Fuji Electric

Oil immersed
Transformer

FTU08A1-E-0024
1
 History

Fuji Electric (T&D Business) TUSCO

1923 Established Fuji Electric Manufacturing Co.,Ltd. 1981 Founded Tusco Group
Established Theparak Supply Shop
1962 Started operation of Chiba factory (transformer)
1982 Started Manufacturing of
1968 Started operation of Kobe facrory (switchboard)
Low Voltage & Medium Voltage Switchboards
1971 Started manufacturing rectlfer transformer units
1984 Founded Theparak Transformer Co., Ltd.
1974 Started manufacturing cast resin transformers
1990 Founded Thai Union Switchboard Co., Ltd.
1984 Changed company name and logo to
Fuji Electric Co.,Ltd. 1996 Established Tusco Trafo Co., Ltd.
and Thai Corrugate Co., Ltd.
1985 Delivered the first 800kV transformers
Technical Assignment and Manufacturing
1990 Delivered the first 1,100MVA transformer Contract for switchboards with
Fuji Electric Co., Ltd.
1996 Delivered the first 8300kV Gas I
nsulated Switchgear 2007 Production lines of power transformers
were Increased
2002 Introduced new company symbol mark
2012 Grand opening of new transformer factory
2009 Delivered the first 1,750V DC, 87.5kA
power supply equipment

Fuji Tusco has started in 2013

2
 Features

Fuji Tusco transformers are the result of an extensive engineering effort over many years along with the most
advanced and greatly dependable techniques of Fuji Tusco plus the technological skills of Fuji Electric in Japan.
The transformers are made in the excellent workshop equipped with new facilities including computer, dust
proof air-conditioning equipment, etc. The techniques of Fuji Tusco have made these transformers superior
to those of other firms.
The features are as follows.

Well arranged core construction

The core is made of top-class Hi-B (high magnetic flux density) oriented silicon steel plate with
improved exciting characteristics such as core loss, exciting current, magnetostriction, etc. The core is
tightened uniformly with tempered plastic bands and also a core election equipment is employed, thus making
it small-sized and lightweight together with low noise level.

In details:
l Since there are no holes in the core plate, it provides for easy
machining and improve the characteristics.
l The core tightening bolts are cooled directly by insulation oil since

they pass through the oil duct.

l Because of using the tempered plastic bands, the core plate ends

can be tightened securely.

l As a result of improving the space factor of core, the transformer

can be made compact and lightweight.

Core construction

Winding construction
Various windings have been developed in addition to the conventional twin coil disc winding, and according
to the purpose of use, the optimum winding is selected from those listed below so that the specific charac-
teristics can be fully utilized.

For low voltage and large current;

Cylindrical layer winding (using transposed conductor)
Helical winding
For high voltage and surge protection;
High series capacitance disc winding
For wide-range tap;
Multi-parallel cylindrical tap winding

u Highly reliable insulation

For the windings of extra high voltage transformers, a high series capacitance
disc winding, in which potential oscillation in the winding is suppressed to a
minimum when impulse voltage is applied. The insulation in the windings,
across windings and across winding and ground has been made very
reliable as a result of numerous fundamental experiments and improvement
of potential distribution and insulation strength by utilizing a computer. Also,
extra high voltage are given a partial discharge test to verify the insulation
reliability before leaving the plant.

Fig.1 High series

capacitance disc winding

3
 Features

u Loss reduction technology

As the winding conductor, a transposed conductor has been employed besides the rectangular copper wire
to cope with the increase in transformer capacity.
The transposed conductor is made as follows;
With the finely divided rectangular conductors each insulated with synthetic resin consisting mainly of polyvinyl
formal, the odd-numbered conductors are arranged in two rows as shown in Fig.2, the mutual positions of
conductors are transposed in turn at a certain pitch, and with these conductors put together as a unit, the same
electric insulation Kraft paper as used for ordinary rectangular copper wires is wound thereon for insulation.
When this transposed conductor is used, the following merits are available:

1. Reduction in stray load loss in winding

2. Prevention of local overheat in winding
3. Improvement in characteristics, and
4. Accomplishment of lightweight and
compact transformers
5. Decrease in the number of connecting
parts in winding
Fig.2 Transposed conductor

u Great short-circuit resistance of windings

The windings have been designed based on experience including short-circuit tests with a number of actual
transformers, and by accurate computer calculation of electromagnetic mechanical force during external
short-circuit. Beside, these windings are tightened securely with a tightening torque corresponding to the
electromagnetic mechanical force, together with pre-tightening treatments.
Thus, sufficient short-circuit resistance can be maintained over a long time.

KEMA Confirmation:
The ownership of the referred
test documents has been transferred
to Fuji Tusco from Tusco Trafo Co., Ltd.

Fig.3 Short circuit withstand test as per IEC 60076-5 for FTU transformers have been
performed by KEMA successfully.

u Cooling system
The optimum cooling system will be selected out of
following according to the customer ‘s requirements
and also taking into account the transformer capacity
and circumstances at the installation site.
1) ONAN, 2) ONAF, 3) ODAN, 4)ODAF, 5) OFOW
In a large core, the core internal temperature rise is
kept under the limit by providing a cooling oil duct
at right angles to the steel plate stacking direction.
For the winding, an oil duct is installed in the coil as
required for obtaining a high cooling effect.
Fig.4 Hydraulic Flow Analysis

4
 Product Line-up

As a strategic company of Fuji Electric group, Fuji Tusco manufacture various type of transformers.

Distribution Transformers
Oil Immersed Transformers up to 36kV
Single Phase up to 1000kVA
Three Phase up to 30MVA

Cast Resin Transformers (Dry type transformers)

Up to 2.5MVA and 24kV

Global Supply by Fuji Tusco (FTU)

5
 Manufacture by world-class industrial facilities

Fuji Tusco transformers are made in the excellent workshop equipped with new facilities including computer,
dust proof air-conditioning equipment, etc.

Rectangular Wire Conforming Line Up-Casting Introduction Furnace

Vertical Winding Machine High precision cut to length machine

Laser Cutting Machine Automatic Vapor Phase Drying System

6
 Certificate

ISO 9001: Quality Management System

We have been maintaining our high level of quality control through periodic inspections by external organiza-
tions and our internal audits since the introduction of the quality management system (QMS) in accordance
with the international ISO 9001 standard in 1999.
In addition, we are promoting various activities to enhance our staff’s awareness of quality and eventually
improve the quality of our products.

ISO 14001: Environmental Management System

We will fulfill our social obligations by endeavoring in preservation of the environment and contributing to
society through promotion of creation of environmental-friendly products aiming at reduction of environmental
load, to materialize “sustainable society” through our business activities, product and service.

OHSAS 18001-2007
We have been certified OHSAS 18001 since 2014 to address occupational health and safety of personnel and
processes, we establish a positive health and safety culture, provision of safe and healthy work environment,
thus setting the path towards sustainable development.

ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007

Testing for international quality standards

For Transformer measurement system For Impulse withstand voltage test

Control rack Measuring instrument

Impulse generator
1400kV 140kJ
(SGDA 1400140)

Impulse voltage
Divider 1400kV
(CR 1400-525)
Control rack
and Control desk
Multiple
TMS 580, 100kV 2000A
Chopping gap
(MAFS 1200)

Standard Current and Voltage transducers

TMS 580, 100kV 2000A

7
 Power Transformers

230kV Power Transfomer (Left) 132/33kV 90/125MVA Power Transfomer

400kV Testing Transfomer (Right)

Step-down transformers in substations and step-up transformers in power stations are essential components
in those facilities. These transformers cover the electric power for many of electricity consumers, so highly
reliable transformers are required.

Fuji Tusco will make transformers to provide the highest efficiency within the limits where economy is not lost.
Because of well arranged core construction, no-load loss is reduced.

In relation, to the load loss occupying the majority of total loss, as a result of employing a transposed
conductor, achieving non-magnetization of metal adjacent to the winding, and providing a magnetic shielding
of tank inner wall, stray-load loss has been reduced significantly whereby transformers with high efficiency
and little loss have been created.

Standard Features for Conservator Type Options and accessories

• High and Low voltage bushings • On load tap changer
• Off-circuit tap changer • Plug-in bushings on HV
• Lifting lugs • Galvanized tank
• Earthing terminals • Rubber bag
• Buchholz relay • Dual voltage
• Dehydrating breather • Winding temperature Indicator
• Pressure relief device • Cooling fans and pumps
• Dial type thermometer • Cable boxes
• Oil level gauge / Oil level indicator • Wheels
• Filling lug
• Skid base
• Drain valve
• Rating plate

8
 Medium & Large Distribution Transformers

Rating 1000kVA up to 30,000kVA

Primary voltage 36 kV and below
Secondary voltage 36kV and below
Model Hermetically Sealed Type
Sealed Type
Conservator Type
Tank Design Corrugated Wall
(up to 3MVA)
Radiator Fin

Medium and large distribution transformers, installed in substations near to the consumer’s side, receive high
voltage electric power from the grid, reduce its voltage, and distribute electricity to consumers and lower
voltage substations.

Fuji Tusco provides distribution transformers up to 30MVA capacity and up to 36kV primary/secondary voltage.
And necessary accessories are available if requested. The most suitable one will be delivered in accordance
with customer’s requirements.

Standard Features for Conservator Type Options and accessories

• High and Low voltage bushings • On load tap changer
• Off-circuit tap changer • Plug-in bushings on HV
• Lifting lugs • Galvanized tank
• Earthing terminals • Rubber bag
• Buchholz relay • Dual voltage
• Dehydrating breather • Winding temperature Indicator
• Pressure relief device • Cooling fans and pumps
• Dial type thermometer • Cable boxes
• Oil level gauge / Oil level indicator • Wheels
• Filling lug
• Skid base
• Drain valve
• Rating plate

9
Small Distribution Transformers

630kVA Transformer Pole transformer

Unit substation

Installation Pole or Ground Mounted Small distribution transformers, installed on utility

poles or on concrete pads, act as the last transformers
Rating 30kVA up to 1.000kVA
providing the final utilization voltage (100V~600V) at
Primary voltage 36 kV and below the consumer’s facilities. So, there is the variety of
requirements, installation type, electrical ratings, tank
Secondary voltage 600V and below
design, accessories, and so on.
Model Hermetically Sealed Type
Sealed Type Fuji Tusco has many experiences of delivering
Conservator Type these transformers for domestic customers in
Tank Design Plain Tank Thailand and also for various other countries.
(up to 50 kVA) Small distribution transformers of Fuji Tusco are
Corrugated Wall available up to 1,000kVA capacity and up to 36kV
(up to 3 MVA) primary voltage. Each type of pole-mounted/
Radiator Fins pad-mounted installation, hermetically-sealed/
conservator-type design, and plain/corrugated-wall/
radiator-fins tank construction, is standardized and
able to be supplied.

Standard Features for Options and accessories

Hermetically Sealed Type
• Plug-in bushings on HV
• High and Low voltage bushings • Dual voltage transformer
• Off-circuit tap changer in 5 positions • Galvanized tank
• Surge arrestor, CSP-type version
• Lifting lugs
• Max. thermometer
• Earthing terminals • Dial type thermometer with two contacts
• Pressure relief device • Oil level indicator
• Thermometer pocket • Arcing horns, Bird guard
• Filling lug • Integrated pole brackets on tank
• Bi-directional rollers
• Skid base
• Skid base
• Drain valve • Cable boxes
• Rating plate

10
 Special Transformers

For arc furnace applications and rectifier applications in the field of industry, low voltage and
large current transformers are applied.

Fuji Tusco is able to deliver the fittest transformer up to 30MVA at client’s request.

Rating 8.5MVA Rating 7.2MVA

Primary voltage 20kV Primary voltage 20kV
Secondary voltage 2x0.75kV Secondary voltage 2x0.775kV
Yy6d5, OFWF Y (+7.5)y6d5 and Y(-7.5)y6d5 OFWF

Rectifier Transformer Arc Furnace Transformer

Range: Up to 30MVA Range: Up to 30MVA
Voltage: Up to 77kV Voltage: Up to 77kV
Cooling Type: OFWF, OFAF, ONAN, ONAF Cooling Type: OFWF,OFAF,ONAN,ONAF

Features
Reasonable core construction.
Low Loss
Winding are made of common insulated
and continuous transposed conductor
Non-magnetic materials and tank shield
• Low noise
• Very high current levels
Features
• Reasonable core construction.
• Winding constructed for low voltage and
heavy currents
• Winding construction with highly reliable
insulations
• Great short-circuit resistance of winding
• Highly reliable high quality transformer
• Vacuum switch type on-load tap changer
• Optimal devices to prevent oil deterioration
is provided

11
Fuji Tusco standard distribution Transformers
Hermetically Sealed Fully with Mineral oil type

1. Specifications (Technical Data are subjected to change without notice.)

1-1. 22kV - 400/230V & 24kV - 416/240V

Item Capacity No load Load loss (75oC) Impedance Dimensions (mm) Total weight Oil

kVA Watt Watt % Height Length Width kg Liter

1 50 160 950 4 1,100 1,000 700 500 135
2 100 250 1,550 4 1,250 1,050 750 750 200
3 160 360 2,100 4 1,300 1,150 750 990 250
4 250 500 2,950 4 1,350 1,200 750 1300 300
5 315 800 3,900 4 1,400 1,400 800 1300 350
6 400 960 4,600 4 1,400 1,500 850 1550 380
7 500 1,150 5,500 4 1,500 1,550 900 1750 430
8 630 1,350 6,500 4 1,550 1,600 850 2,150 450
9 800 1,600 11,000 6 1,600 1,800 1,100 2,500 650
10 1,000 1,950 13,500 6 1,750 1,900 1,100 3,200 700
11 1,250 2,300 16,400 6 1,850 2,000 1,150 4,000 850
12 1,500 2,800 19,800 6 1,950 2,100 1,250 4,150 1,150
13 2,000 3,250 24,000 6 2,050 2,250 1,350 5,650 1,450
14 2,500 3,500 28,500 6 2,150 2,450 1,450 6,450 1,750

1-2. 33kV - 400/230V

Item Capacity No load Load loss (75oC) Impedance Dimensions (mm) Total weight Oil

kVA Watt Watt % Height Length Width kg Liter

1 50 170 950 4 1,300 1,000 700 550 165
2 100 260 1,550 4 1,400 1,050 750 800 230
3 160 370 2,100 4 1,450 1,150 750 990 280
4 250 520 2,950 4 1,500 1,200 750 1450 350
5 315 850 3,900 4 1,550 1,350 800 1450 400
6 400 1000 4,600 4 1,550 1,450 850 1700 450
7 500 1,200 5,500 4 1,650 1,500 900 1900 500
8 630 1,400 6,500 4 1,700 1,650 850 2,300 550
9 800 1,700 11,000 6 1,750 1,850 1,100 2,650 700
10 1,000 2,000 13,500 6 1,900 1,950 1,100 3,350 750
11 1,250 2,350 16,400 6 2,000 2,000 1,150 4,150 900
12 1,500 2,850 19,800 6 2,100 2,100 1,250 4,300 1,200
13 2,000 3,300 24,000 6 2,200 2,250 1,350 5,800 1,450
14 2,500 3,800 28,500 6 2,350 2,450 1,450 6,600 1,750

12
 Distribution Transformer Outline Distribution Transformer
1 15

14
11

16
18

2. Accessories (Standard & Option)

Item kVA 50 100 160 250 315 400 500 630 800 1000 1250 1500 2000 2500
1 Bushings ● ● ● ● ● ● ● ● ● ● ● ● ● ●
2 Arcing horn ● ● ● ● ● ● ● ● ● ● ● ● ● ●
3 Off load tap changer ● ● ● ● ● ● ● ● ● ● ● ● ● ●
4 Earth terminal ● ● ● ● ● ● ● ● ● ● ● ● ● ●
5 Lifting lug ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 Lifting eye ● ● ● ● ● ● ● ● ● ● ● ● ● ●
7 Wheel ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
8 Nameplate ● ● ● ● ● ● ● ● ● ● ● ● ● ●
9 Oil drain ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 Thermometer pocket ● ● ● ● ● ● ● ● ● ● ● ● ● ●
11 Marshaling box ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
12 Cable box ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Pad type ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
13 P’ry terminal connector
Clamp type ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Pad type ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○
14 S’ry terminal connector
Clamp type ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ●
15 Oil level gauge W/O contact ● ● ● ● ● ● ● ● ● ● ● ● ● ●
W/O contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
16 Thermometer
2 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
17 WDG Temp.indicator 2 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
W/O contact ● ● ● ● ● ● ● ● ● ● ● ● ● ●
18 Pressure relief device
1 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
● Standard Accessaries
Accessaries List ○ Option Accessaries
3. Remarks

• Fuji Tusco reserve the right to any changes of these information, herein.
• Distribution transformers are designed for general application uses at ambient temperature maximum 40℃ at temperature raised 60℃
(top oil) / 65℃ (winding), which will be manufactured and tested in accordance with the latest IEC standard.

13
Fuji Tusco standard distribution Transformers
Open Type with Conservator Tank (Mineral Oil)

1. Specifications (Technical Data are subjected to change without notice.)

1-1. Open Type with Conservator Tank 22kV – 400/230V & 24kV - 416/240V

Item Capacity No load Load loss (75oC) Impedance Dimensions (mm) Total weight Oil

kVA Watt Watt % Height Length Width kg Liter

1 50 160 950 4 1,250 1,300 850 650 150
2 100 250 1,550 4 1,350 1,300 850 750 200
3 160 360 2,100 4 1,450 1,400 850 950 250
4 250 500 2,950 4 1,550 1,500 850 1200 320
5 315 800 3,900 4 1,600 1,550 850 1250 350
6 400 960 4,600 4 1,650 1,600 900 1550 380
7 500 1,150 5,500 4 1,700 1,700 950 1800 450
8 630 1,350 6,500 4 1,750 1,800 950 2,100 600
9 800 1,600 11,000 6 1,850 1,900 1,050 2,650 650
10 1,000 1,950 13,500 6 2,050 2,050 1,150 3,200 700
11 1,250 2,300 16,400 6 2,100 2,250 1,200 4,000 900
12 1,500 2,800 19,800 6 2,250 2,250 1,350 4,200 1,100
13 2,000 3,250 24,000 6 2,350 2,300 1,400 5,500 1,200
14 2,500 3,500 28,500 6 2,500 2,500 1,550 6,500 1,800

1-2. Open Type with Conservator Tank 33kV – 400/230V

Item Capacity No load Load loss (75oC) Impedance Dimensions (mm) Total weight Oil

kVA Watt Watt % Height Length Width kg Liter

1 50 170 950 4 1,450 1,400 900 700 200
2 100 260 1,550 4 1,550 1,400 900 800 250
3 160 370 2,100 4 1,650 1,500 900 1,000 300
4 250 520 2,950 4 1,750 1,600 900 1250 350
5 315 850 3,900 4 1,750 1,650 900 1350 400
6 400 1000 4,600 4 1,800 1,700 950 1650 450
7 500 1,200 5,500 4 1,850 1,800 1000 1900 500
8 630 1,400 6,500 4 1,900 1,900 1,000 2,200 650
9 800 1,700 11,000 6 2,000 2,000 1,100 2,750 700
10 1,000 2,000 13,500 6 2,200 2,150 1,200 3,500 750
11 1,250 2,350 16,400 6 2,250 2,350 1,250 4,500 950
12 1,500 2,850 19,800 6 2,400 2,350 1,400 4,800 1,150
13 2,000 3,300 24,000 6 2,500 2,400 1,450 6,200 1,250
14 2,500 3,800 28,500 6 2,650 2,600 1,600 7,200 1,850

14
 Distribution Transformer Outline Distribution Transformer
14 16

10

15
12

17
20
19 4

2. Accessories (Standard & Option)

Item kVA 50 100 160 250 315 400 500 630 800 1000 1250 1500 2000 2500
1 Bushings ● ● ● ● ● ● ● ● ● ● ● ● ● ●
2 Arcing horn ● ● ● ● ● ● ● ● ● ● ● ● ● ●
3 Off load tap changer ● ● ● ● ● ● ● ● ● ● ● ● ● ●
4 Dehydrating breather filled with
silica gel ● ● ● ● ● ● ● ● ● ● ● ● ● ●
5 Earth terminal ● ● ● ● ● ● ● ● ● ● ● ● ● ●
6 Lifting lug ● ● ● ● ● ● ● ● ● ● ● ● ● ●
7 Lifting eye ● ● ● ● ● ● ● ● ● ● ● ● ● ●
8 Wheel ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
9 Nameplate ● ● ● ● ● ● ● ● ● ● ● ● ● ●
10 Oil drain ● ● ● ● ● ● ● ● ● ● ● ● ● ●
11 Thermometer pocket ● ● ● ● ● ● ● ● ● ● ● ● ● ●
12 Marshaling box ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
13 Cable box ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Pad type ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
14 P’ry terminal connector
Clamp type ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Pad type ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○
15 S’ry terminal connector
Clamp type ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ●
16 Oil level gauge W/O contact ● ● ● ● ● ● ● ● ● ● ● ● ● ●
W/O contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
17 Thermometer
2 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
18 WDG Temp.indicator 2 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
19 Buchholz relay 2 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ● ●
W/O contact ● ● ● ● ● ● ● ● ● ● ● ● ● ●
20 Pressure relief device
1 contact ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
● Standard Accessaries
Accessaries List ○ Option Accessaries
3. Remarks

• Fuji Tusco reserve the right to any changes of these information, herein.
• Distribution transformers are designed for general application uses at ambient temperature maximum 40℃ at temperature raised 60℃
(top oil) / 65℃ (winding), which will be manufactured and tested in accordance with the latest IEC standard.

15
612-612/1,1888 Moo 4, Bangpoo Industrial Estate, Soi 8A, 9A, Patana 1 Rd. T.Praksa, A.Muang, Samutprakarn 10280, Thailand

www.ftu.fujielectric.com
16