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ME413 (Gas Loop) (161117)
ME413 (Gas Loop) (161117)
Gas loop
Wet type
Called scrubbers, operate with water sprays to wash dust from
the air.
Disadvantages:
i) Large quantities of wash water are needed.
ii) Produces waste water that require chemical
neutralization before it can be discharged.
Dry type
a) Gravitational separators: Act by slowing down gas
flow so that particles remain in a chamber long enough to
settle to the bottom.
Disadvantage:
• Large chamber volume needed.
b) Inertial separators: Act by rapid change of direction of
gas, which cannot be followed completely by the heavier
particles.
i) Baffles: Baffle separators are improvised within a boiler
setting in order to drop the large cinders from the gases.
Fig. Louvered
Dirty air
Filter bags
Electrical separators/precipitator
Principal components: Two sets of electrodes. The first set is
composed of rows of electrically grounded vertical parallel
plates, called the collection electrodes, between which the
dust-laden gas flows. The second set of electrodes consists of
wires, called the discharge or emitting electrodes that are
centrally located between each pair of parallel plates. The
wires carry a unidirectional, negatively charged high voltage
(20 – 100 kV) current from an external dc source. The applied
high voltage generates a unidirectional, nonuniform electrical
field whose magnitude is greatest near the discharge
electrodes.
Separation principle consists of imposing an electrical charge
on the particles as they pass near a collecting electrode of
opposite polarity. This causes the particles to be attracted to
oppositely charged plates so that they can be removed from
the gas stream. Collected particulate is removed by hammer
scrapping system. The vibration knocks the particulate matter
off the collecting plates and into a hopper at the bottom of the
separator.
η = 1 − e − AVmo / Q
A = area of the collector plate, m2; Vmo = effective migration
velocity of particles, m/s; Q = flue gas volume flow rate for
each plate, m3/s.
Theory of Operation:
The SCR process chemically reduces the NOx molecule into
molecular nitrogen and water vapor. A nitrogen based
reagent such as ammonia or urea (CH4N2O) is injected in to
the ductwork, downstream of the combustion unit. The waste
gas mixes with the reagent and enters a reactor module
containing catalyst (vanadium, molybdenum, tungsten). The
hot flue gas and reagent diffuse through the catalyst. The
reagent reacts selectively with the NOx within a specific
temperature range (250 – 427oC) and in the presence of the
catalyst and oxygen. Temperature, the amount of reducing
agent, injection grid design and catalyst activity are the main
factors that determine the actual removal efficiency.
The catalyst is composed of active metals or ceramics with a
highly porous structure. Catalysts configurations are generally
ceramic honeycomb and pleated metal plate designs. The
catalyst composition, type, and physical properties affect
performance, reliability, catalyst quantity required, and cost.
Catalyst activity is a measure of the NOx reduction reaction
rate.
Catalyst deactivation is caused by:
• poisoning of active sites by flue gas constituents,
• thermal sintering of active sites due to high temperatures
within reactor,
• blinding/plugging/fouling of active sites by ammonia-sulfur
salts and particulate matter, and
Power Plant Engineering (Gas loop) Dr. Bodius Salam
Department of Mechanical Engineering, CUET 9
Advantages:
• Higher NOx reductions than low-NOx burners and
selective Non-Catalytic Reduction (SNCR)
• Applicable to sources with low NOx concentrations
• Reactions occur within a lower and broader temperature
range than SNCR.
• Does not require modifications to the combustion unit.
Disadvantages:
• Significantly higher capital and operating costs than low-
NOx burners and SNCR.
• Large volume of reagent and catalyst required.
• May require downstream equipment cleaning.
• Results in ammonia in the waste gas stream which may
impact plume visibility, and resale or disposal of ash.
Air preheaters
Utilize some of the energy left in the flue gases before
exhausting them to the atmosphere.
⇒ Gases at 315 – 430oC.
These gases are cooled to only 135 – 180oC to avoid gas
condensation and corrosion problems and allow for proper
dispersion in the atmosphere. The air is heated to 260 – 345oC
and sometimes higher.
air
air
Draft
i) Natural draft: The fluid pressure difference created by a
confining of heated gas, as by a chimney.
ii) Mechanical draft: By fan.
Mechanical draft
a) Forced draft: Fans are placed at the air entrance to the
air preheater and put the entire system up to the stack entrance
under positive gage pressure.
(www3.epa.gov/)
Advantages:
i) Handle only cold air.
ii) Consume less power (cold air has the lowest specific
volume in air gas path).
Disadvantage:
Gas tight furnace construction is necessary to stop gas
leakage.
(www.quora.com/)
Chimney/stack
• To produce natural draft.
• To assist the fans in overcoming the pressure losses.
• To help disperse the gas effluent into the atmosphere.
Materials
• Steel (stack)
• Concrete
• Masonry
Disadvantage of chimney
• Chimney may have to be high enough to produce
sufficient draft.
Advantage of chimney
• Once erected, cost nothing for operation. Long life.
Advantage of mechanical draft by fans
• Higher rates of combustion are possible.
• More readily controlled to meet varying load
conditions.
• Independent of atmospheric conditions.
Driving pressure:
The driving pressure ∆pd, supplied by a chimney is
proportional to,
1. The height (H)
2. The difference in density of air and gas.
Δpd = (ρ a − ρs ) g H N/m2
ρa = atmospheric air density, kg/m3
ρs = average chimney gas density, kg/m3
Air and gas obey perfect law,
p p
Δp d = a − s g H
R a Ta R s Ts
pa and ps = absolute pressures of atmospheric air and chimney
gas respectively, N/m2
Ra and Rs = gas constants for air and chimney gas
respectively, J/kg.K
Dispersion
Dispersion of the flue gases into the atmosphere, is defined as
the movement of the flue gases horizontally and vertically and
their dilution by the atmosphere.
Correlations for ∆H
Consider momentum term that accounts for the vertical
momentum of the gases caused by the chimney exit velocity
and buoyancy term that accounts for the difference between
chimney gas and atmospheric densities.
Power Plant Engineering (Gas loop) Dr. Bodius Salam
Department of Mechanical Engineering, CUET 23
2. Briggs (1969)
1
114 C F 3
ΔH =
Vw
C = dimensionless temperature gradient parameter
= 1.58 – 41.4(∆θ/∆Z)
∆θ/∆Z = air potential temperature gradient, K/m
= – 0.001 to +0.013 K/m
= 0 for neutral atmospheric stability conditions
F = buoyancy flux
g Vs D 2 (TH − TaH )
= m4/s2
4 TaH
Potential temperature: The potential temperature (θ) of a
parcel of fluid at pressure p is the temperature that the parcel
would acquire if adiabatically brought to a standard reference
pressure po (1 bar).
R
po cp
θ = T K
p
Power Plant Engineering (Gas loop) Dr. Bodius Salam
Department of Mechanical Engineering, CUET 24
Fuel
Fossil fuel: Originate from the earth as a result of the slow
decomposition and chemical conversion of organic material.
* Solid (coal)
* Liquid (oil)
* Natural gas
Coal:
Types of coal: There are several different types of coal, that
have different properties usually dependent on their age and
the depth to which they have been buried under other rocks.
slack.
Measures against temperature rise during storage
Coal should be loosely piled in shallow piles with large
lumps, so that natural circulation of air currents may carry the
heat off rapidly.
Coal having high sulfur content is liable to prove troublesome
to store in volume because local heating apparently originates
in a reaction between sulfur, air, and water.
Deep piling with exposure to winds aggravates spontaneous
heating.
Spread the coal horizontally and not in conical piles to
prevent the finer coal from clustering in the center and the
lumps rolling to the bottom.
Coal piles should not be stacked higher than 12 feet and
should not contain more than 1500 tons in a single pile.
Duration of storage should be minimized.
Remedy to exclude air from the pile
* Underwater storage
* Bituminous surface coatings
* Rolling and packing an air-tight layer of fine coal on the
surface.
* Layering and compacting coal into tightly compressed
piles.
* Storage in bins and bunkers.
Pulverized coal
Coal is pulverized in order to increase its surface exposure,
thus promoting rapid combustion without using large
quantities of excess air. In a typical unit system, lump coal,
crushed to uniform size, is continuously supplied to the
pulverizer hopper, from where it is withdrawn by a feeder and
sent to the pulverizing section.
References:
1. M. M. El-Wakil, Powerplant Technology, McGraw-Hill Book Co., Singapore, 1984.
2. Frederick T. Morse, Power Plant Engineering, Litton Educational Publishing, Inc., 1953.
3. P. K. Nag, Power Plant Engineering, Tata McGraw-Hill Publishing Company Ltd., New Delhi, 2008.