bolts -4- at tab -3-.

– Perform remaining installation steps in reverse order of removal.

– Switch on ignition.

WARNING
Make sure nobody
Protected byis in Copying for private or commercial purposes, in part or in whole, is not
copyright.
the vehicle when the
permitted bat‐authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
unless
tery is being connected.
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Connect battery.

2 - Retainers (5x)
3 - Tab
4 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
❑ Use -VAS 5122- and -V.A.G 1783- .
5 - Bolts (6x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
6 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
7 - Bolt
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
❑ Use -VAS 5122- and -V.A.G 1783- .
8 - Strain relief strap
9 - Connector for curtain airbag
10 - Gas generator
11 - Retaining strap

88 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Gas generator to D-pillar


– Bolts -6- (2x)
– Tightening torque: 3.5 Nm
8 - Strain relief strap
– Bolt -7-
– Tightening torque: 3.5 Nm
– Insert gas generator -10- into D-pillar, route strain relief strap
over D-pillar and attach it and gas generator with bolt -7-.
10 - Gas generator

Attaching curtain airbag to B-pillar


1 - Curtain
Protected airbag
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
B - Insert locating
with respect to thepin in guide
correctness hole beneath
of information threaded
in this document. hole.
Copyright by AUDI AG.

– Bolt tab -A- to B-pillar.


– Screw in bolts -5-.
– Tightening torque: 3.5 Nm

Unplugging connector for curtain airbag


– Press release mechanism -A- and unplug connector in direc‐
tion of arrow.
1 - Retainer for connector

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

10.2 Removing and installing curtain airbag


(Avant)
Special tools and workshop equipment required
♦ -VAS 5122-

10. Servicing curtain airbags 89


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ -V.A.G 1783-

WARNING

Observe safety precautions for working on airbags


⇒ page 54 and curtain airbags ⇒ page 55 .

1 - Curtain airbag
♦ Removing
– Vehicles with encoded
radio/radio navigation
system (RNS): Observe
code (establish code if
necessary). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Detach battery earth permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
strap/wire and cover with respect to the correctness of information in this document. Copyright by AUDI AG.
negative terminal.
– Remove intermediate
piece at B-pillar trim
⇒ page 214 .
– Remove D-pillar trim
⇒ page 218 .
– Remove roof frame trim
⇒ page 215 .
– Remove A-pillar trim
(top) ⇒ page 178 .
– Unplug connector for
curtain airbag
⇒ page 93 .
– Unscrew bolts -4- and
-5-.
– Unscrew bolt -7-.
– Pull retainers -11- (2x)
out of clips at A-pillar.
– Detach retainers -2- (5x)
from roof frame.
– Set down front section
of airbag unit on seats.
– Unscrew bolts -6- (2x)
⇒ page 92 .
– Detach gas generator
-10- from roof frame
⇒ page 92 .
– Take hold of tab -3- and
form a loop with gas
generator -10-.
– Take curtain airbag -1-
out of vehicle.

90 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

WARNING
Always observe correct
sequence for installing
curtain airbag.

♦ Installing
– Take curtain airbag -1- in the form of a loop out of packaging and secure curtain airbag -1- in the following
sequence.

– Attach gas generator -10- to roof frame ⇒ page 92 .


– Insert third retainer -2-.

– Unfasten tab -3- from gas generator -10-.

– Insert remaining retainers -2-.

– Insert retainers -11-.

– Fit bolts -6- (2x) ⇒ page 92 .

– Attach airbag unit to B-pillar ⇒ page 93 .


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Secure retainers -2- with bolts -5- (6x).

– Screw in bolts -4- at tab -3-.

– Perform remaining installation steps in reverse order of removal.

– Switch on ignition.

WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.

– Connect battery.

10. Servicing curtain airbags 91


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Retainers (5x)
3 - Tab
4 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
❑ Use -VAS 5122- and -V.A.G 1783- .
5 - Bolts (6x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Use riveting tool to re-tighten threaded bushes if loose.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
7 - Bolt
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
8 - Strain relief strap
9 - Connector for curtain airbag
10 - Gas generator
11 - Retaining strap

Gas generator to roof frame


– Before unscrewing bolts -6-, release airbag connector -9- from
gas generator -10-.
– Slide airbag connector -9- off gas generator -10-.
– Bolts -6- (2x)
– Tightening torque: 3.5 Nm
8 - Strain relief strap
– Bolt -7-
– Tightening torque: 3.5 Nm
– Unclip/clip in retainer -A- at roof frame -B-.

92 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Attaching curtain airbag to B-pillar


1 - Curtain airbag
B - Insert locating pin in guide hole beneath threaded hole.
– Bolt tab -A- to B-pillar.
– Screw in bolts -5-.
– Tightening torque: 3.5 Nm

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Unplugging connector for curtain airbag


– Press release mechanism -A- and unplug connector in direc‐
tion of arrow.
1 - Retainer for connector

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

10.3 Removing and installing curtain airbag guide at B-pillar

10. Servicing curtain airbags 93


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Guide for curtain airbag


❑ Remove curtain airbag
⇒ page 89 .
❑ Remove bolts -3- (2x).
2 - Threaded bushes (2x)
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
3 - Bolts (2x)
❑ Tightening torque: 5.5
Nm
❑ Self-locking
❑ Renew

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

94 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

10.4 Removing and installing curtain airbag guide at C-pillar

1 - Guide for curtain airbag


❑ Remove curtain airbag
⇒ page 89 .
❑ Remove bolt -3- (1x).
2 - Threaded bush (1x)
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
3 - Bolt
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10. Servicing curtain airbags 95


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11 Servicing curtain airbag (from week


36.02 onwards)

11.1 Removing and installing curtain airbag


on saloon (from week 36.02 onwards)
Special tools and workshop equipment required
♦ -VAS 5122-

♦ -V.A.G 1783-

WARNING

Observe safety precautions for working on airbags


⇒ page 54 and curtain airbags ⇒ page 56 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

96 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Curtain airbag
♦ Removing
– Vehicles with encoded
radio/radio navigation
system (RNS): Observe
code (establish code if
necessary).
– Detach battery earth
strap/wire and cover
negative terminal.
– Remove B-pillar trim
(top) ⇒ page 192 .
– Remove A-pillar trim
(top) ⇒ page 190 .
– Remove D-pillar trim
⇒ page 195 .
– Remove C-pillar trim
⇒ page 194 .
– Unplug connector -6- for
curtain airbag
⇒ page 98 .
– Remove bolts -2-.
– Unscrew bolts -4- (3x)
⇒ page 98 .
– Pull retainers -3- (2x)
out of clips at A-pillar.
– Turn gas generator -5-
and pull it out of D-pillar
⇒ page 98 .
– Take curtain airbag -1-
out of vehicle.
WARNING
Always observe correct
sequence for installing
curtain airbag.

♦ Installing
– Take curtain airbag -1- out of transportation container and secure curtain airbag -1- in the following
sequence.

– Turn gas generator -5- and slide it into D-pillar ⇒ page 98 .

– Insert retainers -11-.

– Secure bolts -2- (6x), starting at front.

– Secure bolts -4- (3x) ⇒ page 98 .

– Perform remaining
Protected byinstallation steps
copyright. Copying in reverse
for private order
or commercial of removal.
purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Switch on ignition.
with respect to the correctness of information in this document. Copyright by AUDI AG.

WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.

– Connect battery.

11. Servicing curtain airbag (from week 36.02 onwards) 97


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Bolts (6x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
3 - Retainers (2x)
4 - Bolts (3x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
❑ Use -VAS 5122- and -V.A.G 1783- .
5 - Gas generator
6 - Connector for curtain airbag

Gas generator to D-pillar


– Bolts -4- (3x)
– Tightening torque: 3.5 Nm
– Turn gas generator -5- and slide it into D-pillar.
5 - Gas generator
6 - Connector for curtain airbag

Unplugging connector for curtain airbag


– Press release mechanism -A- and unplug connector in direc‐
tion of arrow.
1 - Retainer for connector

Note

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Protected
Owner's Manual.
by copyright. Copying for private or commercial purposes, in part or in whole, is not

♦ If airbag warning lamp (K75)withindicates acorrectness


fault following instal‐
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the of information in this document. Copyright by AUDI AG.
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

11.2 Removing and installing curtain airbag


(Avant, from week 36.02 onwards)

WARNING

Observe safety precautions for working on airbags


⇒ page 54 and curtain airbags ⇒ page 56 .

98 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Curtain airbag
♦ Removing
– Vehicles with encoded
radio/radio navigation
system (RNS): Observe
code (establish code if
necessary).
– Detach battery earth
strap/wire and cover
negative terminal.
– Remove D-pillar trim
⇒ page 228 .
– Remove B-pillar trim
(top) ⇒ page 224 and
⇒ page 224 .
– Remove A-pillar trim
(top) ⇒ page 222 .
– Remove roof frame trim
⇒ page 226 .
– Unplug connector -6- for
curtain airbag
⇒ page 100 .
– Remove bolts -2-.
– Unscrew bolts -4- (2x)
⇒ page 100 .
– Pull retainers -3- (2x)
out of clips at A-pillar.
– Disengage gas genera‐
tor -5- at roof frame
⇒ page 100 .
– Take curtain airbag -1-
out of vehicle.
WARNING Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Always observe correct with respect to the correctness of information in this document. Copyright by AUDI AG.
sequence for installing
curtain airbag.

♦ Installing
– Take curtain airbag -1- out of transportation container and secure curtain airbag -1- in the following
sequence.

– Engage gas generator -5- at roof frame ⇒ page 100 .

– Insert retainers -11-.

– Secure bolts -2- (6x), starting at front.

– Screw in bolts -4- (2x) ⇒ page 100 .

– Perform remaining installation steps in reverse order of removal.

– Switch on ignition.

WARNING
Make sure nobody is in
the vehicle when the bat‐
tery is being connected.

– Connect battery.

11. Servicing curtain airbag (from week 36.02 onwards) 99


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Bolts (6x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
3 - Retainers (2x)
4 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
5 - Gas generator
6 - Retainer for gas generator
7 - Connector for curtain airbag

Gas generator to roof frame


– Before unscrewing bolts -4-, release airbag connector -7- from
gas generator -5-.
– Bolts -4- (2x)
– Tightening torque: 3.5 Nm
– Disengage gas generator -5- with retainer -6- at roof frame.

Unplugging connector for curtain airbag


– Press release mechanism -A- and unplug connector in direc‐
tion of arrow.
1 - Retainer for connector
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note
with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

100 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11.3 Removing and installing curtain airbag guide at B-pillar (from week 36.02
onwards)

1 - Guide for curtain airbag


❑ Remove appropriate
curtain airbag; saloon
⇒ page 96 , Avant
⇒ page 98 .
❑ Remove bolts -3- (2x).
❑ Curtain airbag guide -1-
is attached to roof frame
with centring pin.
2 - Bolts (2x)
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
3 - Washers
4 - Retaining strap
❑ Attached to curtain air‐
bag guide -1-
5 - Threaded bushes (2x)
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11. Servicing curtain airbag (from week 36.02 onwards) 101


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11.4 Removing and installing curtain airbag guide at C-pillar (Avant, from week
36.02 onwards)

1 - Guide for curtain airbag


❑ Remove curtain airbag
(Avant) ⇒ page 98 .
❑ Remove bolts -3- (2x).
2 - Washers
3 - Bolts (2x)
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
4 - Threaded bushes (2x)
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

102 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12 Deactivating side airbag (rear)

12.1 Deactivating
– Remove seat bench (rear) ⇒ page 298 .

Note

Left and right side airbags can only be deactivated together. Side
airbags cannot be deactivated separately.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– A plug connector is fitted on each side at C-pillar (left and
right).
– Press retaining tab -2- and pull out connector -1- in direction
of arrow.
– Secure loose connectors with cable ties.
Vehicles without curtain airbag from model year 2003 onwards
– Remove sill/pillar trim (rear) ⇒ page 166 .
– Unplug crash sensor connector at C-pillar ⇒ page 84 .
– Install rear seat bench.
– Attach stickers indicating deactivated side airbags
⇒ page 104 .
– Change coding of airbag control unit to coding without side
airbag (rear).
Refer to Guided Fault Finding, Body, General body repairs, 69
passenger protection, airbag 8.4E, electrical components, J234
airbag control unit, encoding J234 airbag control unit.
– Fill in the registration card and return the card to the importer
or regional sales centre for registration. Place page 3 of the
registration card in vehicle wallet.

12.2 Activating
– Remove seat bench (rear) ⇒ page 298 .

Note

The left and right side airbags can only be activated together. Side
airbags cannot be activated separately.

– A plug connector is fitted on each side at C-pillar (left and


right).
– Cut through cable ties securing connectors.

12. Deactivating side airbag (rear) 103


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Plug together connectors -1- for side airbags.


– Insert connectors -1- in slot in padding on seat bench (rear).
– Remove sill/pillar trim (rear) ⇒ page 166 .
– Plug in crash sensor connector at C-pillar ⇒ page 84 .
– Install sill/pillar trim (rear) ⇒ page 166 .
– Install rear seat bench.
– Remove sticker indicating that side airbags have been deac‐
tivated from rear door frame.
– Remove any adhesive left on door frame with a suitable clean‐
ing fluid.
– Change coding of airbag control unit to coding with side airbag
(rear).
Refer to Guided Fault Finding, Body, General body repairs, 69
passenger protection, airbag 8.4E, electrical components, J234
airbag control unit, encoding J234 airbag control unit.
– Fill in the registration card and return the card to the importer
or regional sales centre for registration. Remove page 3 of the
registration card from vehicle wallet.

12.3 Sticker for deactivated side airbag (rear)


– Attach sticker indicating that side airbag has been deactivated
-1- on rear door frame (left and right) -2- as applicable
-arrow-.
– Any additional stickers required in accordance with national
regulations should be attached above the sticker shown in the
illustration.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

104 Rep. gr.69 - Passenger protection


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

70 – Trim, insulation
1 Door trim (front)

1.1 Overview of fitting locations

1 - Removing door trim Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ page 106 with respect to the correctness of information in this document. Copyright by AUDI AG.

2 - Removing hinged pockets


⇒ page 111
3 - Removing loudspeaker
⇒ page 111
4 - Removing treble loud‐
speaker ⇒ page 110
5 - Inner connecting piece
6 - Outer connecting piece
7 - Inner filler piece
8 - Outer filler piece
9 - Locking knob guide
10 - Pads for retaining hooks
11 - Insulation ⇒ page 109
12 - Removing door warning
lamp ⇒ page 110
13 - Removing central locking
switch (driver side only)
⇒ page 116
14 - Removing interior door
handle ⇒ page 116
15 - Removing trim
⇒ page 116
16 - Foam sealing piece
17 - Mounting for hinged pock‐
ets
18 - Window regulator switch
unit
❑ Driver side ⇒ page 107
❑ Front passenger side ⇒ page 108

1. Door trim (front) 105


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.2 Removing and installing door trim (front)

1 - Door trim
– Unscrew bolts -2- (2x)
from door trim -1-.

– Remove window regula‐


tor switch unit -5-.

– Driver side ⇒ page 107

– Front passenger side


⇒ page 108
– Lift door trim approx.
20 cm up and out of door
shell.

– Disengage Bowden ca‐


ble forbyinterior
Protected door han‐
copyright. Copying for private or commercial purposes, in part or in whole, is not
dle ⇒ unless
permitted pageauthorised
106 . by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unplug electrical con‐
nectors ⇒ page 107 .

Pads -3- (7x) and -4- (2x) for


retaining hooks must be clip‐
ped in during installation.

When fitting, press centre of


door trim towards door shell.

2 - Bolts (2x)
❑ Tightening torque: 1.5
Nm
3 - Clip locators
4 - Clip locators
5 - Window regulator switch
unit

Disengaging Bowden cable


– Pull Bowden cable -1- out of guide -2- and disengage.

Note

When installing, make sure hook -3- is facing upwards

106 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Unplugging electrical connectors


– Unplug connector for central locking switch -1-.
– Unplug connector for door warning lamp and anti-theft alarm
system -2-.
– Unplug electrical connector for loudspeaker -3-.

1.3 Removing and installing window regula‐


tor switch (driver side)
– Insert screwdriver -1- into hole -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Use screwdriver -3- to press retaining tab -2- in direction of
arrow -A-.
– Take out window regulator switch unit -1- in direction of arrow
-B-.

1. Door trim (front) 107


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Press retaining tab -2- and pull off connector -1-.

1.4 Removing and installing window regula‐


tor switch (front passenger side)
♦ Vehicles with hole on underside of window regulator switch
– Insert screwdriver -3- into hole.
– Use screwdriver -3- to press retaining tab -2- in direction of
arrow -A-.
– Take out window regulator switch unit -1- in direction of arrow
-B-.
♦ Vehicles without hole on underside of window regulator switch

– Mask door trim with adhesive tape -4-.


– Use screwdriver -3- to press retaining tab -2- in direction of
arrow -A-.
– Take out window regulator switch unit -1- in direction of arrow.
♦ All vehicles:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Press retaining tab -2- and pull off connector -1-.

108 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.5 Removing and installing insulation for


door trim (front)
– Insulation -1- must be fitted all round inside door trim.
– When removing or installing insulation -1-, take care not to
damage insulation when fitting over retaining hooks or elec‐
trical connectors.
– Wiring cover -2-
– Press on insulation in area of sealing lip -3-.

1.6 Adjusting locking knob


– Locking knob must not project from door trim in locked position
(dimension -a- = 0 to 2 mm below surface).

1.7 Overview of wiring in door trim

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Door trim (front) 109


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Wiring to locking knob guide


with light for anti-theft alarm
system
2 - Cable to central locking
switch (driver side only)
3 - Wiring to treble loudspeaker
4 - Wiring to bass loudspeaker
5 - Wiring to door warning
lights

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.8 Removing and installing door warning


light and footwell light
– Use screwdriver to lever out door warning light -1- from un‐
derneath and pull outwards together with wiring.
– Disconnect door warning light -1-.
– Use screwdriver to prise out footwell light -2- from front and
pull outwards with wiring.
– Unplug footwell light -2-.

1.9 Removing and installing treble loud‐


speaker
– Remove door trim ⇒ page 106 .
– Remove insulation ⇒ page 109 .

110 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Use screwdriver to disengage bracket -1-.


– Remove treble loudspeaker -2-.
– Unfasten wiring harness to bass loudspeaker from door trim.

1.10 Removing bass loudspeaker


– Remove door trim ⇒ page 106 .
– Remove insulation ⇒ page 109 .
– Remove screws -1- (3x). Tightening torque: 1.5 Nm
– Detach bass loudspeaker -2- and unplug electrical connector.

1.11 Removing and installing hinged pocket


assembly
– Remove door trim ⇒ page 106 .
– Remove insulation ⇒ page 109 .
– Unscrew bolts -1- (6x).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.12 Diagram of hinged pocket with memory switch unit and pre-selection clock
for auxiliary heater

1. Door trim (front) 111


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Hinged pocket assembly


2 - Hinged pocket for pre-se‐
lection clock for auxiliary heat‐
er
3 - Wiring for memory switch
unit
4 - Cover
5 - Memory switch unit
6 - Wiring for pre-selection
clock for auxiliary heater
7 - Switch for pre-selection
clock for auxiliary heater
8 - Pre-selection clock for aux‐
iliary heater
9 - Trim for pre-selection clock
for auxiliary heater

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.13 Removing and installing memory switch


unit
♦ Removing:
– Remove door trim ⇒ page 106 .
– Remove hinged pocket assembly ⇒ page 111 .
– Detach wiring -4- from clips -5- (2x).
– Use screwdriver to press retaining tabs -2- (2x) and at the
same time press out memory switch unit -1-.
– Unplug electrical connector -7- from memory switch unit -1-.
♦ Installing:
– When installing, make sure wiring -4- is positioned in guide
-6-.

112 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.14 Removing and installing cover for mem‐


ory switch unit
– Remove door trim ⇒ page 106 .
– Remove hinged pocket assembly ⇒ page 111 .
– Remove memory switch unit ⇒ page 112 .
– Unscrew bolts -1- (3x).
– Tightening torque: 1.2 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.15 Removing and installing pre-selection


clock for auxiliary heater
♦ Removing:
– Open flap for pre-selection clock.
– Using a screwdriver -D-, release catches on sides of mounting
-A-.
– Carefully lift mounting -A- and pre-selection clock -C- out of
flap.
– Press pre-selection clock -C- upwards out of mounting -A-.
– Unplug wiring.

Note

Pre-selection clock -C- is secured in mounting -A- with two


clips -B-.

♦ Installing:
– Insert mounting -A-.

– Check position of indicator lamp for heater -A-.


– Plug in electrical connectors.

1. Door trim (front) 113


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Fit pre-selection clock -C- in mounting -A-.

Note

♦ When fitting pre-selection clock, ensure that wiring does not


push pre-selection clock out of its mounting.
♦ The first vehicles with auxiliary heater were fitted with a pre-
selection clock with part no. index A. If this pre-selection clock
is replaced by a clock with part no. index C, mounting -A- must
also be renewed (different shape).

1.16 Removing and installing switch for pre-


selection clock
– Remove pre-selection clock ⇒ page 113 .
– Use screwdriver to press back retaining tabs -A-.
– Take out switch -B-.

Note

♦ Switch -B- is closed when flap is open.


♦ When switch is open, pre-selection clock is switched off and
clock setting cannot be changed using switch (or only restric‐
ted changes are possible).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

1.17 Removing and installing hinged pocket


with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Removing:
– Remove door trim ⇒ page 106 .
– Remove hinged pocket assembly ⇒ page 111 .

Note

The hinged pockets can be removed individually.

– Disengage spring -1- from guide -2-.

114 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Disengage spring -arrow-.

– Working from inside, use screwdriver to press pin -1- outwards


as far as it will go.
– Use long-nose pliers to pull out pin -1-.

– Working from inside, use screwdriver to press pin -1- outwards


as far as it will go.
– Use long-nose pliers to pull out pin -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Use screwdriver to lever out guide pins -1- on left and right.
– Remove hinged pocket from mounting.
♦ Installing:

1. Door trim (front) 115


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– When installing, engage toothed wheel -1- in teeth -2-.

1.18 Removing central locking switch


– Remove door trim ⇒ page 106 .
– Remove insulation ⇒ page 109 .
– Unclip connector -2-.
– Detach wiring -4- from door trim.
– Use a screwdriver to press retaining hooks -3- (2x) and push
central locking switch -1- through towards front.

1.19 Removing trim panel in door trim


♦ With door trim fitted:
– Mask door trim with adhesive tape -2- and use screwdriver
-3- to pry out trim panel -1-.
♦ With door trim removed:
– Push out trim panel from behind at retaining pins.

1.20 Removing interior door handle


– Remove door trim ⇒ page 106 .
– Remove treble loudspeaker ⇒ page 110 .
– Remove central locking switch (driver side only) ⇒ page 116 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

116 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolt -1-.


– Press retaining tabs -2- (2x) and take out interior door handle
towards front.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Door trim (front) 117


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 Door trim (rear)

2.1 Overview of fitting locations

1 - Removing door trim


⇒ page 119
2 - Removing hinged pocket
⇒ page 124
3 - Removing loudspeaker
⇒ page 122
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4 - Removing treble loud‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
speaker ⇒ page 123 with respect to the correctness of information in this document. Copyright by AUDI AG.

5 - Inner connecting piece


6 - Outer connecting piece
7 - Inner filler piece
8 - Outer filler piece
9 - Locking knob guide
10 - Pads for retaining hooks
11 - Insulation ⇒ page 121
12 - Removing door warning
lamp ⇒ page 122
13 - Removing interior door
handle ⇒ page 123
14 - Removing trim
⇒ page 123
15 - Foam sealing piece
16 - Mounting for hinged pock‐
ets
17 - Removing window regula‐
tor switch unit ⇒ page 120

118 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.2 Removing and installing door trim (rear)

1 - Door trim
❑ Unscrew bolts -2- (2x)
from door trim -1-.
❑ Remove window regula‐
tor switch unit -5-
⇒ page 120 .
❑ Lift door trim approx.
20 cm up and out of door
shell.
❑ Disengage Bowden ca‐
ble for interior door han‐
dle ⇒ page 119 .
❑ Unplug electrical con‐
nectors ⇒ page 120 .
Pads -3- (6x) and -4- (1x) for
retaining hooks must be clip‐
ped in during installation.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
When fitting, press centre of permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
door trim towards door shell. with respect to the correctness of information in this document. Copyright by AUDI AG.

2 - Bolts (2x)
❑ Tightening torque: 1.5
Nm
3 - Pads
4 - Pads
5 - Window regulator switch
unit

Disengaging Bowden cable


– Pull Bowden cable -1- out of guide -2- and disengage.

Note

When installing, make sure that hook -3- is facing upwards.

2. Door trim (rear) 119


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Unplugging electrical connectors


– Unplug electrical connector for door warning lamp -2-.
– Unplug electrical connector for loudspeaker -1-.

2.3 Removing and installing window regula‐


tor switch unit
♦ Vehicles with hole on underside of window regulator switch
– Insert screwdriver -3- into hole.
– Use screwdriver -3- to press retaining tab -2- in direction of
arrow -A-.
– Take out window regulator switch unit -1- in direction of arrow
-B-.
♦ Vehicles without hole on underside of window regulator switch

– Mask door trim with adhesive tape -4-.


– Use screwdriver -3- to press retaining tab -2- in direction of
arrow -A-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Take out window regulator switch unit
with-1- in direction
respect of arrow.
to the correctness of information in this document. Copyright by AUDI AG.

♦ All vehicles:

– Press retaining tab -2- and pull off connector -1-.

120 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.4 Removing and installing insulation for


door trim (rear)
– Insulation -1- must be fitted all round inside door trim.
– When removing or installing insulation -1-, take care not to
damage insulation when fitting over retaining hooks or elec‐
trical connectors.
– Wiring cover -2-
– Press on insulation in area of sealing lip -3-.

2.5 Adjusting locking knob


– Locking knob must not project from door trim in locked position
(dimension -a- = 0 to 2 mm below surface).

2.6 Overview of wiring in door trim

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Door trim (rear) 121


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Wiring to treble loudspeaker


2 - Wiring to bass loudspeaker
3 - Wiring to door warning
lights
4 - Wiring to interior door han‐
dle light

2.7 Removing and installing door warning


light and footwell light
– Use screwdriver to lever out door warning light -1- from un‐
derneath and pull outwards together with wiring.
– Disconnect door warning light -1-.
– Use screwdriver to prise out footwell light -2- from front and
pull outwards with wiring.
– Unplug footwell light -2-.

2.8 Removing bass loudspeaker


– Protected
Remove door trim
by copyright. Copying⇒forpage
private 119 .
or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove
with respect insulation ⇒ page
to the correctness 121in. this document. Copyright by AUDI AG.
of information

122 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove screws -1- (3x). Tightening torque: 1.5 Nm


– Detach bass loudspeaker -2- and unplug electrical connector.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2.9 Removing and installing treble loud‐


speaker
– Remove door trim ⇒ page 119 .
– Remove insulation ⇒ page 121 .
– Use screwdriver to disengage bracket -1-.
– Remove treble loudspeaker -2-.
– Unfasten wiring harness to bass loudspeaker from door trim.

2.10 Removing trim panel in door trim


♦ With door trim fitted:
– Mask door trim with adhesive tape -2- and use screwdriver
-3- to pry out trim panel -1-.
♦ With door trim removed:
– Push out trim panel from behind at retaining pins.

2.11 Removing interior door handle


– Remove door trim ⇒ page 119 .
– Remove treble loudspeaker ⇒ page 123 .

2. Door trim (rear) 123


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolt -1-.


– Press retaining tabs -2- (2x) and take out interior door handle
towards front.

2.12 Removing and installing hinged pocket


assembly
– Remove door trim ⇒ page 119 .
– Remove insulation ⇒ page 121 .
– Unscrew bolts -1- (4x).

2.13 Removing and installing hinged pocket


♦ Removing:
– Remove door trim ⇒ page 119 .
– Remove hinged pocket assembly ⇒ page 124 .
– Disengage spring -1- from guide -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

124 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Disengage spring -1- from guide -2-.

– Working from inside, use screwdriver to press pin -1- outwards


as far as it will go.
– Use long-nose pliers to pull out pin -1-.

– Working from inside, use screwdriver to press pin -1- outwards


as far as it willbygo.
Protected copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Use long-nose pliers
with respect to theto pull out
correctness pin -1-. in this document. Copyright by AUDI AG.
of information

– Use screwdriver to lever out guide pins -1- on left and right.
– Remove hinged pocket from mounting.
♦ Installing:

2. Door trim (rear) 125


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– When installing, engage toothed wheel -1- in teeth -2-.

2.14 Removing and installing sun blind for


side window
♦ Removing:
– Remove door trim ⇒ page 119 .
– Remove trim panel in door trim ⇒ page 123 .
– Pry out inner guide strip -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2 - Trim caps permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Before removing trim caps -2-, pry out inner guide strip -1-.
3 - U-clips (4x)
4 - Door trim (rear)

– Remove bolts -2- (3x).


– Tightening torque: 1.5 Nm
– Detach U-clips -3- (5x).
– Disengage sun blind -1-.
♦ When installing, slide sun blind -1- first in direction of arrow
-A-, then in direction of arrow -B-.

126 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.15 Removing and installing retaining hook


for sun blind
2 - Retaining hook
3 - Self-tapping screws, 1.5 Nm

Note

Packing plate -1- serves as a compensating element and must be


re-fitted in its original position.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Door trim (rear) 127


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 Dash panel

3.1 Overview of fitting locations

1 - Removing glove box


⇒ page 1
2 - Removing storage compart‐
ment (driver's side) ⇒ page 4
3 - Removing steering column
switch ⇒ page 129
4 - Removing instrument clus‐
ter ⇒ Rep. gr. 90
5 - Removing centre console
(front) ⇒ page 16
6 - Removing centre section of
dash panel ⇒ page 18
7 - Removing reinforcing
bracket for centre section of
dash panel ⇒ page 130
8 - Removing dash panel cover
(left-side) ⇒ page 130
9 - Removing dash panel se‐
curing bolts (left-side)
⇒ page 130
10 - Removing dash panel end
trim (right-side) ⇒ page 131
11 - Removing dash panel se‐
curing bolts (right-side)
⇒ page 131
12 - Removing dash panel se‐
curing bolts (driver's side)
⇒ page 131
13 - Detaching airbag (front
passenger side) ⇒ page 132
14 - Removing photosensor
⇒ page 132
15 - Unplugging electrical connectors for side vent lighting and temperature sensor ⇒ page 132
16 - Unplugging electrical connector for chest vent lighting ⇒ page 133
17 - Removing dash panel cover ⇒ page 134

3.2 Removing dash panel

WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Refer to Parts catalogue for correct combination of dash panel
and airbag unit (passenger side).

128 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

Obtain radio code number before removing.

Removing
– Disconnect battery earth strap at battery.
– Remove airbag unit (driver side) ⇒ page 64 .
– Remove steering wheel ⇒ page 66 .
– Remove instrument cluster ⇒ Rep. gr. 90 .
– Remove storage compartment (driver side) ⇒ page 4 .
– Remove glove box ⇒ page 1 .
– Remove centre console (rear) ⇒ page 5 .
– Remove centre console (front) ⇒ page 16 .
– Remove centre section of dash panel (vehicles with “chorus”
and “concert” radio) ⇒ page 18 .
– Remove centre section of dash panel (vehicles with “sympho‐
ny” radio and “radio/navigation system plus”) ⇒ page 18 .
Removing steering column switch
Airbag unit (driver side) and steering wheel removed.
– Pull steering column out and tilt downwards as far as it will go.
– Unscrew bolt -1- (2x); tightening torque: 2.8 Nm.
– Detach grip -2-.

– Remove two cross head screws


Protected -arrows-.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Tightening torque: 0.6 Nm
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Detach trim (top) for steering column switch -1-.


When installing, fit upper shell into hooks of lower shell, then pivot
downwards and secure with bolts.

3. Dash panel 129


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -2- (2x). Tightening torque: 0.6 Nm


– Unscrew hexagon socket head bolt -1-.
– Tightening torque: 0.6 Nm
– Detach trim (bottom) for steering column switch -3-.

– Unplug connector -1-.


– Release retaining hooks -arrows- and detach return ring with
slip ring from steering column switch.

Note

Return ring with slip ring should only be removed and installed in
centre position (wheels in straight-ahead position).

– Unscrew bolt -2-.


– Tightening torque: 2.8 Nm
– Unplug electrical connectors -3- (2x).
– Detach steering column switch -4-.
Removing reinforcing bracket

– Unscrew bolts -1- (5x); tightening torque: 4 Nm.


– Remove reinforcing bracket -2-.
Removing dash panel end trim (left-side)

– Use screwdriver to unclip dash panel cover (left-side).


Removing outer dash panel securing bolts (left-side)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

130 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -1- (3x); tightening torque 4 Nm.


Removing dash panel end trim (right-side)

– Use screwdriver to unclip dash panel cover (right-side).


Removing outer dash panel securing bolts (right-side)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove bolts -1- (3x); tightening torque 4 Nm.


Removing dash panel securing bolts (driver's side)

3. Dash panel 131


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove bolts -1- (2x); tightening torque 4 Nm.


Unfastening front passenger's airbag

– Use screwdriver to lift connector -1- for front passenger's air‐


bag off retaining tab -2- and unplug connector in direction of
arrow -3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove bolts -1- (4x); tightening torque: 9 Nm.
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing photosensor

– Carefully prise off cover -A-.


– Remove bolt -B-.
– Lift photosensor and secure connector with cord or cable tie.
– Unplug cable connector.
Unplugging electrical connectors for side vent lighting and tem‐
perature sensor

132 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unplug electrical connector -1- (left and right) for side vent
lighting.
– Squeeze retaining tabs -3- and unplug connector -2- for side
vent temperature sensor on left and right.
Unplugging electrical connector for chest vent lighting

– Unplug electrical connector -1- for chest vent lighting.


– Pull out dash panel towards rear.
Installing:
– Extend photosensor by attaching a cord or cable tie.
– Fit dash panel and insert extension attached to photosensor.
– Clip -1- with felt pad -2-.

– Insert dash panel into clips -1-, pressing it down slightly at the
same time.
– Press gently to check that dash panel is fitted properly in clips
-1-.
– Fit steering column switch but do not tighten bolts.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Fit trim (bottom) -3- for steering column switch.


– Tighten bolts -2- (2x).
– Tightening torque: 0.6 Nm
– Fit bolt -1- but do not tighten.
– Install return ring with slip ring.
– Install steering wheel.

3. Dash panel 133


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Position steering column switch with trim (bottom) at a dis‐


tance of 3 mm from steering wheel (dimension -a-).
– Tighten clip -1-.
– Tightening torque: 2.8 Nm
– Tighten hexagon socket head bolt -2-.
– Tightening torque: 0.6 Nm
– Perform remaining installation steps in reverse order of re‐
moval.

3.3 Removing dash panel cover


– Remove glove box ⇒ page 1 .
– Using a screwdriver, carefully press out trim strip for dash
panel -1- from the rear.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

134 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4 Removing and installing central tube

4.1 Overview of fitting locations

1 - Detaching pedal bracket


⇒ page 136
2 - Detaching steering column
⇒ page 137
3 - Removing relay carrier
⇒ page 137
4 - Removing fuse carrier
⇒ page 137
5 - Disengaging wiring harness
compartment ⇒ page 140
6 - Detaching central tube
(driver's side) ⇒ page 139
7 - Removing connector con‐
sole ⇒ page 140 , disconnect‐
ing engine compartment wiring
harness ⇒ page 136
8 - Unfastening acoustic strut
❑ With bolted connection
at windscreen flange
⇒ page 136
❑ Alternatively with bolted
connection from plenum
chamber ⇒ page 136
9 - Removing wiring harness to
steering column switch
⇒ page 136
10 - Removing defroster duct
⇒ page 139
11 - Removing air duct (centre)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ page 137 with respect to the correctness of information in this document. Copyright by AUDI AG.

12 - Detaching air conditioner


from central tube ⇒ page 138
13 - Detaching central tube (passenger side) ⇒ page 139
14 - Detaching wiring harness (passenger side) ⇒ page 138
15 - Removing brace (right-side) ⇒ page 138
16 - Detaching brace (left-side) ⇒ page 138

4.2 Removing and installing central tube for


dash panel
Removing
– Remove dash panel ⇒ page 128 .

4. Removing and installing central tube 135


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Unfastening pedal bracket


– Unscrew bolt -1-. Tightening torque: 25 Nm
Disconnecting engine compartment wiring harness
– Remove engine control unit.

– Unplug electrical connectors -1- (4x) of compartment engine


wiring harness to dash panel wiring harness.
Unfastening acoustic strut
♦ Vehicles with bolted connection to windscreen flange

– Unscrew bolt -2-.


– Tightening torque: 9 Nm
1 - Acoustic strut
♦ Vehicles with bolted connection from plenum chamber (alter‐
native version)
♦ Plenum chamber cover removed
– Remove windscreen wiper motor ⇒ Rep. gr. 92 .

– Unscrew bolt -1-.


Unfastening wiring harness at steering column Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

136 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unclip wiring harness to steering column switch at retainers


-1- (2x).
– Cut through cable tie -2-.
Unfastening steering column

– Unscrew bolts -1- (4x). Tightening torque: 25 Nm


Removing fuse carrier
– Remove bolts -1- (2x); tightening torque 4 Nm.

– Disengage fuse carrier inwards.


Removing relay carrier

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unscrew bolts -1- (2x) from relay carrier -2-. Tightening torque:
2 Nm
– Pull tab of relay carrier -2- downwards out of guide -3-.
Removing air duct (centre)

4. Removing and installing central tube 137


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolt -1- (2x); tightening torque: 2 Nm.


– Remove air duct (centre).
Unfastening wiring harness (passenger's side)
– Unfasten cable ties -1- (3x).
Separating air conditioner unit from central tube

– Unscrew bolt -1- (2x); tightening torque: 12 Nm.


Detaching brace (left-side) to central tube

– Unscrew bolt -1- (2x); tightening torque: 12 Nm.


Detaching brace (right-side)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

138 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolts -1- (2x). Tightening torque: 12 Nm


– Remove bolts -2- (2x). Tightening torque: 12 Nm
– Remove brace.
Detaching central tube (driver's side) from body

– Remove nuts -2- (2x). Tightening torque: 40 Nm


Detaching central tube (passenger's side) from body

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove nut -2- (1x). Tightening torque: 40 Nm


Removing defroster duct
– Pull out central tube slightly.
– Note spring washer -2- when removing bolts -1-.

4. Removing and installing central tube 139


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolt -1- (2x); tightening torque: 7 Nm.


– Remove defroster duct -3-.
– Unfasten cable ties at central tube.
Disengaging wiring harness compartment

– Pull compartment -1- for wiring harness of fuse carrier out of


bracket -2-.
Removing connector console
– Pull out central tube far enough so that bolts -1- (2x) can be
unscrewed.

– Remove bolts -1- (2x).


– Detach remainder of wiring harness from central tube.
– Remove central tube from vehicle.
Installing:
– Renew cable tiesProtected
which by have been
copyright. cut for
Copying open
privateor
or damaged.
commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

140 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

5 Roof trim

5.1 Removing and installing moulded headliner and sun visors

1 - Moulded headliner
♦ Removing moulded head‐
liner
–Remove A-pillar trim
(top) ⇒ page 160 .
– On left side, detach wir‐
ing harness to moulded
headliner between A-
pillar and dash panel.
– Remove B-pillar trim
(top) ⇒ page 162 .
– Remove C/D-pillar trim
(top) ⇒ page 165 .
– For vehicles with auto‐
matic anti-dazzle interi‐
or mirror, unplug electri‐
cal connector.
– Remove sun visors -2-.
– Remove brackets -3- for
sun visors.
– Prise out trim frame -6-
if vehicle is fitted with
sunroof.
– Remove cover for moul‐
ded headliner opening
and reading light (with‐
out warning lamp for air‐
bag deactivated)
⇒ page 142 .
– Remove cover for moul‐
ded headliner opening
and reading light (with
warning lamp for airbag
deactivated)
⇒ page 143 .
– Vehicles with sunroof:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
unscrew bolts -5- (3x). with respect to the correctness of information in this document. Copyright by AUDI AG.
– Vehicles without sun‐
roof: unscrew bolts -5-
(2x).
– Move gear lever/selector lever to front position.
– Move backrest of front passenger's seat to rearmost position.
– Move backrest of driver's seat to rearmost position.
– A second mechanic is required to support the moulded headliner.
– Detach moulded headliner at rear.
– To detach wiring at moulded headliner, exit vehicle and carefully lower moulded headliner onto seats.
– Detach wiring harness from moulded headliner ⇒ page 143 .
– Take out moulded headliner through rear door.
♦ Installing
– Carefully slide moulded headliner through one of the rear doors.

– Attach wiring harness at moulded headliner ⇒ page 143 .

Note

When installing keep to correct se‐


quence, as roof trim can otherwise
not be centred correctly.

5. Roof trim 141


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Engage moulded headliner at rear.

– Clip in brackets for sun visors.

– Clip in sunroof trim frame -6-.

– Perform remaining installation steps in reverse order of removal.

2 - Sun visor
❑ Unclip sun visor -2- from bracket -3-, unclip cap -8- and unscrew bolt -7-.
3 - Bracket for sun visor
❑ Press bracket for sun visor firmly to one side and pull it out.
4 - Sun visor (centre)
❑ Removing ⇒ page 143
5 - Bolt
❑ Tightening torque: 2.5 Nm
6 - Cover frame for sliding sunroof
❑ Lever out at markings -11-.
7 - Bolt
8 - Cap
9 - Cap
10 - Moulded headliner opening frame
11 - Markings for levering out

Removing and installing cover panel for moulded headliner open‐


ing and interior light (without warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
indicated -4-.
– Pry out cover for interior light -3- at points indicated -5-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

142 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing and installing cover panel for moulded headliner open‐


ing and interior light (with warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-6-.
– Pry out cover for interior light -3- at points indicated -4-.
– Unplug connector for warning lamp for airbag deactivated
-5-.
2 - Moulded headliner opening frame

Removing sun visor (centre)


♦ Moulded headliner removed
– Cut out moulded headliner opening frame -1- at bolt -2- (line
-4-).
– Unscrew bolt -2-.
– Carefully open metal retainer -3- and take out sun visor (cen‐
tre).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.2 Routing of wiring on back of moulded headliner

5. Roof trim 143


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Back of moulded headliner


Moulded headliner removed
(set down on seats)
❑ Unplug connector -4-.
❑ Unplug connectors -5-.
❑ Unplug connector -6-.
❑ Detach adhesive tape
-8-.
❑ Unclip cable ducts -3-.
❑ Guide wiring harness
-2- through cable guide
-7-.
❑ When installing, secure
wiring for sun visors with
adhesive tape -8-.
2 - Wiring harness
3 - Cable duct (6x)
4 - Connector for rear interior
light Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
5 - Connectors for sun visor with respect to the correctness of information in this document. Copyright by AUDI AG.
light
6 - Connector for interior light‐
ing
7 - Cable guide
8 - Adhesive tape for fixing wir‐
ing in position

144 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

6 Roof trim for curtain airbag (saloon)

6.1 Removing and installing moulded head‐


liner and sun visors

WARNING

Note safety precautions for working on curtain airbags


⇒ page 55 .

Note

The procedures for removing and installing the headliner is iden‐


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
tical on vehicles with or without curtain airbag.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 - Moulded headliner
♦ Removing moulded head‐
liner
– Remove A-pillar trim
(top) ⇒ page 178 .
– On left side, detach wir‐
ing harness to moulded
headliner between A-
pillar and dash panel.
– Remove intermediate
piece at B-pillar trim
⇒ page 181 .
– Remove D-pillar trim
⇒ page 186 .
– For vehicles with auto‐
matic anti-dazzle interi‐
or mirror, unplug electri‐
cal connector.
– Remove sun visors -2-.
– Remove brackets -3- for
sun visors.
– Prise out trim frame -6-
if vehicle is fitted with
sunroof.
– Remove cover for moul‐
ded headliner opening
and reading light (with‐
out warning lamp for air‐
bag deactivated)
⇒ page 147 .
– Remove cover for moul‐
ded headliner opening
and reading light (with
warning lamp for airbag
deactivated)
⇒ page 143 .
– Vehicles with sunroof:
unscrew bolts -5- (3x).
– Vehicles without sun‐
roof: unscrew bolts -5-
(2x).
– Move gear lever/selector lever to front position.
– Move backrest of front passenger's seat to rearmost position.
– Move backrest of driver's seat to rearmost position.
– A second mechanic is required to support the moulded headliner.

6. Roof trim for curtain airbag (saloon) 145


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Detach moulded headliner at rear.


– To detach wiring at moulded headliner, exit vehicle and carefully lower moulded headliner onto seats.
– Detach wiring harness from moulded headliner ⇒ page 147 .
– Take out moulded headliner through rear door.
♦ Installing
– Carefully slide moulded headliner through one of the rear doors.

– Attach wiring harness at moulded headliner ⇒ page 147 .

Note

When installing keep to correct se‐


quence, as roof trim can otherwise
not be centred correctly.

– Engage moulded headliner at rear.

– Clip in brackets for sun visors.

– Clip in sunroof trim frame -6-.

– Perform remaining installation steps in reverse order of removal.

2 - Sun visor
❑ Unclip sun visor -2- from bracket -3-, unclip cap -8- and unscrew bolt -7-.
3 - Bracket for sun visor
❑ Press bracket for sun visor firmly to one side and pull it out.
4 - Sun visor (centre)
❑ Removing ⇒ page 147
5 - Bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Tightening torque: 2.5 Nm with respect to the correctness of information in this document. Copyright by AUDI AG.

6 - Cover frame for sliding sunroof


❑ Lever out at markings -11-.
7 - Bolt
8 - Cap
9 - Cap
10 - Moulded headliner opening frame
11 - Markings for levering out

146 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing and installing cover panel for moulded headliner open‐


ing and interior light (without warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-4-.
– Pry out cover for interior light -3- at points indicated -5-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing and installing cover panel for moulded headliner open‐


ing and interior light (with warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-6-.
– Pry out cover for interior light -3- at points indicated -4-.
– Unplug connector for warning lamp for airbag deactivated
-5-.
2 - Moulded headliner opening frame

Removing sun visor (centre)


♦ Moulded headliner removed
– Cut out moulded headliner opening frame -1- at bolt -2- (line
-4-).
– Unscrew bolt -2-.
– Carefully open metal retainer -3- and take out sun visor (cen‐
tre).

6.2 Routing of wiring on back of moulded headliner

6. Roof trim for curtain airbag (saloon) 147


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Back of moulded headliner


Moulded headliner removed
(set down on seats)
❑ Unplug connector -4-.
❑ Unplug connectors -5-.
❑ Unplug connector -6-.
❑ Detach adhesive tape
-8-.
❑ Unclip cable ducts -3-.
❑ Guide wiring harness
-2- through cable guide
-7-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ When installing, secure permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
wiring for sun visors with with respect to the correctness of information in this document. Copyright by AUDI AG.

adhesive tape -8-.


2 - Wiring harness
3 - Cable duct (6x)
4 - Connector for rear interior
light
5 - Connectors for sun visor
light
6 - Connector for interior light‐
ing
7 - Cable guide
8 - Adhesive tape for fixing wir‐
ing in position

148 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

6.3 Moulded headliner with deformation elements (USA vehicles, from week
36.02 onwards)

1 - Moulded headliner
❑ Removing moulded
headliner ⇒ page 145
2 - Deformation element (front)
3 - Deformation element (cen‐
tre)
4 - Deformation element (rear)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6. Roof trim for curtain airbag (saloon) 149


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

7 Roof trim (Avant)

7.1 Removing and installing moulded headliner and sun visors (Avant)

1 - Moulded headliner
♦ Removing moulded head‐
liner
–Remove A-pillar trim
(top) ⇒ page 160 .
– On left side, detach wir‐
ing harness to moulded
headliner between A-
pillar and dash panel.
– Remove B-pillar trim
(top) ⇒ page 162 .
– Remove C-pillar trim
(top) ⇒ page 199 .
– Remove D-pillar trim
(top) ⇒ page 201 .
– Remove roof frame trim
⇒ page 210 .
– For vehicles with auto‐
matic anti-dazzle interi‐
or mirror, unplug electri‐
cal connector.
– Remove sun visors -7-.
– Remove brackets -5- for
sun visors.
– Prise out trim frame -4-
if vehicle is fitted with
sunroof.
– Remove cover for moul‐
ded headliner opening
and reading light (with‐
out warning lamp for air‐
bag deactivated)
⇒ page 142 .
– Remove cover for moul‐
ded headliner opening
and reading light (with
warning lamp for airbag
deactivated)
⇒ page 143 .
– Vehicles with sunroof:
unscrew bolts -10- (3x).
– Vehicles without sunroof: unscrew bolts -10- (2x).
– Move backrest of front passenger's seat to rearmost position.
– Move backrest of driver's seat to rearmost position.
– A second mechanic is required to support the moulded headliner.
– Unfasten velcro fastener at opening for interior light (rear) ⇒ page 152 .
– Unclip moulded headliner at rear.
– To detach wiring at moulded headliner, exit vehicle and carefully lower moulded headliner onto seats.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Detach wiring harness from moulded headliner ⇒ page 152 .to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect
– Take out moulded headliner through rear lid.
♦ Installing
– Carefully slide moulded headliner into vehicle via rear lid.

– Attach wiring harness at moulded headliner ⇒ page 152 .

150 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

When installing keep to correct se‐


quence, as roof trim can otherwise
not be centred correctly.

– Engage moulded headliner at rear.

– Clip in brackets for sun visors.

– Clip in sunroof trim frame -4-.


– Perform remaining installation steps in reverse order of removal.

2 - Clip (on back)


3 - Markings for levering out
4 - Cover frame for sliding sunroof
❑ Lever out at markings -3-.
5 - Bracket for sun visor
❑ Press bracket for sun visor firmly to one side and pull it out.
6 - Cap
7 - Sun visor
❑ Unclip sun visor -7- from bracket -5-, unclip trim cap -8- and unscrew bolt -9-.
8Protected
- Capby copyright. Copying for private or commercial purposes, in part or in whole, is not
9 - with
Bolt
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by AUDI AG.

10 - Bolt
❑ Tightening torque: 2.5 Nm
11 - Sun visor (centre)
❑ Removing ⇒ page 152
12 - Moulded headliner opening frame

Removing and installing cover panel for moulded headliner open‐


ing and interior light (without warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-4-.
– Pry out cover for interior light -3- at points indicated -5-.

7. Roof trim (Avant) 151


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing and installing cover panel for moulded headliner open‐


ing and interior light (with warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-6-.
– Pry out cover for interior light -3- at points indicated -4-.
– Unplug connector for warning lamp for airbag deactivated
-5-.
2 - Moulded headliner opening frame

Unfastening velcro fastener


– Unfasten clips -1- (2x) at opening for interior light (rear) at vel‐
cro strips -2- (2x).

Removing sun visor (centre)


♦ Moulded headliner removed
– Cut out moulded headliner opening frame -1- at bolt -2- (line
-4-).
– Unscrew bolt -2-.
– Carefully open metal retainer -3- and take out sun visor (cen‐
tre).

7.2 Routing of wiring on back of moulded headliner (Avant)


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

152 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Back of moulded headliner


Moulded headliner removed
(set down on seats)
❑ Unplug connector -3-.
❑ Unplug connectors -9-.
❑ Unplug connector -2-.
❑ Detach adhesive tape
-8-.
❑ Unclip cable ducts -5-.
❑ Guide wiring harness
-6- through cable guide
-7-.
❑ When installing, secure
wiring for sun visors with
adhesive tape -8-.
2 - Connector for interior light‐
ing
3 - Connector for rear interior
light
4 - Clip
5 - Cable duct (6x)
6 - Wiring harness
7 - Cable guide
8 - Adhesive tape for fixing wir‐
ing in position
9 - Connectors for sun visor
light

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7. Roof trim (Avant) 153


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

8 Roof trim for curtain airbag (Avant)

8.1 Removing and installing moulded head‐


liner and sun visors (Avant)

WARNING

Note safety precautions for working on curtain airbags


⇒ page 55 .

Note

The procedures for removing and installing the headliner is iden‐


tical on vehicles with or without curtain airbag.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
1 - Moulded headliner with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Removing moulded head‐


liner
– Remove A-pillar trim
(top) ⇒ page 178 .
– On left side, detach wir‐
ing harness to moulded
headliner between A-
pillar and dash panel.
– Remove intermediate
piece at B-pillar trim
⇒ page 214 .
– Remove roof frame trim
⇒ page 215 .
– Remove D-pillar trim
(top) ⇒ page 218 .
– Remove roof frame trim
⇒ page 210 .
– For vehicles with auto‐
matic anti-dazzle interi‐
or mirror, unplug electri‐
cal connector.
– Remove sun visors -7-.
– Remove brackets -5- for
sun visors.
– Prise out trim frame -4-
if vehicle is fitted with
sunroof.
– Remove cover for moul‐
ded headliner opening
and reading light (with‐
out warning lamp for air‐
bag deactivated)
⇒ page 142 .
– Remove cover for moul‐
ded headliner opening
and reading light (with
warning lamp for airbag
deactivated)
⇒ page 143 .
– Vehicles with sunroof: unscrew bolts -10- (3x).
– Vehicles without sunroof: unscrew bolts -10- (2x).
– Move backrest of front passenger's seat to rearmost position.
– Move backrest of driver's seat to rearmost position.
– A second mechanic is required to support the moulded headliner.

154 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unfasten velcro fastener at opening for interior light (rear) ⇒ page 156 .
– Unclip moulded headliner at rear.
– To detach wiring at moulded headliner, exit vehicle and carefully lower moulded headliner onto seats.
– Separate wiring harness from moulded headliner ⇒ page 157 .
– Take out moulded headliner through rear lid.
♦ Installing
– Carefully slide moulded headliner into vehicle via rear lid.

– Attach wiring harness to moulded headliner ⇒ page 157 .

Note

When installing keep to correct se‐


quence, as roof trim can otherwise
not be centred correctly.

– Engage moulded headliner at rear.

– Clip in brackets for sun visors.

– Clip in sunroof trim frame -4-.

– Perform remaining installation steps in reverse order of removal.

2 - Clip (on back)


3 - Markings for levering out
4 - Cover frame for sliding sunroof
❑ Lever out at markings -3-.
5 - Bracket for sun visor
❑ Press bracket for sun visor firmly to one side and pull it out.
6 - Cap
7 - Sun visor
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Unclip sun visor -7- from unless
permitted bracket -4-, byunclip
authorised AUDI AG.trim
AUDIcap -8- not
AG does and unscrew
guarantee boltany-9-.
or accept liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8 - Cap
9 - Bolt
10 - Bolt
❑ Tightening torque: 2.5 Nm
11 - Sun visor (centre)
❑ Removing ⇒ page 157
12 - Moulded headliner opening frame

8. Roof trim for curtain airbag (Avant) 155


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing and installing cover panel for moulded headliner open‐


ing and interior light (without warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-4-.
– Pry out cover for interior light -3- at points indicated -5-.

Removing and installing cover panel for moulded headliner open‐


ing and interior light (with warning lamp for airbag deactivated)
– Lever out cover for moulded headliner opening -1- at points
-6-.
– Pry out cover for interior light -3- at points indicated -4-.
– Unplug connector for warning lamp for airbag deactivated
-5-.
2 - Moulded headliner opening frame

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Unfastening velcro fastener
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unfasten clips -1- (2x) at opening for interior light (rear) at vel‐
cro strips -2- (2x).

156 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing sun visor (centre)


♦ Moulded headliner removed
– Cut out moulded headliner opening frame -1- at bolt -2- (line
-4-).
– Unscrew bolt -2-.
– Carefully open metal retainer -3- and take out sun visor (cen‐
tre).

8.2 Routing of wiring on back of moulded headliner (Avant)

1 - Back of moulded headliner


Moulded headliner removed
(set down on seats)
❑ Unplug connector -3-.
❑ Unplug connectors -9-.
❑ Unplug connector -2-.
❑ Detach adhesive tape
-8-.
❑ Unclip cable ducts -5-.
❑ Guide wiring harness
-6- through cable guide
-7-.
❑ When installing, secure
wiring for sun visors with
adhesive tape -8-.
2 - Connector for interior light‐
ing
3 - Connector for rear interior
light
4 - Clip
5 - Cable duct (6x)
6 - Wiring harness
7 - Cable guide
8 - Adhesive tape for fixing wir‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
ing in position permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 - Connectors for sun visor
light

8. Roof trim for curtain airbag (Avant) 157


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

8.3 Moulded headliner with deformation el‐


ements (USA Avant vehicles, from week
36.02 onwards)

8.3.1 With sliding/tilting sunroof

1 - Moulded headliner
❑ Removing moulded
headliner ⇒ page 154
2 - Deformation element (cen‐
tre)
3 - Deformation element (front)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

158 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

8.3.2 Without sliding/tilting sunroof

1 - Moulded headliner
❑ Removing moulded
headliner ⇒ page 154
2 - Deformation element (front)
3 - Deformation element (cen‐
tre)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8. Roof trim for curtain airbag (Avant) 159


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9 Trim panels

9.1 Removing and installing A-pillar trim (top)

1 - A-pillar trim (top)


♦ Removing
– Fold down panel -4- on
grab handle -5- at
groove -7-.
Open panel -4- completely to
keep grab handle folded down.
– Remove bolts -2- (2x).
– Starting at top and work‐
ing downwards, unclip
A-pillar trim -1-.
– Pull out trim upwards.
– On vehicles with hands-
free system, unplug
electrical connector for
hands-free system.
♦ Installing
– Route wiring and con‐
nector for hands-free
system upwards.

WARNING Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Take care not to damage with respect to the correctness of information in this document. Copyright by AUDI AG.
wiring for hands-free
system when clipping in
trim.

– Fit trim -1- with clips -3-


(4x) in mountings -6-.

– For ease of installation,


unclip sun visor and po‐
sition it lengthwise.

– Insert pin -9- in mount‐


ing -10-.

– Clip in trim -1- and fit door seal over A-pillar trim.

2 - Bolts (2x)
3 - Clips (4x)
4 - Flap for grab handle
5 - Grab handle
6 - Mountings
7 - Groove
8 - Seal
❑ Make sure seal is properly positioned after fitting trim.
9 - Pin
10 - Mounting

160 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.2 Removing and installing A-pillar trim


(bottom)
– Lever out cover -1-.
– Remove bolts -2- (2x). Tightening torque: 2.5 Nm
– Pull A-pillar trim (bottom) in direction of arrow A until pin -3-
can be disengaged from groove -4-.
– Pull extension of A-pillar trim (bottom) in direction of arrow B
out of retainers (2x).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
9.3 Removing and installing foot rest and
with respect to the correctness of information in this document. Copyright by AUDI AG.

foot rest bracket


♦ Remove foot rest.
– Remove A-pillar trim (bottom) ⇒ page 161 .
– Remove nut -1-.
– Tightening torque: 4 Nm
– Press foot rest -2- upwards and remove.
♦ Removing foot rest bracket

9. Trim panels 161


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove foot rest.


– Fold back floor covering around foot rest bracket.
– Unscrew nuts -4- (2x).
– Tightening torque: 4 Nm
– Detach foot rest bracket -3-.

9.4 Removing sill panel trims


– Remove A-pillar trim (bottom) -A- ⇒ page 161 .
– Unclip sill panel trim -1- at front (3x).
– Detach sill panel trim -1- from B-pillar trim (bottom) -2- at re‐
tainer -5-.
– Unclip sill panel trim -1- at rear (2x). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Detach sill panel trim -1- from B-pillar trim (bottom)with-2- at tore‐
respect the correctness of information in this document. Copyright by AUDI AG.
tainer -4-.
– Detach sill panel trim -1- from B-pillar trim (bottom) -2- at re‐
tainer -3-.

9.5 Removing and installing B-pillar trim (top)

162 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - B-pillar trim
♦ Removing
– Remove outer belt end
fitting ⇒ page 38 .
– Detach grab handle at
A-pillar trim (top)
⇒ page 160 .
– Detach grab handle and
coat hook at C/D-pillar
trim (top) ⇒ page 165 .
– Pull clips -2- of trim (top)
-1- out of mountings -4-.
– Disengage retaining
tabs -5- upwards from
B-pillar trim (bottom) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
-6-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Installing with respect to the correctness of information in this document. Copyright by AUDI AG.

– Guide trim -1- with re‐


taining tabs -5- into B-
pillar trim (bottom) -6-.
Note

Do not press button when installing.

– Insert button for height


adjuster -7- into height
adjuster -3-
⇒ page 164 .
– Insert clips -2- (2x) on
trim -1- in mountings
-4-.
– Secure trim.
♦ Make sure seal is properly
positioned after fitting trim.

Note

♦ Check operation after installing


trim:
♦ Height adjuster must engage au‐
dibly in each of the 5 possible
positions (including top position).
♦ Button should return to "up" po‐
sition by itself every time it is
pressed.

2 - Clip
3 - Height adjuster
4 - Mountings
5 - Retaining tab
6 - B-pillar trim (bottom)
7 - Button for height adjuster

9. Trim panels 163


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Attaching B-pillar trim (top) to belt height adjuster


– Move slide with actuating button -4- (do not press button)
downwards towards release lever -1- of height adjuster, and
at the same time insert pin -2- in mounting -3-.

9.6 Removing and installing B-pillar trim (bottom)

1 - B-pillar trim
♦ Removing

Note

The outer belt end fitting does not


have to be removed in order to re‐
move B-pillar trim (bottom).

– Remove B-pillar trim


(top) ⇒ page 162 .
– Remove sill panel trim
⇒ page 162 .
– Use screwdriver to
press retaining tabs -4-
(2x) outwards.
– Pull B-pillar trim up‐
wards in direction of ar‐
row until it disengages
at belt guide -2-.
– Unplug electrical con‐
nectors for buttons for
rear lid and for interior Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
monitoring. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Installing with respect to the correctness of information in this document. Copyright by AUDI AG.

– Working from top, insert


belt guide -2- into retain‐
er -7-.
– Insert guide pins -3- and
retaining tabs -4- in
mountings -5- and -6-.
♦ Make sure seal is properly
positioned after fitting trim.

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Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Belt guide
3 - Guide pins
4 - Retaining tabs
5 - Mountings
6 - Mountings
7 - Retainer
8 - Button for rear lid
❑ Press retaining tabs and push out button from rear.
❑ Fit in position shown.
9 - Button for interior monitoring
❑ Press retaining tabs and push out button from rear.
❑ Fit in position shown.

9.7 Removing andunlessinstalling C/D-pillar trim (top)or accept any liability


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted authorised by AUDI AG. AUDI AG does not guarantee
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 - C/D-pillar trim
♦ Removing
– Fold out coat hook and
remove bolt -3-.
– Fold down panel -11- on
grab handle -9- at
groove -12-.
Open panel -11- completely to
keep grab handle folded down.
– Remove bolts -2- (2x).
– Starting at top, unclip C/
D-pillar trim -1-.
♦ Installing
– Insert trim -1- in mount‐
ings of rear shelf.
– Insert pin -10- on trim
-1- in mounting -6-.

– Insert clips -8- (7x) on


trim -1- in mountings
-5-.

– Clip trim -1- into place.

2 - Bolts (2x)
3 - Bolt (1x)
4 - Coat hook
5 - Mountings
6 - Mounting
7 - Seal
❑ Make sure seal is prop‐
erly positioned after fit‐

9. Trim panels 165


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

ting trim.
8 - Clip (7x)
9 - Grab handle
10 - Pin
11 - Flap for grab handle
12 - Groove

9.8 Removing and installing sill/pillar trim


(rear)
– Remove sill panel trim ⇒ page 162 .
– Remove seat bench (rear) ⇒ page 298 .
– Remove side padding (rear) ⇒ page 307 .
– Unclip C/D-pillar trim (top) around sill/pillar trim.
– Unclip sill/pillar trim -1- at retaining clips -2- (2x).
– Disengage retaining tab -3- from mounting -4-.
– Guide element -5-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

166 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.9 Removing and installing rear shelf (vehicles with folding backrest, rear)

1 - Rear shelf
♦ Removing
❑ Fold down rear seat
backrest.
❑ Detach bottom anchor‐
age point of three-point
seat belt (rear left and
rear right) ⇒ page 38 .
❑ Remove side padding
(rear left and rear right)
⇒ page 307 .
❑ Unclip cover -7- and
guide -6- for three-point
seat belt (rear left and
rear right) ⇒ page 39 .
❑ Remove C/D-pillar trim
(top) on left and right
⇒ page 165 .
♦ Vehicles with flap in rear
shelf:
– Open flap -8- under
high-level brake light
-5- (accessible via lug‐
gage compartment).
♦ All vehicles:
– Unclip high-level brake
light -5- by releasing
spring -4- (accessible
via luggage compart‐
ment).
– For vehicles with elec‐
tric sun blind, unfasten
bolted connections in
luggage compartment
⇒ page 169 .
– Pull rear shelf -1- for‐
wards in direction of ar‐
row and unclip rear shelf -1- at clip -2- (3x).
– On vehicles with electric sun blind, unplug electrical connector for sun blind.
– Take out rear shelf -1- upwards and to front.
♦ Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– When inserting, press
permitted unless down rear
authorised shelf
by AUDI AG.-1-
AUDIslightly until
AG does not clipsor-3-
guarantee (3x)
accept anyand
liabilitysprings -4- (2x) engage.
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Engage clips -2- (3x).

– Perform remaining installation steps in reverse order of removal.

2 - Clip (3x)
3 - Clip (3x)
4 - Spring
5 - High-level brake light
6 - Guide
7 - Cover
8 - Flap

9. Trim panels 167


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.10 Removing and installing rear shelf (vehicles with fixed backrest, rear)

1 - Rear shelf
♦ Removing
– Detach bottom anchor‐
age point of three-point
seat belt (rear left and
rear right) ⇒ page 38 .
– Unbolt anchorage point
-8- (bottom) for three-
point seat belt -9- (cen‐
tre) ⇒ page 43 .
– Remove backrest (rear)
⇒ page 310 .
– Unclip cover -7- and
guide -6- for three-point
seat belt (rear left and
rear right) ⇒ page 39 .
– Remove C/D-pillar trim
(left and right)
⇒ page 165 .
♦ Vehicles with flap in rear
shelf:
– Open flap -8- under
high-level brake light
-5- (accessible via lug‐
gage compartment).
♦ All vehicles:
– Unclip high-level brake
light -5- by releasing
spring -4- (accessible
via luggage compart‐
ment).
– For vehicles with elec‐
tric sun blind, unfasten
bolted connections in
luggage compartment
⇒ page 169 .
– Pull rear shelf -1- for‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
wards in direction of ar‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
row and unclip rear shelf
-1- at clip -2- (3x).
– Working from rear, unclip cover and guide -10- for three-point seat belt (centre).
– On vehicles with electric sun blind, unplug electrical connector for sun blind.
– Take out rear shelf -1- upwards and to front.
♦ Installing
– When inserting, press down rear shelf -1- slightly until clips -3- (3x) and springs -4- (2x) engage.

– Engage clips -2- (2x).

– Perform remaining installation steps in reverse order of removal.

168 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Clip (3x)
3 - Clip (3x)
4 - Spring
5 - High-level brake light
6 - Cover
7 - Guide
8 - Flap
9 - Bolt (1x)
❑ Tightening torque: 55 Nm
10 - Belt
11 - Guide

Bolts securing electric sun blind in luggage compartment


– Loosen bolts -1- (3x). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Tightening torque: 4 Nm with respect to the correctness of information in this document. Copyright by AUDI AG.

9.11 Removing and installing electric sun


blind for rear window

Note

Rear shelf is shown from the rear.

9. Trim panels 169


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Rear shelf
2 - Electric sun blind
❑ Remove rear shelf: ve‐
hicles with folding back‐
rest ⇒ page 167 , vehi‐
cles with fixed backrest
⇒ page 168 .
❑ Pull sun blind out ap‐
prox. 50 mm by pulling
on the covers with
wheel -6-.
❑ Wedge a suitable object
between sun blind and
rear shelf.
❑ Loosen bolts -5- (2x).
❑ Pull out cover with
wheel -6- in direction of
arrow.
❑ Unscrew nut -4- (8x).
❑ Take out sun blind -2-.
3 - Connector
4 - Nuts (8x)
5 - Bolts (2x)
6 - Cover with wheel

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

170 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.12 Removing and installing rear lid trim

1 - Rear lid trim


– Remove warning trian‐
gle.

– Remove bolts -4- (2x).

– Detach bracket -5- for


warning triangle.

– Remove bolts -2- (2x).

Vehicles with manual release:


– Detach handle for man‐
ual release
⇒ page 171 .

All vehicles:

– Remove bolts -3- (2x).

– Unclip rear lid trim -1-


from underneath.

2 - Bolts (2x)
❑ Tightening torque: 1.5
Nm
3 - Bolts (2x)
❑ Tightening torque: 1.5
Nm
4 - Bolts
Protected (2x) Copying for private or commercial purposes, in part or in whole, is not
by copyright.

with❑ Tightening torque: 1.5 in this document. Copyright by AUDI AG.


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness of information
Nm
5 - Bracket for warning triangle

Removing manual release handle


– Unclip cover -1-.
– Remove bolt -3-.
– Pull off handle -2-.

9. Trim panels 171


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.13 Removing and installing rear cross panel trim

1 - Rear cross panel trim


❑ Remove luggage com‐
partment light from rear
cross panel trim -1-.
❑ Remove bolts -2- (2x).
❑ Unscrew bolts -3- (4x)
from fastening rings -4-
(left and right).
❑ Unclip rear cross panel
trim -1- upwards.
❑ Guide luggage compart‐
ment light out of open‐
ing.
❑ Make sure seal is prop‐
erly positioned after fit‐
tingbytrim.
Protected copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2 - Bolts (2x) to the correctness of information in this document. Copyright by AUDI AG.
with respect

❑ Tightening torque: 2 Nm
3 - Bolts (4x)
❑ Tightening torque: 4.5
Nm
4 - Fastening rings

172 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.14 Luggage compartment side trim (vehicles with fixed seat, rear)

1 - Luggage compartment trim


❑ Take floor covering out
of luggage compart‐
ment.
❑ Remove rear cross pan‐
el trim ⇒ page 172 .
❑ Unscrew bolts -7- (2x)
for fastening rings -8-.
❑ Unclip clips -5- (2x).
❑ Release clip -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Release clip -4-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Detach cover -2-. with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Unclip luggage com‐


partment trim -1- at rear.
❑ Lift luggage compart‐
ment trim -1- out of re‐
taining clips -9- (2x).
❑ Pull out luggage com‐
partment trim -1- behind
back panel trim.
2 - Cover
3 - Clip
4 - Clip
5 - Clips (2x)
6 - Mountings
7 - Bolts (2x)
❑ Tightening torque: 4.5
Nm
8 - Fastening rings
9 - Retaining clip

9. Trim panels 173


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.15 Luggage compartment side trim (with split rear seat)

1 - Luggage compartment trim


❑ Remove relevant rear
seat backrest
⇒ page 305 .
❑ Remove side padding
as necessary
⇒ page 307 .
❑ Take floor covering out
of luggage compart‐
ment.
❑ Remove rear cross pan‐
el trim ⇒ page 172 .
❑ Unscrew bolts -6- (2x)
for fastening rings -7-.
❑ Release clip -3-.
❑ Release clip -4-.
❑ Detach cover -2-.
❑ Unclip luggage com‐
partment trim -1- at rear
from mountings -5- (3x).
❑ Pull trim towards front to
disengage from striker.
2 - Cover
3 - Clip
4 - Clip
5 - Mountings
6 - Bolts (2x)
❑ Tightening torque: 4.5
Nm
7 - Fastening rings

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

174 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

9.16 Removing and installing back panel trim

1 - Back panel trim with load-


through hatch
❑ Remove ski bag
⇒ page 358 .
❑ Take floor covering out
of luggage compart‐
ment.
❑ Remove clips -3- (7x).
2 - Back panel trim without
load-through hatch
❑ Take floor covering out
of luggage compart‐
ment.
❑ Remove clips -3- (7x).
3 - Clips

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

9.17 Removing and installing floor covering


♦ Removing
– Removing and installing front seat (left and right)
⇒ page 236
– Remove seat bench (rear) ⇒ page 298 .
– Remove sill panel trim ⇒ page 162 .
– Remove centre console (rear) ⇒ page 5 .
– Remove centre console (front) ⇒ page 16 .
– Remove glove box ⇒ page 1 .
– Remove brace on passenger's side.

9. Trim panels 175


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unscrew bolts -1- (2x). Tightening torque: 12 Nm


– Remove bolts -2- (2x). Tightening torque: 12 Nm
– Remove brace.
– Remove storage compartment (driver side) ⇒ page 4 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

176 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Detach brace on driver's side.


– Unscrew bolts -A-, -B- and -C-.
– Detach wiring harness -D- from brace.
– To remove floor covering, carefully pull brace on driver's side
a few cm away and wedge a block of wood or similar between
brace and heating.
– Remove A-pillar trim (bottom left and bottom right)
⇒ page 161 .
– Remove foot rest ⇒ page 161 .
– Unbolt outer seat-belt anchorage point ⇒ page 38 .
– For vehicles with automatic gearbox: Remove locking cable at
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
selectorwithhousing ⇒ correctness
respect to the Rep. gr.of information
37 . in this document. Copyright by AUDI AG.

– Remove air ducts at centre console.


– Remove air ducts at centre section of dash panel.
– Detach wiring for rear vents at tunnel and secure wiring to dash
panel (or steering wheel).
– Apply handbrake.
– Move gear lever/selector lever to rear-most position.
– Detach floor covering from seat rail and footwell vent (rear).
– Pull out floor covering under C-pillar trim (bottom).
– Lift rear section of floor covering over handbrake lever.
– Pull floor covering over bracket in front of airbag control unit.
– Pull floor covering towards rear and lift over gear lever/selector
lever.
– Fold floor covering lengthwise and remove through door.
♦ Installing
– Fold new floor covering lengthwise and place in vehicle.

Note

Floor covering can tear easily at cut-outs.

– Push floor covering towards front as far as it will go until hole


patterns for accelerator pedal stop and foot rest are aligned.
– Push it under handbrake lever.
– Perform remaining installation steps in reverse order of re‐
moval.

9. Trim panels 177


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

10 Trim panels for curtain airbag

10.1 Removing and installing A-pillar trim (top)

1 - A-pillar trim (top)

WARNING
Note safety precautions
for working on curtain
airbags ⇒ page 55 .

❑ For vehicles with hands-


free microphone, use
workshop equipment to
make opening for micro‐
phone in new trim.
❑ Mark position of micro‐
phone on inside of trim.
❑ Removing:
❑ Remove intermediate
piece at B-pillar trim; sa‐
loon ⇒ page 181 , Avant
⇒ page 214 .
Steps required for removing A-
pillar trim only (e.g. when re‐
newing windscreen):
❑ Remove grab handle
(front) -2- ⇒ page 189 .
❑ Remove grab handle
(rear) ⇒ page 189 .
❑ Saloon: Remove coat
hook and bolt under
coat hook ⇒ page 181 ;
item nos. -6- and -4-.
❑ Avant: Unscrew bolt at
retainer for load guard
⇒ page 214 ; item no.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

178 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

-6-.
❑ Pull A-pillar trim and D-
pillar trim/roof frame trim out of mounting of moulded headliner.
❑ Push mounting element of A-pillar trim upwards and mounting element of D-pillar trim downwards.
❑ Lift mounting element of A-pillar trim over mounting element of D-pillar trim.
Steps for removing A and D-pillar trim (e.g. when renewing headliner or airbag unit):
❑ Remove D-pillar trim ⇒ page 186 .
❑ Avant: Remove roof frame trim ⇒ page 215 .
❑ Remove grab handle (front) -2- ⇒ page 189 .
Steps required for removal (continued for all models):
❑ Use small screwdriver to take metal plate -10- out of front opening in A-pillar trim -1- for grab handle.
❑ Apply flat screwdriver at metal plate -10- and pull out cable -9- towards B-pillar (pull firmly, approx. 40
mm) until A-pillar trim -1- disengages audibly.
❑ Disengage sun visor at inner mounting and fold sun visor parallel to direction of travel.

Note

When removing A-pillar trim -1-, on‐


ly take hold of side facing headliner
or windscreen.
❑ Pull out A-pillar trim (bottom) slightly where it meets A-pillar trim (top).
❑ Pull out trim -1- at B-pillar (top).
❑ Unfasten trim -1- from clip -7- by shaking gently.
❑ Unclip trim from A-pillar at clips -3- and -4-.
❑ Pull out A-pillar trim -1- upwards between dash panel and retainer at -5-.

WARNING
Always keep to installa‐
tion sequence for A-pillar
trim. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

❑ Installing:
with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Remove clip -7- from A-pillar by squeezing centre section (always renew clip).
❑ Insert new clip -7- in A-pillar trim -1- and press in retaining clip -8- (make sure it is attached securely).
❑ Clip -7- must be perpendicular to contact surface.
❑ Move clip -7- back and forth to check that it is fitted securely.
❑ Clip in metal plate -10- at front opening in A-pillar trim -1- for grab handle.
❑ Stud must make contact with clip -8- (secure with hot-melt adhesive).
❑ Insert A-pillar trim -1- between dash panel and retainer at -5- ⇒ page 180 .
❑ Align trim at clips.

Note

When fitting A-pillar trim, only press


(do not knock) on side facing wind‐
screen/headliner.
❑ After clipping in trim -1-, insert door seal into lower clip -4-.
❑ Press on trim -1- at clip -7- by hand as far as stop.
❑ Secure A-pillar trim -1- at clips -3- and -4-.

10. Trim panels for curtain airbag 179


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

WARNING
Make sure trim is prop‐
erly secured.

❑ Install grab handle ⇒ page 189 .


2 - Grab handle (front)
❑ Removing ⇒ page 189
3 - Clip
❑ Centre, long
4 - Clip
❑ Bottom, short
5 - Area between dash panel and retainer
6 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Protected
Renew by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Threaded holes
with respect to for bolts
the correctness must always
of information be cleaned
in this document. Copyright(e.g. with
by AUDI AG. a thread tap).

❑ Use riveting tool to re-tighten threaded bushes if loose.


7 - Clip
❑ Renew
8 - Retaining clip
9 - Cable
10 - Metal plate

Retainer at A-pillar
♦ Retainer -1- presses A-pillar trim against dash panel.
♦ Take care not to damage retainer -1- when removing and in‐
stalling A-pillar trim.
– Disengage wiring harness -2- at -3-.
– To remove, pull out clip -4-.

180 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

10.2 Removing and installing intermediate piece for B-pillar and coat hook

1 - Intermediate piece
❑ Prise out cap -3-.
❑ Unscrew bolt -2-.
❑ Pull out intermediate
piece -1- upwards.
2 - Bolt
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
3 - Cap
4 - Bolt
❑ Tightening torque: 3.5
Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Self-locking with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Renew
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
5 - Bolt
❑ Tightening torque: 2 Nm
6 - Coat hook
❑ Open coat hook -6-.
❑ Unscrew bolt -5-.
❑ Detach coat hook -6-.
7 - D-pillar trim (top)
8 - A-pillar trim (top)

10.3 Removing and installing B-pillar trim


(top)

WARNING

Note safety precautions for working on curtain airbags


⇒ page 55 .

10. Trim panels for curtain airbag 181


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - B-pillar trim
❑ Removing:
❑ Remove outer belt end
fitting ⇒ page 38 .
❑ Remove intermediate
piece at B-pillar trim
⇒ page 181 .
❑ Remove D-pillar trim
⇒ page 186 .
❑ Remove A-pillar trim
(top) ⇒ page 178 .
❑ Unscrew bolt -6-.
❑ Unscrew bolts -4- at re‐
tainer on left and right of
B-pillar.
❑ Carefully push airbag
unit -5- upwards.
❑ When
Protected removing,
by copyright. Copying fortake
private or commercial purposes, in part or in whole, is not
permittedcare
unlessnot to damage
authorised by AUDI AG.air‐AUDI AG does not guarantee or accept any liability
bag unit
with respect to the with screwdriv‐
correctness of information in this document. Copyright by AUDI AG.
er.
❑ Unscrew bolt -2-.
❑ Remove bolt -3- (1x).
❑ Carefully pull out B-pillar
trim (bottom) under air‐
bag unit -5-.
❑ Unplug electrical con‐
nector to interior monitor
⇒ page 185 .
❑ Disengage retaining
tabs -10- upwards from
B-pillar trim (bottom)
-9-.
❑ Guide three-point seat

182 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

belt -11- out of B-pillar


trim.

WARNING
Always keep to installa‐
tion sequence for B-pillar
trim.

❑ Installing:
❑ Guide trim -1- with retaining tabs -10- into B-pillar trim (bottom) -9-.
❑ Insert button for height adjuster -12- into height adjuster -8- ⇒ page 184 .

Note

Do not press button when installing.


❑ Carefully push airbag unit -5- upwards.
❑ Slide B-pillar trim (top) under airbag unit -5-.
❑ When installing, take care not to damage airbag unit with screwdriver.
❑ Screw in bolt -2-.
❑ Fit bolts -4- at retainers on left and right of B-pillar.
❑ Perform remaining installation steps in reverse order of removal.
❑ Make sure seal is properly positioned after fitting trim.

Note

♦ Check operation after installing


trim:
♦ Height adjuster must engage au‐
dibly in each of the 5 possible
positions (including top position).
♦ Button should return to "up" po‐
sition by itself every time it is
pressed.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10. Trim panels for curtain airbag 183


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
3 - Bolt
❑ Tightening torque: 2.5 Nm
4 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
5 - Curtain airbag
6 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
7 - Guide for curtain airbag
8 - Height adjuster
9 - B-pillar trim (bottom)
10 - Retaining tab
11 - Three-point seat belt
12 - Button for height adjuster

Attaching B-pillar trim (top) at belt height adjuster


– Move slide with actuating button -4- (do not press button)
downwards towards release lever -1- of height adjuster, and
at the same time insert pin -2- in mounting-3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

184 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Unplugging electrical connector for interior monitor


– Turn electrical connector for interior monitor -A- to release.
1 - B-pillar trim

10.4 Removing and installing C-pillar trim


(top)

WARNING

Note safety precautions for working on curtain airbags


⇒ page 55 .

1 - C-pillar trim (top)


❑ Removing:
❑ Remove intermediate
piece at B-pillar trim
⇒ page 181 .
❑ Remove D-pillar trim
⇒ page 186 .
❑ Remove bolts -3- (3x).
❑ Unscrew bolts -5- at re‐
tainer on left and right of
C-pillar.
❑ Carefully push airbag
unit -4- upwards.
❑ Pull trim -1- out of
mountings -6- at retain‐
ing clips -2-.

WARNING
Always keep to installa‐
tion sequence for C-pillar
trim (top).

❑ Installing:
❑ Carefully push airbag
unit -4- upwards.
❑ Clip in trim -1- with re‐
taining clips -2- at
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10. Trim panels for curtain airbag 185


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

mountings -6-.

WARNING
Make sure trim is prop‐
erly secured.

❑ Pull on upper edge of


trim to ensure that it is securely fitted.
❑ Screw in bolts -5-.
❑ Screw in bolts -3-.
❑ Perform remaining installation steps in reverse order of removal.
2 - Retaining clip
3 - Bolts (3x)
❑ Tightening torque: 3.5 Nm
4 - Curtain airbag
5 - Bolts (2x)
6 - Mountings (2x)

10.5 Removing and installing D-pillar trim

WARNING

Note safety precautions for working on curtain airbags


⇒ page 55 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

186 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - D-pillar trim
❑ Removing:
❑ Press button on guide of
relevant head restraint
to remove head re‐
straint.
❑ Remove intermediate
piece at B-pillar trim
⇒ page 181 .
❑ Remove coat hook -6-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

⇒ page 181 .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Remove grab handle
-2- ⇒ page 189 .
❑ Use small screwdriver
to take metal plate -10-
out of rear opening in D-
pillar trim -1- for grab
handle.
❑ Apply flat screwdriver at
metal plate -10- and pull
out cable -9- towards B-
pillar (pull firmly, approx.
40 mm) until D-pillar trim
-1- disengages audibly.

Note

When removing D-pillar trim


-item 1-, only take hold of side facing
headliner or rear window.
❑ Unfasten trim -1- from
clip -7- by shaking gen‐
tly.
❑ Unclip trim from D-pillar

10. Trim panels for curtain airbag 187


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

-5-.

WARNING
Always keep to installa‐
tion sequence for D-pillar
trim.

❑ Installing:
❑ Remove clip -7- from D-pillar -5- by squeezing centre section (always renew clip).
❑ Insert clip -7- in D-pillar trim -1- andAG. press in retaining clip or
-8-accept
(make sure it is attached securely).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AUDI AG does not guarantee any liability
❑ Clip -7- mustwithberespect
perpendicular toofcontact
to the correctness informationsurface.
in this document. Copyright by AUDI AG.

❑ Move clip -7- back and forth to check that it is fitted securely.
❑ Clip in metal plate -10- at front opening in D-pillar trim -1- for grab handle.
❑ Stud must make contact with clip -8- (secure with hot-melt adhesive).
❑ Align trim at clips.
❑ Insert D-pillar trim -1- into door seal.
❑ Fit grab handle -2- ⇒ page 189 .

Note

When fitting D-pillar trim, only press


(do not knock) on side facing rear
window/headliner.
❑ Press on trim -1- at clip -7- by hand as far as stop.
❑ Clip on D-pillar trim -1- (3x).

WARNING
Make sure trim is prop‐
erly secured.

2 - Rear grab handle (rear)


❑ Removing ⇒ page 189
3 - Bolts (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
4 - Clip
5 - D-pillar
6 - Coat hook
❑ Removing ⇒ page 181
7 - Clip
❑ Renew
8 - Retaining clip
9 - Cable
10 - Metal plate

188 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

10.6 Removing and installing roof grab han‐


dle for trim panels for curtain airbag
– Open covers -3-.
– Remove bolts -2- (2x).
♦ Tightening torque: 3.5 Nm
♦ Self-locking
♦ Renew
♦ Threaded holes for bolts must always be cleaned (e.g. with a
thread tap).
♦ Use riveting tool to re-tighten threaded bushes if loose.
– Detach roof grab handle -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10. Trim panels for curtain airbag 189


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11 Trim panels for curtain airbag (sa‐


loon, from week 36.02 onwards)

11.1 Removing and installing A-pillar trim, top (from week 36.02 onwards)

1 - A-pillar trim (top)

WARNING
Observe safety precau‐
tions for working on air‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
bags ⇒ page 54 and with respect to the correctness of information in this document. Copyright by AUDI AG.
curtain airbags
⇒ page 56 .

♦ Removing
– Remove B-pillar trim
(top) ⇒ page 192 .
– Remove grab handle
(front) ⇒ page 197 .
– Remove sun visor
⇒ page 145 .
– Remove bolt at joint with
D-pillar ⇒ page 196 .
– Unclip A-pillar trim (top)
-1- at clips -3- and -2-.
– Lift out A-pillar trim (top)
-1- between dash panel
and retainer.
WARNING
Always keep to installa‐
tion sequence for A-pillar
trim.

♦ Installing
– Insert A-pillar trim (top)
-1- between dash panel
and retainer.

– Align trim at clips.

– Secure A-pillar trim (top) -1- at clips -2- and -3-.

WARNING
Make sure trim is prop‐
erly secured.

– Fit bolt at joint with D-pillar with tether ⇒ page 196 .


– Install grab handle (front) ⇒ page 197 .
– Fit B-pillar trim (top) ⇒ page 192 .

190 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Clips (2x)
❑ Bottom, short
3 - Clip
❑ Top, long
4 - B-pillar trim (top)

11.2 Removing and installing A-pillar trim (top) without curtain airbag (from week
36.02 onwards)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removal of A-pillar trim (top) without curtain airbag is the same


as for vehicles with curtain airbag without cap with airbag label.
As on vehicles with curtain airbag, tether must be fitted without
bolting it on ⇒ page 196 .
Remove A-pillar trim (top) with curtain airbag ⇒ page 190 .

11. Trim panels for curtain airbag (saloon, from week 36.02 onwards) 191
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11.3 Removing and installing B-pillar trim, top


(from week 36.02 onwards)

WARNING

Observe safety precautions for working on airbags


⇒ page 54 and curtain airbags ⇒ page 56 .

1 - B-pillar trim
♦ Removing
– Remove outer belt end
fitting ⇒ page 38 .
– Disengage B-pillar trim
(top) -1- where it meets
B-pillar trim (bottom). To
do so, pull corners over
B-pillar trim (bottom).
Note

For greater clarity, A-pillar trim is not


shown in illustration.

Note

– Pull B-pillar trim (top)


-1- downwards out of
guide -6-.
– Unplug electrical con‐
nector to interior monitor
⇒ page 185 .
– Press tether -4- through
mounting at B-pillar trim
(top) -1-.
WARNING
Always keep to installa‐
tion sequence for B-pillar
trim.

♦ Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Pull tether -4- through
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

mounting at B-pillar trim


with respect to the correctness of information in this document. Copyright by AUDI AG.

(top) -1-.
WARNING
Mounting must be posi‐
tioned between first and
second protrusion -3-.

Green thread -5- must always face inside of vehicle.


– Insert button for height adjuster into height adjuster ⇒ page 184 .
Note

Do not press button when installing.

– Slide B-pillar trim (top) -1- with retaining tabs -2- upwards into mountings -6-.
– Pull B-pillar trim (top) -1- over B-pillar trim (bottom).

192 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ Make sure seal is properly positioned after fitting trim.

Note

♦ Check operation after installing


trim:
♦ Height adjuster must engage au‐
dibly in each of the 5 possible
positions (including top position).
♦ Button should return to "up" po‐
sition by itself every time it is
pressed.

2 - Retaining tabs
3 - Protrusion on tether
4 - Bag tether
5 - Green thread
6 - Retainers

Attaching B-pillar trim (top) at belt height adjuster


– Move slide with actuating button -4- (do not press button)
downwards towards release lever -1- of height adjuster, and
at the same time insert pin -2- in mounting-3-.

Unplugging electrical connector for interior monitor


– Turn electrical connector for interior monitor -A- to release.
1 - B-pillar trim

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11. Trim panels for curtain airbag (saloon, from week 36.02 onwards) 193
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11.4 Removing and installing C-pillar trim, top (from week 36.02 onwards)

1 - C-pillar trim (top)

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

❑ Removing:
❑ Remove D-pillar trim
⇒ page 195 .
❑ Carefully push airbag
unit upwards.
❑ Remove bolts -2- (3x).
❑ Pull out trim -1-.

WARNING
Always keep to installa‐
tion sequence for C-pillar Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
trim (top). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Installing:
❑ Carefully push airbag
unit upwards.
❑ Press trim -1- with guide
-3- into mounting.
❑ Screw in bolts -2-.
❑ Perform remaining in‐
stallation steps in re‐
verse order of removal.
2 - Bolts (3x)
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
3 - Guide

194 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11.5 Removing and installing D-pillar trim (from week 36.02 onwards)

1 - D-pillar trim

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

♦ Removing
– Remove relevant head
restraint.
– Remove front and rear
grab handle
⇒ page 197 .
– Remove coat hook
⇒ page 196 .
– Protected
Unscrew bolt Copying
by copyright. at jointfor private or commercial purposes, in part or in whole, is not
with A-pillar
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ page 196 .
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Pull out D-pillar trim un‐


der A-pillar trim
⇒ page 196 .
– Unclip D-pillar trim -1- at
points -3- and -4-.
– Swivel D-pillar trim -1-
inwards and pull tether
-5- through opening at
console -4-.
– Pull D-pillar trim -1- out
of rear shelf at retaining
tabs -2- by moving up
and down slightly.
WARNING
Always keep to installa‐
tion sequence for D-pillar
trim.

♦ Installing
– Insert D-pillar trim -1- with retaining tabs -2- in rear shelf by moving up and down slightly.

WARNING
Tether -5- must be above
curtain airbag.

Green thread -6- on tether -5- must always face inside of vehicle.

– Pull tether -5- with retaining tab through mounting -4-.

– Clip in D-pillar trim -1- at points -3- and -4-.

– Slide in D-pillar trim under A-pillar trim ⇒ page 196 .

– Install front and rear grab handle ⇒ page 197 .

– Install coat hook ⇒ page 196 .

– Insert D-pillar trim -1- into door seal.

11. Trim panels for curtain airbag (saloon, from week 36.02 onwards) 195
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Retaining tabs (2x)


3 - Clip
4 - Mounting with clip
5 - Bag tether
❑ Always renew after airbag has been triggered.
❑ After tightening bolts -7-, tether -6- must be positioned between points -A- (vertically downwards) or -B-
(horizontally towards front).
6 - Green thread
7 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.

11.6 Coat hook and joint at A/D-pillar (from week 36.02 onwards)

1 - A-pillar trim (top)


♦ Removing
– Prise out cap -3-.
– Unscrew bolt -2-.
– Unclip A-pillar trim (top)
-1- and D-pillar trim (top)
-9- at clip -12-.
– Pull tether -10- out of A-
pillar trim (top) -1- at
-4-.
♦ Installing
– Slide tether -10- behind
clip -12- at position Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
marked -4- into A-pillar permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

trim (top) -1-.


with respect to the correctness of information in this document. Copyright by AUDI AG.

WARNING
Green thread -11- must
always face inside of ve‐
hicle.

– Clip on A-pillar trim (top)


-1- and D-pillar trim (top)
-9- with clip -12-.

– Secure tether -10- with


A-pillar trim (top) -1- at
D-pillar trim (top) -9-.

2 - Bolt
❑ Tightening torque: 3.5
Nm
3 - Cap
❑ Always renew cap -3- if

196 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

retaining hooks are de‐


fective.
❑ Engage cap -3- in recess.
4 - Position for tether
5 - Bolt
❑ Tightening torque: 3.5 Nm
6 - Coat hook
❑ Open coat hook -6-.
❑ Unscrew bolt -5-.
❑ Detach coat hook -6-.
7 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
8 - Washer
9 - D-pillar trim (top)
10 - Bag tether
11 - Green thread
12 - Clip

11.7 Removing
authorised by AUDIand installing
AG. AUDI roof grab
AG does not guarantee or accept handle
any liability (from week 36.02 onwards)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 - Deformation element
2 - Bolts (2x)
❑ Tightening torque: 3.5
Nm
3 - Trim
4 - Grab handle
❑ Open covers -6-.
❑ Remove bolts -5- (2x).
❑ Take out grab handle
-4-.
5 - Bolts (2x)
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
6 - Cover

11. Trim panels for curtain airbag (saloon, from week 36.02 onwards) 197
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

11.8 Removing and installing deformation element for trim panels with curtain
airbag (from week 36.02 onwards)

1 - Deformation element
❑ Remove grab handle
(front) -4- ⇒ page 197 .
❑ Remove A-pillar trim
(top) -3-.
❑ Remove bolts -2- (2x).
❑ Disengage deformation
element -1- upwards.
2 - Bolts (2x)
3 - Trim
4 - Grab handle
5 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

198 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12 Trim panels - Avant

12.1 Removing and installing C-pillar trim (top)

1 - C-pillar trim
♦ Removing
– For vehicles with child‐
ren's bench
⇒ page 200
– Fold open coat hook -5-
and unscrew bolt -4-.
– Remove screw -3- from
front mounting -6- for
load guard.
– Fold down panel -8- on
grab handle -7- at
groove -9-.
Open panel -8- completely to
keep grab handle folded down.
– Remove bolts -2- (2x).
– Remove bolt -12- from
rear mounting -10- for
load guard.
– Remove seat belt cover
⇒ page 201 .
– Unscrew bolt -14-.
– Unclip D-pillar trim -11-
at C-pillar trim -1- (2x).
– Carefully pull away D-
pillar trim -11-.
– Unclip C-pillar trim -1-,
working from top down‐
wards.
♦ Installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

– Push C-pillar trim under


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
D-pillar trim.

– Insert trim -1- with clips


-13- in mountings.

– Clip trim -1- into place.

– Perform remaining in‐


stallation steps in reverse order of removal.

12. Trim panels - Avant 199


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Bolts (2x)
❑ Tightening torque: 2.5 Nm
3 - Bolt (1x)
❑ Tightening torque: 5 Nm
4 - Bolt (1x)
❑ Tightening torque: 2.5 Nm
5 - Coat hook
6 - Front load guard mounting
7 - Grab handle
8 - Flap for grab handle
9 - Groove
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
10 - Rear load guardpermitted
mounting unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
11 - D-pillar trim
12 - Bolt (1x)
❑ Tightening torque: 5 Nm
13 - Clip
14 - Bolt (1x)
❑ Tightening torque: 2.5 Nm

Vehicles with seat belt for children's bench


– Unscrew bolt -4- at base frame. Tightening torque: 55 Nm
– Squeeze belt guide -2- at opening beneath seat belt and use
screwdriver to pry out belt guide -2-.
– After removing C-pillar trim -1-, thread belt -3- through C-pillar
trim -1-.

200 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing and installing belt guide


– Use screwdriver to prise out retaining tabs -2- (2x).
– Pull out belt guide -1- in direction of arrow.
– Guide seat belt out of belt guide -1-.

12.2 Removing and installing D-pillar trim (top)

1 - D-pillar trim
♦ Removing
– Remove bolt -4- from
rear mounting -5- for
load guard.
– Remove bolt -3- (1x).
– Unclip D-pillar trim -1-,
starting at top and work‐
ing downwards.
– Lift D-pillar trim out of
luggage compartment
side trim. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Insert D-pillar trim be‐
hind luggage compart‐
ment side trim.

– Insert trim -1- with clips


-6- in mountings.

– Clip trim -1- into place.

– Perform remaining in‐


stallation steps in re‐
verse order of removal.

2 - Bracket for luggage com‐


partment cover
3 - Bolt (1x)
❑ Tightening torque: 2.5
Nm
4 - Bolt (1x)
❑ Tightening torque: 5 Nm
5 - Rear load guard mounting
6 - Clip

12. Trim panels - Avant 201


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.3 Luggage compartment side trim

1 - Luggage compartment trim


♦ Removing
– Take out luggage com‐
partment cover.
– Remove seat bench
(rear) ⇒ page 298 .
– Remove side padding
as necessary
⇒ page 307 .
– Detach relevant seat
belt attachment (bot‐
tom) ⇒ page 46 .
– Remove seat belt guide
⇒ page 203 .
– Remove rear cross pan‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

el trim ⇒ page 210 .with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Unscrew bolts -4- (2x)


for fastening rings -3-.
– Detach cover -2-.
– Remove bolt -6- (1x).
– Unscrew bolt -7-.
– Unclip trim at rear.
– Pull trim slightly towards
front and unplug electri‐
cal connector for rear
socket.
♦ Installing
– Engage luggage com‐
partment trim at side
window flange.

– Perform remaining in‐


stallation steps in re‐
verse order of removal.

2 - Cover
3 - Fastening rings
4 - Bolt (2x)
❑ Tightening torque: 4.5 Nm
5 - Bracket for luggage compartment cover
6 - Bolt (1x)
❑ Tightening torque: 2.5 Nm
7 - Bolt (1x)
❑ Tightening torque: 2.5 Nm

202 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing and installing belt guide


– Use screwdriver to prise out retaining tabs -2- (2x).
– Pull out belt guide -1- in direction of arrow.
– Guide seat belt out of belt guide -1-.

12.4 Removing electric socket (rear)


– Remove luggage compartment side trim ⇒ page 202 .
– Unplug connector -3-.
– Unclip rear socket -1- at retaining tabs -2- and -4-.

12.5 Removing and installing load guard


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

12. Trim panels - Avant 203


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Load guard
♦ Removing
– Fold both backrests
(rear) forwards.
– Press load guard -1-
from 1/3 section of rear
seat backrest towards
2/3 section of rear seat
backrest -4-.
– Detach load guard.
♦ Installing
– Fit retaining element -2-
into slot in 2/3 section of
backrest.
– Lift 2/3 section of rear
seat backrest slightly,
and at the same time
press load guard -1- to‐
wards 1/3 section of rear
seat backrest.

2 - Retaining element
3 - Mounting bracket
4 - 2/3 section of rear seat
backrest

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

204 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.6 Removing and installing rear lid trim

1 - Rear lid trim (bottom)


♦ Removing
– Remove bolt -3- (1x).
– Unscrew bolt behind
warning triangle
⇒ page 207
– Pull rear lid trim (bottom)
-1- away from rear lid
slightly.
– Unclip rear lid trim (bot‐
tom) -1- at clips -6- (8x)
(unfastening sequence
⇒ page 208 ).
– Push out light -8- from
inside.
– Unplug electrical con‐
nector for light -8-.
♦ Installing
– First insert rear lid trim
(bottom) -1- at rear win‐
dow, then clip it into
place.

– Ensure that bolt -3- also


secures grip moulding
-4- (shown in detail A).

2 - Rear lid trim (top)


❑ Rear lid trim (bottom)
-1- removed
♦ Removing
– Unclip retaining tabs -7-
(left and right).
– Unclip rear lid trim (top)
-2- at clips -6- (7x) by
jerking slightly.
♦ Installing
– Before installing rear lid trim (top) -2-, ensure that rubber buffers -5- (10x) are fitted properly.

– First guide rear lid trim (top) -2- behind side flanges of rear lid.

– Then clip in rear lid trim (top) -2- at top, then at sides.

3 - Bolt (1x)
❑ Tightening torque: 5 Nm
4 - Grip moulding
5 - Rubber buffer (10x)
6 - Clip Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
7 - Retaining tab with respect to the correctness of information in this document. Copyright by AUDI AG.

8 - Light

12. Trim panels - Avant 205


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.7 Removing and installing rear lid trim (with sun blind)

1 - Rear lid trim (bottom)


♦ Removing
– Remove sun blind
⇒ page 209 .
– Unscrew bolts -5- (4x).
– Remove bolt -3- (1x);
(2x) in vehicles with
children's bench.
– Unscrew bolt behind
warning triangle
⇒ page 207
– Lever out trim -13- with Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
a screwdriver. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Pull rear lid trim (bottom)


with respect to the correctness of information in this document. Copyright by AUDI AG.

-1- away from rear lid


slightly.
– Unclip rear lid trim (bot‐
tom) -1- at clips -11- (8x)
(unfastening sequence
⇒ page 208 ).
– Push out light -12- from
inside.
– Unplug electrical con‐
nector for light -12-.
♦ Installing
– First insert rear lid trim
(bottom) -1- at rear win‐
dow, then clip it into
place.
– Ensure that bolt -3- also
secures grip moulding
-4-.
♦ For vehicles with children's
bench:
– When fitting grip mould‐
ing, press in operating
lever and bolt parts to‐
gether.

– Check operation after assembly.

2 - Rear lid trim (top)


❑ Rear lid trim (bottom) -1- removed
♦ Removing
– Remove caps -8- (2x).
– Remove bolts -9- (2x).
– Detach mountings -10- (2x) for sun blind.
– Unclip retaining tabs -7- (left and right).
– Unclip rear lid trim (top) -2- at clips -11- (7x) by jerking slightly.
♦ Installing
– Before installing rear lid trim (top) -2-, ensure that rubber buffers -6- (10x) are fitted properly.

– First guide rear lid trim (top) -2- behind side flanges of rear lid.

– Then clip in rear lid trim (top) -2- at top, then at sides.

206 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 - Bolt (1x)
❑ Tightening torque: 5 Nm
❑ Vehicles with children's bench have two bolts -3- instead of one bolt; tightening torque: 8 Nm.
4 - Grip moulding
5 - Bolts (4x)
❑ Tightening torque: 2 Nm
6 - Rubber buffer (10x)
7 - Retaining tab
8 - Cap
9 - Bolts (2x)
10 - Mountings (2x) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
11 - Clip with respect to the correctness of information in this document. Copyright by AUDI AG.

12 - Light
13 - Trim

Bolt behind warning triangle


– Open flap -1- for warning triangle on rear lid trim -2-.
– Take out warning triangle.
– Push velcro fastener -3- to side.
– Unscrew bolt -4-. Tightening torque: 2.5 Nm

12. Trim panels - Avant 207


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.7.1 Unfastening sequence for rear lid trim

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Use removal wedge -3409- to unclip rear lid trim.


– Starting at point -1-, push removal wedge -3409- between rear
lid and rear lid trim until clips disengage.
– Unfasten remaining clips in following sequence: -2-, -3- and
-4-.

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Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.8 Removing and installing sun blind for rear lid - Avant

1 - Rear lid trim (bottom)


2 - Sun blind
♦ Removing
–Use a plastic wedge -5-
to lever out sun blind
-2- at sides.
– Remove bolts -3- (2x).
♦ Installing
– Secure tether -4- with
bolts -3- (2x).
– Press sun blind -2- into
rear lid trim (bottom)
along entire length.

3 - Bolts (2x)
❑ Tightening torque: 2.5
NmProtected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Bag tether
with respect to the correctness of information in this document. Copyright by AUDI AG.

5 - Plastic wedge

12. Trim panels - Avant 209


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.9 Roof end trim

1 - Roof end trim


❑ Remove D-pillar trim
(top) on both sides
⇒ page 201 .
❑ Remove bolts -2- (2x).
❑ Use screwdriver to un‐
clip roof end trim -1- at
clips -3- (4x).
2 - Bolts (2x)
❑ Tightening torque: 2.5
Nm
3 - Clip

12.10 Removing and installing rear cross pan‐


el trim
– Remove bolts -2- (4x); tightening torque: 3 Nm.
– Take out rear cross panel trim -1-.
– After installing rear cross panel trim, make sure that rear lid
seal is positioned over rear cross panel trim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

210 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.11 Removing and installing support for


spare wheel cover
– Remove rear cross panel trim ⇒ page 210 .
– Remove bolts -2- (3x).
– Tightening torque: 5 Nm
– Take out support for spare wheel cover -1-.

12.12 Removing and installing luggage compartment floor covering and support
for luggage compartment floor covering - Avant

1 - Luggage compartment floor


covering (front)
❑ Unscrew bolts -2- (4x)
for fastening rings -3-.
2 - Bolts (2x)
❑ Tightening torque: 4.5
Nm
3 - Fastening rings
4 - Support for luggage com‐
partment floor covering (front)
❑ Remove luggage com‐
partment floor covering
(front) -1-.
❑ Pull out luggage com‐
partment floor covering
(rear) -7- towards rear.
❑ Remove luggage com‐
partment side trim on
one side ⇒ page 202 .
❑ Take out support -4- for
luggage compartment
floor covering. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
5 - Support for luggage com‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
partment floor covering (quat‐
tro models)
❑ Pull out luggage com‐
partment floor covering
(rear) -7- towards rear.
❑ Detach side floor cover‐
ings on left -8- and right
-6-.
❑ Supports -5- for luggage
compartment floor cov‐
ering are secured with a

12. Trim panels - Avant 211


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

butyl cord.
❑ Take out supports -5- for luggage compartment floor covering.
6 - Luggage compartment floor covering (side)
❑ Secured with adhesive tape
7 - Luggage compartment floor covering (rear)
❑ Pull out towards rear.
8 - Luggage compartment floor covering (side)
❑ Secured with adhesive tape

12.13 Removing and installing luggage compartment floor covering and supports
for luggage compartment floor covering - vehicles with children's bench

1 - Luggage compartment floor


covering
❑ Children's bench re‐
moved.
❑ Carefully pry out trim
collars -2- and -3- with a
screwdriver.
❑ Unscrew bolts -5- of fas‐
tening rings -4-.
❑ Take out luggage com‐
partment floor covering
-1-.
2 - Trim collar, large
❑ Lever out carefully with
screwdriver.
❑ Fitted at front left.
3 - Trim collars, small (2x) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Lever out carefully with permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
screwdriver. with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Fitted at rear left and


front right.
4 - Fastening rings
5 - Bolts (4x)
❑ Tightening torque: 4.5
Nm
6 - Cover for spare wheel well
7 - Belt buckle trim
❑ Unclip upwards
8 - Lining for spare wheel well
9 - Cover for spare wheel
10 - Support for luggage com‐
partment floor covering
❑ Lift out.
11 - Base frame
❑ Removing ⇒ page 313

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Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

12.14 Bracket for fastening rings

Note

Bracket for fastening rings is only fitted on vehicles with front-


wheel drive. Quattro vehicles are fitted with backing plate -6-.

1 - Bracket for fastening rings


❑ Unscrew bolts -5- (4x).
❑ Take out fastening rings
-4-.
❑ Take out luggage com‐
partment floor covering
-3-.
❑ Remove bolts -2- (2x).
2 - Bolts (2x)
❑ Tightening torque: 4.5
Nm
3 - Luggage compartment floor
covering
4 - Fastening rings
5 - Bolts (2x)
❑ Tightening torque: 4.5
Nm
6 - Backing plate
❑ Arrow points in direction
of travel.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

12. Trim panels - Avant 213


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

13 Trim panels for curtain airbag (Avant)

13.1 Removing and installing intermediate piece for B-pillar and coat hook

1 - Intermediate piece
❑ Prise out cap -3-.
❑ Unscrew bolt -2-.
❑ Pull out intermediate
piece -1- upwards.
2 - Bolt
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts
must always be cleaned Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

(e.g. with a thread tap).


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
3 - Cap
❑ Always renew cap -3- if
retaining hooks are de‐
fective.
❑ Engage cap -3- in re‐
cess.
4 - Coat hook
❑ Open coat hook -4-.
❑ Unscrew bolt -5-.
❑ Unclip coat hook -4- at
retaining tabs -7-.
5 - Bolt
❑ Tightening torque: 2 Nm
6 - Bolt
❑ Tightening torque: 5.5
Nm
7 - Retaining tabs
8 - Roof frame trim
9 - Retainer for load guard
❑ Supplied together with roof frame.
10 - A-pillar trim (top)

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Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

13.2 Removing roof frame trim

1 - Roof frame trim

WARNING
Note safety precautions
for working on curtain
airbags ⇒ page 55 .

♦ Removing
– Remove D-pillar trim
⇒ page 218 .
– Remove intermediate
piece at B-pillar
⇒ page 214 .
– Remove grab handle
-2- ⇒ page 221 .
– Open slide of retainer
for load guard
⇒ page 216 .
– Unscrew bolt -4-.
– Remove bolt -3- (1x).
– Fit a plastic wedge at B-
pillar trim (top) and C-
pillar trim (top)
⇒ page 216 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by AUDI AG.

When removing roof frame trim -1-,


only take hold of side facing head‐
liner.

– Pull roof frame trim -1-


out of door seal.
– Pull out roof frame trim
-1- under B-pillar trim
(top) and C-pillar trim
(top).
– Carefully detach roof
frame trim -1-.
WARNING
Always keep to installa‐
tion sequence for roof
frame trim.

♦ Installing
– Carefully insert roof frame trim -1- under B-pillar trim (top) and C-pillar trim (top).

Note

When installing roof frame trim, only


press on side facing headliner (do
not knock).

13. Trim panels for curtain airbag (Avant) 215


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Grab handle
3 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
4 - Bolt
❑ Tightening torque: 5.5 Nm

Inserting plastic wedge


– Insert a plastic wedge -B- at B-pillar trim -A- and C-pillar trim
to press off trim panels.
1 - Roof frame trim

Unfastening lug securing load guard


– Slide sliding cover -3- at groove -4- upwards.
1 - D-pillar trim
2 - Retainer for load guard

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

216 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

13.3 Removing and installing C-pillar trim (top)

1 - C-pillar trim

WARNING
Note safety precautions
for working on curtain
airbags ⇒ page 55 .

Note

The procedures for removing and


installing the C-pillar trim -item 1-
are identical for vehicles with or
without curtain airbag.

♦ Removing
– Remove D-pillar trim
⇒ page 218 .

– Remove roof frame trim


⇒ page 215 .

– For vehicles with child‐


ren's bench
⇒ page 218

– Remove seat belt cover


⇒ page 218 .

– Unscrew bolt -2-.

– Unfasten C-pillar trim at


roof frame ⇒ page 218 .

– Unclip trim -1- starting at


top.

2 - Bolt
❑ Tightening torque: 3.5 Nm
3 - Clip

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13. Trim panels for curtain airbag (Avant) 217


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Vehicles with seat belt for children's bench


– Unscrew bolt -4- at base frame. Tightening torque: 55 Nm
– Squeeze belt guide -2- at opening beneath seat belt and use
screwdriver to pry out belt guide -2-.
– After removing C-pillar trim -1-, thread belt -3- through C-pillar
trim -1-.

Removing and installing belt guide


– Use screwdriver to prise out retaining tabs -2- (2x).
– Pull out belt guide -1- in direction of arrow.
– Guide seat belt out of belt guide -1-.

C-pillar trim at roof frame


– Remove bolts -2- (2x).
– Tightening torque: 3.5 Nm
1 - C-pillar trim
3 - Curtain airbag

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13.4 Removing and installing D-pillar trim

218 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - D-pillar trim

WARNING
Note safety precautions
for working on curtain
airbags ⇒ page 55 .

Note

The procedures for removing and


installing the D-pillar trim -item 1-
are identical for vehicles with or
without curtain airbag.
❑ Removing:
❑ Open slide of retainer
for load guard
⇒ page 220 .
❑ Unscrew bolt -2-.
❑ Remove bolt -3- (1x).

Note

When removing D-pillar trim


-item 1-, only take hold of side facing
headliner or rear lid.
❑ Starting at roof end trim,
unclip D-pillar trim -1- at
clips -5- (2x).
❑ Lift D-pillar trim out of
luggage compartment
side trim.
❑ Pull D-pillar trim out of
roof frame trim towards

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13. Trim panels for curtain airbag (Avant) 219


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

rear ⇒ page 221 .

WARNING
Always keep to installa‐
tion sequence for D-pillar
trim.

❑ Installing:
❑ Insert D-pillar trim in roof frame trim ⇒ page 221 .
❑ Insert D-pillar trim behind luggage compartment side trim.
❑ Insert trim -1- with clips -5- into mountings -6-.

Note

When fitting D-pillar trim, only press


(do not knock) on side facing rear
lid/headliner.
❑ Clip trim -1- into place.

WARNING
Make sure trim is prop‐
erly secured.

❑ Perform remaining installation steps in reverse order of removal.


2 - Bolt
3 - Bolt Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Bracket for luggage compartment cover with respect to the correctness of information in this document. Copyright by AUDI AG.

5 - Clip
6 - Mountings (2x)
7 - Retaining tab

Unfastening lug securing load guard


– Slide sliding cover -3- at groove -4- upwards.
1 - D-pillar trim
2 - Retainer for load guard

220 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

D-pillar trim to roof frame trim


– Pull retaining tab -7- of D-pillar trim -1- out of mounting -A- of
roof frame trim -B-.

13.5 Removing and installing roof grab han‐


dle for trim panels for curtain airbag
– Open covers -3-.
– Remove bolts -2- (2x).
♦ Tightening torque: 3.5 Nm
♦ Self-locking
♦ Renew
♦ Threaded holes for bolts must always be cleaned (e.g. with a
thread tap).
♦ Use riveting tool to re-tighten threaded bushes if loose.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Detach roof
permitted grab
unless handle
authorised -1-.AG. AUDI AG does not guarantee or accept any liability
by AUDI
with respect to the correctness of information in this document. Copyright by AUDI AG.

13. Trim panels for curtain airbag (Avant) 221


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

14 Trim panels for curtain airbag (Avant,


from week 36.02 onwards)

14.1 Removing and installing A-pillar trim, top (from week 36.02 onwards)

1 - A-pillar trim (top)

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

♦ Removing
– Remove B-pillar trim
(top) ⇒ page 224 .
– Remove grab handle
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
(front) ⇒ page 231 . with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove sun visor
⇒ page 154 .
– Unscrew bolt at joint
with roof frame trim
⇒ page 230 .
– Unclip A-pillar trim (top)
-1- at clips -3- and -4-.
– Lift out A-pillar trim (top)
-1- between dash panel
and retainer.
WARNING
Always keep to installa‐
tion sequence for A-pillar
trim.

♦ Installing
– Insert A-pillar trim (top)
-1- between dash panel
and retainer.

– Align trim at clips.

– Secure A-pillar trim (top) -1- at clips -2- and -3-.

WARNING
Make sure trim is prop‐
erly secured.

– Fit bolt together with tether at joint with roof frame trim ⇒ page 230 .

– Install grab handle (front) ⇒ page 231 .

– Fit B-pillar trim (top) ⇒ page 224 and ⇒ page 224 .

222 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Clips (2x)
❑ Bottom, short
3 - Clip
❑ Top, long
4 - B-pillar trim (top)

14.2 Removing and installing A-pillar trim (top) without curtain airbag (from week
36.02 onwards) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removal of A-pillar trim (top) without curtain airbag is the same


as for vehicles with curtain airbag without cap with airbag label.
As on vehicles with curtain airbag, tether must be fitted without
bolting it on ⇒ page 230 .
Removing A-pillar trim (top) with curtain airbag ⇒ page 222

14. Trim panels for curtain airbag (Avant, from week 36.02 onwards) 223
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

14.3 Removing and installing B-pillar trim, top (from week 36.02 onwards)

1 - B-pillar trim

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

♦ Removing
– Remove outer belt end
fitting ⇒ page 38 .
– Disengage B-pillar trim
(top) -1- where it meets
B-pillar trim (bottom). To
do so, pull corners over
B-pillar trim (bottom).
Note

For greater clarity, A-pillar trim is not


shown in illustration.

Note

– Pull B-pillar trim (top)


-1- downwards out of
guide -6-.
– Unplug electrical con‐
nector to interior monitor
⇒ page 225 .
– Press tether -4- through
mounting at B-pillar trim
(top) -1-.
WARNING
Always keep to installa‐
tion sequence for B-pillar
trim.

♦ Installing
– Pull tether -4- through mounting at B-pillar trim (top) -1-.
WARNING
Mounting must be posi‐
tioned between first and
second protrusion -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Green thread -5- must always face inside of vehicle.
– Insert button for height adjuster into height adjuster ⇒ page 225 .
Note

Do not press button when installing.

– Slide B-pillar trim (top) -1- with retaining tabs -2- upwards into mountings -6-.
– Pull B-pillar trim (top) -1- over B-pillar trim (bottom).

224 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ Make sure seal is properly positioned after fitting trim.

Note

♦ Check operation after installing


trim:
♦ Height adjuster must engage au‐
dibly in each of the 5 possible
positions (including top position).
♦ Button should return to "up" po‐
sition by itself every time it is
pressed.

2 - Retaining tabs
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3 - Protrusion on tether permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 - Bag tether
5 - Green thread
6 - Mountings

Attaching B-pillar trim (top) at belt height adjuster


– Move slide with actuating button -4- (do not press button)
downwards towards release lever -1- of height adjuster, and
at the same time insert pin -2- in mounting-3-.

Unplugging electrical connector for interior monitor


– Turn electrical connector for interior monitor -A- to release.
1 - B-pillar trim

14. Trim panels for curtain airbag (Avant, from week 36.02 onwards) 225
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

14.4 Removing roof frame trim (from week 36.02 onwards)

1 - Roof frame trim

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

♦ Removing
– Remove D-pillar trim
⇒ page 228 .
– Remove retainer for
load guard at roof frame
trim ⇒ page 230 .
– Remove B-pillar trim
(top) ⇒ page 224 .
– Remove front and rear
grab handle
⇒ page 231 .
– Unfasten A-pillar trim
(top) ⇒ page 222 .
– Pull out roof frame trim
under A-pillar trim
⇒ page 230 .
– Unscrew bolt -4- (1x).
– Pull roof frame trim -1-
out of door seal.
– Pull out roof frame trim
-1- under C-pillar trim
(top).
– Carefully detach roof
frame trim -1-.
WARNING
Always keep to installa‐
tion sequence for roof
frame trim.

♦ Installing
– Carefully insert roof frame trim -1- under C-pillar trim (top).
– Install retainer for load guard at roof frame trim ⇒ page 230 .
– Insert roof frame trim with tether beneath A-pillar trim ⇒ page 230 .
– Fit bolt together with tether at joint with roof frame trim ⇒ page 230 .
– Screw in bolt -4- with tether -5-.
– Guide retaining tab of D-pillar trim -6- through opening at tether -5- into roof frame trim -1-
⇒ page 228 .
– Perform remaining installation steps in reverse order of removal.
♦ Make sure seal is properly positioned after fitting trim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

226 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Grab handle
3 - Bolt
❑ Tightening torque: 3.5 Nm
4 - Bolt
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.
5 - Bag tether
❑ With opening for retaining tab of D-pillar trim -6-
Protected6by- copyright.
D-pillarCopying
trim for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

14.5 Removing and installing C-pillar trim, top (from week 36.02 onwards)

1 - C-pillar trim

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

♦ Removing
–Remove D-pillar trim
⇒ page 228 .
– Remove roof frame trim
⇒ page 226 .
– Remove side padding
⇒ page 307 or fixed rear
seat backrest
⇒ page 310 .
– Unscrew bolt -4-.
– Remove bolts -3- (2x).
– Pull out C-pillar trim
(top) -1- downwards.
♦ Installing
–Slide C-pillar trim (top)
-1- upwards.
– Screw in bolts -3- with
washers -4-.
– Perform remaining in‐
stallation steps in re‐
verse order of removal.
♦ Make sure seal is properly
positioned after fitting trim.
2 - Washers (2x)
❑ Tightening torque: 3.5
Nm
3 - Bolt (2x)
❑ Tightening torque: 3.5 Nm
❑ Self-locking
❑ Renew

14. Trim panels for curtain airbag (Avant, from week 36.02 onwards) 227
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

❑ Threaded holes for bolts must always be cleaned (e.g. with a thread tap).
❑ Use riveting tool to re-tighten threaded bushes if loose.

14.6 Removing and installing D-pillar trim (from week 36.02 onwards)

1 - D-pillar trim

WARNING
Observe safety precau‐
tions for working on air‐
bags ⇒ page 54 and
curtain airbags
⇒ page 56 .

♦ Removing
– Open slide of retainer
for load guard
⇒ page 229 .
– Unscrew bolt -3-.
– Starting at roof end trim,
unclip D-pillar trim -1- at
clips -4- (4x).
– Lift D-pillar trim -1- out of
luggage compartment
side trim.
– Pull D-pillar trim -1- out
of roof frame trim to‐
wards rear ⇒ page 228 .
WARNING
Always keep to installa‐
tion sequence for D-pillar
trim.

♦ Installing
– Insert D-pillar trim in roof
frame trim ⇒ page 221 .

– Slide D-pillar trim -1- be‐


hind luggage compart‐
ment side trim.

– Insert D-pillar trim -1- with clips -4- into mountings -5-.

– Clip on D-pillar trim -1-.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
WARNING with respect to the correctness of information in this document. Copyright by AUDI AG.

Make sure trim is prop‐


erly secured.

– Perform remaining installation steps in reverse order of removal.

228 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Retainer for load guard


3 - Bolt
4 - Clips (4x)
5 - Mountings (4x)
6 - Retaining tab
7 - Bracket for luggage compartment cover
8 - Bolt

Unfastening lug securing load guard


– Slide sliding cover -3- at groove -4- upwards.
1 - D-pillar trim
2 - Retainer for load guard

D-pillar trim to roof frame trim


– Removing: Pull retaining tab -6- of D-pillar trim -1- out of
mounting -2- of roof frame trim -4-.
– Installing: Slide retaining tab -6- through opening at tether
-5- and into mounting -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

14. Trim panels for curtain airbag (Avant, from week 36.02 onwards) 229
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

14.7 Retainers for load guard and joint at A-pillar/roof frame (from week 36.02
onwards)

1 - A-pillar trim (top)


♦ Removing
– Prise out cap -3-.
– Unscrew bolt -2-.
– Unclip A-pillar trim (top)
-1- and roof frame trim
-11- at clip -14-.
– Pull tether -12- out of A-
pillar trim (top) -1- at
-4-.
♦ Installing
– Slide tether -12- into A-
pillar trim (top) -1- be‐
hind clip -14- at position
marked -4-.

WARNING
Green thread -13- must
always face inside of ve‐
hicle.

– Clip on A-pillar trim (top)


-1- and roof frame trim
-11- with clip -14-.

– Secure tether -12- with


A-pillar trim (top) -1- at
roof frame trim -11-.

2 - Bolt
❑ Tightening torque: 3.5
Nm
3 - Cap
❑ Always renew cap -3- if

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

230 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

retaining hooks are de‐


fective.
❑ Engage cap -3- in recess.
4 - Position for tether
5 - Bolt
❑ Tightening torque: 3.5 Nm
6 - Coat hook
❑ Open coat hook -6-.
❑ Unscrew bolt -5-.
❑ Unclip coat hook -6-.
7 - Bolt
❑ Tightening torque: 3.5 Nm
8 - Washer
9 - Bolt
❑ Tightening torque: 3.5 Nm
10 - Retainer for load guard
11 - Roof frame trim
12 - Bag tether
13 - Green thread
14 - Clip

14.8 Removing and installing roof grab handle (from week 36.02 onwards)

1 - Deformation element Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2 - Bolts (2x) with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Tightening torque: 3.5


Nm
3 - Trim
4 - Grab handle
❑ Open covers -6-.
❑ Remove bolts -5- (2x).
❑ Take out grab handle
-4-.
5 - Bolts (2x)
❑ Tightening torque: 3.5
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
❑ Use riveting tool to re-
tighten threaded bushes
if loose.
6 - Cover

14. Trim panels for curtain airbag (Avant, from week 36.02 onwards) 231
Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

14.9 Removing and installing deformation element for trim panels (from week
36.02 onwards)

1 - Deformation element
❑ Remove grab handles
-4- ⇒ page 231 .
❑ Remove trim -3-.
❑ Remove bolts -2- (2x).
❑ Disengage deformation
element -1- upwards.
2 - Bolts (2x)
3 - Trim
4 - Grab handle
5 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

232 Rep. gr.70 - Trim, insulation


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

72 – Seat frames
1 Front seats

1.1 Removing and installing seat trim cover (front)

1 - Trim cover (front)


♦ Removing
–Pull off trim cover (front)
-1- towards front in area
of retaining clips -2-.
– Pull trim cover (front)
-1- in direction of arrow Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
-A-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Take out trim cover with respect to the correctness of information in this document. Copyright by AUDI AG.
(front) -1-.
♦ Installing
– Engage trim cover
(front) -1- with retaining
tab -3- at clip -5-.

– Press front cover panel


-1- with retaining clips
-2- onto seat -4-.

2 - Retaining clips (2x)


3 - Retaining tab
4 - Seat
5 - Clip

1. Front seats 233


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.2 Removing and installing seat trim cover (front) - seat with seat memory/
electric adjustment

1 - Trim cover (front)


♦ Removing
– Pull trim cover (front)
-1- upwards slightly until
retaining tabs -3- can be
disengaged from
mounting -4-.
– Pivot top of trim cover
(front) -1- forwards and
disengage retaining tab
-2- at bottom.
♦ Installing
– Engage retaining tab
-2- on trim cover (front) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
-1- at mounting -5-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Guide retaining tabs -3-
on trim cover (front) -1-
into mountings -4- and
knock lightly to engage.

2 - Retaining tab
3 - Retaining tabs (2x)
4 - Mountings (2x)
5 - Mounting

234 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.3 Removing and installing front seat rail cover (rear, sill side)

1 - Cover (sill side)


♦ Removing
– Insert a finger under
cover (sill side) -1- in di‐
rection of arrow -A- and
press retaining tab -2- in
direction of arrow -B-.
– At the same time, firmly
pull out cover (sill side)
-1- towards rear.
♦ Installing
– Fit cover (sill side) -1- so
that guide -3- is posi‐
tioned under metal tab
-6- and retaining tab unless
-2- authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted
is positioned above seat to the correctness of information in this document. Copyright by AUDI AG.
with respect
rail -5-.

– Press cover (sill side)


-1- against carpet, and
at the same time push it
forwards until retaining
tab -2- engages in
mounting -4-.

2 - Retaining tab
3 - Guide
4 - Mounting
5 - Seat rail
6 - Metal tab

1. Front seats 235


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.4 Removing and installing front seat rail cover (rear, tunnel side)

1 - Cover (tunnel side)


♦ Removing
– Insert a finger under
cover (tunnel side) -1- in
direction of arrow -A-
and press retaining tab
-2- in direction of arrow
-B-.
– Press cover (tunnel
side) -1- downwards,
and at the same time
pull it out towards rear.
♦ Installing
– Fit cover (tunnel side)
-1-, press it against car‐
pet, and at the same
time push it forwards un‐
til retaining tabs -2- and
-3- engage in mountings
-6- and -7-.

2 - Retaining tab
3 - Retaining tab
4 - Guide
5 - Metal tab
6 - Mounting
7 - Mounting

1.5 Removing and installing seat


Special tools and workshop equipment required
♦ Airbag adapter -VAS 5094-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

236 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ Assembly tool -VAS 3399-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

♦ The removal and installation procedures may need to be adjusted slightly depending on equipment versions.
♦ For seats with electric adjustment and seats with seat memory, move seat fully upwards and to rear before
disconnecting battery.
♦ Obtain radio code before disconnecting battery.

1. Front seats 237


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

WARNING

Disconnect battery earth strap before removing seat.

– Move seat forwards.


– Remove front seat rail cover (rear, sill side) ⇒ page 235 .
– Remove front seat rail cover (rear, tunnel side) ⇒ page 236 .
– Move seat towards rear.
– Remove cover -1- ⇒ page 233 .
– For seat with seat memory/seat with electric adjustment, re‐
move cover -1- ⇒ page 234 .
– Remove bolts -2- (2x) and unclip seat at clip -3-.
– Connect airbag adapter -VAS 5094- ⇒ page 239 .
– For vehicles with seat heating, unplug electrical connector.
– Cover up rear floor covering in area of guide rail.
– Push seat towards rear out of guide.

1 - Cap
2 - Bolts
❑ Tightening torque: 23
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
3 - Clip
4 - Rear rollers
5 - Front slides
❑ Lubricate front slides
-5- with multi-purpose
grease if seat longitudi‐
nal adjustment does not
function smoothly.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

238 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.6 Connecting airbag adapter -VAS 5094-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

Before disconnecting igniter and earth wires, discharge static by briefly touching door striker plate or body.

Vehicles ►1998
– Disconnect igniter and earth wires from side airbag
⇒ page 240 .
– Plug connector -2- (airbag adapter -VAS 5094- ) into connec‐
tor housing -3-.
– Connect igniter wire -6- from airbag unit to connector -1- (air‐
bag adapter).
Vehicles 1999 ►
– Disconnect igniter and earth wires from side airbag
⇒ page 240 .
– Connect igniter wire of airbag unit to connector -5- (airbag
adapter).

1. Front seats 239


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

All versions (continued)

WARNING

Leave airbag adapter -VAS 5094- connected to seat until seat


has been re-installed.

1 - Airbag adapter connector/


igniter wire
2 - Airbag adapter connector/
earth wire: Audi A6 1998 ►, Au‐
di A4 1995 ► and Audi A3 1997

3 - Earth wire connector from
airbag unit
4 - Airbag adapter connector/
earth wire (Golf 1991 ►)
5 - Airbag adapter connector/
earth wire: Audi A6 1999 ►, Au‐
di A4 1999 ►, Audi A3 1999 ►
and Audi TT 1999 ►
6 - Igniter wire connector from
airbag unit

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Unplugging connector for side airbag


– Use screwdriver -4- to lever connector -1- for side airbag over
retaining tab -2- and unplug connector in direction of arrow
-3-.
– If it is not possible to lever out connector for side airbag using
a screwdriver, press retaining tab of connector to side with one
finger -5-.
– At the same time, pull connector for side airbag towards the
front with the other hand.

240 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Using a screwdriver -1-, lever catch -2- over retaining tab -3-
and unplug connector -4-.

Unplugging connector for side airbag (all models 1999 ►)


– Press retaining tab -2- and pull out connector in direction of
arrow.
1 -Protected
Airbagbyconnector
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Install
within reverse
respect order ofofremoval.
to the correctness information in this document. Copyright by AUDI AG.

♦ After connecting battery, remember to check vehicle equip‐


ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.

1.7 Removing and installing front seat backrest

1. Front seats 241


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest

WARNING
Observe relevant safety
precautions for vehicles
fitted with side airbags.

– Remove seat
⇒ page 236 .
– Remove drawer
⇒ page 247 .
– Remove bolts -3- (2x).
– Remove bolt -11- (1x).
– Remove bolts -6- (2x).
– Unplug connector for
seat adjustment switch
-14-.
– Remove clip on inside of
seat side trim (tunnel
side) -8-. If necessary,
unscrew belt buckle
⇒ page 36 .
– Push seat side trim (out‐
side) -4- and seat side
trim (tunnel side) -8- to‐
gether towards front.
– Detach adjuster -5-.
– Unplug connector for
backrest heating -12-.
– Unplug connectors from
connector console Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ page 243 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Detach wiring for side
airbag and footwell light
(rear) between connec‐
tor console and back‐
rest (remove drawer
frame if necessary).
– For seats with seat
memory/electric adjustment, unplug connectors for electric motors.
– Unscrew bolts -7- (4x) from seat pan -2-; a washer is fitted on rear outside bolt (side with adjuster knob).
Note

Always renew bolts -7-; re-cut


threads before fitting new bolts.

♦ After installing seat in vehicle, perform basic setting for backrest/seat.


2 - Seat pan
3 - Bolts
4 - Seat side trim (outside)
5 - Adjuster knob

Note

Renew adjuster knob if it is too loose


after assembly.

242 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

6 - Bolts
7 - Bolts
❑ Tightening torque: 20 Nm
8 - Seat side trim (tunnel side)
9 - Bracket
10 - Spreader pin
11 - Bolt
12 - Connector
13 - Seat height adjustment motor
❑ Removing ⇒ page 250
14 - Seat adjustment switch

Unplugging connectors from connector console


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Red connector housing -1- for main power with
supply,
respectbelt
to thebuckle
correctness of information in this document. Copyright by AUDI AG.
sensor, belt buckle switch (driver's side only, country-specific
versions) and seat-occupied sensor (passenger's side only).
♦ Green connector housing -2- for seat heating.
♦ Brown connector housing -3- for seat memory function (driv‐
er's side only).
– Use screwdriver to prise out retaining hooks -4- of connector
housings -1-, -2- and -3-.
– Push out connector housings towards rear.
♦ Airbag connector -5-
♦ Wiring pin -6- for belt buckle sensor
♦ For vehicles with belt buckle sensor and seat-occupied sensor

Note

♦ For logistical reasons, vehicles with vehicle identification num‐


bers between 4BZV 024500 and 4BZV 033300 may be fitted
with a seat-occupied sensor and a belt buckle sensor which
are inactive.
♦ When renewing a seat belt buckle on vehicles between these
vehicle identification numbers, install a belt buckle without belt
buckle sensor.
♦ When renewing padding with seat-occupied sensor on vehi‐
cles between these vehicle identification numbers, install pad‐
ding without seat-occupied sensor.

1. Front seats 243


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove wiring pin for belt buckle sensor and seat-occupied


sensor or belt buckle switch.
– Release locking element -2- on red connector housing -1- in
direction of arrow by levering it out at opening -3-.
♦ Illustration shows cable locking element -2- when released.
– Remove wires -4- (4x) from contacts 5 and 6 (for belt buckle
sensor) and contacts 1 and 2 (for seat-occupied sensor, pas‐
senger's side only), or for belt buckle switch (country-specific
versions, driver's side only).

– Unclip connector -1- for footwell light (rear).


– Unplug connector -3- for seat heating.
– Unfasten cable ties -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.8 Removing backrest adjuster


– Turn backrest adjuster -1- until a fastener on adjuster is visible
from rear (direction of arrow -A-; use a hand-held light if nec‐
essary).
– Engage assembly tool -3399- -2- and lever in direction of arrow
-B-.
– Turn backrest adjuster a further 120 °.
– Engage assembly tool -3399- -2- and lever in direction of arrow
-B-.
– Remove backrest adjuster.

1.9 Converting front seat backrest of sports seat for installation with standard
seat

244 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest

Note

Only sports seat backrests are avail‐


able as replacement parts. Convert
sports seat backrest if a standard
seat backrest is required.

– For standard seat, de‐


tach retaining clip -2-
from backrest -1- at dis‐
connecting points -3-.

– Restore paintwork
structure according to
specifications in “Vehi‐
cle Paintwork” manual
and if necessary carry
out corrosion protection
measures as described Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
in “Surface Treatment/ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Chemical Materials” with respect to the correctness of information in this document. Copyright by AUDI AG.
manual.

2 - Retaining clip
3 - Disconnecting points

1.10 Removing and installing seat adjust‐


ment switch
– Remove seat ⇒ page 236 .
– Remove seat side trim (outside) ⇒ page 241 .
– Remove bolts -2- (2x). Tightening torque: 1.5 Nm
– Remove switch -1-.

1. Front seats 245


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.11 Removing and installing seat adjust‐


ment switch - seat with seat memory/
electric adjustment
– Remove seat ⇒ page 236 .
– Unplug electrical connectors -4- and -5-.
– Remove seat side trim (outside) ⇒ page 241 .
– Remove bolts -3- (2x). Tightening torque: 0.4 Nm
– Remove seat adjustment switch -1-.

1.12 Removing and installing switch for four-


way lumbar support
– Remove seat ⇒ page 236 .
– Unplug electrical connectors -4- and -5-.
– Remove seat side trim (outside) ⇒ page 241 .
– Remove bolts -6- (2x). Tightening torque: 0.4 Nm
– Take out switch -2- for four-way lumbar support.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.13 Removing and installing seat memory


control unit

Note

The seat memory control unit is located under the driver's seat.

– Remove seat ⇒ page 236 .


– Remove seat side trim (inside) ⇒ page 241 .
– Unplug electrical connectors -4- and -5-.
– Remove bolt -2-. Tightening torque 1.5 Nm
– Use screwdriver to press clip -3- in direction of arrow.
– Remove seat memory control unit -1-.

246 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.14 Dismantling drawer (storage compart‐


ment)
– Press retaining tab -5- on lid and remove drawer (storage
compartment).
– Unclip drawer lid -1- upwards.
– Use screwdriver to lever out drawer trim panel -3- at catches
-4- at bottom (detail shows underside of drawer trim panel).
– Drawer insert -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.15 Removing drawer frame


– Remove seat ⇒ page 236 .
– Remove seat side trim ⇒ page 241 .
– Unscrew bolts -1- (3x).

1.16 Servicing seat longitudinal adjuster - standard seat


– Remove seat ⇒ page 236 .

Note

For greater clarity, illustration shows underside of seat.

1. Front seats 247


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Spring
❑ Disengage (3x)
2 - Seat pan
3 - Clip
4 - Rivets
❑ Drill out (2x)
5 - Bearing bush (rear)
6 - Bearing bush (front)
7 - Longitudinal adjuster
8 - Slider block
❑ To remove, cut though
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

rivet ⇒ page 248 with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

9 - Front slides
10 - Locking lever

Cutting through rivet to remove slider block


– Operate locking lever for longitudinal seat adjustment and
push slider block towards rear.
– Using a hacksaw -3-, cut through sleeve -2- and rivet -1-.
– Remove all metal swarf from seat pan.
– For workshop repairs, replace rivet -1- with bolt, nut and new
sleeve -2-.

1.17 Removing and installing longitudinal seat adjuster - seat with seat memory,
electric adjustment
– Remove seat ⇒ page 236 .

Note

For greater clarity, illustration shows underside of seat.

248 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unplug connector ⇒ page 249 .


– Unscrew bolts -4- (8x).
– Pull out adjustment unit -3- in direction of arrow.

1 - Guide rail
2 - Seat pan
3 - Adjustment unit
4 - Bolts (8x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Unplugging connector
– Sever cable tie -3- (1x).
– Unplug connector -2-.

1. Front seats 249


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.18 Wiring adapters for electric motors


♦ Wiring adapter -1- (2-pin) for electric motors without memory
function
♦ Wiring adapter -1- (4-pin) for electric motors with memory
function
– When installing a new motor (plugged in directly) in vehicles
with old version of seat wiring harness and no available wiring
adapter, order a wiring adapter together with motor.

1.19 Removing rear slides


– Remove nut -1-.
– Tightening torque: 17 Nm
– Bevelled side of guide rollers must face away from seat.

1.20 Removing and installing seat height ad‐


justment motor - seat with seat memory,
electric adjustment

Note

Observe different versions of seat height adjustment motor


⇒ page 254 .

– Before removing, move seat to upper position.


– Remove seat ⇒ page 236 .
– Remove seat side trim (outside) ⇒ page 241 .
– Disengage spring -1- from hook -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

250 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unplug connector -2-.


– Remove bolts -3- (3x). Tightening torque: 4 Nm
– Motor -1- has no basic position; motor and seat can be in any
position when removing and installing.

– After installing motor, engage spring -1- in hook -2-.

WARNING

Spring is under high tension: risk of injury

– A wiring adapter may be required, depending on motor being


installed ⇒ page 250 .

1.21 Removing and installing seat height adjustment motor

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Front seats 251


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Before removing, move seat to upper position.


– Remove seat ⇒ page 236 .

Note

♦ Observe different versions of seat height adjustment motor ⇒ page 254 .


♦ For greater clarity, illustration shows underside of seat.

– Remove seat side trim (outside) ⇒ page 241 .


– Disengage spring -2- (inside) from retaining hook -3-.
– Disengage spring -4- (outside) from retaining hook -5-.
– Remove motor ⇒ page 253 .
– Install motor.
– Springs -2- and -4- may have become disengaged from re‐
taining hooks -6- and-7-.

252 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

WARNING

Springs are under high tension: risk of injury

– Engage springs -2- and -4-.

1 - Seat pan
2 - Spring
3 - Retaining hook
4 - Spring
5 - Retaining hook
6 - Retaining hook
7 - Retaining hook

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing seat height adjustment motor


– Unplug connector -2-.
– Remove bolts -3- (3x). Tightening torque: 4 Nm
– Motor -1- has no basic position; motor and seat can be in any
position when removing and installing.
– A wiring adapter may be required, depending on motor being
installed ⇒ page 250 .

1. Front seats 253


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.22 Overview of seat height adjustment motor versions


– Fit seat height adjustment motor after checking seat frame
⇒ page 254 .

1 - Seat height adjustment mo‐


tor - old version
♦ Identification: Wiring with
connector -6-, gear wheel
-5- with 6.2 mm shaft (di‐
mension -B-)
2 - Seat height adjustment mo‐
tor - new version
♦ Identification: Direct con‐
nection -3-, gear wheel -4-
with 9.8 mm shaft (dimen‐
sion -A-)
3 - Direct connection
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4 - Gear wheel permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Gear wheel
6 - Connector

1.23 Checking mounting on seat frame for


seat height adjustment motor

Note

Different diameters of shaft mounting -1- on seat frame, depend‐


ing on version.

♦ Old version: diameter = 6.2 mm


♦ New version: diameter = 9.8 mm

254 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Use 8 mm drill bit -1- to check diameter of shaft mounting to


determine whether old version (6.2 mm) or new version (9.8
mm) is fitted.
– Install old or new motor version accordingly.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.24 Removing and installing seat rake ad‐


justment motor - seat with seat memory/
electric adjustment
– Remove seat ⇒ page 236 .
– Unplug connector -2-.
– Remove bolts -3- (3x). Tightening torque: 4 Nm
– Motor -1- has no basic position; motor and seat can be in any
position when removing and installing.
– A wiring adapter may be required, depending on motor being
installed ⇒ page 250 .

1.25 Removing and installing seat longitudi‐


nal adjustment motor - seat with seat
memory/electric adjustment
– Remove seat ⇒ page 236 .
– Sever cable tie -3- (1x).
– Detach cover -1- from end with gearing wheel.
– Pull cover -1- out of guides -4- in direction of arrow.
– Unplug connector -2-.

– Remove bolts -3- (2x). Tightening torque: 4 Nm


– Motor -1- has no basic position; motor and seat can be in any
position when removing and installing.
– A wiring adapter may be required, depending on motor being
installed ⇒ page 250 .

1. Front seats 255


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Insert pins -4- on spacer sleeve -1- into mountings -5-.


– Insert square shaft -6- of seat longitudinal adjustment motor
into gearing, and at the same time guide retaining tab -2- into
locating element -3-.
– Fit bolts -7- (2x).

1.26 Removing and installing backrest adjustment motor - seats with seat mem‐
ory/electric adjustment

– Remove seat ⇒ page 236 .


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove seat side permitted
trim (outside) ⇒ page
unless authorised 241AG.. AUDI AG does not guarantee or accept any liability
by AUDI
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove backrest cover panel ⇒ page 241 .

256 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

For greater clarity, illustration only shows backrest without seat.

– Unfasten nut of backrest adjustment motor ⇒ page 258 .


– Use screwdriver to lever off spring washer -5- on side of back‐
rest motor (detail view -B-).
– Using a hammer and punch, knock shaft -4- through one side
of outer backrest frame.
– Pull shaft out of outer Protected
backrest frame -1- until backrest adjust‐
ment motor can be removed.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– When installing a new backrest adjustment motor, adjust teeth
on motor to align with shaft ⇒ page 259 .
– Push shaft -4- through backrest adjustment motor and through
outer backrest frame -1-.
– Move seat aside.
– Place a wooden block -2- under shaft -4- (detail view -A-).
– Using an 11 mm socket, knock spring washer -5- onto shaft
-4- (detail -C- in illustration).
– Screw nut onto backrest adjustment motor and connect wiring.
– A wiring adapter may be required, depending on motor being
installed ⇒ page 250 .

1. Front seats 257


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest
2 - Wooden block
3 - Socket (11 mm)
4 - Shaft
5 - Spring washer

Detaching backrest adjustment motor


– Unplug connector -5-.
– Pull backrest cover -3- and anti-squeak pad -2- to one side.
– A wiring adapter may be required, depending on motor being
installed ⇒ page 250 .
– Remove nut -4-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

258 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Preparing backrest adjustment motor


– Use screwdriver to align locating element of splines -1- with
shaft of outer backrest frame.

1.27 Removing and installing four-way lumbar support

1 - Four-way lumbar support


– Remove seat
⇒ page 236 .

– Lever fastening strip of


cover out of backrest
cover panel.

– Unclip backrest cover


panel.

– Pull out backrest cover


panel downwards.

– Detach Bowden cable


-6- for lumbar support
height
Protected by copyright. adjustment
Copying for private or -2- at purposes, in part or in whole, is not
commercial
permitted unless retaining
authorised bypin
AUDI-9-.
AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Detach Bowden cable


-7- for lumbar support
height adjustment -3- at
retaining pin -8- and at
guide roller -10-.
– Disengage retaining
clips -11- (top left and
top right) at retaining
clips -12-.

– Disengage retaining
clips -13- (bottom left
and bottom right) at re‐
taining clips -14-.

2 - Lumbar support height ad‐


justment motor
– Remove backrest cover
panel.

– Unplug electrical connector.

– Remove bolts -4- (2x).

– Detach Bowden cable at lumbar support.

– Release clip -16-.

3 - Lumbar support adjustment motor


– Remove backrest cover panel.

1. Front seats 259


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Turn backrest cover inside out in area of lumbar support adjustment motor -2-.

– Unplug electrical connector.

– Remove bolts -5- (2x).

– Detach Bowden cable at lumbar support.

– Cut through cable tie -15-.

4 - Bolts (2x)
5 - Bolts (2x)
6 - Bowden cable
7 - Bowden cable
8 - Retaining pin
9 - Retaining pin
10 - Guide roller
11 - Retaining clip
12 - Retaining clip
13 - Retaining clip
14 - Retaining clip
15 - Cable tie
16 - Clip

1.28 Routing of wiring on seat


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.28.1 Routing of wiring - side and backrest


Illustration shows front passenger seat

WARNING

Wiring must be positioned in guide -2-; check wiring for dam‐


age.

1- Wiring to backrest
2- Cable guide
3- Abrasion guard

260 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Illustration shows driver's seat


1- Airbag wire
2- Edge protection strip
3- Wiring to rear of backrest

Note

Airbag cable -1- must be secured with cable tie such that dimen‐
sion -A- is 200 mm.

Illustration shows driver's seat from front


1- Wiring to lumbar support and footwell light
2- Edge protection strip
3- Cable tie with retainer 1)

4- Edge protection strip 1)

1) Fitted optionally

Illustration shows driver's seat from rear


– Detach wiring for footwell light -2- from cable tie at point
marked -4-.
– Route wiring for footwell light -2- forwards between outer back‐
rest frame and backrest padding down to footwell light.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Front seats 261


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Wiring to lumbar support


and footwell light
2 - Wiring to footwell light
3 - Cable tie
4 - Old cable tie attachment
point
5 - Clip for attaching backrest
cover panel
6 - Footwell light
7 - Backrest cover panel

1.28.2 Routing of wiring - backrest heating at backrest


Illustration shows driver's seat

WARNING

Wiring must be positioned in guide -4-; check wiring for dam‐


age.

– Route wiring for backrest heating -5- on


Protected outside
by copyright. of backrest,
Copying for private or commercial purposes, in part or in whole, is not
over cable tie and behind cablepermitted
for airbagunlessand lumbar
authorised support
by AUDI AG. AUDI AG does not guarantee or accept any liability
-2-. with respect to the correctness of information in this document. Copyright by AUDI AG.

262 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Route wiring for backrest heating -5- on rear of backrest, as


shown in detail view.

1 - Wiring for backrest heating


2 - Airbag and lumbar support
cable
3 - Abrasion guard
4 - Cable guide
5 - Wiring to footwell light

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Front seats 263


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.28.3 Routing of wiring on underside of seat with electric adjustment (switch side)
Illustration shows front passenger seat

1 - Wiring to switches
2 - Cable tie
3 - Edge protection strip

1.28.4 Routing of wiring on underside of seat


with manual adjustment (switch side)
Illustration shows front passenger seat
1- Wiring to switches
2- Cable tie
3- Edge protection strip

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

264 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.28.5 Routing of wiring on underside of seat with electric adjustment (centre con‐
sole side)
Routing of wiring applies to standard seat (leather) and all seat
versions with “WET” seat heating (for allroad); overview of seat
heating versions ⇒ page 324 .
Illustration shows front passenger seat

1 - Main wiring harness


2 - Connector for backrest
heating
3 - Edge protection strip
4 - Cable tie
5 - Electrical connector for seat
heating

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Routing of wiring applies to sports seat and standard seat (textile)


with “Bauerhin” seat heating; overview of seat heating versions
⇒ page 324 .
Illustration shows front passenger seat

1. Front seats 265


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Main wiring harness


2 - Connector for backrest
heating
3 - Edge protection strip
4 - Cable ties (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

266 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.28.6 Routing of wiring on underside of seat with mechanical adjustment (centre


console side)
Routing of wiring applies to standard seat (leather) and all seat
versions with “WET” seat heating (for allroad); overview of seat
heating versions ⇒ page 324 .
Illustration shows front passenger seat

1 - Main wiring harness


2 - Cable tie
3 - Connector for backrest
heating
4 - Edge protection strip
5 - Electrical connector for seat
heating
6 - Cable ties (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Routing of wiring applies to sports seat (leather) and standard


seat (textile) with “Bauerhin” seat heating; overview of seat heat‐
ing versions ⇒ page 324 .
Illustration shows front passenger seat

1. Front seats 267


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Main wiring harness


2 - Cable tie
3 - Cable tie
4 - Edge protection strip
5 - Connector for backrest
heating

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.29 Removing head restraints with slide-in


locking mechanism
♦ To insert head restraint -1-, press button -2- as far as first stop.
♦ To remove head restraint -1-, push button -2- as far as it will
go.

268 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.30 Removing seat base cover (inside)


– Unclip cover upwards in direction of arrow.

1.31 Removing seat base cover (outside)


– Unclip cover upwards in direction of arrow.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Front seats 269


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 Recaro seat

2.1 Removing and installing seat


Special tools and workshop equipment required
♦ Airbag adapter -VAS 5094-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

270 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

♦ The removal and installation procedures may need to be adjusted slightly depending on equipment versions.
♦ For seats with electric adjustment and seats with seat memory, move seat fully upwards and to rear before
disconnecting battery.
♦ Obtain radio code before disconnecting battery.

WARNING

Disconnect battery earth strap before removing seat.

– Move seat forwards.


– Remove front seat rail cover (rear, sill side) ⇒ page 235 .
– Remove front seat rail cover (rear, tunnel side) ⇒ page 236 .
– Move seat towards rear.
– Remove cover -1- ⇒ page 233 .
– For seat with seat memory/seat with electric adjustment, re‐
move cover -1- ⇒ page 234 .
– Remove bolts -2- (2x) and unclip seat at clip -3-.
– Connect airbag adapter -VAS 5094- ⇒ page 273 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Recaro seat 271


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Cap
2 - Bolts
❑ Tightening torque: 23
Nm
❑ Self-locking
❑ Renew
❑ Threaded holes for bolts
must always be cleaned
(e.g. with a thread tap).
3 - Clip
4 - Rear rollers
5 - Front slides
❑ Lubricate front slides Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
-5- with multi-purpose permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
grease if seat longitudi‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
nal adjustment does not
function smoothly.

272 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.2 Connecting airbag adapter -VAS 5094-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note

Before disconnecting igniter and earth wires, discharge static by briefly touching door striker plate or body.

– Disconnecting igniter wire and earth wire from side airbag,


model year ► 1998 ⇒ page 274
– Disconnecting igniter wire and earth wire from side airbag,
model year 1999 ► ⇒ page 275
– Plug connector -2- for airbag adapter -VAS 5094- into con‐
nector housing -3-.
– Connect igniter wire -6- from airbag unit to connector -1- (air‐
bag adapter).
– Plug in connector -5- at igniter wire -6-.
– Connectors -1- and -2- are not used.
– For vehicles with seat heating, unplug electrical connector.
– Cover up rear floor covering in area of guide rail.

2. Recaro seat 273


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Push seat towards rear out of guide.


– Lift seat out of vehicle.

WARNING

Leave airbag adapter -VAS 5094- connected to seat until seat


has been re-installed.

1 - Airbag adapter connector/


igniter wire
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2 - Airbag adapter connector/ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
earth wire: Audi A6 1998, Audi with respect to the correctness of information in this document. Copyright by AUDI AG.
A4 1995 ► to 1998 and Audi A3
1997 ► to 1998
3 - Earth wire connector from
airbag unit
4 - Airbag adapter connector/
earth wire (Golf 1991 ►)
5 - Airbag adapter connector/
earth wire: Audi A6 1999 ►, Au‐
di A4 1999 ► and Audi A3 1999

6 - Igniter wire connector from
airbag unit

Unplugging connector for side airbag


– Use screwdriver -4- to lever connector -1- for side airbag over
retaining tab -2- and unplug connector in direction of arrow
-3-.
– If it is not possible to lever out connector for side airbag using
a screwdriver, press retaining tab of connector to side with one
finger -5-.
– At the same time, pull connector for side airbag towards the
front with the other hand.

274 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Using a screwdriver -1-, lever catch -2- over retaining tab -3-
and unplug connector -4-.

Unplugging connector for side airbag (vehicles from model year


1999 onwards)
– Press release mechanism -A- and unplug connector in direc‐
tion of arrow.
Install in reverse order of removal.
♦ After connecting battery, remember to check vehicle equip‐
ment (radio, clock, electric window regulators) according to
Workshop Manual and/or Owner's Manual.
♦ If airbag warning lamp (K75) indicates a fault following instal‐
lation, use vehicle diagnostic, testing and information system
-VAS 5051 A- to erase and re-interrogate fault memory.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

2.3 Removing and installing backrest


permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

For greater clarity, the seat is shown without padding and viewed from sill side.

2. Recaro seat 275


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest frame
♦ Removing
– Remove seat
⇒ page 270 .
– Remove seat side trim
⇒ page 280 .
– Remove seat cushion
⇒ page 278 .
– Detach wiring for back‐
rest heating
⇒ page 343 .
– Unfasten purple/yellow
side airbag cable
⇒ page 78 .
– Remove bolts -2- (2x).
– Unscrew bolts -5- (4x).
– Use screwdriver -3- to
lever out backrest frame
-1- at attachment points.
♦ Installing

Note

Always renew bolts -2- and -5-.

– Insert mounting bush


-7- with collar facing in‐
wards at rear attach‐
ment points on both
sides of backrest.

– Slide backrest frame


-1- into seat frame -4-
from rear.

– Fit but do not tighten Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
bolts -2- and -5-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Tighten bolts -2- and
-5-.

2 - Bolts (2x)
❑ Tightening torque: 23 Nm
3 - Screwdriver
4 - Seat frame
1 - Bolts (4x)
❑ Tightening torque: 23 Nm
❑ Sill side is longer than tunnel side
2 - Bracket
❑ Sill side only
3 - Bearing bush (2x)

276 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.4 Removing and installing backrest cover panel

1 - Backrest
2 - Bolts (4x)
3 - Backrest cover panel
♦ Removing
– Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove trim covers for
fittingsProtected
⇒ page 283 .
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove with side airbag
respect to theunit
correctness of information in this document. Copyright by AUDI AG.
⇒ page 78 .
– Detach backrest pad‐
ding ⇒ page 339 .
– Remove spring cover
⇒ page 285 .
– Loosen bolts -2- (4x) on
side of backrest cover
panel -3-.
– Position seat so that
backrest cover panel
-3- is accessible from
underneath.
– Compress both clips -4-
slightly on underside of
backrest cover panel
(inside) -3-.
– Pull bottom of backrest
cover panel -3- off seat.
– Lift off backrest cover
panel -3-.
♦ Installing
– Engage backrest cover
panel -3- at top at back‐
rest -1-.

– Fold down backrest


pan -3- until clips -4- en‐
gage.

– Tighten bolts -2- (4x).

4 - Clips (2x)

2. Recaro seat 277


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.5 Removing and installing seat cushion

1 - Seat cushion
♦ Removing
– Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove seat cushion
extension, front cover
panel and guide sleeves
⇒ page 279 .
– Remove trim covers for
fittings ⇒ page 283 .
– Remove spring cover
⇒ page 285 .
– Disengage electrical
system cover -2- under
seat.
– If fitted, unfasten seat
cushion wiring (for seat
heating, seat-occupied
sensor).
– Fold up seat cushion
-1- at front.
– Pull out seat cushion
-1- towards front.
Note

The two seat springs and the corre‐


sponding rear rubber buffers be‐
tween seat cushion and backrest
will fall out during removal.

♦ Installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Ensure that rubber buf‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
fers -3- are correctly
positioned in mountings
on backrest.

– Insert springs -4- in seat cushion.

– Guide electrical system cover -2- between backrest and seat frame.

– Insert seat cushion -1- so that springs -4- are positioned on rubber buffers -3- on backrest.

– Press seat cushion -1- towards rear.

– Press seat cushion -1- downwards at front.


– If fitted, plug in seat cushion wiring.

– Attach electrical system cover under seat.

2 - Electrical system cover


3 - Rubber buffers (2x)
4 - Springs (2x)

278 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.6 Removing and installing seat cushion extension

1 - Seat cushion extension


♦ Removing
– Move seat upwards as
far as it will go.

– Remove seat
⇒ page 270 .

– Use pliers or screwdriv‐


er to press both springs
-2- inwards -arrow-.
– Take out seat cushion
extension -1-.

– If fitted, unplug electrical


connector for seat heat‐
ing on both sides.

– Fold up front cover pan‐


el -3- and guide wiring
through.

2 - Springs (2x)
3 - Front cover panel
♦ Removing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– If necessary (e.g. to re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
move seat cushion), re‐ with respect to the correctness of information in this document. Copyright by AUDI AG.

move cover panel com‐


pletely.
♦ Installing
– Guide connectors of wir‐
ing for seat heating on
both sides through
holes in cover panel -3-
and plug in connectors.

– Attach cover panel.

4 - Guide sleeves (2x)


♦ Removing
– If necessary (e.g. to remove seat cushion), compress guide sleeves -4- with water pump pliers and pull
out guide sleeves.
♦ Installing

Note

Always renew both guide sleeves


during installation.

2. Recaro seat 279


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.7 Removing and installing seat side trim

1 - Backrest
2 - Seat side trim, tunnel side

Note

It is not necessary to unplug any


electrical connections in order to re‐
move seat side trim on tunnel side.
Remaining removal steps are the
same as for seat side trim on sill
side.

3 - Bracket for seat side trim,


tunnel side
4 - Seat frame
5 - Bolts (4x per trim panel)
6 - Bracket for seat side trim,
sill side
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
7 - Seat side trim, sillunless
permitted sideauthorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Removing
– Move seat to lowest po‐
sition.
– Remove seat
⇒ page 270 .
– Remove trim cover for
fitting ⇒ page 283 .
– Remove seat cushion
⇒ page 278 .
– Pivot belt buckle down‐
wards.
– Unplug all electrical
connectors leading to
printed circuit in seat
side trim on sill side.
– Cut through all cable
ties at wiring harness
using side cutters.
– Loosen bolts -5- (4x) at seat side trim.
♦ Installing
– Engage trim at bottom section of fitting for backrest frame.

– Secure seat side trim with bolts -5- (4x).

280 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.8 Removing and installing bracket for seat


side trim
– Move seat to highest position.
– Remove seat ⇒ page 270 .
– Remove seat side trim ⇒ page 280 .
– Drill out both rivets -2- at front of bracket for seat side trim
-1- and detach bracket.

2.9 Removing and installing switch unit


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
WARNING permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

The printed circuit is the only component of the switch unit


which can be removed; the switches in the seat side trim can‐
not be renewed individually.

Note

Printed circuit of switch unit is fitted in seat side trim on sill side.

2. Recaro seat 281


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Plastic cover
2 - Bolts (4x)
3 - Printed circuit of switch unit
with wiring harness
❑ Removing and installing
switch unit with wiring
harness
♦ Removing
– Move seat to lowest po‐
sition.
– Remove seat
⇒ page 270 .
– Remove seat side trim
(sill side) ⇒ page 280 .
– Cut through all cable
ties at wiring harness
using side cutters.
– Unplug all connectors of
wiring harness of prin‐
ted circuit.
– Loosen bolts -2- (4x) on
plastic cover -1- over
printed circuit -3-.
– Detach plastic cover
-1-.
– Loosen bolt -4-.
– Carefully detach printed
circuit.
♦ Installing
– Carefully fit new printed
circuit so that contacts
engage correctly in
switch connections in
seat side trim.
❑ Removing and installing
switch unit without wir‐
ing harness
♦ Removing
– Move seat to lowest position.

– Remove seat ⇒ page 270 .

– Remove seat side trim (sill side) ⇒ page 280 .

– Loosen bolts -2- (4x) on plastic cover -1- over printed circuit -3-.

– Detach plastic cover -1-.

– Loosen bolt -4-.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Carefully detachwith
printed
respect tocircuit.
the correctness of information in this document. Copyright by AUDI AG.

– Detach wiring harness from printed circuit and fit new printed circuit ⇒ page 283 .
4 - Bolt (1x)

282 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Disconnecting wiring harness from printed circuit and installing


new printed circuit
– Use side cutters to cut off wiring harness -2- approx. 6 cm
(-A-) after end of insulation -1-.
– Strip insulation off ends of wiring and attach terminals included
in repair kit. Use wiring harness repair set -VAS 1978/- .

– Fit connectors -2- from repair kit.


– Fit new printed circuit -1- with appropriate switch (colour co‐
ded; included in repair set).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Fit cover -1-.


– Insert connector -3- between switch unit and trim.
– Insert wiring harness -2- in groove at switch unit.

2.10 Removing and installing trim covers for fittings

2. Recaro seat 283


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Trim cover for fitting


♦ Removing
– Remove seat
⇒ page 270 .
– Detach trim cover for fit‐
ting -1- at bottom so that
pin -4- and tabs -5- are
disengaged from fas‐
teners -6- and -7-.
– Detach trim cover for fit‐
ting -1- outwards.
♦ Installing
– On side of side airbag
unit, insert connection
strip -2- beneath side
airbag unit in direction of
-arrow-.

– Press on trim cover for


fitting -1- straight so that
pinProtected
-4- and tabs -5- en‐
by copyright. Copying for private or commercial purposes, in part or in whole, is not

gagewith inrespect
fasteners -6-
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
to the correctness of information in this document. Copyright by AUDI AG.
and -7-.

2 - Connection strip
❑ Only on side with side
airbag unit
3 - Backrest
4 - Pin
5 - Tabs
6 - Fastener for pin
7 - Fasteners for tabs

284 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.11 Removing and installing spring cover

1 - Backrest
2 - Spring cover
♦ Removing
–Move seat upwards as
far as it will go.
– Loosen two bolts -3-
(right and left) on spring
cover -2-.
– Detach spring cover -2-
from seat on right side.
– Then pull spring cover to
right to so that fastener
-4- is released on left
side of spring cover.
– Detach spring cover -2-
from seat.
♦ Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Attach
permitted unless authorisedspring
by AUDI cover
AG. AUDI-2-AG does not guarantee or accept any liability
with respect toon
the left side with
correctness fastener
of information in this document. Copyright by AUDI AG.
-4-.

– Press on spring cover


-2- on right side so that
it engages.

– Re-tighten both bolts


-3-.

3 - Bolts (2x)
4 - Clip

2. Recaro seat 285


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.12 Removing and installing two-way lumbar support

1 - Backrest frame
2 - 2-way lumbar support
❑ Remove seat
⇒ page 270 .
❑ Detach backrest pad‐
ding ⇒ page 339 .
❑ Unplug electrical con‐
nector for lumbar sup‐
port motor -5-.
❑ Remove bolts -4- (2x).
3 - Retaining hooks
4 - Bolts (2x)
5 - Electrical connector for lum‐
bar support motor

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

286 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.13 Removing and installing lumbar support motor with gearing

1 - Lumbar support element


2 - Foam sections (2x)
❑ If not available as re‐
placement parts, detach
foam sections from old
motor and attach them
to new motor.
3 - Motor with gearing and
Bowden cable
❑ Remove seat
⇒ page 270 .
❑ Remove 2-way lumbar
support ⇒ page 286 .
❑ Sever cable ties -5- (2x).
❑ Squeeze together lum‐
bar support element.
❑ Pull Bowden cable -6- in
direction of arrow -A-.
❑ Disengage Bowden ca‐
ble -6- at guide roller.
❑ Pull retaining pin -7- out
of mounting in direction
of arrow -B-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Remove bolts -4- (2x). with respect to the correctness of information in this document. Copyright by AUDI AG.

4 - Bolts (2x)
5 - Cable tie
6 - Bowden cable
7 - Retaining pin

2.14 Removing and installing backrest motor


with gearing

Note

For greater clarity, illustration only shows backrest without seat.

2. Recaro seat 287


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest frame
2 - Backrest motor with gearing
♦ Removing
– Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove trim covers for
fittings ⇒ page 283 .
– Detach backrest pad‐
ding ⇒ page 339 .
– Use screwdriverProtected
to lever by copyright. Copying for private or commercial purposes, in part or in whole, is not
off spring washer -4- on
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
side of backrest motor
with respect to the correctness of information in this document. Copyright by AUDI AG.

(detail view -B-).


– Pull shaft out of backrest
frame -1- until backrest
motor -2- can be re‐
moved.
– Cut through cable tie at
cable for backrest motor
using side cutters.
– Unplug connector -8-.
– Release bolt -5- secur‐
ing backrest motor from
welded-on threaded
bush -6-.
– Detach backrest motor
-2-.
♦ Installing
– Slide shaft -3- through
backrest motor -2- and
backrest frame -1-.

– Secure backrest motor


-2- between two plastic
washers -7- with bolt
-5- at threaded bushing
-6-.

– Knock circlip -4- onto shaft -3-.

3 - Shaft
4 - Circlip
5 - Securing bolt
6 - Threaded bush
7 - Plastic washers (2x)
8 - Connector

288 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.15 Removing and installing seat height adjustment motor

1 - Seat frame
2 - Seat height adjustment mo‐
tor
♦ Removing
– Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove seat cushion
⇒ page 278 .
– Unplug connector -3-.
– Detach connector hous‐
ing -3- from seat frame.
– Use screwdriver to prise
circlip -5- off shaft -6-.
– Detach motor -2-.
♦ Installing

Note

Make sure bushes -4- are correctly


positioned in seat frame.

3 - Electrical connector for mo‐


tor
4 - Bushes (2x)
5 - Securing clip
6 - Shaft

2.16 Removing and installing head restraint


– Press down on guide sleeves -2-.
– Press head restraint -1- downwards slightly to release fasten‐
er.
– Lift head restraint -1- out of backrest -3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Recaro seat 289


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.17 Removing and installing head restraint guide

1 - Head restraint
2 - Head restraint guide
♦ Removing
– Remove head restraint
-1- ⇒ page 289 and
⇒ page 289 .
– Detach padding from
backrest frame -3-
⇒ page 322 .
– Squeeze retaining tabs
-5- of head restraint
guide -2- and lift out
head restraint guide -2-.
♦ Installing

WARNING
Locking pins of both
head restraint guides
must be positioned on in‐
side in order to engage in
height adjustment catch‐
es on head restraint.

– Insert head restraint


guides -2- so that lock‐
ing pins -4- of head re‐
straint guides are both
positioned on inside.

3 - Backrest frame
4 - Locking pins
5 - Retaining tabs

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

290 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.18 Removing and installing console

Note

Illustration shows a seat for right side.

1 - Bracket
♦ Removing
– Remove seat
⇒ page 270 .
– Position seat so that un‐
derside of seat cushion
is easily accessible.
– Unfasten all cable ties
attached to bracket.
– Unbolt connector point
for electrical connector
(two bolts).
– Detach both relays.
– Unscrew bolts -3- (4x)
on bracket -1-.
– Detach bracket -1- from
seat -2-.
♦ Installing

Note

Always renew bolts -3-.

– Position new bracket


-1- on seat -2-.

– Tighten bolts -3- (4x) to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
a torque of 23 Nm. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 - Seat
3 - Bolts (4x)
❑ Tightening torque: 23
Nm

2. Recaro seat 291


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.19 Routing of wiring for Recaro seat pan

2.19.1 Overview - connector point

Note

♦ Illustration shows view from below; detail shows view from front.
♦ Illustration shows right-hand seat; left-hand seat is symmetrically opposite.

1 - Electrical connector (6-pin);


red
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Contact 1; electr. buck‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
le; black with respect to the correctness of information in this document. Copyright by AUDI AG.

❑ Contact 2; electr. buck‐


le; black
❑ Contact 3; power supply
(+); red
❑ Contact 4; power supply
(-); brown
2 - Electrical connector to lon‐
gitudinal adjuster motor
3 - Electrical connector (6-pin);
green
❑ Contact 1; NTC (-);
brown/white
❑ Contact 2; NTC (+);
black/white
❑ Contact 3; heater (-);
brown
❑ Contact 4; heater (+);
black/yellow
4 - Electrical connector (4-pin);
yellow, side airbag
❑ Contact 1; igniter circuit
(+); black
❑ Contact 2; igniter circuit
(+); blue
❑ Contact 3; side airbag
(earth); brown
5 - Wiring to longitudinal ad‐
juster motor
6 - Cable tie
7 - Wire for side airbag
8 - Main wiring harness

292 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.19.2 Routing of wiring at seat height adjustment motor (from above)

Note

♦ For greater clarity, seat is shown without padding.


♦ Illustration shows right-hand seat; left-hand seat is symmetrically opposite.

1 - Connector for backrest mo‐


tor and heating (seat/backrest)
2 - Connector for lumbar sup‐
port motor
3 - Connector from seat heat‐
ing to backrest heating
4 - Wiring to limit switch (top)
5 - Wiring to switch module
6 - Seat height adjustment mo‐
tor
7 - Connector for seat height
adjustment motor
8 - Wiring for seat height ad‐
justment motor
9 - Cable tie
10 - Limit switch (top)
❑ On seat frame (outside)

2.19.3 Wiring to limit switch (top)


1 - Cable tie Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

2 - Limit switch (top)


with respect to the correctness of information in this document. Copyright by AUDI AG.

- On seat frame (outside)

2. Recaro seat 293


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.19.4 Routing of wiring at seat height adjustment motor (from below)

1 - Connector for backrest mo‐


tor and heating (seat/backrest)
2 - Connector for lumbar sup‐
port motor
3 - Connector from seat heat‐
ing to backrest heating
4 - Main wiring harness
5 - Wiring leading to side air‐
bag
6 - Wiring to backrest
7 - Relay 1 and 2 for seat
height adjustment motor
8 - Cable tie

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

294 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.19.5 Routing of wiring (front right)

1 - Main wiring harness


2 - Wiring to belt buckle (if fit‐
ted)
3 - Limit switch (bottom)
❑ On seat frame (inside)
4 - Cable tie
5 - Connector for backrest mo‐
tor and heating (seat/backrest)
6 - Connector for lumbar sup‐
port motor
7 - Connector from seat heat‐
ing to backrest heating

2.19.6 Wiring to limit switch (bottom)


1 - Limit switch (bottom)
- On seat frame (inside)
2 - Mark for retaining clip
3 - Retaining clip
4 - Cable ties (2x)
- Use cable tie -4- to make loop around seat frame and use second
cable tie -4- to secure wiring -5-.
5 - Wiring to limit switch (bottom)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Recaro seat 295


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.19.7 Wiring for belt buckle


1 - Belt buckle
2 - Wiring for belt buckle
3 - Retaining clips (2x)
4 - Cable tie

2.19.8 Connector from seat heating to seat bol‐


ster (left-side)
1 - Connector from seat heating to seat bolster (left-side)
2 - Retaining clip
3 - Wiring to side bolster
4 - Side bolster

2.19.9 Connector from Protected


seat heating to seat
by copyright. Copying bol‐
for private or commercial purposes, in part or in whole, is not
ster (right-side) with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

1 - Connector from seat heating to seat bolster (right-side)


2 - Retaining clip
3 - Wiring to side bolster
4 - Side bolster

296 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.19.10 Wiring for seat heating to seat cushion


extension

Note

Illustration shows seat cushion extension removed and viewed


from below.

1 - Wiring for seat heating to seat cushion extension

2.20 Routing of wiring for Recaro backrest

Note

♦ For greater clarity, backrest is shown without padding.


♦ Routing of wiring for backrest shown from behind.
♦ Detail shows view from front.

1 - Wiring to backrest motor


2 - Retaining clips (2x)
3 - Edge protection (right-side
only)
4 - Backrest motor
5 - Cable tie
6 - Lumbar support motor
7 - Connector for lumbar sup‐
port motor
8 - Connector for seat heating

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Recaro seat 297


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 Rear seats

3.1 Removing and installing seat bench


Removing

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Lift seat bench (arrows -A-) and pull forwards (arrow -B-).
– Take side airbag connector out of groove ⇒ page 299 .
– On vehicles with seat heating, unplug connectors.
Installing

298 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– On vehicles with seat heating and side airbags, plug in con‐


nectors.
– Slide seat bench towards rear (arrow -A-).
– Guide fastening rings into plastic sleeves (arrows -B-).
When installing, take care not to damage the plastic sleeves.
Side airbag connector
– Take side airbag connector -1- out of groove.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seats 299


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.2 Removing and installing seat bench with integrated child seat
Removing

1 - Seat bench with integrated


child seat
❑ Release integrated child
seat and pull upwards.
❑ Remove foot rest
⇒ page 303 .
❑ Unscrew bolts -6- (4x).
❑ Pull seat bench -1- up‐
wards out of plastic
sleeves -4-.
❑ Take out seat bench
-1-.
2 - Pop rivet nut (4x)
3 - Holes (4x)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
4 - Plastic sleeves permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Threaded holes (4x)
6 - Bolts (4x)
❑ Tightening torque: 12
Nm

Installing

300 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Seat bench with integrated


child seat
❑ Slide rear edge of seat
bench under ISOFIX re‐
tainers -2-.
❑ Press seat bench -1- in‐
to plastic sleeves -3-.
❑ Release integrated child
seat and pull upwards.
❑ Fit bolts ⇒ page 300 ,
⇒ Item 6 (page 300) .
❑ Install foot rest
⇒ page 303 .
2 - ISOFIX retainer
3 - Plastic sleeves (4x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seats 301


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.3 Retrofitting integrated child seat

Note

Retrofitting is only possible for vehicles from vehicle identification number 4BWN 092 200 onwards.

1 - Seat bench with integrated


child seat

WARNING
ISOFIX retainers must
always be fitted.

❑ Remove seat bench


(rear) ⇒ page 298 .
❑ Vehicles without ISO‐
FIX: fit ISOFIX retainers
⇒ page 62 .
❑ Enlarge opening in floor
covering outwards in
area of plastic sleeves
-4- by approx. 90 mm.
❑ Install seat bench with
integrated child seat Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
-1-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Mark holes -3- through
threaded holes -5-.
❑ Take out seat bench
-1-.
❑ Drill holes -3- for pop riv‐
et nuts -2- ∅ 9 mm.
❑ Remove swarf.
❑ Restore paintwork
structure.
❑ Fit pop rivet nut with pop
rivet pliers -1616 A- .
❑ Install seat bench with
integrated child seat -1-
⇒ page 300 .
2 - Pop rivet nut (4x)
3 - Holes (4x)
4 - Plastic sleeves
5 - Threaded holes (4x)
6 - Bolts (4x)
❑ Tightening torque: 12 Nm

302 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.4 Removing and installing foot rest for


seat bench with integrated child seat
– Insert hooks/clips -3- in mountings -5-, and hooks -6- in mount‐
ings -8-.
– Press down on centre of foot rest -2- and at the same time
slide foot rest -2- towards rear.
– Engage foot rest -2- in mountings -4-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.5 Removing and installing 1/3 section of backrest (left-side)
with respect to the correctness of information in this document. Copyright by AUDI AG.

Removing
– Fold both backrests forwards.

3. Rear seats 303


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Unclip trim -3- from rear in direction of arrow. Prise out through
hole from rear if necessary.
– Unscrew bolt -1- and remove clamp -2-.
♦ Bolt -1-, tightening torque: 10 Nm
– Lift backrest -1- out of centre mounting -2- (arrow -A-) and pull
off fitting -3- (arrow -B-).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unplug connectors for backrest heating.


Installing

Note

Re-fit grommet -4- if it is pulled out of outer fitting when removing


backrest.

Install in reverse order of removal.

304 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.6 Removing and installing 2/3 section of backrest (right-side)

Removing
– Fold both backrests forwards.
– Unclip trim -3- from rear in direction of arrow. Prise out through
hole from rear if necessary.
– Unscrew bolt -1- and remove clamp -2-.
– Lift backrest -1- out of centre mounting -2- (arrow -A-) and pull
off fitting -3- (arrow -B-).
Installing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seats 305


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Unplug connectors for backrest heating.

Note

Re-fit grommet -4- if it is pulled out of outer fitting when removing


backrest.

Install in reverse order of removal.

306 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.7 Removing and installing side padding for rear seat

1 - Side padding
♦ Removing
– Remove seat bench
(rear) ⇒ page 298 .
– Remove bolt -1- (1x).
♦ Bolts -2- are only fitted on
vehicles with side airbag.
– On vehicles with side
airbags, unplug connec‐
tors ⇒ page 307 .
– Loosen nut -3-.
– Unscrew striker pin -4-
together with washer
-5- and dished washer
-6-.
– Pull side padding -1- out
of retainer -7- at bottom.
♦ Installing
– Press side padding -1-
into retainer -7- at bot‐
tom.

– Adjust striker pin -4- and


tighten nut -3-.

2 - Bolt (1x)
❑ Tightening torque: 8 Nm
3 - Nut
❑ Tightening torque: 50
Nm
4 - Striker pin
5 - Washer
6 - Dished washer
7 - Retainer

Disconnecting side airbag connector


– Press retaining tab -2- and pull out connector -1- in direction
of arrow.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seats 307


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.8 Removing and installing retainer for side


padding
– Remove left or right section of backrest ⇒ page 303 .
– Remove side padding ⇒ page 307 .
– Lever out retainer -3- with screwdriver.

3.9 Removing and installing centre bracket


– Remove rear seat backrest (left and right) ⇒ page 303 .
– Remove bolts -1- (4x) from centre bracket -2-.
– Tightening torque: 16 Nm

3.10 Removing and installing outer fitting for


rear seat backrest
– Remove rear seat backrest (left and right) ⇒ page 303 .
– Remove bolts -1- (2x) from outer fitting -2-.
– Tightening torque: 16 Nm

3.11 Removing head restraints

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

308 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Rear seat backrest


Rear outer head restraints are
not identical to front head re‐
straints. If all head restraints
are removed together mark
them accordingly with adhe‐
sive tape.

2 - Head restraint (outer)


❑ Press release button on
left guide and pull out in
direction of arrow -A-.
3 - Head restraint (centre)
❑ Press release buttons
on both guides and pull
out in direction of arrow
-B-.
4 - Guide with release button
for outer head restraint
❑ Always fitted on left side
5 - Guides with release button
for centre head restraint
❑ Left and right fitted with
release button

3.12 Removing head restraints with slide-in


locking mechanism
Head restraint (outer)
♦ To insert head restraint -1-, press button -2- as far as first stop.
♦ To remove head restraint -1-, push button -2- as far as it will
go.
Centre head restraint

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seats 309


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

♦ To insert head restraint -1-, press button -2- as far as first stop.
♦ To remove head restraint -1-, push button -2- as far as it will
go.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.13 Removing and installing fixed rear seat backrest

1 - Fixed backrest (rear)


❑ Remove seat bench
(rear) ⇒ page 298 .
❑ Remove head restraints
⇒ page 308 .
❑ On vehicles with load-
through hatch, remove
frame for load-through
hatch ⇒ page 358 .
❑ Remove head restraint
guides (outside)
⇒ page 357 .
❑ Remove head restraint
guides (centre)
⇒ page 357 .
❑ On vehicles with side
airbags, unplug connec‐
tors ⇒ page 311 .
❑ Remove bolts -2- (2x).
❑ Push backrest -1- up‐
wards and detach at
hooks -3- (4x).
❑ On vehicles with seat
heating and side airbag,
unplug connectors.
2 - Bolts (2x)
❑ Tightening torque: 8 Nm
3 - Hook (4x)

310 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Disconnecting side airbag connector


– Press retaining tab -2- and pull out connector -1- in direction
of arrow.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seats 311


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4 Child seat - Avant

4.1 Removing and installing children's bench - Avant

1 - Children's bench
♦ Removing
–Release children's
bench -1- with locking
levers -4- (2x), arrow
-A-.
– Pull both locking levers
-5- upwards, arrow -C-.
– Take children's bench
-1- out of mountings -2-,
arrow -B-.
♦ Installing
– Insert locking knobs -3-
on children's bench -1-
into mountings -2-, ar‐
row -B-.

– Secure children's bench


-1- with locking levers
-4- (2x), arrow -A-.

2 - Mountings (2x)
3 - Locking knob
4 - Locking lever
5 - Locking lever

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

312 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.2 Removing and installing base frame of child seat - Avant

1 - Base frame
♦ Removing
–Remove children's
bench ⇒ page 312 .
– Detach seat belt for
child seat at anchorage
points on base frame
(leftProtected
and right)
by copyright. Copying for private or commercial purposes, in part or in whole, is not
⇒ page 47unless
permitted . authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Usingwith a respect
screwdriver,
to the correctness of information in this document. Copyright by AUDI AG.
lever out trim collars for
children's bench mount‐
ings.
– Remove luggage com‐
partment floor covering
⇒ page 212 .
– Remove support for lug‐
gage compartment floor
covering ⇒ page 212 .
– Unscrew bolts -2- (4x).
– Remove bolts -3- (2x).
– Take out base frame
-1-.
♦ Installing
– Knock in trim collars for
children's bench mount‐
ings as far as stop.

– Install in reverse order.

2 - Bolts (4x)
❑ Tightening torque: 8 Nm
3 - Bolts (2x)
❑ Tightening torque: 60
Nm
4 - Adjusting plate (2x)

4. Child seat - Avant 313


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.3 Removing and installing backrest

1 - Backrest
♦ Removing
– Remove children's
bench ⇒ page 312 .
– Unfasten caps -4- (3x).
– Unscrew bolt -6-.
– Detach right outer cap of
backrest fitting -3-.
– Unclip right inner cap of
backrest fitting -7-.
– Unscrew bolt -9-.
– Detach left cap of back‐
rest fitting -8-.
– Unscrew bolt -10-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Detach sleeve -11-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Unscrew bolt -12-. with respect to the correctness of information in this document. Copyright by AUDI AG.

– Detach washer -13-.


– Lift off backrest -1-.
♦ Installing
– Install in reverse order
of removal.

– Fit spring washer -5- on‐


to bolt -12- by applying a
tube to spring washer
and knocking on it with a
hammer.

2 - Seat bench
3 - Cap for backrest fitting
(right-side, outside)
4 - Caps
5 - Spring washer
6 - Bolt
7 - Cap for backrest fitting
(right-side, inside)
8 - Cap for backrest fitting (left-side)
9 - Bolt
10 - Bolt
❑ Tightening torque: 20 Nm
❑ Secured with locking fluid D00600A2
11 - Sleeve
12 - Bolt
❑ Tightening torque: 20 Nm
❑ Secured with locking fluid D00600A2
13 - Washer

314 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.4 Removing and installing head restraints

1 - Backrest
2 - Head restraints
♦ Removing
– Press button on guide
(right-side) -3-.
– Lift off head restraint.
♦ Installing
– Install in reverse order
of removal.

3 - Guides with release button


for head restraint

Note

Guides with release button are al‐


ways fitted on right side.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4.5 Removing and installing stop sleeves

WARNING

Springs are under tension and may shoot out - risk of injury.
Stop sleeves contain tensioned springs. Do not pry off stop
sleeves.

4. Child seat - Avant 315


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Note

The stop sleeves cannot be removed without being permanently damaged.

1 - Stop sleeves
♦ Removing
– Drill out stop sleeves
-1- (2x) in direction of ar‐
row.
– Remove bolts -3- (2x).
– Detach stop sleeves -1-
(2x).
♦ Installing
– When attaching metal
base pieces -4- (2x) with
bolts -3- (2x), ensure
that bolts -3- (2x) are se‐
cured with locking fluid
D00600A2.

– Attach springs -2- (2x) to


metal base pieces -4-
(2x).

– Press on stop sleeves


-1- (2x) until they en‐
gage audibly.

2 - Springs (2x)
3 - Bolts (2x)
❑ Tightening torque: 6 Nm
❑ Secured with locking flu‐
id D00600A2
4 - Metal base pieces (2x)
5 - Grip moulding
6 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

316 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.6 Removing and installing grip moulding

1 - Stop sleeves (2x)


2 - Springs (2x)
3 - Bolts (2x)
4 - Metal base pieces (2x)
5 - Grip moulding
♦ Removing
– Remove bolts -6- (2x).
– Detach grip moulding
-5-.
♦ Installing
– Install in reverse order
of removal.

6 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. Child seat - Avant 317


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.7 Removing and installing locking mech‐


anisms

4.7.1 Locking mechanism (right-side)

1 - Locking mechanism
♦ Removing
– Loosen securing nut
-2-.
– Use hot air blower to
heat bolts -3- (2x).
– Unscrew bolts -3- (2x)
from both sides simulta‐
neously.
– Disengage locking
mechanism -1-.
♦ Installing
– When engaging locking
mechanism -1-, make
sure end of spring -4- is
engaged behind trans‐
verse rod -5- and that
metal guide -6- engages
in mounting -7-.

– Bond bolts -3- with lock‐


ing fluid D00600A2.

– Perform remaining in‐


stallation in reverse or‐
der of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Securing nut
3 - Bolts, bonded
❑ Tightening torque: 20
Nm
❑ Secured with locking flu‐
id D00600A2
4 - Spring
5 - Transverse rod
6 - Metal guide
7 - Mounting

318 Rep. gr.72 - Seat frames


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.7.2 Locking mechanism (left-side)

1 - Locking mechanism
♦ Removing
– Use hot air blower to
heat bolts -2- (2x).
– Unscrew bolts -2- (2x)
from both sides simulta‐
neously.
– Take out transverse rod
-3- towards front.
– Slide locking mecha‐
nism -1- sideways off
transverse rod -3-.
♦ Installing
– Slide locking mecha‐
nism -1- sideways onto
transverse rod -3-.by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
– When engaging trans‐
verse rod -3-, make sure
guide -4- at end of
spring -5- is engaged
behind transverse rod
-6-.

– Bond bolts -2- with lock‐


ing fluid D00600A2.

– Perform remaining in‐


stallation in reverse or‐
der of removal.

2 - Bolts, bonded
❑ Tightening torque: 20
Nm
❑ Secured with locking flu‐
id D00600A2
3 - Transverse rod
4 - Guide
5 - Spring
6 - Transverse rod

4. Child seat - Avant 319


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

74 – Seat - padding, covers


1 Seat covers and padding for front
seats

1.1 Removing and installing seat cover and padding

1 - Seat cover
♦ Removing
–Remove seat
⇒ page 236 .
– Remove backrest
⇒ page 241 .
– Remove drawer frame
⇒ page 247 .
– Unclip connector -2- for
seat heating from retain‐
er (1x).
– Lever seat cover fasten‐
ing strip out of guide rail.
– Lift cover -1- and pinch
off -A- upholstery clips
-3-.
– Remove padding.
♦ Installing
– Use upholstery clip pli‐
ers -V.A.G 1634- to fit
new upholstery clips.

– For easier assembly,


push back longitudinal
struts as far as first
transverse strut.

– When installing, staple


transverse struts first,
then longitudinal struts.

2 - Connector
3 - Upholstery clips
4 - Padding Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Refer to overview for dif‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
ferent versions
⇒ page 321 .

Note

♦ Fastening channels in new seat


padding (two-piece) are deeper
than on previous version.
♦ If fitting old version of seat cover
onto new padding (two-piece),
create a "chain" of two uphols‐
tery clips in deeper fastening
channels at each fastening point.

320 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

5 - Seat heater
❑ On vehicles with seat heater sewn into seat cover, seat heater and seat cover must be replaced together.
❑ Removing and installing seat heater on vehicles with heater inserted in seat cover ⇒ page 326
❑ Removing and installing seat heater on vehicles without seat-occupied sensor and with bonded heater
⇒ page 326
❑ On vehicles with side airbag and sensor mat, seat heater is only available as a replacement part together
with sensor mat and seat padding.
6 - Seat pan

1.2 Overview of seat padding versions (two-piece)

1 - Seat padding
2 - Insert
❑ Velour/"cricket" leather
from 4BWN 136 963 on‐
wards
3 - Insert for LEATHER
❑ Leather (except "crick‐
et" leather)
❑ Velour/"cricket" leather
up to 4BWN 136 963
4 - Insert for FABRIC
❑ Fabric (except velour)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1. Seat covers and padding for front seats 321


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.3 Removing and installing backrest cover and padding

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

WARNING

Observe relevant safety precautions for vehicles fitted with


side airbags.

– Remove seat ⇒ page 236 .


– Remove backrest ⇒ page 241 .
– Use screwdriver to lever out rear footwell light on one side and
unplug electrical connectors.
– Lever seat cover fastening strip out of backrest cover panel
-4-.
– Unclip backrest cover panel -4- with clips -5-.
– Pull out backrest cover panel -4- downwards.
– Detach backrest cover at rear.
– Remove head restraint -7- by pressing button on left-hand rod.

322 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove head restraint guide -8- ⇒ page 324 .


– Lift cover and pinch off -A- upholstery clips -1-.
– Remove padding -2-.
– Remove backrest heater -3- ⇒ page 327 .
– Use upholstery clip pliers -V.A.G 1634/- to fit new upholstery
clips.
– For easier assembly, push back longitudinal struts as far as
first transverse strut.
– When installing, staple transverse struts first, then longitudinal
struts.

1 - Upholstery clips
2 - Padding
3 - Backrest heating
❑ On vehicles with back‐
rest heater sewn into
seat cover, seat cover
must be renewed as
well. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Backrest cover panelwith respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Clip
6 - Backrest cover
7 - Head restraint
8 - Head restraint guide

1. Seat covers and padding for front seats 323


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing head restraint guides


For greater clarity, illustration shows head restraint guide -1- re‐
moved.
– Insert upholstery needle or screwdriver -3- with maximum
width of 2 mm into hole -4- (opposite retaining clip for head
restraint guide).
– Lever screwdriver -3- in direction of arrow -A-, press retaining
tab -2- in direction of arrow -B- and pull out head restraint guide
-1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1.4 Removing footwell light (rear)


– Use screwdriver to prise rear footwell light -2- out of backrest
cover panel -1- on one side.
– Unplug electrical connector for rear footwell light -2-.

1.5 Overview of seat heating

324 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Plain seat cover (standard


seat)

Note

♦ On vehicles with backrest heater


sewn into cover, cover must be
renewed; refer to Parts cata‐
logue for assignment.
♦ A “WET” seat heater is fitted in
vehicles with leather plain seat Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
cover (standard seat) -1- and in permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
all allroad vehicles. with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ A “Bauerhin” seat heater is fitted


in vehicles with seat versions
-2- and -3- and in vehicles with
fabric plain cover (standard seat)
-1-.
♦ Backrest heaters that are sewn
or bonded into seat cover must
NOT be installed in seats.

♦ Bonded backrest heating


element -A- up to chassis
number 4BW 092 308
(leather) or 4BW 101 414
(imitation leather/fabric).
Removing seat heater
⇒ page 327
♦ Backrest heating element
sewn into cover -A- from
chassis number 4BW 092
309 (leather) or 4BW 101
415 (imitation leather/fab‐
ric) onwards. Renewing
cover ⇒ page 322
♦ Bonded seat heating ele‐
ment -B- up to chassis number 4BW 092 308 (leather) or 4BW 101 414 (imitation leather/fabric). Removing
seat heater ⇒ page 326
♦ Seat heating element sewn into cover -B- from chassis number 4BW 092 309 (leather) or 4BW 101 415
(imitation leather/fabric) onwards. Renewing cover ⇒ page 320
♦ Lateral support heater of seat cushion -C- is always bonded. Removing seat heater ⇒ page 326
2 - Seat cover with vertical piping (standard seat)
❑ Removing seat heating element ⇒ page 326
❑ Removing backrest heating element ⇒ page 327
3 - Seat cover with horizontal piping (sports seat)
❑ Removing seat heater ⇒ page 333
❑ Removing backrest heater ⇒ page 334

1. Seat covers and padding for front seats 325


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.6 Removing and installing seat heating el‐


ement
1.6.1 Removing and installing seat heating el‐
ement (glued in)

Note

If heating element is sewn into cover, renew cover as well.

– Remove seat ⇒ page 236 .


– Remove seat cover ⇒ page 320 .
– Cut cable -2- off old heating element -1-.
– Bond new heating element onto old heating element (avoid
creases).
– Insert heating element into fold at points marked -4-.
– Insert electrical wire -2- in gap -3- provided.

1.6.2 Removing and installing seat heating el‐


ement (inserted in seat cover)
– Remove seat ⇒ page 236 .
– Remove seat cover ⇒ page 320 .
♦ Lateral support heating element is bonded on; if defective, cut
off wire and bond new heating element onto old heating ele‐
ment.
– Pull seat heating element out of seat cover.
– Push hook (own manufacture) through openings in seat cover.
– Engage new seat heating element in hook and pull it into seat
cover.
– After pulling into position, fold back projecting material of heat‐
ing element.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

WARNING

When pulling in, take care not to kink or fold heating elements.
Projecting material of heating element must not be crumpled
when fitted in seat cover fabric.

326 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.7 Removing and installing backrest heat‐


ing element
1.7.1 Removing and installing backrest heat‐
ing element (glued in)

Note

If heating element is sewn into cover, renew cover as well.

– Remove seat ⇒ page 236 .


– Remove backrest cover ⇒ page 322 .
– Cut cable -2- off old heating element -1-.
– Bond new heating element onto old heating element without
creasing.
– Insert heating element into fold at points marked -A-.
– Insert electrical wire -2- in gap -B- provided.

1.7.2 Removing and installing backrest heat‐


ing element (inserted in seat cover)
– Remove seat ⇒ page 236 .
– Remove backrest cover ⇒ page 322 .
– Pull backrest heating element out of backrest cover.
– Push hook (own manufacture) through openings in backrest
cover. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Engage new backrest heating element
with respectin
to hook and pull
the correctness it into in this document. Copyright by AUDI AG.
of information
backrest cover.
– After pulling into position, fold back projecting material of heat‐
ing element.

WARNING

When pulling in, take care not to kink or fold heating elements.
Projecting material of heating element must not be crumpled
when fitted in backrest cover.

1.8 Removing and installing seat cover and padding (sports seat)

1. Seat covers and padding for front seats 327


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Seat cover
♦ Removing
– Remove seat
⇒ page 236 .
– Remove backrest
⇒ page 241 .
– Remove drawer frame
⇒ page 247 .
– Unclip connector -2- for
seat heating from retain‐
er (1x).
– Lever seat cover fasten‐
ing strip out of guide rail.
– Lift cover -1- and pinch
off -A- upholstery clips
-3-.
– Remove padding.
♦ Installing
– Use upholstery clip pli‐
ers -V.A.G 1634- to fit
new upholstery clips.

– When installing, staple


transverse struts first,
then longitudinal struts.

2 - Connector
3 - Upholstery clips
4 - Padding

Note

♦ New seat padding fitted from


chassis number 4B XN 041 059
onwards.
♦ Fastening channels for longitudi‐
nal piping in new seat padding
are deeper than on previous ver‐
sion.
♦ If fitting old version of seat cover
onto new padding, create a
"chain" of two upholstery clips in
deeper fastening channels for
longitudinal piping at each fas‐
tening point.

5 - Seat heater
❑ Removing with sports seat ⇒ page 333
6 - Seat pan

1.9 Removing and installing backrest cover and padding (sports seat)
Removing backrest cover panel

WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Observe relevant safety precautions forpermitted
vehicles fitted with
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

side airbags.
with respect to the correctness of information in this document. Copyright by AUDI AG.

328 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove seat ⇒ page 236 .


– Remove backrest ⇒ page 241 .
– Use screwdriver to lever out rear footwell light on one side and
unplug electrical connectors.
– Pull out ends of backrest cover -1- from under backrest cover
panel -4- in area -3-.
– Prise cover fastening strip (at -2-) out of backrest cover panel
-4-.
– Lift backrest cover panel (bottom) -4- as far as possible and
use screwdriver to prise out clips at -5- (2x).
– Pull out backrest cover panel -4- downwards.
– Disengage backrest cover -6- (bottom).

1 - Backrest cover
2 - Fastening strip
3 - Cover (bottom)
4 - Backrest cover panel
5 - Clip
6 - Backrest cover (bottom)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Detaching backrest cover from outer backrest frame


– Remove head restraint guide ⇒ page 332 .
– Fold backrest cover -1- down over outer backrest frame-4-.
– Detach retaining strip -3- from retaining clip -5-.
– Remove padding -2- with cover.

1. Seat covers and padding for front seats 329


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest cover
2 - Padding
3 - Retaining strip
4 - Outer backrest frame
5 - Retaining clip

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Detaching backrest cover from padding (rear)


– Detach clips -3- from padding -2-.
– Pull backrest cover -1- through towards front.

330 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest cover
2 - Padding
3 - Clips
❑ Commercially available,
as specified by stapler
tool manufacturer
❑ Use upholstery stapler
tool only.

Detaching backrest cover from padding (front)


– Lift cover -4- and pinch off -A- upholstery clips -1-.
– Remove backrest heater -3- ⇒ page 334 .
♦ Installing
– Use upholstery clip pliers -V.A.G 1634- to fit new upholstery
clips.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– For easier assembly, push back longitudinal
permittedstruts as far as
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
first transverse strut. with respect to the correctness of information in this document. Copyright by AUDI AG.

– When installing, staple transverse struts first, then longitudinal


struts.
– Perform remaining installation steps in reverse order of re‐
moval.

1. Seat covers and padding for front seats 331


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Upholstery clips
2 - Padding
3 - Backrest heating
4 - Backrest cover

Removing head restraint guides


For greater clarity, illustration shows head restraint guide -1- re‐
moved.
– Insert upholstery needle or screwdriver -3- with maximum
width of 2 mm into hole -4- (opposite retaining clip for head
restraint guide).
– Lever screwdriver -3- in direction of arrow -A-, press retaining
tab -2- in direction of arrow -B- and pull out head restraint
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

guide-1-.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

332 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.10 Removing seat heater (sports seat)


Heating element strips (centre)
– Remove seat ⇒ page 236 .
– Remove backrest ⇒ page 241 .
– Remove seat cover for sports seat ⇒ page 320 .
– Unplug connectors between centre heaters and heater for lat‐
eral support.
– Pull seat heater -2- out of pockets -5- in direction of arrow
-A-.
– Pull wire -3- through opening -4- at first strip.
– First pull wire -3- through pocket -5- and opening -4-.
– Press the heating element strips together by hand and slide
them through pockets -5- in direction of arrow -B-.
Heating element for lateral support
– Cut off wire from old heating element.
– Bond new heating element onto old heating element (avoid
creases).

1 - Seat cover
2 - Seat heater
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3permitted
- Wireunless
for seat heating
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 - Opening
5 - Pockets

1. Seat covers and padding for front seats 333


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.11 Removing backrest heater (sports seat)


– Remove seat ⇒ page 236 .
– Remove backrest ⇒ page 241 .
– Remove backrest cover (sports seat) ⇒ page 328 .
– Pull backrest heating elements -2- out of pockets -5- in direc‐
tion of arrow -A-.
– Pull wire -3- through opening -4- at first strip.
– First pull wire -3- through pocket -5- and opening -4-.
– Press the backrest heating element strips together by hand
and slide them through pockets -5- in direction of arrow -B-.

1 - Backrest cover
2 - Backrest heating
3 - Wire for backrest heating
4 - Opening
5 - Pockets

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

334 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1.12 Removing and installing head restraint


cover and padding
– Remove head restraint.
♦ Removing:
– Use screwdriver to lever fastening strip -2- out of guide slot
-1-.

– Pull mounting bracket -1- for head restraint out of padding


-2-.
– Remove padding -2- from cover -3-.
♦ Installing:
– Insert padding -2- in cover -3-, making sure it is correctly
aligned.
– Insert mounting bracket -1- into padding -2-.
– Press fastening strips firmly into guide channel (pull to check).

1.13 Removing and installing cover and pad‐


ding for head restraint with slide-in lock‐
ing mechanism
– Remove head restraint.
♦ Removing:
– Use screwdriver to disengage fastening strip -2- and lever it
out of guide slot -1-.
– Use a screwdriver to lift cover over trim plate for knob -3-.

– Remove mounting bracket -1- for head restraint from padding


with cover -2-, starting on the side opposite to button -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Remove padding -2- from cover -3-.unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Installing:
– Insert padding -2- in cover -3-, making sure it is correctly
aligned.

1. Seat covers and padding for front seats 335


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Push mounting bracket -1- for head restraint into padding with
cover -2-, starting on the side with the button.
– Press fastening strips firmly into guide channel (pull to check).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

336 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 Covers and padding (Recaro seat)

2.1 Removing and installing seat cover and padding

Note

For greater clarity, seat is shown from below and without bracket. It is not necessary to remove bracket for
padding.

1 - Seat shell
2 - Seat cover
♦ Removing

–Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove seat cushion
⇒ page 278 .
– Position seat cushion so
that underside of seat
shell -1- is easily acces‐
sible.
– If fitted, unfasten wiring
for seat heating
⇒ page 341 .
– Unclip cover for seat
cushion extension.
– Pull seat cover -2- out of
the seven insertion slots
-4- on outside of seat
shell.
– Disengage attachment
strips of seat cover from
securing hooks -5- at
seat shell.
– Detach seat cover -2-
and padding -3- (and, if
fitted, seat heater/seat-
occupied sensor) to‐
gether from seat shell.
– Detach seat cover -2-
from padding -3-.
♦ Installing
– Place padding -3- on Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
seat cushion. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Pull attachment strips of seat cover through slits in padding.

– Engage attachment strips at securing hooks -5- at seat shell.

– Pull seat cover -2- completely over padding -3-.

– Fold over edge of cover with fastening strips facing inwards.

– Press cover fastening strips into the seven insertion slots on seat shell -4- so that they engage.

– Clip in cover for seat cushion extension ⇒ page 338 .

2. Covers and padding (Recaro seat) 337


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 - Padding
4 - Insertion slots on seat shell, outside (7x)
5 - Securing hooks at seat shell

Cover for seat cushion extension


When fitting cover for seat cushion extension -1-, press back seat
cover -2- and engage it with lug -3- in seat shell.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2.2 Removing and installing cover and padding for seat cushion extension

1 - Seat cushion extension


2 - Cover
♦ Removing
– Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove seat cushion
extension ⇒ page 279 .
– If fitted, unfasten wiring
for seat heating
⇒ page 342 .
– Lever fastening strip -4-
out of insertion slot -3-.
– Remove cover -2-.
– Detach padding -5- from
mounting of seat cush‐
ion extension -1-.
♦ Installing
– Fold over edge of cover
with fastening strip -4-
facing inwards.

– Press fastening strip -4-


into insertion slot -3-.

3 - Insertion slot (peripheral)


4 - Fastening strip at edge of
cover
5 - Padding

338 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.3 Removing and installing backrest cover and padding

WARNING

Observe safety precautions for side airbags.

1 - Cover
♦ Removing
– Move seat upwards as
far as it will go.
– Remove seat
⇒ page 270 .
– Remove backrest
⇒ page 275 .
– Remove head restraint
⇒ page 289 and
⇒ page 289 .
– Remove side airbag
⇒ page 78 .
– If fitted, unfasten wiring
for backrest heating
⇒ page 343 .
– Lever fastening strip of
cover -6- out of insertion
slot at bottom corner of
backrest cover panel.
– Pull fastening strip -6-
completely out of inser‐
tion slot. Both clips on
both sides of fastening
strip will be permanently
damaged.
– Disengage both lower
attachment strips -5-
and -7- at backrest
frame.
– Detach long inner at‐
tachment strips of cover
-3- on both sides from
separate attachment
strip on backrest frame.
– Lever fastening strip on
outside of cover -2- out
of insertion slot at back‐
rest cover panel. The
five clips on fastening
strip will be permanently damaged.
– Disengage cover at retainer for side airbag unit -4-.
– Fold over cover -1- and pull it upwards.
– Disengage small attachment strips -8- at top between padding sections.
– Detach padding together with coverProtected
-1-. by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Release fastening strip -9- from padding inunless
permitted areaauthorised
of emblemby AUDIand detach
AG. AUDI AG doescover -1-. or accept any liability
not guarantee
♦ Installing with respect to the correctness of information in this document. Copyright by AUDI AG.

Note

♦ When installing, renew clips on


fastening strips attaching cover
to backrest cover panel.
♦ Eyelets with rings for head re‐
straint guide in cover must be
renewed during installation.

2. Covers and padding (Recaro seat) 339


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Insert a clip at each end of bottom fastening strip for securing to backrest cover panel.

– Insert a clip at each end of top fastening strip for securing to backrest cover panel.

– Distribute remaining three clips evenly on top fastening strip.

– Attach eyelets with rings for head restraint guide so that they engage in holes in padding.

2 - Fastening strip (for engaging in backrest cover panel)


3 - Attachment strip, inside (2x)
4 - Fastening strip in area of side airbag unit
5 - Attachment strip, bottom (for engaging in backrest frame)
6 - Fastening strip, bottom (for engaging in backrest frame)
7 - Attachment strip, bottom (for engaging in backrest frame)
8 - Attachment strips, top (2x)
9 - Fastening strip in area of emblem

2.4 Removing and installing head restraint cover and padding

1 - Mounting bracket for head


restraint
2 - Padding
3 - Cover
♦ Removing
– Remove head restraint
⇒ page 289 and
⇒ page 289 .
– Prise fastening strip -4-
at one edge of cover out
of insertion slot -5- at
other edge of cover.
– Remove cover -3-.
– Detach padding -2- from by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
head restraint mounting
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
-1-. with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Installing
– Fit padding -2- in correct
position on head re‐
straint mounting -1-.

– Pull cover -3- over pad‐


ding -2-.

– Fold over edge of pad‐


ding with fastening strip
-4- facing inwards.

– Press fastening strip -4-


into insertion slot -5- so
that it engages.

4 - Fastening strip at edge of


cover
5 - Insertion slot at edge of cov‐
er

340 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.5 Removing and installing seat heating element

1 - Seat cushion with heating


element, bonded to foam sec‐
tion of padding
♦ Removing
– Remove seat
⇒ page 270 .
– Remove seat cushion
extension and at the Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
same time unplug both permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
connectors for heating with respect to the correctness of information in this document. Copyright by AUDI AG.

element of seat cushion


extension ⇒ page 279 .
– Detach seat cushion
cover ⇒ page 337 .
– Unplug electrical con‐
nector -2- for seat heat‐
ing element at green
connector under seat.
– Unplug connector -3- of
wiring for seat heating.
– Release cable fasteners
at wiring for seat heat‐
ing.
♦ Installing
– Cut off wire from old
heating element.

– Bond new seat heating


element onto old heat‐
ing element without any
creases.

2 - Green connector for seat


heating
3 - Connector for wiring for seat
heating

2. Covers and padding (Recaro seat) 341


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.6 Removing and installing heating element for seat cushion extension

1 - Seat cushion extension with


heating element, bonded to
foam section of padding
♦ Removing
– Remove seat
⇒ page 270 .
– Remove seat cushion
extension -1- and at the
same time unplug both
connectors -2- of seat
cushion extension heat‐
ing element
⇒ page 279 .
– Detach seat cushion ex‐
tension cover
⇒ page 338 .
– Release wiring of seat
cushion extension from
foam section of padding
-3-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

♦ Installing with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

– Cut off wire from old


heating element.

– Bond new heating ele‐


ment onto old heating
element without any
creases.

– Pull wiring of seat cush‐


ion extension through
slits in foam section of
padding -3-.

2 - Connector (2x)
3 - Foam section of padding,
with slits

342 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2.7 Removing and installing backrest heating element

1 - Backrest with heating ele‐


ment, bonded to foam section
of padding
♦ Removing
– Remove seat
⇒ page 270 .
– Detach backrest cover
⇒ page 339 .
– Unplug connector -2- of
wiring for backrest heat‐
er.
– Release cable fasteners
at wiring for backrest
heater.
♦ Installing
– Cut off wire from old
heating element.

– Bond new heating ele‐


ment onto old heating
element without any
creases.

2 - Connector for wiring for


backrest heater

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2. Covers and padding (Recaro seat) 343


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3 Rear seat covers and padding

3.1 Removing and installing rear seat bench cover and padding

1 - Seat cover
❑ Remove seat bench
(rear) ⇒ page 298 .
❑ Remove cup holder trim
⇒ page 345 .
❑ Detach seat cover from
cup holder frame
⇒ page 346 .
❑ Pinch off upholstery
clips on reverse side.
❑ Fold over cover
Protected -1-. Copying for private or commercial purposes, in part or in whole, is not
by copyright.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Pinch offwithupholstery
respect to the correctness of information in this document. Copyright by AUDI AG.
clips -4- on front and de‐
tach seat cover -A-.
❑ Use upholstery clip pli‐
ers -V.A.G 1634- to fit
new upholstery clips.
2 - Padding
3 - Seat heater
❑ Removing and installing
seat heater on vehicles
with heater inserted in
seat cover ⇒ page 361
❑ Removing and installing
seat heater with bonded
heating element
⇒ page 360
4 - Upholstery clips

344 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.2 Removing and installing rear seat bench cover and padding - seat bench
with moulded seats (4+1)

1 - Seat cover
❑ Remove seat bench
(rear) ⇒ page 298 .
❑ Pinch off upholstery
clips on reverse side.
❑ Fold over cover -1-.
❑ Pinch off upholstery
clips -4- on front and de‐
tach seat cover -A-.
❑ Use upholstery clip pli‐
ers
Protected -V.A.GCopying
by copyright. 1634-forto fit or commercial purposes, in part or in whole, is not
private
new
permitted upholstery
unless clips.
authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 - Padding
3 - Seat heater
❑ Removing and installing
seat heater on vehicles
with heater inserted in
seat cover ⇒ page 361
❑ Removing and installing
seat heater with bonded
heating element
⇒ page 360
4 - Upholstery clips

3.3 Removing cup holder trim and cup hold‐


er
– Remove seat bench (rear) ⇒ page 298 .
♦ Remove cup holder trim.
– Use screwdriver to prise out cup holder trim -4- at retaining
hooks -3-.
♦ Removing cup holder
♦ Cup holder trim removed.
– Open cup holder.

3. Rear seat covers and padding 345


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Using a screwdriver, press retaining tabs -2- (2x) upwards (do


not press downwards with screwdriver; risk of damaging cup
holder) and pull out cup holder -1-.

Note

The cup holder frame is moulded into the rear seat bench and is
not available separately as a replacement part.

3.4 Detaching seat cover in area of cup


holder
– Lever fastening strips -2- (top and bottom) out of cup holder
frame -1-.
– When installing, insert fastening strips -2- (top and bottom) into
guides -3- (2x).

3.5 Removing and installing cover and pad‐


ding for split rear seat backrest

3.5.1 Removing and installing cover and padding for 1/3 section of rear seat
backrest
– Remove backrest ⇒ page 303 .
– Unscrew bolts -2- (2x) from lock trim -3-.
– Remove head restraint -4- by pressing catch on left head re‐
straint guide -6-.
– Remove head restraint guide -6- ⇒ page 351 .
– Lever fastening strip -10- out of backrest pan -5-.
– Use screwdriver to lever fastening strip -11- out of fastening
groove -12-.
– Pinch off upholstery clips -7- and detach seat cover.
– Remove backrest heater -8- ⇒ page 361 .
– Use upholstery clip pliers -V.A.G 1634- to fit new upholstery
clips.
– When installing a new backrest pan, bend retaining tabs -13-
inwards approx. 1 - 2 mm so that fastening strip is held more
securely.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

346 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Locking lever
❑ Unscrew bolts -2- (2x) in
lock trim -3-.
❑ Detach locking lever
from underneath at re‐
taining hooks (2x).
❑ Use screwdriver to lever
out locking lever at top.
2 - Bolts
3 - Latch trim Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Head restraint with respect to the correctness of information in this document. Copyright by AUDI AG.

Rear outer head restraints are


not identical to front head re‐
straints. If all head restraints
are removed together mark
them accordingly with adhe‐
sive tape.

5 - Backrest pan
6 - Head restraint guide
7 - Upholstery clips
8 - Backrest heating
9 - Warning indicator
❑ When backrest is locked in position, pin protrudes 1 - 2 mm above lock trim.
❑ When backrest is not locked, pin protrudes approx. 20 mm above lock trim and a red marking is visible.
10 - Fastening strip (rear, peripheral)
11 - Fastening strip at head restraint
12 - Fastening groove for head restraint
13 - Retaining tabs
14 - Lock cylinder
❑ Ignition key is required to remove or install lock cylinder.
❑ Remove locking lever.
❑ Use screwdriver to prise out retaining tabs and at the same time press out lock cylinder -14-.

3. Rear seat covers and padding 347


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.5.2 Removing and installing cover and padding for 2/3 section of rear seat
backrest

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove backrest ⇒ page 305 .


– Unscrew bolts -2- (2x) in lock trim -3-.
– Remove head restraint -4- by pressing button on left side head
restraint guide -6-.
– Remove centre head restraint -10- by pressing buttons on left
and right head restraint guides -13-.
– Remove centre armrest -11-.
– Remove load-through hatch -12- ⇒ page 359 .
– Remove head restraint guide -13- ⇒ page 350 .
– Remove head restraint guide -6- ⇒ page 351 .
– Lever fastening strip -15- out of backrest pan -5-.
– Use screwdriver to prise out cover for three-point seat belt
-19-.
– Detach hooks -17- from upholstery clips -21-.

348 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Use screwdriver to lever fastening strip -16- out of fastening


groove -14-.
– Pinch off upholstery clips -7- and detach seat cover.
– Remove backrest heater -8- ⇒ page 361 .
– Use upholstery clip pliers -V.A.G 1634- to fit new upholstery
clips.
– When installing a new backrest pan, bend retaining tabs -18-
inwards approx. 1 - 2 mm so that fastening strip is held more
securely.

Note

♦ Seat belt guide fitting and belt must not make contact with or rub against foam parts or seat cover fabric.
♦ Guide fitting must follow every movement of belt.
♦ Belt must move freely in all directions.

1 - Locking lever
❑ Unscrew bolts -2- (2x) in
lock trim -3-.
❑ Detach locking lever
from underneath at re‐
taining hooks (2x).
❑ Use screwdriver to lever
out locking lever at top.
2 - Bolts
3 - Latch trim
4 - Outer head restraint
Rear outer head restraints are
not identical to front head re‐
straints. If all head restraints
are removed together mark
them accordingly with adhe‐
sive tape.

5 - Backrest pan
6 - Head restraint guide
❑ Always fit guide with
button on left side.
❑ Button should always
face towards left.
7 - Upholstery clips Copying for private or commercial purposes, in part or in whole, is not
Protected by copyright.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
8 - Backrest heating
with respect to the correctness of information in this document. Copyright by AUDI AG.

9 - Warning indicator
❑ When backrest is locked
in position, pin pro‐
trudes 1 - 2 mm above
lock trim.
❑ When backrest is not

3. Rear seat covers and padding 349


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

locked, pin protrudes


approx. 20 mm above lock trim and a red marking is visible.
10 - Head restraint (centre)
11 - Centre armrest
12 - Load-through hatch (for ski bag)
❑ If fitting new seat cover, cut hole for load-through hatch ⇒ page 359 .
13 - Head restraint guide (centre)
❑ Both head restraint guides are fitted with buttons.
❑ Button should always face towards left.
14 - Fastening groove
15 - Fastening strip (rear, peripheral)
16 - Fastening strip at head restraint
17 - Hook
18 - Retaining tabs
19 - Cover for three-point seat belt
❑ Removing ⇒ page 40
20 - Lock cylinder
❑ Ignition key is required to remove or install lock cylinder.
❑ Remove locking lever.
❑ Use screwdriver to prise out retaining tabs and at the same time press out lock cylinder.
21 - Retaining clip

Removing centre head restraint guides


– Use a screwdriver -2- to lever out centre head restraint guide
-1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

350 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing head restraint guides


For greater clarity, illustration shows head restraint guide -1- re‐
moved.
– Insert upholstery needle or screwdriver -3- with maximum
width of 2 mm into hole -4- (opposite retaining clip for head
restraint guide).
– Press screwdriver -3- in direction of arrow -A-, press retaining
tab -2- in direction of arrow -B- and at the same time pull out
head restraint guide -1-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.6 Removing and installing split backrest


cover and padding - moulded seats (4
+1)

3.6.1 Removing and installing cover and padding for 1/3 section of rear seat
backrest

3. Rear seat covers and padding 351


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Backrest pan
2 - Backrest padding
♦ Removing
– Remove backrest
⇒ page 303 .
– Unscrew bolts -14- (2x)
from lock trim -13-.
– Remove head restraint
-9- by pressing catch on
left head restraint
guide -8-.
– Remove head restraint
guide -8- ⇒ page 351 .
– Lever fastening strip -6-
out of backrest pan -1-.
– Disengage retaining
strip -5- at retainer -3- at
head restraint opening.
– Pinch off upholstery
clips -7- and detach seat
cover.
– Remove backrest heat‐
er -4- ⇒ page 361 .
♦ Installing
– Use upholstery clip pli‐
ers -V.A.G 1634- to fit
new upholstery clips.

3 - Retainer
4 - Backrest heater
5 - Retaining strip for head re‐
straint
6 - Fastening strip (rear, pe‐
ripheral)
7 - Upholstery clips
8 - Head restraint guide
9 - Head restraint
Rear outer head restraints are not identical to front head restraints. If all head restraints are removed together
mark them accordingly with adhesive tape.

10 - Lock cylinder
❑ Ignition key is required to remove or install lock cylinder.
❑ Remove locking lever.
❑ Use screwdriver to prise out retaining tabs and at the same time press out lock cylinder -10-.
11 - Locking lever
❑ Unscrew bolts -14- (2x) in lock trim -13-.
❑ Detach locking lever from underneath at retaining hooks (2x).
❑ Use
Protected screwdriver
by copyright. toprivate
Copying for leverorout locking
commercial leverin part
purposes, at top.
or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
12 -with
Warning indicator
respect to the correctness of information in this document. Copyright by AUDI AG.

❑ When backrest is locked in position, pin protrudes 1 - 2 mm above lock trim.


❑ When backrest is not locked, pin protrudes approx. 20 mm above lock trim and a red marking is visible.
13 - Latch trim
14 - Bolts

352 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.6.2 Removing and installing cover and padding for 2/3 section of rear seat
backrest

1 - Backrest padding
♦ Removing
– Remove backrest
⇒ page 305 .
– Unscrew bolts -12- (2x)
in lock trim -16-.
– Remove head restraint
-17- by pressing button
on head restraint guide
(left-side) -18-.
– Remove centre armrest
-6- ⇒ page 355 .
– Remove load-through
hatch -7- ⇒ page 359 .
– Remove head restraint
guide -18- ⇒ page 355 .
– Remove mounting bush
⇒ page 355 .
– Lever fastening strip -8-
out of backrest pan -2-.
– Detach
Protected hooks
by copyright. Copying-4-forfrom
private or commercial purposes, in part or in whole, is not
upholstery
permitted clips
unless authorised -3-. AG. AUDI AG does not guarantee or accept any liability
by AUDI
–with Disengage hooks of-9-
respect to the correctness information in this document. Copyright by AUDI AG.
from upholstery clips at
recess in head restraint.
– Pinch off upholstery
clips -11- and detach
backrest cover.
– Remove backrest heat‐
er -10- ⇒ page 361 .
♦ Installing
– Use upholstery clip pli‐
ers -V.A.G 1634- to fit
new upholstery clips.

3. Rear seat covers and padding 353


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

2 - Backrest pan
3 - Retaining clip
4 - Hook
5 - Retaining strip
6 - Centre armrest
7 - Load-through hatch (for ski bag)
❑ If fitting new seat cover, cut hole for load-through hatch ⇒ page 359 .
8 - Fastening strip (rear, peripheral)
9 - Hooks at head restraint
10 - Backrest heating
11 - Upholstery clips
12 - Bolts
13 - Locking lever
❑ Unscrew bolts -12- (2x) in lock trim -16-.
❑ Detach locking lever from
Protected underneath
by copyright. atprivate
Copying for retaining hooks
or commercial (2x). in part or in whole, is not
purposes,
❑ Use screwdriver permitted
to leverunless
outauthorised
lockingbylever at AUDI
AUDI AG. top. AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
14 - Lock cylinder
❑ Ignition key is required to remove or install lock cylinder.
❑ Remove locking lever.
❑ Use screwdriver to prise out retaining tabs and at the same time press out lock cylinder.
15 - Warning indicator
❑ When backrest is locked in position, pin protrudes 1 - 2 mm above lock trim.
❑ When backrest is not locked, pin protrudes approx. 20 mm above lock trim and a red marking is visible.
16 - Latch trim
17 - Head restraints
Rear outer head restraints are not identical to front head restraints. If all head restraints are removed together
mark them accordingly with adhesive tape.

18 - Head restraint guide


❑ Always fit guide with button on left side.
❑ Button should always face towards left.

354 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing head restraint guides


For greater clarity, illustration shows head restraint guide -1- re‐
moved.
– Insert upholstery needle or screwdriver -3- with maximum
width of 2 mm into hole -4- (opposite retaining clip for head
restraint guide).
– Press screwdriver -3- in direction of arrow -A-, press retaining
tab -2- in direction of arrow -B- and at the same time pull out
head restraint guide-1-.

Removing centre armrest


– Detach cover -5- in direction of arrow.
– Unscrew bolt -2-.
– Release pin -3- from hinge arm -4-.
– Take out centre armrest -1-.

Removing mounting bush


– Use flat screwdriver to press off mounting bush -1- in direction
of arrow.
2 - Backrest cover

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.7 Removing and installing cover and padding for fixed backrest (rear)

3. Rear seat covers and padding 355


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Fixed rear seat backrest


❑ Remove fixed backrest
(rear) ⇒ page 310 .
❑ Remove centre armrest
⇒ page 357 .
❑ Detach hooks -2- at side
and at opening for cen‐
tre armrest.
❑ Pinch off upholstery
clips -3-.
❑ Fold backrest cover -4-
forwards.
❑ Lever fastening strip out
of fastening groove -5-
at openings for head re‐
straints.
❑ Lift seat cover -4- and
pinch off upholstery
clips -A-.
❑ Use upholstery clip pli‐
ers -V.A.G 1634- to fit
new upholstery clips.
❑ When installing a new
backrest pan, bend re‐
taining tabs -6- inwards
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
approx.
with 1the
respect to - 2correctness
mm so ofthat information in this document. Copyright by AUDI AG.
fastening strip is held
more securely.
❑ When installing, staple
transverse struts first,
then longitudinal struts.
❑ When fitting new back‐
rest cover, cut out holes
for head restraints and
centre armrest mount‐
ing.
2 - Hook
3 - Upholstery clips
4 - Seat cover
5 - Fastening groove
6 - Retaining tabs

356 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.8 Removing guides for outer head re‐


straints
For greater clarity, illustration shows head restraint guide -1- re‐
moved.
– Insert upholstery needle or screwdriver -3- with maximum
width of 2 mm into hole -4- (opposite retaining clip for head
restraint guide).
– Press screwdriver -3- in direction of arrow -A-, press retaining
tab -2- in direction of arrow -B- and at the same time pull out
head restraint guide-1-.

3.9 Removing guides for centre head re‐


straint (fixed backrest, rear)
– Working from the luggage compartment, push out guides -1-
for centre head restraint towards front.

3.10 Removing centre armrest for fixed back‐


rest (rear)
– Remove fixed backrest (rear) ⇒ page 310 .
– Pinch off upholstery clips -4-.
– Fold down cover -3-.
– Unscrew bolts -2- (4x).
– Take out centre armrest -1- towards rear.
– Use upholstery clip pliers -V.A.G 1634- to fit new upholstery
clips.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3. Rear seat covers and padding 357


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.11 Removing frame for load-through hatch


(fixed backrest)
– Prise out frame -1- for load-through hatch -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.12 Removing load-through hatch (fixed


backrest)
– Remove frame for load-through hatch ⇒ page 358 .
– Prise out retaining tabs -2- (4x).
– Fold top of load-through hatch -1- towards rear and remove.

3.13 Retrofitting load-through hatch (fixed


backrest)
– Remove fixed backrest (rear) ⇒ page 310 .
– Remove back panel trim ⇒ page 175 .
– Use pneumatic jigsaw -V.A.G 1523- to cut panel -1- out of back
panel -2- at cutting points -3-.
– File down sawn edges.
– Replace original back panel trim with back panel trim with
opening for load-through hatch.

358 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.14 Removing and installing load-through


hatch (folding rear seat)
– Remove centre armrest.
– Use a screwdriver -3- to lever out frame for load-through hatch
-2-.
– Use screwdriver to lever out load-through hatch -1- from rear
of backrest.

Note

Cut out foam backing material if frame for load-through hatch


cannot be fitted easily.

3.15 Making opening for load-through hatch


in new seat cover (folding rear seat)
♦ Load-through hatch removed.
– Make cut-out in seat cover, working from centre to corners.
– Cut out triangular sections, leaving about 30 mm around
edges (distance -a-).
– Fit load-through hatch.
– Insert 30 mm of cover fabric between load-through hatch and
outer backrest frame.
– Clip frame for load-through hatch into place.

3.16 Overview of heating element versions


(rear) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note

♦ For assignment of bonded/sewn-in heating elements to cover


versions, refer to Parts catalogue.
♦ Backrest heaters that are sewn or bonded into seat cover must
NOT be installed in seats.

Removing heating element bonded to padding


♦ Seat cushion ⇒ page 360
♦ Fixed backrest ⇒ page 362
♦ 1/3 backrest ⇒ page 361
♦ 2/3 backrest ⇒ page 361
Removing heating element sewn into seat cover
♦ Seat cushion ⇒ page 360
♦ Fixed backrest ⇒ page 362
♦ 1/3 backrest ⇒ page 362
♦ 2/3 backrest ⇒ page 362

3. Rear seat covers and padding 359


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

Removing heating element inserted in seat cover


♦ Seat cushion ⇒ page 361
♦ Fixed backrest ⇒ page 363

3.17 Removing and installing seat heating el‐


ement

3.17.1 Removing and installing seat heating el‐


ement (glued in)
♦ Bonded seat heating element up to chassis number 4BW 092
308 (leather) or 4BW 101 414 (imitation leather/fabric)
– Remove seat bench (rear) ⇒ page 298 .
– Remove seat cover on side where seat heating element is to
be renewed ⇒ page 344 .
– Cut off wire from old heating element -1-.
– Bond new heating element onto old heating element (avoid
creases).
– Insert heating element into fold at points marked -4-.
– Insert electrical wire -2- in gap -3- provided.

3.17.2 Removing and installing seat heating el‐


ement (sewn into seat cover)
♦ Seat heating element sewn into cover from chassis number
4BW 092 309 (leather) or 4BW 101 415 (imitation leather/fab‐
ric) onwards
– Remove seat ⇒ page 236 .
– Remove seat cover ⇒ page 320 .
– Seat heating element is sewn into cover and cover must also
be renewed.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

360 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

3.17.3 Removing and installing seat heating el‐


ement (inserted in seat cover)
– Remove seat bench (rear) ⇒ page 298 .
– Remove seat cover ⇒ page 320 .
– Pull seat heating element out of seat cover.
– Push hook (own manufacture) through openings in seat cover.
– Engage new seat heating element in hook and pull it into seat
cover.
– After pulling into position, fold back projecting material of heat‐
ing element.

WARNING

When pulling in, take care not to kink or fold heating elements.
Projecting material of heating element must not be crumpled
when fitted in seat cover fabric.

3.18 Removing and installing backrest heat‐


ing element

3.18.1 Removing and installing bonded back‐


rest heating element (1/3 section of
backrest)
♦ Bonded backrest heating element up to chassis number 4BW
092 308 (leather) orProtected
4BW by 101 414 Copying
copyright. (imitation leather/fabric)
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove seat bench (rear) ⇒ page
with respect 298 . of information in this document. Copyright by AUDI AG.
to the correctness

– Remove 1/3 section of backrest ⇒ page 303 .


– Remove backrest cover ⇒ page 346 .
– Cut off wire from old heating element -1-.
– Bond new heating element onto old heating element (avoid
creases).
– Insert heating element into fold at points marked -A-.
– Insert electrical wire -2- in gap -B- provided.

3.18.2 Removing and installing bonded back‐


rest heating element (2/3 section of
backrest)
♦ Bonded backrest heating element up to chassis number 4BW
092 308 (leather) or 4BW 101 414 (imitation leather/fabric)

3. Rear seat covers and padding 361


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove seat bench (rear) ⇒ page 298 .


– Remove 2/3 section of backrest ⇒ page 305 .
– Remove backrest cover ⇒ page 348 .
– Cut off wire from old heating element -1-.
– Bond new heating element onto old heating element (avoid
creases).
– Insert heating element into fold at points marked -A-.
– Insert electrical wire -2- in gap -B- provided.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

3.18.3 Removing and installing bonded back‐


rest heating element (fixed backrest)
♦ Bonded backrest heating element up to chassis number 4BW
092 308 (leather) or 4BW 101 414 (imitation leather/fabric)
– Remove seat bench (rear) ⇒ page 298 .
– Remove fixed backrest ⇒ page 310 .
– Remove seat cover on side where seat heating element is to
be renewed ⇒ page 355 .
– Cut off wire from old heating element -1-.
– Bond new heating element onto old heating element (avoid
creases).
– Insert heating element into fold at points marked -A-.
– Insert electrical wire -2- in gap -B- provided.

3.18.4 Removing and installing heating back‐


rest element sewn into seat cover (1/3,
2/3 sections and fixed backrest)
♦ Seat heating element sewn into cover from chassis number
4BW 092 309 (leather) or 4BW 101 415 (imitation leather/fab‐
ric) onwards
– Backrest heating element is sewn into cover; cover must also
be renewed.
– Remove seat bench (rear) ⇒ page 298 .
♦ Remove 1/3 section of backrest ⇒ page 303 .
– Remove backrest cover ⇒ page 346 .
♦ Remove 2/3 section of backrest ⇒ page 305 .

362 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Remove backrest cover ⇒ page 348 .


♦ Remove fixed backrest ⇒ page 310 .
– Remove seat cover on side where seat heating element is to
be renewed ⇒ page 355 .

3.18.5 Removing and installing backrest heat‐


ing element inserted in seat cover (fixed
backrest)
– Remove seat bench (rear) ⇒ page 298 .
– Remove backrest cover ⇒ page 310 .
– Pull backrest heating element out of backrest cover.
– Push hook (own manufacture) through openings in backrest
cover.
– Engage new backrest heating element in hook and pull it into
backrest cover.
– After pulling into position, fold back projecting material of heat‐
ing element.

WARNING

When pulling in, take care not to kink or fold heating elements.
The projecting heating element material must not be crumpled
when fitted in backrest cover.

3.19 Removing and installing cover and pad‐


ding for head restraint with slide-in lock‐
ing mechanism
– Remove head restraint.
♦ Outer and centre head restraints are the same.
♦ Removing:
– Use screwdriver to disengage fastening strip -2- and lever it
out of guide slot -1-.
– Use a screwdriver to lift cover over trim plate for knob -3-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove mounting bracket -1- for head restraint from padding
with cover -2-, starting on the side opposite to button -3-.
– Remove padding -2- from cover -3-.
♦ Installing:
– Insert padding -2- in cover -3-, making sure it is correctly
aligned.

3. Rear seat covers and padding 363


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

– Push mounting bracket -1- for head restraint into padding with
cover -2-, starting on the side with the button.
– Press fastening strips firmly into guide channel (pull to check).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

364 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4 Children's bench - Avant

4.1 Removing and installing head restraint


cover
– Remove head restraint ⇒ page 315 .
♦ Removing
– Prise cover fastening strip -1- out of guide slot -2-.
– Detach cover from head restraint.
♦ Installing
– Install in reverse order of removal.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4.2 Removing head restraint guides

Note

For greater clarity, head restraint guide -1- has been removed in
illustration.

♦ Removing
– Insert screwdriver -3- or upholstery needle with maximum
width of 2 mm into hole -4- (opposite retaining clip for head
restraint guide).
– Lever screwdriver -3- in direction of arrow -A- and press re‐
taining tab -2- in direction of arrow -B-. At the same time, pull
out head restraint guide -1-.

4.3 Removing and installing folding support trim

4. Children's bench - Avant 365


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

1 - Folding support trim (4x)


♦ Removing
– Remove bolts -2- (2x).
– Detach trim panels -1-
(4x).
♦ Installing
– Install in reverse order
of removal.

2 - Bolts (2x)
3 - Closure mouldings (2x)
4 - Bolts with washers (2x)
5 - Grip moulding
6 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

366 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.4 Removing and installing closure mouldings

1 - Folding support trim panels


❑ Remove folding support
trim panels -1- (4x)
⇒ page 365 .
2 - Bolts (2x)
3 - Closure mouldings (2x)
♦ Removing
– Unscrew bolts with
washers -4- (2x).
– Lift out closure mould‐
ings -3- (2x).
♦ Installing
– Install in reverse order
of removal.

4 - Bolts with washers (2x)


5 - Handle recess
6 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4. Children's bench - Avant 367


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.5 Removing and installing grip moulding

1 - Folding support trim (4x)


2 - Bolts (2x)
3 - Closure mouldings (2x)
4 - Bolts with washers (2x)
5 - Grip moulding
♦ Removing
– Remove bolts -6- (2x).
– Lift out grip moulding
-5-.
♦ Installing
– Install in reverse order
of removal.

6 - Bolts (2x)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

368 Rep. gr.74 - Seat - padding, covers


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.6 Removing and installing seat bench cover

1 - Seat bench cover


♦ Removing
– Remove folding support
trim panels
⇒ page 365 .
– Remove closure mould‐
ings ⇒ page 367 .
– Remove grip moulding
⇒ page 368 .
– Prise out fastening
strips at side -2- (2x).
– Prise out centre fasten‐
ing strip -3-.
– Pull out tabs -4- (2x).
– Remove seat cover -1-.
♦ Installing
– Install in reverse order
of removal.Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2 - Cover fastening
withstrips atthe correctness of information in this document. Copyright by AUDI AG.
respect to
side (2x)
3 - Centre cover fastening strip
4 - Tabs with plastic retainers
(2x)

4. Children's bench - Avant 369


Audi A6 1998 ➤
General body repairs, interior - Edition 02.2013

4.7 Removing and installing Bowden cable

1 - Seat cover
2 - Bowden cable
♦ Removing
– Remove seat bench
cover ⇒ page 369 .
– Prise green sleeve -A-
out of metal retainer.
– Pull out Bowden cable
-2- at metal pin -B- until
Bowden cable -2- can
be removed from retain‐
er with wire.
– Lever green sleeve -C-
out of metal retainer. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Unclip Bowden ca‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
ble -2- under padding with respect to the correctness of information in this document. Copyright by AUDI AG.
from retainer -D-.
– Pull out Bowden cable
-2-.
♦ Installing
– Install in reverse order
of removal.

370 Rep. gr.74 - Seat - padding, covers

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