Installation Manual High Speed Separator: Product No. 881039-06-01/2 Book No. 1271430-02 Rev. 4

Installation Manual
High Speed Separator

GT 40
Product No. 881039-06-01/2

Book No. 1271430-02 Rev. 4
Alfa Laval Tumba AB
Separator Manuals, dept. PPDM
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax: +46 8 530 310 40
Printed in Sweden, 04-06
© Alfa Laval Tumba AB 2004

This publication or any part thereof may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Tumba AB.
Contents
1 Safety Instructions 9
1.1 Warning signs in text 14

1.2 Environmental issues 15
1.3 Requirements of personnel 16
2 Technical Reference 17
2.1 Product description 17

2.2 Technical data 18
2.3 Performance data, in- and
outlet device 20
2.3.1 Distillate version 20
2.3.2 HFO version 21
2.3.3 Both versions 22
2.4 Power consumption 24
2.4.3 Both versions 30
2.5 Nomogram, gravity disc 31
2.6 Basic size drawing 33
2.6.1 Explosion Protected 33
2.6.2 Standard 34
2.6.3 Dimensions of connections
(Explosion protected
and standard) 35
2.7 Connection list 36
3
2.8 Interface description 38
2.8.1 Scope 38
2.8.2 References 38
2.8.3 Definitions 39
2.8.4 Goal 39
2.8.5 Description of separator modes 40
2.8.6 Handling of connection interfaces 41
2.9 Quality specification 47
2.9.1 Operating water 47
2.10 Foundation drawing 48
2.11 Motor specification 50
2.11.1 Motor drive data
(Explosion protected) 50
2.11.2 Motor drawing
(EExd CT-motor for Y/D-start) 52
(standard motor) 54
2.11.4 Motor drawind
(CT-motor for Y/D-start) 56
2.12 Interconnection diagram for
monitoring kit 58
2.13 Lifting instructions 59
2.13.1 Separator 59
2.13.2 Bowl 60
2.13.3 Other parts 60
4
3 Storage and Installation 61
3.1 Introduction 61
3.2 Protection, storage and
transportation of goods 61
3.2.1 Protection and storage 61
3.2.2 Transportation 62
3.3 Installation principles 63
3.3.1 Planning of installation 63
3.3.2 Space for oil changing 64
3.3.3 Connections to surrounding
equipment 65
3.4 Foundations 68
3.5 Tank and pipings for drainages
and sludge 69
3.5.1 Separator connections 69
3.5.2 Sludge tank – general
design proposal 69
3.5.3 Sludge piping 70
3.5.4 Water drain piping 72
3.5.5 Bowl casing drain 72
3.5.6 Sludge tank ventilation 73
3.6 Operating water 74
3.6.1 Consumption and quality 74
3.7 Power and signal system 75
3.7.1 Ambient temperature limitation 75
3.7.2 Identification 75
3.7.3 Cable Types 76
3.7.4 Cable Routing 77
3.7.5 Short Shield Connections 78
Index 83
5
6
Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents.
In order to make the information clear only foreseeable conditions

have been considered. No warnings are given, therefore, for
situations arising from the unintended usage of the machine and its
tools.
7
8
1 Safety Instructions
The centrifuge includes parts that rotate at high

speed. This means that:
• Kinetic energy is high
• Great forces are generated
•
G0010421
Stopping time is long
Manufacturing tolerances are extremely fine.

Rotating parts are carefully balanced to reduce
undesired vibrations that can cause a breakdown.
Material properties have been considered
carefully during design to withstand stress and
fatigue.
The separator is designed and supplied for a
specific separation duty (type of liquid, rotational
speed, temperature, density etc.) and must not be
used for any other purpose.
Incorrect operation and maintenance can result in
unbalance due to build-up of sediment, reduction
of material strength, etc., that subsequently could
lead to serious damage and/or injury.
The following basic safety instructions therefore
apply:
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
• Strictly follow the instructions for
installation, operation and maintenance.
• Ensure that personnel are competent and
have sufficient knowledge of maintenance
and operation, especially concerning
emergency stopping procedures.
S0151211
• Use only Alfa Laval genuine spare parts

and the special tools supplied.
9
Disintegration hazards
• When power cables are connected,

always check direction of motor rotation.
If incorrect, vital rotating parts could
unscrew.
S01512F1
• If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
S01512N1
• Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
S01512P1
• Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a
serious break down.
• Welding or heating of parts that rotate S01512L1
can seriously affect material strength.

S0151241
• Wear on the large lock ring thread must

not exceed safety limit. φ-mark on lock
ring must not pass opposite φ-mark by
more than specified distance.
S01512G1
• Inspect regularly for corrosion and

erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
S01512H1
10
Entrapment hazards
• Make sure that rotating parts have come

to a complete standstill before starting
any dismantling work.
S01512O1
• To avoid accidental start, switch off and
lock power supply before starting any
dismantling work.
S0151261
Assemble the machine completely
before start. All covers and guards must
be in place.
Electrical hazard
• Follow local regulations for electrical

installation and earthing (grounding).
• To avoid accidental start, switch off and
S0151271
lock power supply before starting any
dismantling work.
Crush hazards
• Use correct lifting tools and follow lifting

instructions.
S01512M1
Do not work under a hanging load.

S01512Y1
11
Noise hazards
• Use ear protection in noisy

environments.
S0151291
Burn hazards
• Lubrication oil and various machine

surfaces can be hot and cause burns.
S01512A1
Skin irritation hazards
• When using chemical cleaning agents,

make sure you follow the general rules
and suppliers recommendation
regarding ventilation, personell S01512D1
protection etc.
• Use of lubrications in various situations.
12
Cut hazards
• Sharp edges on bowl discs and threads

can cause cuts.
S01512B1
Flying objects
• Risk for accidental release of snap rings

and springs when dismantling and
assemby.
S01512C1
Health hazard
• Risk for unhealthy dust when handling

friction blocks/pads. Use a dust mask to
make sure not to inhalate any dust
S01512V1
13
1.1 Warning signs in text

Pay attention to the safety instructions in this
manual. Below are definitions of the three grades
of warning signs used in the text where there is a
risk for injury to personnel.
DANGER
Type of hazard
DANGER indicates an imminently

hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Type of hazard
WARNING indicates a potentially

could result in death or serious injury.
CAUTION
Type of hazard
CAUTION indicates a potentially

may result in minor or moderate injury.
NOTE
NOTE indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.
14
1.2 Environmental issues
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with local
regulations.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Seal rings and friction linings should be disposed
to a licensed land fill site. Check your local
regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.
15
1.3 Requirements of
personnel
Only skilled or instructed persons are allowed to
operate the machine, e.g. operating and
maintenance staff.
• Skilled person: A person with technical
knowledge or sufficient experience to enable
him or her to perceive risks and to avoid
hazards which electricity/mechanics can
create.
• Instructed person: A person adequately
advised or supervised by a skilled person to
enable him or her to perceive risks and to
avoid hazards which electricity/mechanics
can create.
In some cases special skilled personnel may
need to be hired, like electricians and others. In
some of these cases the personnel has to be
certified according to local regulations with
experience of similar types of work.
16
2 Technical Reference
2.1 Product description

Alfa Laval ref. 564761 rev. 1
NOTE
The separator is a component operating in an integrated system including a monitoring
system. If the technical data in the system description does not coincide with the technical
data in this instruction manual, the data in the system description is the valid one.
Product number 881039-06-01

Separator type GT 40
Application Gas turbine fuel.
Technical design OPTIFLOW™ inlet (also called disc inlet)
Purifier with total discharge system
Machine bottom part with/without brake. (B210)
Machine top part with deep sludge cover
DIN flange connections
Nitrile sealings
Optional electrically explosion protected execution
Designed in accordance with 98/37/EC Directive of the European Parliament
directives and standards (CE-marking is and the Council relating to machinery.
possible if manuals are included in the
delivery)
89/336 EEC EMC and amendments related to said
directive.
EN 12547 Centrifuges - Common safety
requirements.
Operational limits Maximum light phase density, mineral oil / freshwater
separation: 991 kg/m3 at 15 °C.
Feed temperature: 0 °C to +100 °C.
Ambient temperature: +5 to +55 °C.
Discharge intervals: Min. 1 minute max. 4 hours.
Only land based installations are permitted.
Bowl must be kept filled during stop sequence.
Risk for corrosion and erosion has to be investigated
in each case by the application centre.
The use of the machine in areas were explosive
gases may occur must be investigated in each case
by the application centre.
Further restrictions and instructions are found in other
chapters in this manual.
17
2.2 Technical data 2 Technical Reference
2.2 Technical data

Alfa Laval ref. 565216, rev. 1
Density of operating liquid, max. 1 000 kg/m3

Density of sediment/feed, max. 2023/1100 kg/m3
Ratio of density at separation
temperature, min./max. 0,838/0,977
Throughput, max.
- distillate version See chapter ‘‘2.3 Performance data, in-
- HFO version and outlet device” on page 20.
Bowl speed, synchronous 4895/4886 r/min., 50/60 Hz
Motor shaft speed, synchronous 1500/1800 r/min., 50/60 Hz
Gear ratio 62:19/57:21 50/60 Hz
Revolution counter speed, synchronous 125/150 r/min, 50/60 Hz
Lubricating oil volume 12 litres
Motor power rating 30 kW
Power consumption;
- at idling 7 kW
- at max. capacity 22 kW
- at start-up, max. 35 kW
Sludge volume, efficient/total 5,2/11,9 litres
Discharge interval, min./max. 1/240 minute(s)
Bowl liquid volume;
- distillate version 26,6 litres
- HFO version 28,9 litres
Starting time, min./max. 5/7 minutes
Stopping time with brake, min./max. 9/15 minutes (average)
Stopping time without brake, average 53 minutes
Max. running time without flow;
- empty bowl 180 minutes
- filled bowl 180 minutes
Sound power level 10,1 Bel(A)
Sound pressure level 85 dB(A)
18
2 Technical Reference 2.2 Technical data
Vibration level, max.

- new separator 7,1 mm/s RMS
- separator in use 9,0 mm/s RMS
Vibration alarm level for monitoring 14/18 mm/s RMS (1st/2nd)
(connection 750)
Weight of separator (without motor);
- distillate version 1286 kg
- HFO version 1266 kg
Weight of bowl;
- distillate version 418 kg
- HFO version 398 kg
Weight of motor:
- No. 539390 (EEx d, CT) 302 kg
- No. 539681 (standard, CT) 285 kg
Materials, other than stainless steel, are in contact with process liquid.
19
2.3 Performance data, in- and outlet device 2 Technical Reference
2.3 Performance data, in-

and outlet device
2.3.1 Distillate version
Inlet pressure as a function of throughput and viscosity:
G0946811
A. Inlet pressure (kPa) 10 cSt

B. Throughput (m³/h) 30 cSt
48 cSt
20
2 Technical Reference 2.3 Performance data, in- and outlet device
2.3.2 HFO version
Inlet pressure as a function of throughput and viscosity:
G0945811
A. Inlet pressure (kPa) 10 cSt
B. Throughput (m³/h) 30 cSt
48 cSt
21
2.3 Performance data, in- and outlet device 2 Technical Reference
2.3.3 Both versions
Maximum light phase counter pressure as a function of throughput and viscosity:
G09265A1
A. Max. light phase counter pressure (kPa) 10 cSt
B. Light phase throughput (m³/h) 30 cSt
48 cSt
22
2 Technical Reference 2.3 Performance data, in- and outlet device
Maximum heavy phase counter pressure as a function of flow and gravity disc:
G0926561
A. Max. heavy phase counter pressure (kPa) The different curves represent different fitted
B. Heavy phase throughput (m³/h) gravity discs (Ø101 - 166 mm)
23
2.4 Power consumption 2 Technical Reference
2.4 Power consumption

Power consumption as a function of throughput and counter pressure, viscosity 10 cSt:
G0945911
A. Power consumption (kW) Counter pressure in light phase outlet
B. Throughput (m3/h)
Max.
Min.
24
2 Technical Reference 2.4 Power consumption
G0946011
Max.
300 kPa
Min.
25
G0946111
Max.
300 kPa
Min.
26
2.4.2 HFO version
G0946211
Max.
300 kPa
Min.
27
G0946311
Max.
300 kPa
Min.
28
G0946411
Max.
300 kPa
Min.
29
2.4.3 Both versions
Start-up power consumption:
G0946511
Power (kW)
Current (A)
Bowl speed (r/min)
30
2 Technical Reference 2.5 Nomogram, gravity disc
2.5 Nomogram, gravity

disc
G0611931
A. Density of light phase (oil) Too high density within this area.
B. Throughput (m³/h) Max. admitted density is 991 kg/m³
at 15 °C.
Example:Density of oil = 0,885 at 15 °C (1)
Separating temperature = 90 °C
Throughput = 23 m³/h (2)
Result:Choose a gravity disc with hole
diameter Ø155 mm
31
2.5 Nomogram, gravity disc 2 Technical Reference
2.5.2 HFO version
G0611921
A. Density of light phase (oil) Too high density within this area.
B. Throughput (m³/h) Max. admitted density is 991 kg/m³
at 15 °C.
Example:Density of oil = 0,980 at 15 °C (1)
Separating temperature = 98 °C
Throughput = 12 m³/h (2)
Result:Choose a gravity disc with hole
diameter Ø108 mm
32
2 Technical Reference 2.6 Basic size drawing
2.6 Basic size drawing

2.6.1 Explosion Protected

A
C D
G09267M1
A. Maximum horizontal displacement at the in/outlet C. Maximum vertical displacement at the sludge
connections during operation is ±15 mm. connection during operation is ±10 mm.
B. Connection 220 is turnable 360°. Connections
D. Tightening torque 20 Nm. Locked with lock nut.
201 and 221 are turnable 360° in 90° steps.
33
2.6 Basic size drawing 2 Technical Reference
2.6.2 Standard
C
D
G09267O1
A. Maximum horizontal displacement at the in/outlet C. Maximum vertical displacement at the sludge
connections during operation is ±15 mm. connection during operation is ±10 mm.
B. Connection 220 is turnable 360°. Connections
D. Tightening torque 20 Nm. Locked with lock nut.
201 and 221 are turnable 360° in 90° steps.
34
2 Technical Reference 2.6 Basic size drawing
2.6.3 Dimensions of connections

(Explosion protected and
standard)
G09267N1
A. Welding flange, DN 50 according to DIN 2576

B. 8 holes, Ø18 mm
All connections to be installed non-loaded and flexible.
Data for connections, see chapter

‘‘2.7 Connection list” on page 36.
35
2.7 Connection list 2 Technical Reference
2.7 Connection list

Connection No. Description Requirements/limits
201 Inlet for process liquid
- Flow See ‘‘2.3 Performance

data, in- and outlet device”
- Pressure on page 20
206 Inlet for liquid seal and displacement liquid
- Flow, set value 23 litres/minute
- Quality requirements See ‘‘2.9.1 Operating

water” on page 47
220 Outlet for light phase, clarified liquid
- Counter pressure See ‘‘2.3 Performance

- Capacity on page 20
221 Outlet for heavy phase
- Flow See ‘‘2.3 Performance

- Pressure on page 20
222 Outlet for solid phase
- Discharge volume (same as bowl liquid volume) See ‘‘2.2 Technical data”
on page 18
The outlet from the sludge

cover must always be
arranged to prevent the
cover from being filled up
with sludge.
372 Inlet for discharge liquid
- Flow, set value 23 litres/minute

water” on page 47
376 Inlet for make-up liquid
- Flow, set value 2,8 litres/minute

water” on page 47
36
2 Technical Reference 2.7 Connection list
Connection No. Description Requirements/limits
377 Outlet for operating liquid Should be possible to

(Common outlet with connection No. 463) drain liquids by gravity
409 Inlet for oil cooler
- Flow, set value 100 litres/hour
- Max. pressure, control value 600 kPa

water” on page 47
410 Outlet for oil cooler
462 Drain of frame top part, lower Should be possible to

drain liquids by gravity
463 Drain of frame top part, upper Should be possible to

(Common outlet with connection No. 377) drain liquids by gravity
701 Motor for separator
- Allowed frequency variation ±5% (±10% momentarily

during max. 5 seconds)
730 Temperature sensor for motor windings
- Type PTC thermistor, 190 °C
750 Vibration sensor See ‘‘2.8 Interface

description” on page 38
- Type Velocity transducer
- Sensitivity (f=80 Hz, RL≥1 MΩ) 100 mV/mm/sec.
- Internal impedance 4 kΩ, ±5%
760 Cover interlocking switch See ‘‘2.8 Interface

description” on page 38
- Type Mechanical switch
- Switch rating, resistive load, max.
AC DC
12 V 75 VA 7W
24 V 200 VA 7W
48 V 280 VA 9W
127 V 500 VA 13 W
230 V 550 VA −
791a Earth connection, motor
791b Earth connection, frame
37
2.8 Interface description 2 Technical Reference
2.8 Interface description

2.8.1 Scope
This document gives information, requirements
and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
for designing auxiliary equipment and control
system for the separator.
2.8.2 References
This Interface Description is one complementary
document to the separator. Other such
documents that contain necessary information
and are referred to here are:
• Interconnection Diagram
• Connection List
• Technical Data
• Motor Drive Data
Standards referred to are:

• EN 418 Safety of machinery - Emergency
stop equipment, functional aspects -
Principles of design.
• EN 1037 Safety of machinery - Prevention of
unexpected start-up.
38
2 Technical Reference 2.8 Interface description
2.8.3 Definitions
For the purpose of this document, the following
definitions apply:
• Synchronous speed: The speed the
machine will attain when it is driven by a three
phase squirrel-cage induction motor and
there is no slip in the motor and the drive
system.
• Full speed: The synchronous speed minus
normal slip.
2.8.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing system
accumulation in the bowl. which might cause harm.
Too high bowl speed. Too high stress on bowl which might cause harm.
Access to moving parts. Can cause injury to person who accidentally
touches these parts.
Insufficient cleaning of separator. Unsatisfactory product quality.
Bowl leakage. Product losses.
Information and instructions given in this

document aim at preventing these situations.
Control and supervision can be more or less
comprehensive depending on the type of used
control equipment. When a simple control unit is
used it would be impossible or too expensive to
include many of the functions specified here while
these functions could be included at nearly no
extra cost when a more advanced control unit is
used. For this reason functions that are
indispensable or needed for safety reasons to
protect the machine and/or personnel are
denoted with shall while other functions are
denoted with should.
39
2.8.5 Description of separator

modes
For control purposes the operation of the
separator should be divided into different modes.
The normally used modes are described below
but other modes might exist.
It is assumed that:
• The separator is correctly assembled.
• All connections are made according to
Connection List, Interconnection Diagram,
Motor Drive Data and Interface Description.
• The separator control system is activated.
If above conditions are not fulfilled the separator

is unready for operation.
STAND STILL means:

• The power to the separator motor is off.
• The bowl is not rotating.
STARTING means:
• The power to the separator motor is on.
• The bowl is rotating and accelerating.
RUNNING means:
• The power to the separator motor is on.
• The bowl is rotating at full speed.
• RUNNING is a collective denomination for a

number of sub modes which e.g. can be:
− STAND BY: Separator is in a waiting
mode and not producing.
− PRODUCTION: Separator is fed with
product and producing.
− CLEANING: Separator is fed with
cleaning liquids with the intention to clean
the separator.
40
STOPPING means:
• The power to the separator motor is off.
• The bowl is rotating and decelerating.
• STOPPING is a collective denomination for a

number of sub modes which e.g. can be:
− NORMAL STOP: A manually or
automatically initiated stop.
− SAFETY STOP: An automatically
initiated stop triggered by too high
vibrations.
− EMERGENCY STOP: A manually
initiated stop at emergency situations.
This stop will be in effect until it is
manually reset.
2.8.6 Handling of connection

interfaces
Electrical connections
701 Separator motor
The separator is equipped with a 3-phase
squirrel-cage induction motor especially designed
for long and heavy start. This motor is intended to
be started with a star-delta starter. Turnover from
Y to ∆ can alternatively be controlled by timer (for
time see Motor Drive Data).
The star-delta starting equipment shall be
dimensioned for twice the rated current of the
motor. The overload relay shall be dimensioned
for 0,58 x the nominal current and connected only
in ∆-line.
There shall be an emergency stop circuit
designed according to EN 418 and a power
isolation device according to EN 1037.
There shall be a start button close to the
separator that shall be used for first start after
assembly of the separator.
There should be a counter to count number of
running hours.
41
There should be a current transformer to give an

analogue signal to the control unit about the
motor current.
730 Temperature sensors, motor winding

The separator motor is equipped with three
thermistor sensors, one in each winding. The
sensors are connected in series and shall be
connected to a thermistor relay that gives a signal
when the temperature exceeds the tripping level
(see Connection list).
Signal processing in STAND STILL and

STOPPING:
• The signal should trigger an alarm and
interlock start.
Signal processing in any other mode:

• The signal shall trigger turn over to NORMAL
STOP.
750 Vibration sensor (option)

For indication of any abnormal unbalance and to
be able to perform appropriate countermeasures,
the separator can be equipped with a vibration
velocity transducer on the separator frame. The
signal from the transducer shall be monitored and
two alarm levels according to the vibration alarm
levels in Technical data should be set. The
vibration level shall be high for 3 seconds to
generate an alarm. The first level is only used to
generate an alarm while the second level shall
stop the machine.
The vibration monitor shall include self check
function to be performed at least at initiation of
STARTING.
If vibrations exceed the second alarm level the
separator shall be stopped the quickest way
possible and it shall not be restarted until the
reasons for the vibrations have been found and
measures to remove them have been taken.
42
Signal processing in STARTING:

• If vibrations exceed the second alarm level
the separator shall be stopped automatically
by SAFETY STOP.
• For bowl speed exceeding 600 r/min vibration
monitoring shall be blocked. In the absence of
a speed sensor the vibration monitoring shall
be blocked after a corresponding time period
derived from ‘‘2.11 Motor specification” on
page 50.
• If the self check system triggers, an alarm
shall be given and an automatic stop by
NORMAL STOP shall be initiated.
Signal processing in RUNNING:

• If vibrations exceed the first alarm level an
alarm should be given. Vibrations of this
magnitude will reduce the expected life time
of the bearings and should therefore be
eliminated.
• If vibrations exceed the second alarm level
the separator shall be stopped automatically
by SAFETY STOP.
shall be given.
Signal processing in STOPPING:

shall be given.
Signal processing in NORMAL STOP:

• If vibrations exceed the second level the
system shall turn over automatically to
SAFETY STOP.
43
760 Cover interlocking switch (option)

The separator can be equipped with an
interlocking switch to detect if the cover is
mounted.
Signal processing at STAND STILL:

• The circuit is closed when the cover of the
separator is mounted.
• The interlocking switch should be connected
in such a way that starting of the motor is
prevented when the separator cover is not
mounted.
Signal processing in STARTING and RUNNING:

• If the circuit is broken the separator should be
stopped automatically by NORMAL STOP.
This is to minimise the risk of having access
to moving parts.
Fluid connections
Complementary information is given in the
document Connection list.
201 Inlet for process liquids (feed)

Processing in STAND STILL:
• Shall be closed.
Processing in STARTING:
• Should be closed. Bowl will be open and
empty or closed and filled depending on if
start is done from STAND STILL or
STOPPING.
Processing in RUNNING:
• Should be closed or open.
• Shall be closed before a discharge.
44
Processing in NORMAL STOP or EMERGENCY

STOP:
• Could be closed or open but the bowl should
be filled unless the stop is initiated in
STARTING.
Processing in SAFETY STOP:

• Could be closed or open but the bowl shall be
filled unless the stop is initiated in STARTING.
206 Inlet to liquid seal

• More than 15 litres of heavy phase (water),
(connection 206) shall be supplied before
feed (connection 201) is supplied after
STARTING (and after closing of the bowl).
• More than 15 litres of water heavy phase
(water), (connection 206) should be supplied
before feed (connection 201) is supplied after
a discharge (and after closing of the bowl).
220 and 221 Outlets

• Could be closed or open.
Processing in other modes:

• Shall be open.
45
372 Inlet for discharge liquid

• A discharge is initiated by opening connection
372 for 3 seconds.
• After a discharge has been triggered the
motor current or bowl speed should be
monitored to indicate if there comes a current
peak or a sudden drop in speed. The
absence of such a signal indicates that the
discharge has failed and corrective action
should be taken (e.g. trigger a new
discharge). Absence of a discharge may
result in problems due to solidification of the
sediment.
That the current returns to original value after
discharge could also be supervised. If current
is much higher after the discharge this might
be an indication that the bowl has not closed
properly after the discharge.
• For service purposes there should be a
counter to count number of discharges.
376 Inlet for make-up liquid

• Opening connection 376 for 15 seconds
closes the separator bowl.
46
2 Technical Reference 2.9 Quality specification
2.9 Quality specification
2.9.1 Operating water

Operating water is used in the separator for several different functions: e.g. to operate the
discharge mechanism, to lubricate and cool mechanical seals, etc.
Poor quality of the operating water may with time cause erosion, corrosion and/or
operating problem in the separator and must therefore be treated to meet certain
demands.
The following requirements are of fundamental importance

1.1 Turbidity-free water, solids content <0,001% by volume.
Deposits must not be allowed to form in certain areas in the separator.
1.2 Max particle size 50 µm.
2. Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10 °dH or
12,5 °E.
Hard water may with time form deposits in the operating mechanism. The precipitation
rate is accelerated with increased operating temperature and low discharge
frequency. These effects become more severe the harder the water is.
3. Chloride content max 100 ppm NaCl (equivalent to 60 mg Cl/l).
Chloride ions contribute to corrosion on the separator surfaces in contact with the
operating water, including the spindle. Corrosion is a process that is accelerated by
increased separating temperature, low pH, and high chloride ion concentration.
A chloride concentration above 60 mg/l is not recommended.
4. pH>6
Increased acidity (lower pH) increases the risk for corrosion; this is accelerated by
increased temperature and high chloride ion content.
NOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating
water supplied by the customer.
47
2.10 Foundation drawing 2 Technical Reference
2.10 Foundation drawing

G0926811
48
2 Technical Reference 2.10 Foundation drawing
A. Max. height of largest component incl. Recommended free floor space for unloading
lifting tool when doing service
Recommended speed for lifting:
Low speed, 0,5-1,5 metres/minute No fixed installation within this area
High speed, 2-6 metres/minute
B. Min. lifting capacity when doing service: Vertical force not exceeding 41 kN/foot
1000 kg
C. Max. horizontal deviation: 0,4°
D. Service side Horizontal force not exceeding 41 kN/foot
E. Installation according to stated
foundation forces
F. Hole Ø220 for sludge outlet
G. Centre of separator bowl
H. Centre of motor
I. 4 holes Ø17 for anchorage
49
2.11 Motor specification 2 Technical Reference
2.11 Motor specification

(Explosion protected)
A B
B
B
D
G0927161
C E
Current and speed curves at Y / ∆ - starting Performance curves
Measured at 400 V, 50 Hz
A. Speed (r/min)
B. I/In = Load current / rated current (A)
Motor current = I/In x rated current (A)
C. Time (minutes)
D. Slip (%)
E. Power output (kW)
50
2 Technical Reference 2.11 Motor specification
Article Output Manu- Type Number Speed Speed η Power Starting

No. (kW) facturer of poles 50 Hz 60 Hz (%) factor torque
(r/min) (r/min) (cos ϕ) Ms (Nm)
567280 30 BROOK W-EF225 4 1470 1773 91 0,86 147
Performance curves according to BROOK

Hansen technical data sheet at 50 Hz
η and cos ϕ for 60 Hz are approx. of same value
as for 50 Hz.
Slip at 60 Hz ≈ 0,7 x slip at 50 Hz.
Machine idling power consumption: 7 kW (motor input)

Moment of inertia: 17,2 kgm2 (bowl)
Bowl speed, max: 4895 r/min.
Motor synchronous speed 1500 or
1800 r/min)
Cables and fuses
Voltage Rated Fuse Cable Cable

(V) current (A) area area
(A) (mm2 Cu) (mm2 Al)
230 98 125 70 95
400 56 80 25 35
440 51 80 25 35
500 45 63 16 25
575 39 50 16 25
660 34 50 16 16
Note! Recommended cable area is valid for a

max. ambient temperature of 25 °C and
with the cables freely installed.
See also local codes.
51
2.11.2 Motor drawing

(EExd CT-motor for Y/D-
start)
A C
B
D
F
E
H
G
L
K
G0927921
J
I
A. M10 earth terminal E. Terminal box with two gland G. 4) Built in space heaters
B. The terminal box can be plates 230V, 48W
rotated through 90° intervals. one gland plate with H. Terminal markings in main
C. Two lifting lugs 2xM40x1,5 terminal box.
D. Plate with relubrication info. one gland plate with I. Winding
2xM20x1,5 J. Shaft dimension
F. 8 holes, Ø19 K. Tapped hole M20x42 deep
Manufacturer BROOK HANSEN Type of mounting Degree of

Manufacturers drawing MDR 15322/SB/J/07/98 (IEC 34-7) protection
(IEC 34-5)
Standards IEC 34-1, 79-1
IM 3001 IP 55
Size IEC 225
Type W-EF225SPF-D
Weight 443 kg
Poles 4
Insulation class F
Bearings D-end 6314-C3
N-end 6314-C3
Method of cooling IC 411 (IEC 34-6)
Specification Explosion proof 3-phase
CT-motor start-delta starting
52
Relubrication instructions
Motor speed Intervals in hours at ambient Grease quantity,

synchronous temperature, max. 40 °C grams per bearing
Mounting Type of grease
(r/min) D-end 5) N-end 6) D-end 5) N-end 6)
1500 30000 30000 Esso Unirex N3 7)
IM 3001 23 23
1800 26300 26300
1. Ist/I = starting current/rated current at star-delta starting.

2. Thermistors tripping temperature.
3. Flameproof motor with flame proof terminal box.
Certification and marking CE... Ex II 2 G EExd IIB T4
according to CENELEC, European Standards EN 50014,
EN 50018 ond EN 50019. Equipped with external
ANDINTERNAL EARTHING.
4. Space heater voltage has to be specified when ordering.
5. D-end = driving end
6. N-end = non driving end
7. Any compatable grease would be suitable.
Noise level:
Mean sound pressure level of 75dB(A) at 50Hz and 79d8(A) at
60 Hz. Tolerance +3dB(A) max
Vibration level:
Balanced with half key, quality grade R (reduced) according to
ISO 2373 (max 1,8 mm/s rms)
Lubrication:
The motor is equipped with grease nipples.
Relubricotion information is to be found on separate plate on the
motor frame and in the table ‘‘ Relubrication instructions” on
page 53
Painting:
Pointed with BROOK standard ARGUS 2-component epoxy
varnish. Special pointing according to separate specification on
request.
53

(standard motor)
A B
F
B
E
G0927171
C G
Current and speed curves at Y / ∆ - starting Performance curves
Measured at 400 V, 50 Hz.
Motor current = I/In x rated current
A. Speed (r/min)
B. Current I/In
C. Time (minutes)
D. Motor speed
E. Slip (%)
F. I / In = (load current / rated motor current)
G. Power output (kW)
54
Article Output Manu- Type Number Speed Speed η Power Starting

No. (kW) facturer of poles 50 Hz 60 Hz (%) factor torque
(r/min) (r/min) (cos ϕ) MsY (Nm)
5672 30 BROOK WU-DF225 4 1470 1773 91 0,88 147
Performance curves according to BROOK

Hansen technical data sheet at 50 Hz
η and cos ϕ for 60 Hz are approx. of same value
as for 50 Hz.
Slip at 60 Hz ≈ 0,7 x slip at 50 Hz.
Machine idling power consumption: 7 kW (motor input)

Moment of inertia: 17,2 kgm2 (bowl)
Bowl speed, max: 4895 r/min.
Motor synchronous speed 1500 or
1800 r/min)
.
Cables and fuses
Voltage Rated Fuse Cable Cable

(V) current (A) area area
(A) (mm2 Cu) (mm2 Al)
200 124 160 70 95
230 112 125 70 95
400 62 80 25 35
440 56 80 25 35
500 49 63 16 25
575 43 63 16 25
660 37 50 16 16
Note! Recommended cable area is valid for a

max. ambient temperature of 25 °C and
with the cables freely installed.
See also local codes.
55
2.11.4 Motor drawind

(CT-motor for Y/D-start)
A
B
C
E
F G
D
H I
G0927931
J
A. Two lifting lugs diagonally E. NOTE: mounted with the drain

opposite Cooling fan made of metal holes facing downwards.
B. Plate with relubrication info. F. Cable entries 2xPg36 + H. M10 external earth position
C. The terminal box located on 1xPg11 I. M20 x 42 deep
the left hand side, seen from G. Positions of drain holes. For J. Shaft dimension
the driving end. horizontal mounting (IM
D. 8xØ19 mm 3001) the motor has to be
Manufacturer BROOK HANSEN Type of mounting Degree of

Manufacturers drawing MRD 16401/SB/0/9/99 (IEC 34-7) protection
(IEC 34-5)
Standards IEC 34-series, 72-1
Size IEC 225 IM 3001 IP 55
Type WU-DF225 SPF-D
Weight 392 kg
Poles 4
Insulation class F
Bearings D-end 6313/C3
N-end 6313/C3
Method of cooling IC411 (IEC 34-6)
Specification Totally enclosed 3-phase
CT-motor, star-delta starting
Thermistor tripping 190 °C
temperature
56
Relubrication instructions
Motor speed Intervals in hours at ambient Grease quantity,

synchronous temperature is max. 40 °C grams per bearing
Mounting Type of grease
(r/min) D-end 4) ND-end 5) D-end 4) ND-end 5)
1500 30000 30000 Esso Unirex N3 6)
IM 3001 23 23
1800 26300 26300
1. Ist/I = starting current/rated current at star-delta starting.

2. Thermistors tripping temperature.
4. D-end = driving end
5. N-end = non driving end
6. Any compatable grease would be suitable.
Noise level:
Mean sound pressure level 65dB(A) at 50Hz and 69dB(A) at 60
Hz. Tolerance +3dB(A) max
Vibration level:
Balanced with half key, quality grade N according to ISO 2373
(max 2,8 mm/s rms)
Lubrication:
The motor is equipped with grease nipples.
Relubricotion information is to be found on separate plate on the
motor frame and in the table ‘‘ Relubrication instructions” on
page 57
57
2.12 Interconnection diagram for monitoring kit 2 Technical Reference
2.12 Interconnection
diagram for
monitoring kit
Alfa Laval ref. 565874, rev. 0 Alfa Laval ref. 565854, rev. 0
G09172H1
G09172I1
Standard version EEx d version
Wire colour codes:

BK Black
BN Brown
BU Blue
GN-YW Green-Yellow
BK-YW Black-Yellow
A. Ferrite core
750. Vibration sensor (velocity transducer)

760. Cover interlocking switch (frame top part).
Normally open when cover is not fitted.
58
2 Technical Reference 2.13 Lifting instructions
2.13 Lifting instructions
2.13.1 Separator
Attach three endless slings or cables to the lifting

eye bolts (the bolts must be tightened with
spanner) and then to the hook of the hoist or
crane.
S0078111
Length of each sling must be min. 2 metres in

circumference (A = min 1 metre, see the
illustration).
NOTE
Machine weight without frame hood and bowl
is approx. 1150 kg.
G0927811
Do not lift the separator unless the frame hood
and bowl have been removed.
Lift the separator with the frame hood and bowl
removed. Use three adjustable slings or cables.
WARNING
A = Min. 1 metre
Crush hazards
Use only the three special lifting eye bolts

for lifting the machine.
A falling separator can cause accidents
resulting in serious injury to persons and
damage to equipment.
59
2.13 Lifting instructions 2 Technical Reference
2.13.2 Bowl
This instruction describes how to lift a complete
bowl, which normally is done only during a
transport of the separator.
When lifting the bowl, use the special lifting tool
fastened on the bowl hood.
NOTE
Check that the lock ring is properly tightened.
The height of the lock ring above the bowl
G0544611
body must not exceed 12 mm, see
illustration.
The lock ring must be properly tightened when lifting
Weight to lift is approx. 450 kg. the bowl
The above described lifting procedure of the

bowl should be used only for a complete
bowl not fitted in the separator frame.
When lifting the bowl out of the separator
frame, the cap nut fixing the bowl to the bowl
spindle and the screws fixing the bowl body
to the operating water device must first be
removed. For correct dismantling procedure,
see chapter Dismantling/Assembly in the
Service & Maintenance Manual.
2.13.3 Other parts

The frame hood and the heavy bowl parts must
be lifted by means of a hoist. Position the hoist
exactly above the bowl centre. Us endless lifting
straps and a lifting hook with safety catch.
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue and are
shown as illustrations together with the
dismantling/assembly instructions.
NOTE
When lifting parts without weight
specifications, always use lifting straps with
the capacity of at least 500 kg.
60
3 Storage and Installation
3.1 Introduction
These installation specifications & recommenda-
tions are valid for separator GT 40.
In cases where specific requirements from a
classification society or other local authority exist,
these must be followed.
Most of the installation instructions are Specifica-
tions, which are compulsory requirements.
The specifications are sometimes completed with
non-compulsory Recommendations, which will
improve the installation quality, if followed.
Additional installation information, such as
drawings, connection lists and interface
description, can be found previous in this chapter.
NOTE
If the specifications are not followed,
Alfa Laval can not be held responsible for
any malfunctions related to the installation.
3.2 Protection, storage

and transportation of
goods
3.2.1 Protection and storage

Specification
• Upon arrival to the store, check all
components and keep them:
− Well stored and protected from
mechanical damage.
− Dry and protected from rain and humidity.
61
3.2 Protection, storage and transportation of goods 3 Storage and Installation
• All system equipment, both the separator and

the ancillary equipment, must be stored
indoors at 5 - 55 °C, if not delivered in water-
resistant box for outdoor storage.
If there is a risk for condensation of water, the
equipment must be protected by ventilation
and heating above dew point.
The following protection products are
recommended:
− Anti-rust oil (Dinitrol 112 or equivalent)
G0402741
with long lasting effective treatment for
external surfaces. The oil should prevent
corrosion attacks and give a waxy In a special water-resistant box for outdoor storage
surface.
− Anti-rust oil (Dinitrol 40 or equivalent) thin
and lubricating for inside protection. It
gives a lubricating transparent oil film.
− Solvent, e.g. white spirit, to remove the
anti-rust oil after the shut-down.
• If the storage time exceeds 12 months, the
equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
• Until connecting the separator to external
piping, all inlets and outlets to separator and
accessories must be covered to be protected
from dirt and dust.
3.2.2 Transportation
Specification
• During transport of the separator, the bowl
must always be removed from the
machine.
• When lifting a separator it must always be
hung securely. See chapter ‘‘2.13 Lifting
instructions” on page 59.
62
3 Storage and Installation 3.3 Installation principles
3.3 Installation principles
3.3.1 Planning of installation

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained.
Specification
•
G0020611
See chapter ‘‘2.10 Foundation drawing” on
page 48 for the service space required with
the separator installed. Check the drawings when planning the installation
• An overhead hoist with a capacity of 1000 kp
(10 kN) is required for transport of bowl parts
to the working bench. Lifting points should be
above the centre of the separator.
Recommendation
• It may be necessary to use permanent or
portable platforms in order to make operation
and maintenance easier.
• It is recommended to install a work bench in
X0073741
the separator room. Hot water, compressed
air and diesel oil should be available near the
work bench to make maintenance work Portable stages or platform
easier.
• The spanner for the large lock ring should
have sufficient space to make a complete turn
without touching any of the ancillary
equipment surrounding the separator.
• When two or more separators are installed it
is recommended to plan the installation in
such a way that parts from one separator do
not have to be lifted over another separator.
Otherwise, the lifting height should be
increased to enable the bowl parts to be lifted
and moved over an adjoining separator.
Amin = 2800 mm
G0978121
Minimum lifting height Amin = 2800 mm
63
3.3 Installation principles 3 Storage and Installation
Summary of important
measurements
Important measurements are:
− minimum lifting height for lifting bowl
parts
− shortest distance between driving motor
and wall
G0020711
− space for controls and operation
− instrument must be easily visible Important measurements
− valves and controls within convenient

reach
− free passage for dismantling and
assembly
− space for maintenance work
− work bench
− space on floor for machine parts during
maintenance work
Turn to chapter 2.1.2 “Service space” for further
information.
3.3.2 Space for oil changing

Specification
• The plug for gearbox oil draining must not be
blocked by floor plate arrangement, etc.
Recommendation
• It should be possible to place a portable
collecting tray under the gearbox drain plug
for changing oil.
G0035981
Place the separator in such a way that makes the oil

change easy
64
3.3.3 Connections to surrounding

equipment
Specification
• If the local safety regulations prescribe that
the installation has to be inspected and
approved by responsible authorities before
the plant is put into service, consult with such
authorities before installing the equipment
and have the projected plant approved by
them.
• Ensure that all service media (compressed
air, electric power, operating, cooling and
safety liquids etc.) required for the separator
have the correct quality and capacity. See
chapter ‘‘2.9 Quality specification” on page 47
for requirements of compressed air and
operating liquid.
In cases where supply failure of the service
media might cause damage, automatic
supervision is recommended. This applies to
operating media for solids discharging
separators where a failure could cause
imbalance or water leakage into the
lubricating oil.
• If the starting equipment containing the main
switch is placed in such a position that it
cannot be seen from the separator, most local
safety regulations require that a separate
safety switch must be installed in the power
supply to the separator motor.
• As the separator stands on soft rubber
mountings, always design the pipe-work to
and from the separator in such a way that
there will be sufficient flexibility. Possible
vibration should not be allowed to be
transmitted via the piping.
For specification of flexibility for feed inlet and
outlets, see any of the Basic size drawings
starting in chapter ‘‘2.6 Basic size drawing” on
page 33.
65
3.3 Installation principles 3 Storage and Installation
• Only motors (including necessary monitoring

equipment) specified by Alfa Laval may be
fitted to the separator. Violation of this can
cause severe damage and create a safety
risk for the personnel. Motor drives of variable
speed must not be used unless approved by
Alfa Laval and used in combination with
appropriate safety devices.
66
• Design the system is such a way that there is

always an open outlet for liquid from the bowl
casing drain outlet.
• If the sediment from the separator is
discharged into a tank, this tank must be
sufficiently ventilated. The connection
between the separator and the tank must be
of the size and configuration specified. See
further information in ‘‘3.5 Tank and pipings
for drainages and sludge” on page 69.
• If the solids are discharged from the
separator bowl casing into a closed system,
ensure that this system cannot be overfilled
or closed in such a way that the solids cannot
leave the bowl casing. This could cause a
hazardous situation. See further information
in ‘‘3.5 Tank and pipings for drainages and
sludge” on page 69.
• Ensure that the pressure of the cooling liquid
in the jackets cannot exceed the specified
limit in ‘‘2.7 Connection list” on page 36.
Excess pressure will cause damage.
67
3.4 Foundations 3 Storage and Installation
3.4 Foundations
NOTE
When lifting a separator it must always be
hung securely. See chapter ‘‘2.13 Lifting
instructions” on page 59.
Specification
• The separator should be installed at floor
level, see chapter ‘‘2.10 Foundation drawing”
on page 48.
• The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
• Fit the separator frame on the foundation as
follows:
- Place the separator frame without
cushions in position.
- Check that the bolts do not press against
the edges of the holes, otherwise the
elasticity of the mounting of the separator
frame will be impeded.
- Fit height adjusting washers required.
- Check that the separator frame is
horizontal and that all feet rest on the
G0258911
foundation.
- Lift the separator frame, fit the vibration 1. Vibration damper, upper
dampers (1, 2), lower and check that the 2. Vibration damper, lower
bolts do not press against the edges of 3. Nut
the holes. 4. Lock nut
- Tighten nut (3) with 20 Nm. Hold firmly

and secure with the lock nut (4). Repeat
for the other frame feet.
Further information can be found in chapter ‘‘2.6
Basic size drawing” on page 33.
68
3 Storage and Installation 3.5 Tank and pipings for drainages and sludge
3.5 Tank and pipings for

drainages and sludge
3.5.1 Separator connections

Extraction from the connection list which can be
found in chapter ‘‘2.7 Connection list” on page 36.
Connections for drainages and sludge
221. Outlet for separated heavy phase (water)

222. Sludge
377. Outlet for operating liquid
462. Drain of frame top part, space below liquid seal
463. Drain of frame top part, upper
3.5.2 Sludge tank – general

design proposal
G08270C1
Specification
The sludge tank must meet the following
specifications:
• It must be installed directly under the
separator sludge outlet.
• The volume must be at least 2.5 m3 for each
connected separator.
• The tank height (A) must be at least 400 mm.
• The ventilation pipe and the separator sludge
pipe must be installed according to the
instructions in ‘‘3.5.3 Sludge piping” on page G0042622
70, and ‘‘3.5.6 Sludge tank ventilation” on

page 73.
1. Sludge pipe connection
2. Ventilation pipe
3. Sludge outlet pump connection
A. Min. height 400 mm
B. Min. inclination 15°
69
3.5 Tank and pipings for drainages and sludge 3 Storage and Installation
Recommendation
• The sludge tank should be easy to empty and
inspect.
Consider the following recommendations:

• The tank floor, or most of it, should have a
slope (B) of minimum 15°.
• A heating coil should be used to keep the
sludge warm and fluid while being pumped
out.
• The sludge outlet pump connection should be
G0042671
positioned in the lowest part of the tank.
• A manhole should be installed for inspection 4. Bowl casing drain connection
and cleaning. 5. Water drain connection
6. High level alarm switch
• Fit the tank with a sounding pipe or a high 7. Heating coil
level alarm switch, or both.
• Install partition wall(s) if more than one
separator is connected to the sludge tank.
The reason is to prevent gas and impurities
from separator(s) in operation entering not
operating separator(s).
Partition walls in a sludge tank is illustrated
on page 73.
3.5.3 Sludge piping

Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
• If a vertical pipe is not possible, the deviation
(A) from the vertical line must not exceed 30°.
• No back-pressure is allowed in sludge piping.
NOTE
Back-pressure in the sludge pipe can
obstruct ventilation which could cause
separator problems.
G0043141
Maximum deviation from vertical: 30°
70
• The sludge pipe must not extend below the

tank top, except when a flap valve is installed
at the end of the pipe.
NOTE
G004313A
An extended sludge pipe will obstruct
ventilation and create back pressure that
could cause separator problems. No pipe below tank top
Recommendation
• If more than one separator is connected to
the same sludge tank, a butterfly or a flap
valve should be installed in each sludge pipe.
a. If a butterfly valve is used, it should be
equipped with a starter interlocking
switch connected to the separator starter.
This is to prevent the separator from
being started when the valve is not fully
open.
G0043231
1. Butterfly valve
2. Starter interlocking switch
3. Electric control line
71
3.5 Tank and pipings for drainages and sludge 3 Storage and Installation
b. If a flap valve is used, make sure that the

valve prevents back pressure when
sludge is discharged from another
separator.
G0043241
1. Flap valve
2. Maximum level
3.5.4 Water drain piping

Specification
• The water drain pipe (outlet 221) must not
extend below the tank top.
Recommendation
• The separator water drain piping should be
G004313A
connected to the sludge tank.
• The water outlet pipe should be the same
No pipe below tank top
size as the process oil pipes and hoses.
3.5.5 Bowl casing drain

Specification
• The drain pipe connected to the sludge tank
must not extend below the tank top.
G004313A
No pipe below tank top
72
3.5.6 Sludge tank ventilation

The sludge tank has to be sufficiently ventilated
by an oil-vapour fan.
Specification
The ventilation pipes has to meet the following
specifications:
• The ventilation pipe should be straight and
always directed upwards. Otherwise
condensing water can create drain traps.
Never make sharp bends.
• The ventilation pipe must not extend below
the tank top.
• A sludge tank with partition walls has to have
ventilation pipes in all compartments.
• The number and minimum dimensions of
pipes depend on size and number of the
separators connected to the tank, see table
below.
Number of Number of
separators connections
and size
1 1 x Ø125 mm
2 1 x Ø150 mm
or
G0978011
2 x Ø100 mm
3 2 x Ø150 mm
Partition walls in the sludge tank
4 2 x Ø175 mm
• If two ventilation pipes are required, they have

to be installed at each end of the sludge tank.
73
3.6 Operating water 3 Storage and Installation
3.6 Operating water
3.6.1 Consumption and quality

Specification
• The operating water must meet the following
specifications:
−
−
−
Pressure:
Consumption:
Density:
} See connection Nos 372 and
376 in the connection list on
page 36.
− Quality requirements: See ‘‘2.9.1 Operating water” on
page 47.
NOTE
Insufficient operating water pressure may
result in sludge discharge failure with risk for
heavy-side breakdown.
Recommendation
• Use condensate as operating water.
• Pretreatment of water if its quality is below
standard:
− Filtration
− Softening
− De-ionization
G08270C1
372 & 376.Operating water inlets
For dimensions of the connections, see the basic size

drawing on page 33.
74
3 Storage and Installation 3.7 Power and signal system
3.7 Power and signal

system
3.7.1 Ambient temperature

limitation
Specification
• The maximum ambient temperature
permissible is +55 °C.
• Do not locate electric and electronic
components close to heat-generating
equipment
• It is essential that electrical and electronic
components have good ventilation to keep
the temperature below +55 °C.
3.7.2 Identification
Recommendation
• Mark all cables clearly to simplify
identification and fault finding.
S002641A
Mark all cables clearly
75
3.7 Power and signal system 3 Storage and Installation
3.7.3 Cable Types

Specification
Examples of cable types which can be used.
Power cables
• Steel armoured cable
G032221A
• Copper armoured cable with a separate earth
core.
G032241A
Signal cables
• Steel armoured and shielded signal cable;
pair twisted or parallel.
G032211A
• Shielded signal cable; pair twisted or parallel.

G032231A
76
3 Storage and Installation 3.7 Power and signal system
3.7.4 Cable Routing

Specification
• Connect the sensors and switches to the
explosion-proof junction box as illustrated in
‘‘2.12 Interconnection diagram for monitoring
kit” on page 58.
Recommendation
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
reduces electrical noise transfer.
Examples of recommended routing of various
cable types.
• Power cables and signal cables routed on a
S002891A
cable rack should be kept apart.
• If space is limited, cables can be routed Power Signal

separately in tubes. cables cables
G032271A
77
3.7 Power and signal system 3 Storage and Installation
3.7.5 Short Shield Connections

Specification
• The shields should always be connected as
shown in the installation drawings
• When making the connection to earth, it is
important that the length of the separated
shield is kept as short as possible to prevent
transmission of noise to the electronic circuit.
G032181A
S002721A
S003961A
Cable gland with integrated earth connection of the

shield
78
Reader’s Comment Form
Dear reader,
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comments (positive or negative) regarding this manual, please note them down and send them to
us. You can do this by copying this page and sending it by fax, or you could mail it, or hand it over
to your local Alfa Laval representative.
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Fax: +46 8 530 310 40.
Your name: Company:
Address: City:
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Product: GT 40 Book No.: 1271430-02 Rev. 4
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81
82
Index
B Lubricating oil volume 18
Basic size drawing 33 M

C Maintenance, general information
Lifting instructions 59
Connection list 36 Monitoring kit
Connections Interconnection diagram 58
Description 38 Motor
Dimensions 35 Drawing 56
Lubrication 53
D
Drawings
N
Basic size 33 Noise 18
Dimensions of connections 35
Electric motor 56 O
Foundation 48
Interconnection diagram 58 Operating water
Consumption 74
E Quality requirement 47, 74
Electric motor. See Motor P

F Performance data, in- and outlet device 20
Power consumption 24
Foundation
Drawing 48 Q
Installation 68
Frame feet Quality requirements
Installation 68 Operating water 47
I R
Installation Revolution
Cables 75 Number of revolutions 18
Foundation 68
Interconnection diagram 58 S
Planning for separator 63
Sludge tank 69 Safety Instructions 9
Interface description 38 Separator
Basic size drawing 33
L Connection list 36
Foundation drawing 48
Lifting instructions 59 Installation planning 63
Lubricants Interconnection diagram 58
Electric motor 53 Interface description 38
Volume of lubricating oil in worm gear 18 Lifting instructions 59
Storage and transportation 61
Sludge tank
Design 69
83
Piping 70, 72
Ventilation 73
Starting time 18
Stopping time 18
Storage 61
T
Technical data 17
Tightening torques
Frame feet 68
Transportation 61
V
Vibration level 19
W
Warning signs 14
Weight 19
84

Installation Manual High Speed Separator: Product No. 881039-06-01/2 Book No. 1271430-02 Rev. 4

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Installation Manual

High Speed Separator

Product No. 881039-06-01/2

© Alfa Laval Tumba AB 2004

1.1 Warning signs in text 14

2.1 Product description 17

Not following the instructions can result in

In order to make the information clear only foreseeable conditions

The centrifuge includes parts that rotate at high

Manufacturing tolerances are extremely fine.

• Use only Alfa Laval genuine spare parts

• When power cables are connected,

• Welding or heating of parts that rotate S01512L1

can seriously affect material strength.

• Wear on the large lock ring thread must

• Inspect regularly for corrosion and

• Make sure that rotating parts have come

• Follow local regulations for electrical

• Use correct lifting tools and follow lifting

Do not work under a hanging load.

• Use ear protection in noisy

• Lubrication oil and various machine

• When using chemical cleaning agents,

• Sharp edges on bowl discs and threads

• Risk for accidental release of snap rings

• Risk for unhealthy dust when handling

1.1 Warning signs in text

DANGER indicates an imminently

WARNING indicates a potentially

CAUTION indicates a potentially

1.2 Environmental issues

2.1 Product description

Product number 881039-06-01

2.2 Technical data

Density of operating liquid, max. 1 000 kg/m3

Vibration level, max.

2.3 Performance data, in-

2.3.1 Distillate version

Inlet pressure as a function of throughput and viscosity:

A. Inlet pressure (kPa) 10 cSt

2.3.2 HFO version

Inlet pressure as a function of throughput and viscosity:

2.3.3 Both versions

Maximum light phase counter pressure as a function of throughput and viscosity:

2.4 Power consumption

2.4.1 Distillate version

Power consumption as a function of throughput and counter pressure, viscosity 10 cSt:

Power consumption as a function of throughput and counter pressure, viscosity 30 cSt:

Power consumption as a function of throughput and counter pressure, viscosity 48 cSt:

2.4.2 HFO version

Power consumption as a function of throughput and counter pressure, viscosity 10 cSt:

Power consumption as a function of throughput and counter pressure, viscosity 30 cSt:

Power consumption as a function of throughput and counter pressure, viscosity 48 cSt:

2.4.3 Both versions

Start-up power consumption:

Bowl speed (r/min)

2.5 Nomogram, gravity

2.5.1 Distillate version

2.5.2 HFO version

2.6 Basic size drawing

2.6.1 Explosion Protected

2.6.3 Dimensions of connections

A. Welding flange, DN 50 according to DIN 2576