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Pavement Design Spreadsheet - CCAA Method
Pavement Design Spreadsheet - CCAA Method
Design Manager
KBR - Asia Pacific
Not Scale
320 KN
320 KN
5.00 m
A concrete pavement is to be designed to support loading from mining trucks with an axle load of 640 kN with a wheel
spacing of 4.97 m. All areas of the pavement may be traversed by the mining truck. The pavement design shall be designed
for an operating life of 20 years, and it has been estimated that an average of 25 daily load repetitions may occur.
0m ROCK
0m - - Note : *) Assumption
(Table 1.1)
1. 2 Uniform Modulus Young (Ese)
The equation to determine the Young's Modulus of an equivalent uniform soil layer is as follows :
n Where
∑ W fi . H i Hi = thickness of layer i (m)
i=1
E se= n Esi = Young's modulus of layer i (Mpa)
Zi
Layer i Hi Esi
H H Ese
( figure 1.2.b Weighting factor Wfi, for the estimation of Young's modulus for an equivalent layer - Scaled)
Wf1 --> z1 = 0.50 m = 0.10 applied to figure 1.2b, Wf1 = 0.90 H1 = 1.0 m
Prepared by : Navaeed Khodabakus
Design Manager
KBR - Asia Pacific
X 5.00 m
n
( 0.90 x 1.0 )+ ( 0.00 x 0.0 ) + ( 0.00 x 0.00 ) + ( 0.00 x 0 ) = 0.9
∑ W fi . H i=
i =1
(figure 1.2.c Correlation between long-term (figure 1.2.d Correlation between short-term Young's
Young's Modulus Esi and CBR) Modulus Es, N from SPT and Plasticity index)
The relationship beetween short-term and long term values of Es can be expressed as :
Es1 Assume soil : sand/gravel, with Young Modulus Value 20-50 Mpa, Use : 25 Mpa Es = 25 MPa
Prepared by : Navaeed Khodabakus
Design Manager
KBR - Asia Pacific
n
( 0.90 x 1.0 ) + ( 0.00 x 0.0 ) + ( 0.00 x 0.00 ) + ( 0.00 x 0 ) = 0.036
∑ W fi .H i /E si= ( 25.00 ) ( 0.00 ) ( 0.00 ) ( 0.00 )
i=1 s n
∑ W fi . H i
So, i=1 = 25 Mpa
E se= n
∑ W fi . H i / Esi
i=1 s
fall = k1.k2.f'cf
Where :
k1 = Material factor
k2 = load repetition factor
f'cf = characteristic flextural tensile strength of concrete (Mpa)
In order to determine the k2 factor, the number of repetitious over ### years for a daily repetitin of ### is 130000
over the design life.
30000 0.60
10000 0.64
20000 0.70
1000 0.73
The value of f'cf = 0.7 (fc')0.5 ( based on RTA - NSW 1993) assumed Fc' = ### Mpa
The base thickness may now be determined based on the interior and edge loading conditions.
Where :
Fall = design tensile stregth of concrete (Mpa)
FE1 = Factor for short-term Young's modulus, Ess (of equivalent uniform layer of soil)
FH1 = factor for depth of equivalent uniform layer of soil, H
FS1 = Factor of center to center spacing wheel
k3 = calibration factor for geothechnical behavior = 1.2 for internal loading
= 1.5 for edge loading
k4 = calibration factor for concrete strength
fc' k4
### 0.03
### 1.07
### 1.12
### 1.16
### 1.20
F1 = 4.925
The base thickness may now be determined based on the interior and edge loading conditions.
Where :
Fall = design tensile stregth of concrete (Mpa)
FE2 = Factor for short-term Young's modulus, Ess (of equivalent uniform layer of soil)
FH2 = factor for depth of equivalent uniform layer of soil, H
FS2 = Factor of center to center spacing wheel
k3 = calibration factor for geothechnical behavior = 1.2 for internal loading
= 1.5 for edge loading
k4 = calibration factor for concrete strength
fc' k4
### 0.03
### 1.07
### 1.12
### 1.16
### 1.20
k4 = 1.12
F2 = 4.338
t2 = 600 mm
The interior and edge loading conditions indicate that a 375 and 600 thick base is required
respectively. Using Table 1.20 ( clause 3.4.13 ), the recommended distance, e, for edge base thickening
is 8t for a stiff soil support. Therefore, the edge of the base 600 mm thick and the thickness varies for
a total distance of 8 x 375 mm = 3000 mm from the edge
t= 375 mm
L= 5 m
fsy = 500 Mpa
fs = 0.67 fsy = 335 MPa
Rho= 0.002
b= 1000 mm
D= 375 mm
d0 = 75 mm (Concrete Cover)
Ds = 16 mm (Steel Diameter)
d= 276 mm
SUMMARY :
800
N16 - 300
150
375 600
1500 1500
Southern Regional Water Pipeline (SRWP) Project
Area 54 - Chambers Flat
Amenity Building
Date : 02-Aug-2007
Rev. :0
Eng. : Andre Maulana (JEC)
Bolt design (See AISC connection manual [2] - Appendix: A, Table A.2.1)
using: no of bolts = 2
type of bolts = M20 (4.6/S bolts)
axial tension (Ntf) = 78.4 kN
shear value (Vtf) = 44.6 kN
\ F Ntb = 156.8 kN > N*t Ok!
B plate = 240 mm
W plate = 95 mm
Sg = 160 mm
dc SHS = 75 mm
1/2 bfo = 82.5 mm
Φf yi ( d c2+ 2b fo 2 ) t i2 x n b
\ FNs = (See AISC connection manual [2] clause 4.12.4)
s g⋅d c 2
where: ti = 16 mm ; base plate thickness
fyi = 250 Mpa ; base plate yield strength
nb = 2 nos ; bolt(s) numerous
F= 0.9
therefore:
FNs = 549.72 kN > N*t = 17.09 kN Ok!
4. Check welds
N*t < FNw
where: FNw = design capacity of fillet weld at base of column subject to axial tension in column
= FVw·Lw (See AISC connection manual [2] clause 4.12.4)
where: FVw = 0.978 kN/mm' ; fillet welds design capacity (using E48XX)
Lw = 300 mm ; total length of filllet welds around column section profile
Date : 06-Aug-2007
Rev. :1
Eng. : Andre Maulana (JEC)
Bracing Connection
Member: 35
75x75x6.0EA
3000
3
14
3000
2. Bolt design
type = M20 8.8/S
nos = 2
3. Roof Bracing
Using 75x75x6.0EA crossed back-to-back. (Grade 350)
N* = 18.3 kN
ð Nt = 0.85 · kt · An · fu ; (See AISC design capacity tables for structural steel, Vol.1, Table 3.1-9(A)-2)
= 0.85 x 0.85 x (867 - 6.0x22) x 440 Ag = 867 mm2
= 234 kN fu = 440 Mpa
kt = 0.85 (See AS 4100 Table 7.3.2 (i), correction factor)
Thus, the connection could use 75x75x6.0EA with 2-M20 8.8/S bolts.
Date : 06-July-2007
Rev. :0
Eng. : Andre Maulana (JEC)
Purlin design
1.800 (s)
1.200 (0.2d)
3.000 (L)
l Section data
Span length of purlin design, Lmax = 3.0 m
Peak Pressure length (0.2d, 0.2b, or h) a= 1.2 m
Assuming purlin-to-purlin span = 1.2 m
l Check design
ð Take lysaght cee purlins:
C15015, type: single spans with 1 bridge, qu = 5.45 kN/m'
l Check deflection
Assumed purlin length, Lp = 3.1 m
Modulus elasticity, E= 2.00E+08 kPa
Second moment of area, I= 1.61E-06 m4
Deflection max, ∆max = Lp/250 = 0.012 m
2.400 (s)
1.200 (0.2d)
l Section data
Span length of purlin design, Lmax = 3.6 m ; L= 3.0 m c= 0.6 m
Peak Pressure length (0.2d, 0.2b, or h) a= 1.2 m
Assuming purlin-to-purlin span = 1.2 m
l Check design
ð Take lysaght cee purlins:
C15015, type: double continous with 1 bridge, qu = 3.78 kN/m'
l Check deflection
Assumed purlin length, Lp = 3.7 m
Modulus elasticity, E= 2.00E+08 kPa
Second moment of area, I= 1.61E-06 m4
Deflection max, ∆max = Lp/250 = 0.015 m
Date : 06-July-2007
Rev. :0
Eng. : Andre Maulana (JEC)
Purlin design
qu2 = peak pressure
2.400 (s)
1.200 (0.2d)
3.600 (L)
l Section data
Span length of purlin design, Lmax = 3.6 m
Peak Pressure length (0.2d, 0.2b, or h) a= 1.2 m
Assuming purlin-to-purlin span = 1.2 m
2(L )) [
2 = 1 .21
3.6 ]
3.6−2.4−
1.2
2(2 . 4+
1.2(3 .6−2.4−
)
2(3.6)[ 2 = #REF! kNm
]
\ qu' = Mu total / (1/8 x L^2) = #REF! kN/m'
l Check design
ð Take lysaght cee purlins:
C10019, type: single spans with 2 bridge, qu = 2.99 kN/m'
2.400 (s)
1.200 (0.2d)
3.000 (L)
l Section data
Span length of purlin design, Lmax = 3.0 m
Peak Pressure length (0.2d, 0.2b, or h) a= 1.2 m
Assuming purlin-to-purlin span = 1.2 m
2(L )) [
2 = 1 .21
3.6 ]
3.6−2.4−
1.2
2(2 . 4+
1.2(3 .6−2.4−
)
2(3.6)[ ]
2 = #REF! kNm
l Check design
ð Take lysaght cee purlins:
C10019, type: single spans with 2 bridge, qu = 4.31 kN/m'
Date : 28-June-2007
Rev. :0
Eng. : Andre Maulana (JEC)
Strip-Footing Analysis
G
Wu
precast
panel
H-wall
slab
ground
strip-footing
N16-300
Concrete Design
N12 -200 T&B 50
Concrete strength, f'c = 32 Mpa
Overall depth D= 300 mm
300
Top bar cover = 50 mm
Nominal bar diameter = 16 mm
Effective depth d= 234 mm
Flexural strength, f'cf = 0.6x(f'c)^1/2 = 3.4 Mpa 600
l Reinforcement
Check reinforcement:
take 4 · N16 @ 300 mm spacing
check transverse spacing = (1000-2x50-16)/3
= 295 mm < 300 mm Ok!
\ 4 nos of N16 bars, Ast = 803.84 mm2
\ Use p = 0.006
Bending Moment
F Muo.min = F1.2×f'cf×Z = 0.12 × F × (f'c)^0.5 × b × D^2 =
0.12 x 0.8 x (25)^0.5 x 600 x (0.4)^2 = 29.33 kNm
p⋅f sy
FMu = φA ⋅f ⋅d⋅ 1−
st sy [ 1. 7⋅f ' c ] = 71.28 kNm
Date : 4-July-2007
Rev. :0
Eng. : Andre Maulana (JEC)
Top cover
40
150
40
Design Data
FMuo.min = F1.2×f'cf×Z = 0.8 × 1.2 × f'cf × (1/6 × bD^2) ; Refer to AS 3600 Clause 8.1.4.1
= 0.8 x 1.2 x 3.39 x (1/6 x 1000 x 0.15^2)
= 12.2 kNm
l Shear capacity
1
A st f 'c
FVuc = Φβ 1 b v d o
[ ]
bv d o
1
3
; where: do = d and bv=b= 1000 m
\ F Vuc = Φβ d [ p⋅f ' ] 3 ; where: b1 = 1.1 ( 1.6 - ( do/1000 )) > 1.1 = 1.64
1 c