ITEM NO. : 521267876.xls REV.

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LIFTING LUG CALCULATION
1. CALCULATION OF LIFTING FORCE

LV LL

LH
θ

CG

Y * cosθ X * cosθ

(1) DESIGN DATA

ERECTION WEIGHT OF VESSEL Wo = 92900 ㎏ 204809 lbs

DYNAMIC FACTOR Df = 1.5

FROM BASE TO C.O.G Y = 4250 ㎜ 167.3 in

FROM C.O.G TO LUG HOLE X = 4250 ㎜ 167.3 in

OUTSIDE RADIUS OF SHELL R = 3043 ㎜ 119.8 in

** FORMULAS **

W = Wo * Df = 139350 ㎏

LL = W * ( Y * cosθ + R * sinθ) / [(X + Y) * COS θ + R * SINθ]

TL = W * (X * cosθ) / [(X + Y) * COS θ + R * SINθ]

LV = LL * cosθ

LH = LL * sin θ

TV = TL * cosθ

TH = TL * sin θ

PV = 0.5 * LH

PH = PV * tan 15
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2. RESULT OF LIFTING FORCE (θ= 0˚ to 90˚)

DEG. LL LV LH TL TV TH PV PH

0 69675.00 69675.00 0.00 69675.00 69675.00 0.00 0.00 0.00

5 71791.01 71517.82 6257.00 67558.99 67301.91 5888.15 3128.50 838.28

10 73812.08 72690.71 12817.33 65537.92 64542.25 11380.54 6408.67 1717.20

15 75773.62 73191.69 19611.65 63576.38 61410.07 16454.78 9805.83 2627.46

20 77707.15 73020.83 26577.41 61642.85 57925.33 21083.10 13288.70 3560.70

25 79642.46 72180.59 33658.36 59707.54 54113.40 25233.49 16829.18 4509.37

30 81609.47 70675.87 40804.74 57740.53 50004.77 28870.26 20402.37 5466.80

35 83640.05 68513.92 47973.96 55709.95 45634.92 31953.91 23986.98 6427.29

40 85770.24 65703.81 55132.05 53579.76 41044.48 34440.41 27566.02 7386.29

45 88042.93 62255.75 62255.75 51307.07 36279.58 36279.58 31127.88 8340.69

50 90511.74 58179.82 69336.01 48838.26 31392.63 37412.28 34668.01 9289.26

55 93246.60 53484.06 76383.15 46103.40 26443.82 37765.69 38191.57 10233.40

60 96342.71 48171.36 83435.23 43007.29 21503.64 37245.41 41717.62 11178.20

65 99935.12 42234.41 90571.98 39414.88 16657.45 35722.01 45285.99 12134.34

70 104224.42 35646.85 97938.91 35125.58 12013.66 33007.25 48969.46 13121.33

75 109524.32 28346.98 105792.37 29825.68 7719.45 28809.39 52896.18 14173.49

80 116357.37 20205.25 114589.64 22992.63 3992.63 22643.32 57294.82 15352.10

85 125666.66 10952.57 125188.46 13683.34 1192.58 13631.27 62594.23 16772.07

90 139350.00 0.00 139350.00 0.00 0.00 0.00 69675.00 18669.36

MAX. FORCE SUMMARY AT LIFTING AND TAILING LUGS

KIND OF FORCE ANGLE

FORCE (kg) (DEG.)

LL 139350.00 90

LV 73191.69 15

LH 139350.00 90

TL 69675.00 0

TV 69675.00 0

TH 37765.69 55

PV 69675.00 90

PH 18669.36 90
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ITEM NO. : 521267876.xls
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3. STRENGTH OF LIFTING LUG

MATERIAL : A516-70
ALLOWABLE STRESS Sa = 14.06 ㎏/㎟
YIELD STRESS Sy = 26.7 ㎏/㎟
Q'TY OF LIFTING LUG N = 4 ea
VERTICAL FORCE PER 1 LUG LV'= LV / N = 18297.92 ㎏
HORIZONTAL FORCE PER I LUG LH'= LH / N = 34837.5 ㎏
LIFTING HALF ANGLE α = 15 deg.
AXIAL FORCE PER 1 LUG Pa = LH' * tan α = 9334.68 ㎏

T= 1.50 38 ㎜ A =35.43 900 ㎜

t= 1.02 26 ㎜ B = 9.06 230 ㎜
R= 11.81 300 ㎜ C =12.60 320 ㎜
d= 5.51 140 ㎜ D =13.78 350 ㎜
a= 23.62 600 ㎜ W = 0.91 23 ㎜
b= 7.09 180 ㎜ e = 28.35 720 ㎜
t1 (in)= 0.98 25 ㎜ , D1 (in) = 10.00 254 ㎜

3-1. CHECK OF LUG

a) SHEAR STRESS DUE TO LH'
S1 = 2*LH'/{(2*R-d)*T} = 2 * 34837.50 / {(2 * 300 - 140 ) * 38 }
= 3.986 ㎏/㎟ < 0.4*Sy= 10.68 ㎏/㎟ O.K. !

b) TENSION DUE TO LH'

S2 = LH'/{(2*R-d)*T} = 34837.50 / {(2 * 300 - 140 ) * 38}
= 1.993 ㎏/㎟ < 0.6*Sy= 16.02 ㎏/㎟ ; O.K. !

3-2. STRESS OF GUIDE POINT

a) BENDING STRESS DUE TO Pa
S3 = 6*Pa*B/(2*R*T²) = 6 * 9334.68 * 230 / (2 * 300 * 38²)
= 14.868 ㎏/㎟ < 0.6*Sy= 16.02 ㎏/㎟ ; O.K. !
b) TENSION DUE TO LH'
S4 = LH'/ [2*R*T] = 34837.50 / [(2 * 300 * 38]
= 1.528 ㎏/㎟ < 0.6*Sy= 16.02 ㎏/㎟ ; O.K. !

c) COMBINED STRESS
S5 = S3 +S4 = 14.868 + 1.528
= 16.396 ㎏/㎟ < 0.66*Sy= 17.622 ㎏/㎟ ; O.K. !
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3-3. LIFTING LUG WELD CALCULATION
** ERECTION CONDITION IN HORIZONTAL POSITION **
1) LUG WELD CHECK PER UNIT WIDTH OF WELD THROAT
* CENTROID, n = 110.00 ㎜
m=b-n= 70.00 ㎜

* TWISTING MOMENT, T = (b + e - n) * LV' = 14455359.3303711 ㎏.㎜

* POLAR MOMENT OF INTERTIA OF WELD, Jw

Jw = (2b + a)³/ 12 - b² * (b + a)²/ (2b + a) = 53194500.00 ㎣

* DISTANCE FROM C.G TO POINT BEING ANALYZED, C

C = √[m²+ (0.5a)²] = 308.06 ㎜

ANALYZED POINT IS A
* WELD LENGTH, L = 2b + a = 960 ㎜

a) DIRECT SHEAR FORCE, fs = LV' / L = 19.060 ㎏/㎜

b) MAX. LOADING FROM TWISTING , f = T * C / Jw = 83.713 ㎏/㎜

VERTICAL COMPENENT, fv = m * f / C = 19.022 ㎏/㎜
HORIZONTAL COMPENENT, fh = 0.5a * f / C = 81.524 ㎏/㎜

c) COMBINED LOADING PER mm, F = √[fh²+(fs + fv)²] = 89.980 ㎏/㎜

d) WELD SIZE CHECK

ALLOWABLE STRESS, Swa = 0.8 * Sa = 11.248 ㎏/㎟

REQUIRED WELD LEG SIZE, w = F / Swa = 8.00 ㎜

∴w= 8.00 ㎜ < ACTUAL WELD SIZE W = 23 ㎜ O.K. !!

** ERECTION CONDITION IN VERTICAL POSITION **

LIFTING FORCE, LH' = 34837.5 ㎏

WELD AREA, A = L * (0.707 W) = 15610.56 ㎟

fs' = LH' / A = 2.232 ㎏/㎟ < Ssa = 0.49 * Sa = 6.8894 ㎏/㎟ O.K. !!
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ITEM NO. : 521267876.xls

4. STRENGTH OF TAILING LUG

USED MATERIAL ; A516-70

YIELD STRESS OF TAILING LUG Sy = 21.090 ㎏/㎟
ALLOWABLE SHEAR STRESS (0.44 * Sy) Ssa = 9.2796 ㎏/㎟
ALLOWABLE BENDING STRESS (0.66 * Sy) Sba = 13.9194 ㎏/㎟
ALLOWABLE TENSILE STRESS (0.66 * Sy) Sta = 13.9194 ㎏/㎟
TAILING LUG Q'TY. N= 1 EA
LIFTING LOAD (MAX. AT HORIZONTAL COND.) TV = 69675.00 kg
LIFTING LOAD PER TAILING LUG (VERTICAL FORCE) TV' = TV/N = 69675.00 kg
LIFTING LOAD (MAX. AT VERTICAL COND.) TH = 37765.69 kg
LIFTING LOAD PER TAILING LUG (HORIZONTAL FORCE) TH' = TH/N = 37765.69 kg

R= 250.00 mm d= 70.00 mm L= 350.00 mm

t= 38.00 mm tw = 15.00 mm

** STRENGTH CALCULATION **
4-1) SHEAR STRESS AT HORIZONTAL STATE
S1 = 2 * TV' / ((2 * R - d) * T) = 2 * 69675.00 / ((2 * 250 - 70 ) * 38 )
= 8.5282 ㎏/㎟ < Ssa = 9.280 ㎏/㎟ O.K. !!

4-2) TENSION STRESS AT HORIZONTAL STATE

S2 = TV' / ((2 * R - d) * T) = 69675.00 / ((2 * 250 - 70 ) * 38 )
= 4.2641 ㎏/㎟ < Sta = 13.919 ㎏/㎟ O.K. !!

4-3) BENDING STRESS AT 45 DEG. SLOPED STATE

S3 = 6 * TH' * L / ((2 * R)² * t * √2) = 6 * 37765.69 * 350.00 / ((2 * 250.00)² * 38.00 * √2)
= 5.9031 ㎏/㎟ < Sta = 13.919 ㎏/㎟ O.K. !!

4-4) TENSION STRESS AT 45 DEG. SLOPED STATE

S4 = TH' / ((2 * R - d) * t * √2) = 37765.69 / ((2 * 250.00 - 70.00) * 38.00 * √2)
= 1.6343 ㎏/㎟ < Sta = 13.919 ㎏/㎟ O.K. !!

4-5) COMBINE STRESS AT 45 DEG. SLOPED STATE

Scomd = S3 / Sba + S4 / Sta = 5.9031 / 13.9194 + 1.6343 / 13.9194
= 0.5415 < 1.0 O.K. !!

4-6) CHECK OF WELDMENT

Sw = (TV' * √2) / (WL * tw) = (69675.00 * √2 ) / (1000.00 - 15.00)

∴ Sw = 6.5690 ㎏/㎟ < 0.49 * Sba = 6.8205 ㎏/㎟ O.K. !!

WHERE, WL = 1000.00 mm (TOTAL WELD LENCTH)

030U502D15 page :
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6. BY LOCAL STRESS CALCULATION

(Based on Pressure Vessel Design Handbook. Bedner)

(1) DESIGN DATA

ERECTION WEIGHT OF TOWER or VESSEL W = 92900 ㎏
DYNAMIC FACTOR Df = 1.5
ONE HALF OF RADIAL ANGLE (MAX. LIFTING ANGLE ) U = 15 deg.
FROM BASE TO C.O.G b = 4250 ㎜
FROM C.O.G TO LUG HOLE c = 4250 ㎜
SHELL TH'K. (uncorroded) ts = 24 ㎜
SHELL INSIDE DIAMETER ID = 6050 ㎜
MEAN RADIUS OF SHELL Rm = 3049.00 ㎜
OUTSIDE RADIUS OF SKIRT R = 3049.00 ㎜
LUG PAD WIDTH (SHELL SIDE) Wgp = 450 ㎜
LENGTH (SHELL SIDE) Lgp = 300 ㎜
MATERIAL OF SHELL : A387-11-2
ALLOWABLE STRESS OF SHELL Sa = 11.24 ㎏/㎟
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(2) WELD PARAMETER

1) WELD THROAT, hg = wg * sin 45 = 16.263 ㎜
hr = (wr / 2) *tan 45 = 6.5 ㎜

2) WELD AREA, Ag = 4*hg*e+2*k*hg+(d-2*k-2*hg)*hg = 20938.76 ㎜

Ar = d * hr = 3900 ㎜

3) CENTROID OF THE WELD AREA

x1=[e*(4*hg*e)/2+hg*(2*k*hg)/2+(d-2*k-2*hg)*hg*(e-hg/2)+(d*hr)*(x-hr/2)]/(Ag+Ar)
= 161.660 ㎜
x2 = x - x1 = 508.340 ㎜
g = f + x2 = 938.340 ㎜
WHERE , WELD LEG OF LUG PART W2 = wg = 23 ㎜ 0.91 in
WELD LEG OF RIB PART wr = 13 ㎜ 0.51 in
WELD LENGTH OF LUG e = 180 ㎜ 7.09 in
WELDING END TO END x = 670 ㎜ 26.38 in
WELD LENGTH OF LUG END k = 230 ㎜ 9.06 in
SHACKLE TO RIB PLATE f = 430 ㎜ 16.93 in
WIDTH OF LUG d = 600 ㎜ 23.62 in
(3) PARAMETERS STRESS & JUDGEMENTS
1) FORCE & STRESS IN LUG PAD PART
ANGLE (A)
SYMBOL, UNIT 0 30 45 60 90
L, ㎏ 69675.00 98534.24 119660.66 156252.71 139350.00
V, ㎏ 34837.50 42666.58 42306.43 39063.18 0.00
T, ㎏ 0.00 24633.56 42306.43 67659.41 69675.00
F, ㎏ 0.00 6600.54 11335.97 18129.28 18669.36
R, ㎏ 0.00 11494.05 19740.23 31569.96 32510.44
Rg, ㎏ 0.00 4893.51 8404.26 13440.68 13841.08
Mgr(Rg) ,㎏-㎜ 0.00 350669.29 602250.24 963160.72 991853.53
SLg1 ,㎏/㎟ 0.00 6.12 10.51 16.80 17.30
SLg2 ,㎏/㎟ 0.00 1.19 2.05 3.28 3.37
SLg ,㎏/㎟ 0.00 7.31 12.55 20.08 20.68
2 Sa ,㎏/㎟ 22.48 22.48 22.48 22.48 22.48
RESULTS O.K. O.K. O.K. O.K. O.K.

WHERE , γ = SHELL PARAMETER = Rm / ts = 127.0417

c = LUG PAD PARAMETER = 0. 5 * (Wgp*Lgp)^0.5 = 183.712
β = LUG PAD PARAMETER = c / Rm = 0.0603
Cp = (FROM FIGURE 7.6) = 0.72
CLt = (FROM FIGURE 7.9) = 0.36
L = W * Df * [R * sin (A) + b * cos (A)] / [R * sin (A) + a * cos (A)]
L = L1 + L2 , L1 = L2 = L / 2
V = L1 * cos(A) , T = L1 * sin (A)
RADIAL FORCE, F = T tan U
RADIAL FORCE ON RIB PLATE, R = F * (g + x1 - e/2) / (x1+ x2 - e/2)
Rg = R - F , Mgr(Rg) = Rg * (x1 - e/2)
SLg1 = Cp * Rg / ts² , SLg2 = CLt * [Mgr / (ts²* Rm * β)]
SLg = SLg1 + SLg2