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GS Caltex

Crenovative Lubricant Leader in Great Spirits


Agenda

3. GSC
1. Company 2. GS Solution
Steel Mill
Overview for Steel Mill
Customers
1. Company Overview - Vision

Leaping forward as a global leader in total energy service.


Over the past 40 years GS Caltex, which aims to be a total energy service leader, has excelled in the petroleum and
petrochemical businesses, but has also diversified its energy business, to become the leader in the energy industry.
Furthermore, GS Caltex has expanded into many business areas such as city gas, LNG, electric power, exploration & production,
convenience retail, e-business, and new & renewable energy, thereby covering all energy fields and becoming a total energy
service provider with global competitiveness.
Through our products and services which differentiate us from our competitors, we will continue to strive towards our vision:
“The Leader in Providing Total Energy Service.”
1. Company Overview – Key Facts
1. Company Overview – Lubricants Business

LUBRICANT
PREMIUM LUBRICANTS PRODUCTS AND TECHNOLOGY
GS Caltex produces 9,000 barrels per day of lubricants and 8,000 MT of grease
products. Underpinned by premium products and technology, we are ranked
first in the Korean finished lubricant products market based on market share
and sales volume

TRULY A HIGH PERFORMANCE AND ENVIRONMENTALLY


FRIENDLY BASE OIL THROUGH THE CUTTING EDGE
HYDROCRACKING TECHNOLOGY
GS Caltex began base oil production with 16,000 barrels per day capacity. As of
2010, its production capacity has increased to 23,000 barrels per day. By using
the latest cutting edge hydrocracking technology, GS Caltex produces high
quality environment-friendly base oil which satisfies the strict specifications of
lubricant manufacturers.

AIMING FOR THE WORLD TOP LUBRICANTS


Exporting to more than 30 countries world-wide, GS Caltex has emerged as
world-class lubricants products manufacturer. As part of the effort to provide
premium quality lubricants products, GS Caltex built many state-of-art lubricant
blending plants as well as introduced quality control systems such as ISO
9001/14001, QS 9000 and ISO/TS 16949. GS Caltex provides premium quality
products to Korean government and various global companies including Volvo
Construction Equipment, Samsung Electronics, Hyundai & Kia Motors, LG
Electronics, LG Chemicals, POSCO, Hyundai Heavy Industries, Doosan Infracore
as OEMs.
1. Company Overview – Base Oil Capacity

LUBRICANT

Kixx : GS Caltex Family Brand Name


LUBO : Lube Base Oil

Multiple Group II/III Production


- Group II : 2cSt/150N/220N/600N
- Group III : 4cSt/6cSt/8cSt

Production Capacity
- Total : 26,000 BPCD
- Group II/Group III Flexible

Start Up : Since 2007

 GS Caltex Base oil Plant


1. Company Overview – Kixx LUBO
1. Company Overview – Kixx LUBO

GS Caltex Base Oil

High Quality Base Oil


Kixx LUBO

Color : Clean
Sulfur,wt% : 0.0
Very High
Aromatics, wt% : 0.0 Viscosity Index
1. Company Overview – R&D Center

GSC R&D Center has many test machines including Chassis Dynamometer, Engine
Dynamometer for developing OEM F/F lubricants,.
1. Company Overview – Manufacturing Facility

GS Manufacturing Facility
The latest Blending Facility, SMB system, is able to
manufacture finished lubricants quickly and accurately

SMB(Simultaneous Metering Blender)


1. Company Overview – Manufacturing Facility

GS Lubricants Manufacturer – System Approval

Quality control ability


- ISO 9001/TS 16949, ISO 14001
- Chevron best lab award ( many times )

ISO 9001 ISO/S 16949 ISO 14001


1. Company Overview – Global OEM Approval

Providing High Quality Products through Accumulated technology

develop & supply lubricant for


Factory Fill & A/S

GS Caltex has many certifications from global automobile makers


1. Company Overview – GSC Lubricant History
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.1 Steel Mill Environment


Severe Lubricating Environment

• High Temperature
 Promotion Oil Oxidation
 Oil Thickening, Sludge
 Short Drain Term

• High Pressure
 Promotion Wear
 Occurring High Friction

• Water Exposure
 Loss of Lubricants
 Falling off in quality
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.2 Steel Mill Lubricants


Requirement for Lubricants

• High Temperature
 Anti-Oxidation
 Cooling
 Detergent

• High Pressure
 Friction Modifying
 Extreme Pressure Agent

• Water Exposure
 Water Resistance
 Demulsibility
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.3 GS Industrial Lubricants Product Line-up


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.3 GS Still Mill Lubricants Product Line-up


• Hydraulic Fluid
 GS Hydro HD - Anti-Wear Type Hydraulic Oil
 GS Hydro ALP - Zinc free Type Hydraulic Oil

• Turbine Oil
 GS Turbine Oil - Steam Turbine Oil
 GS Gas Turbine Oil - Gas Turbine Oil

• Gear Oil
 GS Gear EP - Extreme Pressure Industrial Gear Oil

• Grease
 New Golden Pearl EP - Multipurpose Extreme Pressure Lithium Grease
 GS Molytex EP - Molybenum Disulfide Extreme Pressure Lithium Grease
 GS Therma EP - High Temperature, Non-Melting Grease
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid – GS Hydro


 High Refined Base Oil
 Heat Stability & Anti-Oxidation
 Excellent Demulsibility

• GS Hydraulic Oil

 GS Hydro
 GS Hydro HD
 GS Hydro HDZ
 GS Hydro ALP
 GS Hydester
 Hydraulic Safety Oil
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Oil • Requirement


 Power Transfer  Viscosity, Viscosity Index
 Minimize Wear  Anti-Wear
 Reduce Friction  Anti-Oxidation (RPVOT)
 Provide Cooling  Heat Stability (CM, NOC)
 Prevent rust & Corrosion  Demulsibility, Water-resistance
 Minimize deposit & contamination  Minimize deposit & contamination
 Anti-Corrosion
 Anti-Foaming
 Cooling
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid - GS Hydro Series


GS Hydro GS Hydro HD GS Hydro HDZ
R&O Type (ISO HL) Anti-Wear Type (ISO HM) High VI Anti-Wear Type (ISO HV)

- GS Caltex world wide Brand - GS Caltex world wide Brand - GS Caltex world wide Brand
- Group II Plus Base Oil - Group II Plus Base Oil - Group II Plus Base Oil
- RBOT : 450 - 4-ball wear : 0.45 - VI : >150

- TOST : 1500 + - Denison Hydraulic HF-0 - 4-ball wear : 0.45

- DIN 51524 Part 1 HL - Eaton-Vickers - Denison Hydraulic HF-0

- ANSI/AGMA 9005-E2 - Cincinnati Machine P-68,69,70 - Eaton-Vickers


- Bosch Rexroth - Cincinnati Machine P-68,69,70
- David Brown Table M
- ISO Standard 6743 Part4, HM - Bosch Rexroth
- DIN 51524 Part 2, HLP - ISO Standard 6743 Part4, HM
- SAE MS 1004 HM - DIN 51524 Part 2, HLP
- US Steel 126, 127 - SAE MS 1004 HM
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid - GS Hydro (R&O Type)


General purpose, rust and oxidation inhibited circulating oil designed for use in a variety of industrial
applications where anti-wear or EP properties are not required.

High VI means maintaining of


Superior Oxidation & Thermal Stability stable viscosity against the
temperature change
• GS Hydro produce less sludge than
Other products (test under 150℃, 168hrs)

GSC Others GSC Others


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution


• Hydraulic Fluid - GS Hydro (R&O Type)
APPLICATIONS
• Non-turbine circulating oil systems in mobile and stationary industrial equipment
• Industrial equipment requiring a rust and oxidation inhibited lubricant, such as electric motor bearings,
blowers, pumps, compressors, machine tools and industrial spindles
• Enclosed gear applications where an anti-wear or EP lubricant is not required
• Mobile and stationary hydraulic systems where anti-wear fluids are not required
• Bath, splash, circulating, spray and mist lubrication systems.
Typical value
•ISO Grade 32 46 68 100 150 220 320
•AGMA Lubricant No. 0 1 2 3 4 5 6
•David Brown Grade - - - - 4M 5M 6M
•Flash Point, COC, °C 228 234 258 265 268 271 275
•Pour Point, °C -33 -30 -27 -24 -21 -18 -12
•Rust Preventing Characteristics (D665B) Pass Pass Pass Pass Pass Pass Pass
•Viscosity,
mm²/s @ 40°C 31.6 44.0 64.2 95.0 142.2 208.7 308.2
mm²/s @ 100°C 5.5 7.0 9.0 11.7 15.1 19.6 25.0
•Viscosity Index 114 117 115 114 107 105 103
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid - GS Hydro HD (AW Type)


Premium quality, anti-wear hydraulic fluid, designed for use in mobile and stationary high pressure
hydraulic systems.

Longer Drain Term


Oxidation Stability Test ( Time to TAN 2.0 @ 95℃ )
Longer Equipment Life

• GS Hydro HD has better Anti-wear


property than others (4-Ball Test)

GSC Others GSC Others


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution


• Hydraulic Fluid - GS Hydro HD (AW Type)
APPLICATIONS
• Industrial hydraulic systems
• Hydraulics of mobile and construction equipment
• Hydraulic systems with vane, gear or piston pumps
• Plastic injection molding machines
• Machine tools
• Enclosed gear systems
• Industrial circulating systems
Typical value
ISO Grade 32 46 68 100 150
Density, kg/L @ 15℃ 0.855 0.858 0.861 0.865 0.874
Viscosity,
mm²/s @ 40°C 31.3 44.5 63.9 96.5 143.5
mm²/s @ 100°C 5.5 7.0 9.0 11.7 15.0
Viscosity Index 113 116 117 111 106
Pour Point, ℃ -33 -33 -30 -24 -15
Flash Point, COC, ℃ 221 229 235 243 250
Rust Preventing Characteristics (D665) Pass Pass Pass Pass Pass
Oxidation Characteristics (D943) 1500+ 1500+ 1500+ 1500+ 1500+
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution


• GS Hydro HD 46 (AW Type)
Typical Max.
SPEC
Property Property
Density, @15℃, kg/L report 0.858
Kinematic Viscosity at 40℃, ㎟/s 42.0 ~ 49.0 45.3
Kinematic Viscosity at 100℃, ㎟/s report 6.8
Viscosity Index Min. 95 106 115
Pour Point, ℃ Max. -30 -33 -45
Flash Point (COC), ℃ Min. 204 229
Cleanliness Class, NAS 1638 - 8 5
Foaming Characteristics, ml Sequence I 50/0 5/0 0/0
Sequence II 50/0 5/0 0/0
Sequence III 50/0 5/0 0/0
Water Seperabillity, time to 3ml or less emulsion @54℃, min Max. 30 15 5
Water content, ppm Max. 500 210 0
TAN, mgKOH/g Max. 1.5 0.3
Rust prevent Pass Pass
Air Release @ 50℃, min Max. 10 3.8 1.5
Oxidation Stability(TOST), hr Min. 2,000 4,500+ 5,500+
Copper Corrosion, 3hr @100℃ Max. 1b 1a
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid - GS Hydro HDZ (HVI Type)


Premium quality, shear stable, multi-viscosity, anti-wear hydraulic fluid, designed for use in hydraulic
systems subjected to wide variations in ambient and operating temperatures.

High Performance Heat Stability

• GS Hydro HDZ has better Anti- • GS Hydro HDZ has better Heat
oxidation property than others stability than others

GSC Others GSC Others


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid - GS Hydro HDZ (HVI Type)


Premium quality, shear stable, multi-viscosity, anti-wear hydraulic fluid, designed for use in hydraulic
systems subjected to wide variations in ambient and operating temperatures.

Performance Standards

- Group II Plus Base Oil - Eaton-Vickers

- VI : >150 - Cincinnati Machine P-68,69,70

- 4-ball wear : 0.45 - Bosch Rexroth

- Denison Hydraulic HF-0 - ISO Standard 6743 Part4, HM


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Hydraulic Fluid - GS Hydro HDZ (HVI Type)


Premium quality, shear stable, multi-viscosity, anti-wear hydraulic fluid, designed for use in hydraulic
systems subjected to wide variations in ambient and operating temperatures.

KEY PROPERTIES
ISO Grade 46 68
Density, kg/liter @15˚C 0.865 0.868
Kinematic Viscosity,mm2/s@40˚C 45.3 67.4
Kinematic Viscosity,mm2/s@100˚C 8.0 10.6
Viscosity Index 146 147
Pour Point,˚C -42 -42
Flash Point,COC,˚C 230 234
Rust Preventing Characteristics(D665) Pass Pass
Oxidation Characteristics(D943) 4500+ 4500+
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Special Hydraulic Fluid - GS Hydro ALP (Zinc Free AW Type)


GS Hydro ALP oils are designed to give maximum protection to hydraulic pumps in high-performance
industrial applications as well as in environmentally sensitive areas. They are formulated with high
quality base stocks and an ashless (“Zinc-free”) additive system that provides superior oxidation
stability, water separability, foam suppression, and protection against wear, rust and corrosion.

APPLICATIONS
• Industrial hydraulic systems
• Hydraulics of mobile and construction equipment
• Hydraulic systems with vane, gear or piston pumps
• Enclosed gear systems
• Industrial circulating systems
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Special Hydraulic Fluid - GS Hydro ALP (Zinc Free AW Type)

PERFORMANCE STANDARDS
•Denison Hydraulics HF-0 (ISO 32, 46, 68)
•Vickers M-2950-S, I-286-S [industrial applications],
•DIN 51524 Part 2, HLP
•Bosch Rexroth Spec RE 90 220
•US Steel Spec. 127
•General Motors Spec LS-2

BENEFITS
•Premium performance
Ashless formulation meets or exceeds pump manufacturer’s requirements for viscosity, rust and
corrosion protection, hydrolytic stability, water seperability, foam inhibition, and filterability.
•Superior oxidation stability
Longer service life than conventional antiwear hydraulic oils or vegetable hydraulic oils.
•Excellent antiwear properties
Provides excellent wear protection.
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Special Hydraulic Fluid - GS Hydro ALP (Zinc Free AW Type)

KEY PROPERTIES

ISO Grade 32 46 68
Density, kg/liter @15˚C 0.845 0.849 0.857
Kinematic Viscosity,mm2/s@40˚C 31.8 44.4 67.8
Kinematic Viscosity,mm2/s@100˚C 5.8 7.3 9.57
Viscosity Index 127 126 121
Pour Point,˚C -39 -39 -36
Flash Point,COC,˚C 232 236 254
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.1 Hydraulic Fluid Solution

• Special Hydraulic Fluid - Non-Flammable Hydraulic Fluid

Product Type Applications


Hydraulic systems with:
Hydraulic Safety Oil − gear pumps (up to 14 MPa)
38, 46, 56, 68 Water-Glycol − vane pumps (up to 14 MPa)
ISO HFC Fluid − axial piston pumps (up to 20 MPa)
− operating temperature below 65°C

GS Hydester High temperature thermal stability of the


Synthetic
46, 68 synthetic polyol ester fluid enables operation
polyol ester
ISO HFDR Fluid at fluid temperatures up to 150℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine Oil – GS Turbine Oil


 High Refined Base Oil
 High technology Additives
 Heat Stability & Anti-Oxidation

• GS Turbine Oil

 GS Turbine Oil
 GS Gas Turbine Oil
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine • Turbine Oil Requirement


 Large capacity (Power Plant) : 100~500 MW  Heat Stability
 Small capacity (Industrial purpose, Marine) :
 Demulsibility
1~100 MW
 Anti-Corrosion
 Oil Tank
• 10 MW geared turbine : 1~2 Ton  Anti-Foaming
• 200 MW directly coupled turbine : 20~40 Ton  Anti-Oxidation (PRVOT)
 Oil Life  Minimize deposit & contamination
• Power Plant : 50,000~200,000 hrs
 Anti-Wearing
• Supplement : 0.2~2 % per 1000 hr
 Cooling
• Oil Temperature
 Hot Spot : 200 ~ 300℃
 Oil Tank : 40 ~ 60℃
 Plain Bearing : 90 ~ 140℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine Oil - GS Turbine Series

GS Turbine Oil GS Gas Turbine Oil


Steam Turbine Oil Gas Turbine Oil

- GS Caltex world wide Brand - GS Caltex world wide Brand


- Group III Synthetic Base Oil - Group III Synthetic Base Oil
- RBOT : 800 - RBOT : 1200
- GEK 32568E, 101941A - GEK 32568E, 101941A
- Alstom HTGD 90117 - Alstom HTGD 90117
- Siemens TLV 901304 - Siemens TLV 901304
- BS 489 - BS 489
- DIN 51515 - DIN 51515
- MHI - MHI
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine Oil - GS Turbine Oil


• Formulated with Group III Synthetic base Oil provide excellent thermal stability.
• Outstanding oxidation stability compared with other turbine Oil ensure longer fluid life.

Longer Service Life


Excellent Thermal Stability RPVOT Test Result (min @150℃)

• GS Turbine Oil produce less sludge than


other products (test under 150℃, 168hr)

GSC Others GSC Others


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine Oil - GS Turbine Oil


Premium quality inhibited turbine oil. Contains highly effective rust, oxidation and foam inhibitors and
is formulated to provide good air release properties.

Global OEM Approval


• SIEMENS
• ALSTOM
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine Oil - GS Turbine Oil

CUSTOMER BENEFITS

• Long service life assured by outstanding oxidation resistance.


• Maintains high power output by resisting air entrainment in oil circulation.
• Allows easy removal of water.
• Protects against rust.
• Allows one oil to be used for both turbine and non-turbine applications.

TYPICAL APPLICATIONS

•Recommended for use in the lubrication systems of mineral-oil-lulricated steam and hydraulic
turbines operating under all service conditions. Also for use in industrial-type gas turbines under
moderate service where the oil is not exposed to high temperatures.
•Suitable for use in air compressors, bath and circulating systems supplying bearings of all types,
lightly loaded gear sets, pumps, electric motors and low to moderate-pressure hydraulic systems
where antiwear or other special properties are not required.
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Turbine Oil - GS Turbine Oil

KEY PROPERTIES
ISO Grade 32 46 68 100

Density, kg/liter @15˚C 0.841 0.844 0.852 0.857

Kinematic Viscosity,mm2/s@40˚C 30.6 43.9 64.6 92.8

Kinematic Viscosity,mm2/s@100˚C 5.7 7.3 9.3 11.0

Viscosity Index 131 130 125 104

Pour Point,˚C -18 -18 -18 -15

Flash Point,COC,˚C 222 250 256 258

Oxidation Stability

- D943, Hrs to 2.0 Acid NO. 4000 4000 4000 4000

- IP 280(TOP), mass% 0.24 0.26 0.27 0.28


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Turbine Oil Solution

• Gear Oil – GS Gear EP


 High Refined Base Oil
 Sulfur-phosphorous Type Extreme
Pressure Agent
 Heat Stability & Anti-Oxidation

• GS Gear Oil

 GS Gear EP
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Gear Oil • Requirement


 Heat Removal  Extreme Pressure
 Minimize Wear - Formation thicker Film to withstand extreme pressure

 Reduce Friction  Anti-Wear


- Minimize Wear of gear gotten extreme pressure
 Remove Vibration, Impact, Noise of Gear
 Anti-Corrosion
 Prevent rust & Corrosion
- Protect Gear, Bearing from Rust
 Minimize deposit & contamination
 Heat, Oxidation Stability
 Gear Life-Extension - Under high temperature, Maintain oil properties
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Gear Oil - GS Gear EP

GS Gear EP
Industrial Gear Oil (Extreme Pressure)

- GS Caltex world wide Brand


- Group II Plus Base Oil

- Premium Additive

- AGMA 250.04

- ANSI/AGMA 9005-E02 (EP)

- U.S. Steel 224

- David Brown Table E

- DIN 52517 Part 3 CLP


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Gear Oil - GS Gear EP


A mild EP industrial gear lubricant based on a sulfur-phosphorus additive system.

Extreme Pressure Anti-Foaming

• GS Gear EP has Sulfur- • GS Gear EP has better anti-


phosphorous type agent, which foaming property that help make
make GS Gear EP better. good lubricating film Foaming

GSC Others GSC Others


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Gear Oil - GS Gear EP

CUSTOMER BEBEFITS
• Extends gear life due to high load carrying capacity and outstanding ability to keep
gear surface free of deposits.
• Provides long oil service life through excellent oxidation resistance.
• Allow rapid separation of water.
• Protects against rust and corrosion.

TYPICAL APPLICATIONS
• Recommended for all types of industrial and mobile equipment requiring mild EP
gear lubricants.
• Particularly recommended for enclosed gear drives and speed reducers, ranging
from small gearboxes to large, high-power units on metal rolling mills, cement mills,
sugar mills and mine hoist.
• Also suitable for chain cases, sprockets, slide guides, flexible coupling, and plain and
rolling element bearings.
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution

• Gear Oil - GS Gear EP

KEY PROPERTIES

ISO Grade 68 100 150 220 320 460 680 1000

AGMA 2EP 3EP 4EP 5EP 6EP 7EP 8EP 8AEP

Kinematic Viscosity,mm2/s@40˚C 63.9 95.2 142.5 206.9 305.1 432.1 634.6 940.0

Kinematic Viscosity,mm2/s@100˚C 8.8 11.7 15.4 19.6 25.3 31.3 38.8 47.8

Viscosity Index 111 112 111 108 107 104 99 95

Pour Point,˚C -21 -18 -18 -15 -15 -15 -15 -15

Flash Point,COC,˚C 235 242 248 256 260 268 277 279

Timken OK Load, kg 27 27 27 27 27 27 27 27

FZG, Load Stage 12 12 12 12 12 12 12 12


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.2 Turbine Oil Solution


• GS Gear EP SPEC Results
Viscosity Grade VG 220 VG 220
Kinematic Viscosity at 40℃, ㎟/s 198 ~ 242 207
Viscosity Index min. 90 108
Pour Point, ℃ max. -9 -15
Flash Point (COC), ℃ Min. 200 280
Neutralization Number, mg KOH/g report 0.6
Density at 15℃, kg/㎥ report 0.879
Water content, % Max 0.1 0
Foam after 10 min, Sequence I, II & III 100/10 30/5
Water Seperability, min Max. 30 15
Copper Corrosion, 3 hours at 100℃ Max. 1 1a
Steel Corrosion, Method A pass pass
Oxidation Stability, 95℃ for 312 hrs increase in viscosity at 100℃,% Max 6 2.1
FZG Scuffing test, A/8.3/90 Min. 12 12
FAG FE-8 bearing wear test Roller wear / Cage wear, mg Max. 30/report 11/2
Compatibility with Seals SRE-NBR 28, 7 days @ 100℃ Relative change in Volume, % -5 ~ 10 2
Change of Shore A hardness, % -10 ~ 10 -2
Change of Tensile strength, % Max. 30 18
Change of Elongation, % Max. 40 23
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease
 High Refined Base Oil
 Lithium Type Thickener
 Heat Stability & Anti-Oxidation
 Extreme Pressure Type Grease
 Multi-Purpose
 Good Water Resistance

• GS Grease

 New Golden Pearl EP


 GS Molytex EP
 GS Therm EP
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease • Requirement
 Minimize Wear  High Dropping Point
 Reduce Friction  Wide Temperature Range -30℃ - 120℃
 Seal Property  Excellent Water resistance
 Prevent rust & Corrosion  Good Extreme Pressure
 Minimize deposit & contamination  Good Pumpability
 Resistance to Water
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - GS Gear EP

New Golden
GS Molytex EP GS Therma EP
Pearl EP
Multi purpose Lithium Type High Temperature, Non-
Extreme Pressure Grease
Industrial Grease Melting Grease

-GS Caltex world wide Brand -GS Caltex world wide Brand - GS Caltex world wide Brand
- Group II Plus Base Oil - Group II Plus Base Oil - Highly refined ISO 100 Base Oil

- Premium Additive - Premium EP Additive - Premium EP Additive

- Lithium Type Thickener - Lithium Type Thickener - Organoclay (bentonite) thickener

- Rust and Oxidation Inhibitors

- Molybdenum disulfide Grease


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - New Golden Pearl EP

CUSTOMER BEBEFITS
• Saves on maintenance
Effective EP additive protects against component wear under high load conditions. Rust and
corrosion inhibitors protect metal surfaces.
• Long service life
Excellent oxidation resistance ensures enhanced grease service life.
• Ease of application
Good pumpability characteristics of the lithium thickener provide suitable flow properties for
grease pump application systems (NLGI 2)
• Minimize inventory costs
Multipurpose capability allows use in a wide range of industrial and automotive applications
reducing the number of different greases required and eliminating product misapplication.

APPLICATIONS
• General Plant Lubrication
• Industrial plain and rolling element bearings
• Construction equipment bearings
• Usable temperature range in continuous service is -30 to 130℃
• Maximum temperature for short term exposure is 175℃ (NLGI 1,2,and 3)
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - New Golden Pearl EP

KEY PROPERTIES

NLGI Grade 1 2

Penetration, Worked @25°C 316 272

Dopping Point, °C 260 261

Thickener Lithium Lithium

Copper Corrosion @100°C, 24 hrs 1a 1a

Oxidation Stability, psi @99°C 100hrs 3.0 5.8

Water Washout, wt% @79°C 1hr 4.5 3.0


2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - GS Molytex EP
CUSTOMER BEBEFITS
• Saves on heavy-duty maintenance
Effective EP additive and molybdenum disulfide solid film lubricant protect against component
wear under high load conditions and/or shock loading. Rust and corrosion inhibitors protect
metal surfaces in wet operating conditions. Even if insufficient grease is used, some
molybdenum disulfide tends to stay in place and protect metal surfaces.
• Long service life
Excellent oxidation resistance ensures enhanced grease service life.
• Ease of application
Good pumpability characteristics of the lithium thickener provide suitable flow properties for
grease pump application systems (NLGI 2)
• Minimize inventory costs
Multipurpose capability allows use in a wide range of industrial and automotive applications
reducing the number of different greases required and eliminating product misapplication.

APPLICATIONS
• Ball Joints, Universal Joints (U-joints)
• Construction equipment bearings
• Usable temperature range in continuous service is -30 to 130℃
• Maximum temperature for short term exposure is 175℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - GS Molytex Ep

KEY PROPERTIES

NLGI Grade 2

Penetration, Worked @25°C 275

Dopping Point, °C 195

Thickener Lithium

Copper Corrosion @100°C, 24 hrs 1a

Oil Viscosity, mm²/s @ 40°C 208

Oil Viscosity, mm²/s @ 100°C 18.2

Timken OK Load, kg 14
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - GS Therma EP

CUSTOMER BEBEFITS
• Minimize equipment failure
The special non-melting organoclay thickener prevents grease loss from bearings at
high temperature.
• Wide temperature range application
Maybe used in applications up to 135℃ with normal re-greasing, and up to 260℃
with very frequent regreasing, making it suitable for use in a wide range of high
temperature industrial applications.
• Prevents failure in wet conditions
Organoclay thickener gives excellent resistance to water washout.

APPLICATIONS
• Industrial ball and roller bearings in high temperature applications
• Exhaust fan bearings
• Furnace door bearings
• Usable temperature range in continuous service is -20 to 135℃
With frequent relubrication 260℃
2. GS Solution for Steel Mill
Crenovative Lubricants Leader in Great Spirits

2.4.3 Grease Solution

• Grease - GS Therma EP

KEY PROPERTIES

NLGI Grade 1 2

Penetration, Worked @25°C 325 280

Dopping Point, °C Not Appplicable

Thickener (Modified bentonite) 10 12

Oil Viscosity, mm²/s @ 40°C 92.5 92.5

Oil Viscosity, mm²/s @ 100°C 10.5 10.5

Timken OK Load, kg 20 20
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits

3.1 GS Caltex – Steel Mill Customers


Korea No.1 Lubricants Company
Supply Lubricating Solution for Korea Major Steel Mill Companies
POSCO, HYUNDAI STEEL, DONGKUK STEEL, and so on

Korea Major Steel Mill Company

World TOP Steel Maker


POSCO no. 6,
Hyundai Steel no.18,
Dongkuk Steel no.91
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits

3.2 Sales Records


GS Caltex Lubricants – Sales volume (Drum/month)

2010 2011 2012

Hydraulic Oil 6543 6764 6913

Turbine Oil 210 140 77

Gear Oil 2780 2742 2285

Grease 4089 4258 3440


3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits

3.3 GS Caltex & POSCO


Exclusive Customer to POSCO
- With technological excellence,
GS supplies POSCO’s own hydraulic fluid
solution exclusively

Lubricant type Test Note

Zn- type
Hydraulic Fluid Exclusive Pass VG. 32, 46, 68
Zn-free type
(Ashless hydraulic Fluid)
VG. 150, 220, 320,
Gear Oil EP type Pass
460

Grease EP type Pass NLGI. 0, 1, 2


3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits
3.3 GS Caltex & POSCO - POSCO TEST
Lubricant Type Function
- Group II base oil + Zn type Premium Anti-wear agent
- Heat Stability (135℃, 168hrs) : steel rod not change
sludge Max 25 mg
Zn-type
- Vicker V-104C pump test : Ring & Vane loss Max 50
- Hydrolysis stability : copper weight loss Max 10
- Oxidation stability (95℃) : Min 1500 hr
Hydraulic Fluid
- Group III Synthetic base oil + Zinc-free premium
Anti-wear additives
- VI : Min 125
Zn-free
- POSCO heat stability (200℃, 24hrs) : No sludge
- 4-ball wear : 0.45
- Zn content : 0
- Group II base oil + premium EP additive
- 4-ball EP welding point : Min 250 kg
- Oxidation stability (95℃, 312hrs) :
Gear Oil EP- type
viscosity change Max 6%
- Heat stability (101℃, 72 hrs) : steel rod not change
sludge Max 25mg
- Group II base oil + Li Thickener
- 4-ball EP welding point : Min 250 kg
Grease EP-type
- evaporation (99℃, 22hrs) : Max 1.5 %
- Water washout (79℃, 1hr) : EP1 Max 15, EP2 Max 5
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits

3.3 GS Caltex & POSCO

 GS Caltex develop dedicated POSCO lubricants for POSCO Standard


 We hand in analysis used oil and report regularly
 Offer Trouble shooting
 Technique exchange and seminar
3. GS Steel Mill Customers
Crenovative Lubricants Leader in Great Spirits

3.4 GS Caltex - Steel Mill Customers


Korea No.1 Lubricants Company

WE PROVIDE the SOLUTION for Steel Mill

 Perfect Lubricating System


 Long life equipment
 Save Energy Save Money
Crenovative Lubricants Leader in Great Spirits

Thank Yo u

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