Professional Documents
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np6512 SM
np6512 SM
Prepared by
CANON INC.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
INTRODUCTION
This service manual has been prepared for NP6512, NP6612, NP7120, NP7130, and
NP7130F, providing basic information used for servicing the machines in the field so as to
ensure their quality and performance.
Chapter 2 Basic Operation explains how copies are made on a step-by-step basis.
Chapter 3 Exposure System discusses the principles of operation used for the
machine's exposure system. It also explains the timing at which exposure-
related mechanisms are operated, and shows how they may be
disassembled/assembled and adjusted.
Chapter 4 Image Formation System discusses the principles of operation used for the
machine's image formation system. It also explains the timing at which image
formation-related mechanisms are operated, and shows how they may be
disassembled/assembled and adjusted.
Chapter 5 Pick-Up/Feeding System discusses the principles of operation used for the
machine's pickup/feeding system. It also explains the timing at which pickup/
feeding-related mechanisms are operated, and shows how they may be
disassembled/assembled and adjusted.
Chapter 6 Fixing System discusses the principles of operation used for the machine's
fixing system. It also explains the timing at which fixing-related mechanisms
are operated, and shows how they may be disassembled/assembled and
adjusted.
Chapter 8 ADF explains the principles of operation of the ADF in view of electrical and
mechanical functions and in relation to their timing of operation. It also shows
how the unit may be disassembled/assembled and adjusted.
Chapter 9 Installation introduces requirements for the site of installation, and shows
how the machine may be installed using step-by-step instructions.
Chapter 10 Maintenance and Servicing provides tables of periodically replaced parts and
consumables/durables and scheduled servicing charts.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) i
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing
of operation.
In the diagrams, represents the path of mechanical drive—where a signal name
accompanies the symbol , the arrow indicates the direction of the electric sig-
nal.
The expression “turn on the power” means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine
with power.
2. In the digital circuits, ‘1’ is used to indicate that the voltage level of a given signal is
“High,” while ‘0’ is used to indicate “Low.” (The voltage value, however, differs from
circuit to circuit.)
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for
product improvement or other reasons, and major changes will be communicated in the
form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins and be able to identify and
isolate faults in the machine.
ii COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
• This service manual covers the models shown in the following table. Be sure to have a
good understanding of the difference from model to model before referring to this
manual.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) iii
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES ..................................1-1 IV. USING THE MACHINE ............. 1-13
II. SPECIFICATIONS .......................1-2 A. Control Panel...................... 1-13
A. Copier ....................................1-2 B. User mode .......................... 1-15
B. ADF .......................................1-6 V. ROUTINE MAINTENANCE BY THE
III. NAMES OF PARTS .....................1-8 USER ........................................ 1-16
A. External View ........................1-8 VI. IMAGE FORMATION ................ 1-19
B. Cross Section ..................... 1-11 A. Outline ................................ 1-19
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) v
CHAPTER 4 IMAGE FORMATION SYSTEM
I. IMAGE FORMATION SYSTEM ...4-1 II. DEVELOPING ASSEMBLY
A. Outline ...................................4-1 /CLEANING ASSEMBLY........... 4-27
B. Timing Chart for the Image A. Outline ................................ 4-27
Formation System .................4-3 B. Detecting the Level of
C. Primary Charging Roller Bias Toner .................................. 4-28
Control ...................................4-4 C. Detecting Waste Toner ....... 4-30
D. Controlling the Transfer Roller D. Primary Charging Roller
Bias .......................................4-9 Cleaning Control ................ 4-31
E. Controlling the Developing/ III. DISASSEMBLY/ASSEMBLY ..... 4-33
Separation Static Eliminator A. Drum Unit ........................... 4-34
Bias .................................... 4-12 B. Transfer Charging
F. Measuring the Density of Assembly ............................ 4-38
Originals ............................. 4-18 C. Blank Exposure .................. 4-39
G. Controlling the Pre-Exposure D. Developing Assembly ......... 4-43
Lamp .................................. 4-24
H. Controlling the Side Blanking
Mechanism ......................... 4-26
vi COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
I. FANS ............................................7-1 III. DISASSEMBLY/ASSEMBLY ........7-7
II. POWER SUPPLY SYSTEM .........7-3 A. External Covers .....................7-8
A. Outline of the Power Supply B. Control Panel...................... 7-15
System ..................................7-3 C. Copyboard Glass ............... 7-16
B. Power Supply Circuit .............7-4 D. Main Motor/Main Drive Assem-
C. Detecting an Error on the Com- bly ....................................... 7-17
posite Power Supply PCB .....7-6 E. Electrical System ............... 7-21
D. Protecting the Power Supply
Circuit ....................................7-6
CHAPTER 8 ADF
I. ADF ..............................................8-1 H. Controlling the Belt Motor .. 8-15
A. Outline ...................................8-1 I. Detecting Original Jams ..... 8-16
B Basic Construction ................8-2 J. Power Supply ..................... 8-17
C. Basic Operations ...................8-4 II. DISASSEMBLY/ASSEMBLY ..... 8-18
D. Detecting an Original ............8-6 A. Removing the ADF ............. 8-19
E. Pickup Operation ...................8-8 B. External Covers .................. 8-21
F. Delivery .............................. 8-12 C. Drive System ...................... 8-23
G. Controlling the Pickup D. Feeding System ................. 8-26
Motor .................................. 8-14 E. Electrical System ............... 8-33
CHAPTER 9 INSTALLATION
I. SELECTING THE SITE ...............9-1 B. Placing Copy Paper............ 9-18
II. UNPACKING AND III. MOVING THE MACHINE .......... 9-21
INSTALLATION ............................9-2
A. Unpacking and Installation ....9-2
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) vii
CHAPTER 11 TROUBLESHOOTING
I. MAINTENANCE AND B. Faulty Feeding .................. 11-80
INSPECTION ............................ 11-3 VI. ARRANGEMENT AND FUNCTIONS
A. Image Adjustment Basic OF ELECTRICAL PARTS ....... 11-81
Procedure ........................... 11-3 A. Sensors and Solenoids .... 11-81
B. Points to Note for B. Switches ........................... 11-82
Servicing ............................ 11-4 C. Lamp, Heater, Motor, Etc. 11-83
II. STANDARDS AND D. PCBs ................................ 11-84
ADJUSTMENTS ....................... 11-5 E. ADF .................................. 11-85
A. Mechanical ......................... 11-5 F. Variable Resistors (VR) and
B. ADF .................................. 11-30 Check Pins by PCB .......... 11-86
C. Electrical ........................... 11-41 VII. SERVICE MODE ..................... 11-88
III. TROUBLESHOOTING IMAGE A. Outline .............................. 11-88
FAULTS ................................... 11-52 B. Using Service Mode ......... 11-88
A. Making Initial Checks ....... 11-52 C. Adjustment Mode (30) ...... 11-91
B. Sample Image Faults ....... 11-56 D. Operation/Inspection
C. Troubleshooting Image Mode (40) ......................... 11-92
Faults ................................ 11-57 E. Machine Settings
IV. TROUBLESHOOTING Mode (50) ......................... 11-93
MALFUNCTIONS .................... 11-65 F. Counter Mode (60) ........... 11-93
A. Troubleshooting VIII. SELF DIAGNOSIS .................. 11-94
Malfunctions ..................... 11-65
V. TROUBLESHOOTING FEEDING
PROBLEMS ............................ 11-77
A. Copy Paper Jam ............... 11-77
APPENDIX
A. GENERAL TIMING CHART ........ A-1 I. SENSOR CIRCUIT
B. SIGNALS AND DIAGRAM ................................. A-32
ABBREVIATIONS ....................... A-3 J. NOISE FILTER CIRCUIT
C. GENERAL CIRCUIT DIAGRAM . A-5 DIAGRAM ................................. A-33
D. DC CONTROLLER CIRCUIT K. HIGH VOLTAGE CONTACT CIRCUIT
DIAGRAM ................................... A-7 DIAGRAM ................................. A-34
E. ADF CONTROLLER CIRCUIT L. BLANK EXPOSURE (front) CIRCUIT
DIAGRAM ................................. A-15 DIAGRAM ................................. A-35
F. COMPOSITE POWER SUPPLY M. BLANK EXPOSURE (rear) CIRCUIT
CIRCUIT DIAGRAM .................. A-19 DIAGRAM ................................. A-36
G. CONTROL PANEL CIRCUIT N. PRE-EXPOSURE CIRCUIT
DIAGRAM ................................. A-29 DIAGRAM ................................. A-37
H. AE SENSOR CIRCUIT O. SPECIAL TOOLS ...................... A-38
DIAGRAM ................................. A-31 P. SOLVENTS/OILS ...................... A-39
viii COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES
1. Personal Copier with a Zoom Function and a Fixed Copyboard
• You can choose either a default enlargement/reduction ratio or any ratio between 70% and
141% in 1% increments.
2. Ecology-Conscious
• The use of a roller charging method has resulted in a considerable reduction of ozone: 0.01
ppm or less on the average, 0.02 ppm or less at maximum (1/100 to 1/1000 compared with
existing Canon machines).
7. ADF Type
• Continuous copying is possible with the use of the ADF.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-1
CHAPTER 1 GENERAL DESCRIPTION
II. SPECIFICATIONS
A. Copier
1. Type
Item Descriptions
Body Desk top
Copyboard Fixed
Source of light Halogen lamp (80 V/110 W for 120V-model; 150 V/160 W
for 220/240 V-model)
Table 1-201
2. Mechanisms
Item Descriptions
Reproduction Indirect static reproduction
Cleaning Blade
Table 1-202
1-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
3. Performance
Item Descriptions
Original type Sheet, book, 3-D object (2kg max.)
Maximum original size A4 (297 × 210 mm)/LGL (216 × 356 mm)
Reproduction ratio Inch/AB-configuration: 2R2E Inch-configuration: 3R1E
Zoom 70% to 141% (in 1% increments)
Wait time 0 sec (at 20°C room temperature)
First copy time 10 sec or less (at 20°C room temperature; Direct, non-AE,
from the cassette)
Continuous copying 100 (max.)
Copy size A4/LGL (297 × 210 mm/216 × 356 mm max.)
Business card (90 × 55 mm, min.)
Copy paper type Cassette:
Plain paper (64 to 80 g/m2), tracing paper (SM-1, A4R/
B5R), colored paper, recycled paper (64 to 80 g/m2; A4R/
B5R), eco paper (80 g/m2; A4R)
Manual Feeder:
Plain paper (52 to 128 g/m2), tracing paper (SM-1, GNT-
80*1; A4R/B5R), transparency *1,*3 (A4R/LTRR*2), colored
paper, business card (200 g/m2 or less), label sheet*1 (A4R/
LTRR), recycled paper (64 to 80 g/m2; A4R/B5R), eco
paper (80 g/m2; A4R), postcard*2
Double-Sided/Overlay Copying*4:
Plain paper (64 to 128 g/m2), colored paper, business card
(200 g/m2 or less), recycled paper (64 to 80 g/m2; A4R/
B5R), eco paper (80 g/m2; A4R), postcard
Cassette With claws
Universal cassette (250 sheets of 80 g/m2 paper; A4/LGL to
A5/STMT)
250-sheet cassette (250 sheets of 80 g/m2)
500-sheet cassette (500 sheets of 80 g/m2)
Multifeeder tray 5 mm deep (approx.; 50 sheets of 80 g/m2)
Copy tray 100 sheets (A4; 80 g/m2)
Non-image width Leading edge: 2.0 ±1.5 mm (Direct; 4.0 mm or less otherwise)
Left/right: 0.0 +2.0, -0.0 mm (0 +4.0, -0.0 mm for LTR)
Auto power-off Provided (5 min, approx.; fixed)*5
Table 1-203
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-3
CHAPTER 1 GENERAL DESCRIPTION
4. Others
Item Descriptions
Operating condition
Temperature 7.5°C to 32.5°C/45.5°F to 90.5°F
Humidity 5% to 85% RH
Atmospheric pressure 607.95 to 1013.25 hPa (0.6 to 1 atm)
Table 1-204
1-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
5. Default Ratios
Item 2R2E (Inch/AB-configuration) 3R1E (Inch-configuration)
Direct 1:1.000 1:1.000
Reduce II 1:0.786
Reduce IV 1:0.860
Enlarge I 1:1.154
Table 1-205
6. Copying Speed
*1. The number of copies starting with the pickup operation that follows the delivery of the
19th copy in a continuous copying job. (See p.5-5)
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-5
CHAPTER 1 GENERAL DESCRIPTION
B. ADF
Item Descriptions
Original pickup Auto pickup/delivery
Dimensions Width: 474 mm/18.7 in. (659 mm/25.9 in. with the tray open)
Depth: 394 mm/15.5in.
Height: 74 mm/2.9 in. (216 mm/8.5 in. with the tray open)
Table 1-207
1-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-7
CHAPTER 1 GENERAL DESCRIPTION
[2]
[6]
[3]
[5] [4]
Figure 1-301
[4]
[3]
[5]
[2]
[1]
[6]
Figure 1-302
1-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
2. ADF Type
[1]
[5]
[2]
[3]
[4]
Figure 1-303
[6]
[5]
[7]
[4]
[3]
[2]
[1]
Figure 1-304
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-9
CHAPTER 1 GENERAL DESCRIPTION
3. ADF
[3]
[4]
[2]
[1]
Figure 1-305
1-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
B. Cross Section
1. Body
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15]
[32] [31] [30] [29] [28] [27] [26] [25][24] [23] [22] [21] [20] [19] [18] [17] [16]
[1] No. 3 mirror [12] Primary charging roller [22] Photosensitive drum
[2] No. 2 mirror cleaning pad [23] Transfer roller
[3] No. 1 mirror [13] No. 4 mirror [24] Static eliminator
[4] Scanning lamp [14] No. 5 mirror [25] Primary charging roller
[5] Heat exhaust fan [15] Multifeeder tray [26] Feed belt
[6] Copyboard glass [16] Vertical path roller [27] Cassette
[7] Drum Unit [17] Multifeeder pickup roller [28] Fixing upper unit
[8] Pre-exposure lamp [18] Cassette pickup roller [29] Fixing lower roller
[9] Side blanking lamp [19] Developing assembly [30] Cleaning roller
[10] Lens [20] Registration roller [31] Delivery roller
[11] No. 6 mirror [21] Developing cylinder [32] Copy tray
Figure 1-306
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-11
CHAPTER 1 GENERAL DESCRIPTION
2. ADF
Figure 1-307
1-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
Figure 1-401
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-13
CHAPTER 1 GENERAL DESCRIPTION
Table 1-401
1-14 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
B. User mode
Indication Function Description
U1 Primary charging roller cleaning Use it to clean the primary charging roller.
(See p. 4-31.)
U5* DF recovery mode on/off Use it to enable/disable recovery mode with the
DF in use:
00: disable.
01: enable.
U9 Reserved. -------------------------------
*Only if an ADF is installed.
Table 1-402
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-15
CHAPTER 1 GENERAL DESCRIPTION
Zoom
Figure 1-501
2) Place about 10 sheets of blank copy paper (A4/LTR) on the original tray of the ADF.
3) Press the Copy Start key.
• Copy paper will be fed from the original tray.
• The indicator flashes ‘U6’ while the feeder is being cleaned.
4) Press the Copy Density Mode Selection key to end the mode.
Caution:
• You cannot start feeder cleaning mode while the machine is making copies or if an error
exists.
• The auto power-off mechanism does not operate while feeder cleaning mode is being
executed.
1-16 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
Figure 1-502
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-17
CHAPTER 1 GENERAL DESCRIPTION
Figure 1-505
4) Close the machine as soon as you have finished cleaning. (Work briskly.)
1-18 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
Copyboard glass
Scanning lamp
Developing
Photo- cylinder
Fixing assembly sensitive drum
Cleaning blade
Figure 1-601
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-19
CHAPTER 1 GENERAL DESCRIPTION
The machine’s image formation process consists of the following seven steps:
Step 1 Pre-exposure
Step 2 Primary charging (negative DC)
Step 3 Image exposure
Step 4 Development (AC + negative DC)
Step 5 Transfer (negative DC)
Step 6 Separation (curvature separation + static eliminator; positive DC)
Step 7 Fixing
Step 8 Drum cleaning
2. Primary charging
3. Image exposure
1. Pre-exposure
Figure 1-602
1-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2
BASIC OPERATION
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
I. BASIC OPERATIONS
A. Functional Construction
The machine consists of four functional blocks: pickup/feeding system, exposure system, im-
age formation system, and control system.
Original
Control circuit illuminating block
Optical block
Image formation
Primary charging system
roller
Drum Photosensitive
cleaning block drum Developing
assembly
ck
Transfer/ eed blo
separation ual f
Pickup Man
Feeding
control block
Copy tray
Figure 2-101
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-1
CHAPTER 2 BASIC OPERATION
AE sensor
PCB
Toner level
detection PCB Main motor Main
driver PCB motor
Thermistor
• Pickup clutch solenoid
• Scanner thermistor • Registration clutch solenoid
• Fixing thermistor • Lens drive solenoid
Solenoid
• Multifeeder pickup solenoid
• Cassette pickup solenoid
• Primary charging roller cleaning solenoid
Control Side blanking
panel lamp
Scanner/
lens drive motor
Power Pre-exposure
switch lamp
Counter
Sensor/
ADF ADF load
switch
Figure 2-102
2-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
ON ON
STBY INTR AER SCFW SCRV SCFW SCRV LSTR STBY
0.3sec (approx.)
Main motor (M1)
Pre-exposure lamp
Primary bias
Developing AC bias
Developing DC bias
Transfer bias
Heater (H1)
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-3
CHAPTER 2 BASIC OPERATION
Period Description
STBY • From when he power switch is turned Waits until the Copy Start key is
(standby) on to when the Copy Start key is pressed.
pressed.
• From when LSTR ends to when the
Copy Start key is pressed.
INTR From when the Copy Start key is Removes residual charges from the
(initial rotation) pressed to when the scanner moves photosensitive drum, thereby ensuring
forward. a stable drum sensitivity.
AER While the scanner moves forward about Measures the density of the original.
(AE rotation) 10 cm and then moves it in reverse.
SCFW While the scanner is moving forward. Illuminates the original by the scanning
(scanner forward) • The distance varies according to the lamp, and the reflected optical image is
selected copy size and reproduction projected to the photosensitive drum
ratio. through mirrors and lenses.
• The forward speed varies according
to the selected reproduction ratio.
SCRV While the scanner is moving in reverse. Moves the scanner to the home position
(scanner reverse) • The reverse speed is about 3.3 as fast in preparation for the next copying run.
as the forward speed used in Direct.
LSTR From when SCRV ends to when the Neutralizes the drum surface potential
(last rotation) main motor stops. as post-processing.
Table 2-101
2-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
Item Description
Power supply 24 VDC from the composite power supply.
Table 2-102
+24V
J205 J901
-4 24V -1 Clock pulse
generator
Phase
DC Drive
-3 GND -2 control
controller current
drive Main motor
PCB
J103 J203 circuit (M1)
-7 -3 -2 MMD -3
Composite
power
supply
PCB
Reference signal
Main motor drive PCB
Figure 2-104
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CHAPTER 2 BASIC OPERATION
2. Operations
The main motor (M1) is a DC motor with a built-in clock pulse generator, which generates
clock pulses (MMCLK) in relation to the rotation of the motor while the motor is rotating.
The speed control circuit controls the main motor (M1) so that it rotates at a specific speed by
matching the frequency of these clock pulses and that of the reference signals.
When the main motor drive signal (MMD) from the DC controller circuit goes ‘1’, the motor
diver drive circuit turns on, causing the main motor (M1) to rotate at a specific speed.
While the main motor is rotating at a specific speed, the main motor driver PCB keeps sending
the constant speed state signal (MLOCK=0) to the DC controller PCB. If the rotation of the motor
starts to have fluctuations, the MLOCK signal goes ‘1’.
E010
While the main motor drive signal is generated, the rotation of the main motor deviates from
a specific number for 1 sec or more.
2-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
DC controller PCB
+5V
J101-1
Scanner home -3 SCHP When the scanner is in the home position, ‘1’.
position sensor PS1 -2 (The light-blocking plate is at PS1, ‘1’.)
+5V
J109-11
Lens home -10 LHP When the lens is in the home position, ‘1’.
position sensor PS2 -9 (The light-blocking plate is at PS2, ‘1’.)
J62 J102-7
DIG3
-9 DPD When PS3 has detected paper, ‘0’.
Delivery sensor
PS3 -8 (The light-blocking plate is at PS3, ‘1’.)
+5V
J132-3
Vertical path roller -5 When PS4 has detected paper, ‘1’.
PDP
paper sensor PS4 -4 (The light-blocking plate is at PS4, ‘1’.)
J121-4
DIG1
Waste toner -3 When toner reaches specific level, ‘1’.
TNFULL
sensor PS5 -5 (The light-blocking plate is at PS5, ‘0’.)
+5V
J108-2
Pre-registration -1 When Q751 has detected paper, ‘1’.
roller paper sensor RPD (The light-blocking plate is at PS751, ‘0’.)
Q751 -3
Sensor PCB
Figure 2-105
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CHAPTER 2 BASIC OPERATION
+24V
J601
J107-4
+24V
-3
AE When the light reflected by the original increases,
AE sensor PCB -2 AEREF the voltage increases.
-1
J111-16
SW309
Power switch
J62
J102-2
DIG1
-3 The variation in the resistance of the fixing heater
HEAT0
-4 is corrected in three levels based on combinations
DIG1 of 2-bit signals.
-5 HEAT1
Toner
level
antenna
-2 J951-1
J954
+24V -3 J214-1 J103
-2 -2 -1
TNMONI when toner level drops, ‘0’.
-1 -3
J952 J215
Toner level Composite
detection power supply
PCB PCB
Figure 2-106
2-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2 BASIC OPERATION
Scanning lamp
J910-3
LA1
FU1 -1 Scanning lamp
Thermal fuse 1 activation circuit
+24V
M1 J103-7
MMD
J104-1 See p. 2-5.
Main MLOCK
motor
Main motor
driver PCB
M2 See p. 3-7.
Scanner/
lens drive motor
Figure 2-107
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CHAPTER 2 BASIC OPERATION
DC controller PCB
+24V
J53 J51
J109-4
SL1 When ‘0’, the pickup clutch solenoid
Pickup clutch solenoid -3
PUSLD* turns on.
+24V
J54
J109-6
When ‘0’, the registration clutch
Registration clutch solenoid SL2 -5
RGSLD* solenoid turns on.
+24V
J52
J109-2
When ‘0’, the lens solenoid turns
Lens solenoid SL3 -1
LNSLD* on.
+24V
J55 J51
J109-8
Multifeeder pickup solenoid When ‘0’, the multifeeder pickup
SL4 -7
MFSLD* solenoid turns on.
+24V
J58
J132-2
When ‘0’, the cassette pickup solenoid
Cassette pickup solenoid SL5 -1
CPUSD* turns on.
+24V
J122-2
When ‘0’, the primary charging roller
Primary charging roller SL6 -1
PCSLD* cleaning solenoid turns on.
cleaning solenoid
+24V
J130-1
When ‘0’, the scanner cooling fan
Scanner cooling fan FM1 -2
FM1D* turns on.
J106-1
SB_LP*
Side blanking lamp (rear) When ‘0’, the blanking lamp turns on.
+24V
Side blanking lamp (front)
-2
+24V
LA2
J121-2
When ‘0’, the pre-exposure lamp
Pre-exposure lamp -1
PEXP* turns on.
+24V
J119-2
When ‘0’, the total copy counter
Total copy counter CNT1 -1
TCNTD* turns on.
Figure 2-108
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CHAPTER 2 BASIC OPERATION
DC controller PCB
J60
-8 J114-1
REQ
-7 -2
-6 -3
ACK
-5 -4
To the ADF -4 -5 See Chapter 8.
TXD
-3 -6
-2 -7
RXD
-1 -8
J24
-4
-3
To the ADF -2
-1
J202-1 J105-6
+24V -2 -5
+5V -3 -4
+5V -4 -3
-5 -2
+24V -6 -1
Figure 2-109
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CHAPTER 3
EXPOSURE SYSTEM
This chapter discusses the principles of operation used for the machine's lens drive
unit and scanner drive unit. It also explains the timing at which these drive units are
operated, and shows how they may be disassembled/assmbled and adjusted.
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CHAPTER 3 EXPOSURE SYSTEM
I. OPERATIONS
A. Outline
Item Description
Lamp Halogen
Protective function By a fuse (blows in response to overheating of the scanning lamp to cut
power to the lamp)
• Thermal fuse (FU1; blows at 128°C)
Table 3-101
Copyboard glass
Photosensitive
drum
Figure 3-101
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CHAPTER 3 EXPOSURE SYSTEM
F'
Direct
F
Optical length
L1
F'
Reduction
F
Optical length
L2
F'
Enlargement
F
Optical length
L3
Figure 3-102
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CHAPTER 3 EXPOSURE SYSTEM
SL3 SL3
ON OFF
Switching Switching
gear gear
Lens cable
Lens home position detection
Reduction
Enlargement
signal(LHP)
Figure 3-103
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CHAPTER 3 EXPOSURE SYSTEM
M2
PS1 Light-blocking
plate
SC_COM
SC_COM
SC_B*
SC_A*
SC_B
SC_A
Q109
DC controller PCB
Figure 3-104
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CHAPTER 3 EXPOSURE SYSTEM
Scanner
Scanner sensor Signal Forward Reverse Description
PS1(scanner • Provides a means of reference for
home position determining forward movement
sensor) distance.
SCHP
• Stops the scanner moving in re-
verse in 0.1 sec.
Table 3-102
,,
3. Basic Sequence of Operations (scanner)
Scanning lamp(LA1)
Figure 3-105
The microprocessor on the DC controller PCB controls the forward movement distance of the
scanner with reference to the falling edge of the scanner home position signal. The forward move-
ment distance of the scanner varies according to the length of copy paper and reproduction ratio. If
the ratio is less than 130%, the scanner is moved forward as if for A4 (297 mm); if it is 130% or
more, the scanner is moved forward as if for LTR (279 mm).
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CHAPTER 3 EXPOSURE SYSTEM
Reference:
While the copying speed is controlled to 6 cpm, the speed of the reverse movement of the
scanner is reduced to prevent overheating of the copyboard glass. (about 75 mm/sec)
,,,
Switching to 6-cpm copying speed
I: When the registration clutch solenoid (SL2) is off, the pickup clutch solenoid is turned off to
prevent overheating of the pickup clutch solenoid (SL1).
II: By the time the Copy Start key is pressed or the power switch is turned off and then on again
next time, the scanner is moved to and stopped at 105 mm forward from the home position.
Figure 3-106
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CHAPTER 3 EXPOSURE SYSTEM
R399 J110
SC-COM
(Q101)
SC-COM
(Q109)
A
Microprocessor
A*
SC-A
B
SC-A*
B*
Motor
SC-B
driver
circuit M2
SC-B*
Current switching signal 1
Current switching signal 2
Current switching signal 3
Figure 3-107
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CHAPTER 3 EXPOSURE SYSTEM
b. Operations
The microprocessor (Q101) mounted on the DC controller PCB receives instructions from the
control panel PCB copying mode settings (e.g., reproduction ratio). In response, it applies drive
pulses to the scanner/lens drive motor (M2) through the motor driver circuit.
The scanner motor is a 4-phase stepping motor, and changes the direction and speed of its
rotation according to the sequence and frequency of drive pulses (SC-A*through SC-B*).
The motor drive voltage is switched on and off by pulse signals (A through B*) generated by
the microprocessor (Q101). Any of these pulse signals is generated when the motor is in operation,
while no pulse signal is generated when the motor is at rest.
The current switching signals from 1 to 3 generated by the microprocessor (Q101) are used to
control the current flowing to the motor so that it varies according to the state of the scanner and the
lens.
Starting the lens Moving the lens Reversing the Forwarding the
scanner scanner
Current switching signal 1 0 0 0 1
Caution:
The fuse (R339) will not recover once it has blown.
3-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
1. Outline
Figure 3-201 shows the circuit used to control the scanning lamp, and has the following func-
tions:
• Turning on/off the scanning lamp.
• Controlling the intensity of the scanning lamp.
• Monitoring the state (on/off) of the scanning lamp.
Intensity adjustment
(Q900)
signal Rectifying
PWM_1KHz 9 circuit
+
-
4
(Q101) +
Phase - Thermal fuse
Serial 2
control (FU1)
communication circuit
Lamp activation
signal Scanning lamp
Microprocessor
Microprocessor
7 (LA1)
LAMP_ON
(HIC001) Arcing circuit
Activation detection
signal
Rectifying
LAMP_DETECT circuit
Activation detection circuit
Figure 3-201
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CHAPTER 3 EXPOSURE SYSTEM
2. Operations
a. Turning On/Off the Scanning Lamp
The DC controller PCB and the composite power supply exchange signals in serial communi-
cation to control the scanning lamp. According to the scanner lamp active voltage signal, the mi-
croprocessor (Q900) on the composite power supply PCB controls the intensity adjustment signal
(PWM_1KHz) and the lamp activation signal (LAMP_ON) to turn on/off the scanning lamp
(LA1).
When LAMP_ON is ‘0’,
The phase control circuit turns on.
The arcing circuit turns on.
The scanning lamp turns on.
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CHAPTER 3 EXPOSURE SYSTEM
t [msec]
ON
<PWM_1KHz signal>
OFF
1
[msec]
1kHz
1
Pulse duty= t/ 1k × 100 [%]
Figure 3-202
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CHAPTER 3 EXPOSURE SYSTEM
E220
• The lamp activation detection signal is not detected for 1 sec or more although the scan-
ning lamp activation signal has been sent.
• The lamp activation detection signal has been detected for 1 sec or more although the
scanning lamp activation signal is not sent.
If an error has been detected, the power switch will be turned off after indicating an error code
for 2 sec.
3-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
III. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
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CHAPTER 3 EXPOSURE SYSTEM
[1] [1]
[2]
Figure 3-301
[3]
Figure 3-302
3-14 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-303
[4]
Figure 3-304
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CHAPTER 3 EXPOSURE SYSTEM
[5] [7]
Figure 3-305
3-16 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
Figure 3-306
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CHAPTER 3 EXPOSURE SYSTEM
Figure 3-307
[1]
Figure 3-308
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CHAPTER 3 EXPOSURE SYSTEM
[2] [2]
[3]
Figure 3-309
[5] [4]
Figure 3-310
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CHAPTER 3 EXPOSURE SYSTEM
[6] [6]
[7]
Figure 3-311
3-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1]
Longer end
Shorter end
[2]
Figure 3-312
[3]
[1]
[3]
Top View
Figure 3-313
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CHAPTER 3 EXPOSURE SYSTEM
(front)
[4]
Figure 3-314
[6]
Figure 3-315
3-22 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[6]
Figure 3-316
Figure 3-317
Figure 3-318
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CHAPTER 3 EXPOSURE SYSTEM
[16]
[14]
[9]
Figure 3-319
Figure 3-320
3-24 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-321
2) Lead the longer end [5] along the cable [1] [5]
drive pulley [1] as shown, and hook it on
the pulley [6] on the right front side.
[6]
Figure 3-322
Figure 3-323
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CHAPTER 3 EXPOSURE SYSTEM
[10]
[5]
Figure 3-324
Figure 3-325
[12]
6) Lead the shorter end [3] under the No. 1
mirror mount [7], and hook it on the pul- [3]
ley [12] of the No. 2/3 mirror mount as [9]
shown; then, lead it between the No. 1
mirror mount [7] and the scanning lamp
[9].
[7]
Figure 3-326
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CHAPTER 3 EXPOSURE SYSTEM
7) Hook the end of the shorter end [3] on the [3] [13]
hole [13] on the right side.
Figure 3-327
[15].
[15]
[5]
Figure 3-328
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CHAPTER 3 EXPOSURE SYSTEM
[1] [16]
Figure 3-329
3-28 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[2]
[2]
[1]
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CHAPTER 3 EXPOSURE SYSTEM
2) Turn the cable drive pulley [4] so that the [3] [4]
three shafts [3] of the mirror positioning
tool for rear and front is as shown.
[3]
[3]
[3]
3-30 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1]
[1]
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CHAPTER 3 EXPOSURE SYSTEM
[1] [1]
[2]
Figure 3-336
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CHAPTER 3 EXPOSURE SYSTEM
Caution:
When routing the lens cable, be sure to
refer to the marking made with a scriber.
[4]
Figure 3-337
6) Disengage the lever [5] of the No. 4/5 mir- [6] [5]
ror mount and the gear [6].
Figure 3-338
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CHAPTER 3 EXPOSURE SYSTEM
[6]
[8]
Figure 3-339
Caution:
Do not hold the reflecting plate.
Figure 3-340
[10]
Figure 3-341
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CHAPTER 3 EXPOSURE SYSTEM
Figure 3-342
11) Free the lens cable [13] from the lens [13]
cable fixing plate [12]; then, detach the
lens cable from the machine. [12]
Figure 3-343
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CHAPTER 3 EXPOSURE SYSTEM
Figure 3-344
[1]
Figure 3-345
3-36 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-346
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CHAPTER 3 EXPOSURE SYSTEM
C. Exposure System
1. Removing the Scanning Lamp
1) Disconnect the power plug.
2) Remove the copyboard glass.
(See Chapter 7.III.C.1. “Removing the
Copyboard Glass.”)
3) Holding the middle of the No. 1 mirror [1]
mount [1], move the No. 1 mirror mount
[1] to the right by about 5 cm.
Caution:
Do not hold the reflecting plate.
Figure 3-347
[3]
[2]
Figure 3-348
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CHAPTER 3 EXPOSURE SYSTEM
Caution:
1. Do not start the work if the scanning
lamp is hot.
2. Do not leave fingerprints on the sur-
face of the scanning lamp.
3. If the surface of the scanning lamp is
soiled, dry wipe it.
[7]
Figure 3-349
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CHAPTER 3 EXPOSURE SYSTEM
Caution:
• Do not touch the lamp portion.
• If you have replaced the scanning
(front)
lamp, be sure to perform intensity ad-
justment (p. 11-42) and AE adjust-
ment (p. 11-44).
Scanning lamp
45˚ (approx.)
Figure 3-350
3-40 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-351
Thermal fuse
Figure 3-352
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CHAPTER 3 EXPOSURE SYSTEM
[1]
Figure 3-353
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CHAPTER 4
This chapter discusses the principles of how images are formed. It also explains the
timing at which the various units involved in image formation are operated, and shows
how they may be disassembled/assembled and adjusted.
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CHAPTER 4 IMAGE FORMATION SYSTEM
Item Description
Primary charging roller bias control DC constant voltage control: on/off
DC voltage level switching
DC voltage level auto correction
Table 4-101
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CHAPTER 4 IMAGE FORMATION SYSTEM
Copyboard glass
Scanning lamp
Lens
AE sensor
Side blanking
exposure lamp
Developing
cylinder
Pre-exposure lamp
Primary charging roller
Photosensitive
drum
Static Transfer
eliminator roller
Q900
Microprocessor
DC controller PCB Composite power supply PCB
Figure 4-101
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CHAPTER 4 IMAGE FORMATION SYSTEM
ON
STBY INTR SCFW SCRV SCFW SCRV LSTR STBY
Scanning lamp (LA1)
forward Reverse
Scanner
Pre-exposure lamp
Primary bias
Developing AC bias
Transfer bias
Figure 4-102
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CHAPTER 4 IMAGE FORMATION SYSTEM
Reference:
The level of the DC bias is as follows:
Image area: -1376 V ± (correction value by APVC) ± (correction value * by density mode)
Non-image area: -900 V ± (correction value by APVC); area between sheets
-1000 V ± (correction value by APVC); cleaning area by transfer
-600 V ± (correction value by APVC); trailing edge area
*See p. 4-16.
4-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Main
transformer
Primary
T101
Voltage charging
separation roller
circuit
Photosensitive
drum
DC bias current detection signal
PDC_S
P_C_S
Microprocessor (Q900)
J203
-5
Serial communication
J103
-5
Microprocessor (Q101)
DC controller PCB
Figure 4-103
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CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
a. Turning On and Off the DC Bias
The DC bias applied to the primary charging roller is turned on or off by the serial communica-
tion signal and the primary charging bias ON signal (PR_DC_ON) from the DC controller PCB.
When the Copy Start key is pressed, the DC bias ON signal (serial) and the primary charging
bias ON signal (PR_DC_ON) are sent. The microprocessor (Q900) on the composite power supply
PCB generates the DC bias control signal (PDC_PWM) based on the combination of the serial
signal and the PR_DC_ON signal, applying a DC bias to the primary charging roller.
Reference:
The DC bias control signal varies its pulse duty ratio to change the level of the DC bias.
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CHAPTER 4 IMAGE FORMATION SYSTEM
,,
changes the DC bias control signal (PDC_PWM) to switch the level of the DC bias applied to the
primary charging roller. (See Table 4-102.)
I:
II:
III:
IV:
Scanning lamp (LA1)
Primary bias
Figure 4-104
, IV
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CHAPTER 4 IMAGE FORMATION SYSTEM
d. Primary Charging Roller Bias Application Voltage Level and Scanning Lamp Activa-
tion Voltage Level Automatic Correction Control (APVC, ALVC control)
The quality of copy images can vary in relation to changes in latent static images, which are
affected by the following:
• Changes in the sensitivity of the drum
• Changes in the amount of charging of the primary charging roller
These changes occur because of changes in the installation environment (temperature, humid-
ity) or deterioration, wear, and dirt of related parts.
In the machine, these changes tend to increase the light area potential (VL) and the dark area
potential (VD).
To correct these changes, the level of voltage applied to the primary charging roller is corrected
(APVC control) and, at the same time, the level of the voltage used to turn on the scanning lamp is
corrected (ALVC control). These control mechanisms serve to ensure a specific degree of light area
potential (VL) and dark area potential (VD) at all times.
The following indicates the timing of auto correction and the flow of operation:
<Timing>
At power-on, During INTR
<Flow>
A voltage of -1376 V is applied to the primary charging roller for about 1.3 sec.
The current at the time is detected by the current detection circuit, and is communicated to the
microprocessor (Q900) on the composite power supply PCB.
The microprocessor (Q101) on the DC controller receives the current level from the compos-
ite power supply, and determines the voltage used to activate the scanning lamp and the
voltage of the primary charging roller bias.*
* The control mechanism uses the return current stored in memory in advance by the DC
controller PCB and the correction table for activation voltage/application voltage.
Caution:
If you have replaced the composite power supply PCB, be sure to enter the APVC value
indicated on the composite power supply PCB using service mode (Nos. 34, 35). Then, be
sure to execute ‘U7’ in user mode (installation/drum replacement mode).
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CHAPTER 4 IMAGE FORMATION SYSTEM
Main
transformer Transfer positive DC
bias generation circuit
T101
Photo-
Transfer positive DC bias ON signal sensitive
T_REV_ON* drum
(Q101) (Q900) Transfer overcurrent detection signal
HV_LIMIT Transfer
charging
Transfer current detection signal roller
T_FW_S
Microprocessor
Transfer DC bias
Serial control signal Transfer bias
communi- T_FW_DRV control circuit
+24V T302
cation
Transfer
high-voltage
transformer
Transfer DC bias ON signal
T_FW_ON
High-voltage transformer
control signal
CLK32K
Figure 4-105
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CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
a. Turning On and Off the Transfer Bias
The transfer bias applied to the transfer charging roller is turned on and off by the serial com-
munication signal from the DC controller PCB.
When the transfer bias ON signal (serial signal) is generated by the DC controller PCB, the
microprocessor (Q900) on the composite power supply PCB generates the high-voltage trans-
former control signal (CLK32K), transfer DC bias ON signal (T_FW_ON), and transfer DC bias
control signal (T_FW_DRV), thereby applying the transfer bias to the transfer charging roller.
Reference:
The level of transfer bias applied to the transfer roller during a copying run is between -7.5
and -3.0 kV.
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CHAPTER 4 IMAGE FORMATION SYSTEM
Reference:
While the transfer charging roller makes a single rotation, the microprocessor (Q900) checks
the transfer current detection signal four times, and determines the level of the transfer bias to
apply using the average of the readings.
The polarity of the transfer bias is switched by the transfer bias ON signal (serial signal) gener-
ated by the DC controller PCB.
In response to the signal, the microprocessor (Q900) on the composite power supply PCB
causes the transfer positive DC bias On signal (T_REV_ON*) to go ‘0’, so that the positive compo-
nent of the transfer bias (constant current control, +1.56µA / 2.5kVmax.) will be applied to the
transfer roller. (See Table 4-103.)
Transfer bias
Figure 4-106
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CHAPTER 4 IMAGE FORMATION SYSTEM
Both AC bias and DC bias are applied to the developing cylinder while copies are being made.
When the photosensitive drum rotates and yet developing is not under way, about -500 VDC is
applied to the developing cylinder regardless of the position of the density adjusting lever, thereby
preventing adhesion of excess toner on the photosensitive drum.
Reference:
Developing DC bias: -40 ~ -550V
Developing AC bias: 1350Vpp±100Vpp
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CHAPTER 4 IMAGE FORMATION SYSTEM
High-voltage
Main transformer
transformer for developing/
static eliminator
Developing
DC bias T201 Photo
T101
detection sensitive
circuit drum Developing
cylinder
+5V Static
eliminator
bias generation Static eliminator
circuit
BIAS_S
ACBIAS
Microprocessor (Q900)
J203
DV_DC_ON
DV_AC_ON
Serial communication
J103
-4
-3
Microprocessor (Q101)
correction
density
signal
Copy
AE signal
setting signal
Copy density
Density
correction
dial (VR107)
DC controller PCB
AE sensor Control
PCB panel
Figure 4-107
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CHAPTER 4 IMAGE FORMATION SYSTEM
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CHAPTER 4 IMAGE FORMATION SYSTEM
You can use the density correction dial (VR107) on the DC controller PCB to vary the develop-
ing DC bias. Change the bias if copies tend to be foggy or light images because of shifts in the
sensitivity of the photosensitive drum. The dial is used when manual density adjustment or auto
density adjustment (AE) is executed.
Figure 4-108
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CHAPTER 4 IMAGE FORMATION SYSTEM
The DC controller PCB keeps track of the number of copies made since replacement of the
drum unit (drum counter reading, which is initialized when ‘U7’ in user mode is executed, i.e.,
installation/drum replacement mode).
To prevent deterioration of copy images, the developing DC bias, voltage supplied to the scan-
ning lamp, and primary charging DC bias are corrected as follows when the drum counter reading
exceeds ‘20000’.
Figures 4-109 and 4-110 show the changes in the DC bias caused by changes in the output of
the AE sensor during auto density adjustment and the density adjusting lever settings during
manual adjustment.
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CHAPTER 4 IMAGE FORMATION SYSTEM
-200 -185
-200
-265 -275
-265
-300 -310 -300
AE1 (darker)
-550 -550 1
AE9 (lighter)
Developing Developing
bias DC bias DC
component (V) component (V)
AE mode
Manual Density Mode
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CHAPTER 4 IMAGE FORMATION SYSTEM
Scanning lamp
Developing
cylinder
VR103
J601 J107 (Q101) Photo-
-3 -2 +24V sensitive
+24V drum
- AEREF
-
+
+5V +
+24V
-2 -3
-
+
AE Microprocessor
(Q900)
Microprocessor
+5V
AE sensor Developing
+24V
DCON signal
- Serial
+ communi-
cation
VR102
Composite power
DC controller PCB supply PCB
Figure 4-111
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J
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g
Z
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K
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CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
When measuring the density of an original, the scanner turns on the scanning lamp, and moves
to a point 115 mm from the home position. At this time, the AE sensor reads the level of light
reflected by the area shown in Figure 4-112, and sends the AE signal (AE) to the DC controller
PCB.
In response, the DC controller PCB sends the developing DCON signal (serial communica-
tion) to the composite power supply PCB according to the level of the AE signal. The microproces-
sor (Q900) on the composite power supply PCB controls the level of the DC bias applied to the
developing cylinder based on the level of this signal.
68.8mm 23.5mm
(approx.) (approx.)
5.8mm
(approx.)
Middle of
original
37.7mm
(approx.)
Figure 4-112
AE signal (AE)
Figure 4-113
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CHAPTER 4 IMAGE FORMATION SYSTEM
Making Adjustments
Before the Work
• Obtain a newspaper more or less even in density. (Avoid ones with photos or large charac-
ters.)
• Obtain five sheets of white sheets of paper
• Check to make sure that the intensity of the scanning lamp has been adjusted properly when
you have replaced the scanning lamp.
• Set the density correction dial (VR107) to the middle setting.
1) Open the top unit; then, remove the two screws [1], and detach the front upper cover [2].
[1]
[2]
[1]
Figure 4-114
Caution:
The flexible cable for the control panel is connected to the upper front cover; disconnect the
cable from the DC controller PCB.
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CHAPTER 4 IMAGE FORMATION SYSTEM
2) Close the top unit, and connect the flexible cable from the control panel to the DC controller
PCB; then, turn on the power switch.
3) Check to make sure that AE mode has been enabled, and short JP103 and JP104 on the DC
control PCB with a screwdriver or the like.
• The display will indicate ‘F’.
JP104
SERVICE
JP103 JP104
Figure 4-115
4) While the display is indicating ‘F’, stop shorting JP103 and JP104.
5) Select ‘40’ in service mode.
• The display will indicate ‘40’.
6) Press the Copy Start key.
• The scanner will move forward, and the scanning lamp will turn on.
7) Turn VR103 on the DC controller PCB fully clockwise.
VR103
AE GAIN
J130
J131 J101
AE VR102
REF
J107
J103 J104
Figure 4-116
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CHAPTER 4 IMAGE FORMATION SYSTEM
VR102
AE GAIN
J130
J107
J103 J104
Figure 4-117
10) Remove the newspaper from the copyboard, and place five sheets of copy paper on the
copyboard glass in its place; then, close the copyboard cover.
11) Turn VR103 on the DC controller PCB so that the display on the control panel indicates ‘52’
through ‘5c’.
VR103
AE GAIN
J130
J131 J101
AE VR102
REF
J107
J103 J104
Figure 4-118
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CHAPTER 4 IMAGE FORMATION SYSTEM
12) Repeat steps 8) through 11) so that the values of both VR102 and VR103 are target values.
Caution:
If you cannot set VR102 and VR103 to the target values at the same time, turn VR103 fully
counterclockwise, and go back to step 8) and make adjustments once again.
13) Make a copy, and check to make sure that it is free of fogging and the characters are dark
enough.
• If the copy is foggy or its characters are not dark enough, go back to step 1) and start over.
• If the results are still not good after adjustment for a second time, use the density correction
dial (VR107).
Figure 4-119
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CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
a. Controlling the Intensity of the Pre-Exposure Lamp
The intensity of the pre-exposure lamp is controlled based on the settings of ‘33’ (IP_OFST)
and ‘37’ (PREX_LP) made in service mode.
The microprocessor (Q101) on the DC controller PCB controls the pre-exposure lamp control
signal (PEXP*) according to the levels of IP_OFST and PREX_LP so as to vary the voltage sup-
plied to the pre-exposure lamp.
+24VU
J121 J801
-2 -1
+5V
CPU -1 PEXP* -2
(Q101) (PWM signal)
Q184
Pre-exposure lamp(LA2)
DC controller PCB
Figure 4-120
Reference:
The levels of PREX_LP and IP_OFST are adjusted and stored at the factory. If you have
replaced the pre-exposure lamp or the drum unit, be sure to enter the values recorded on the
label attached to each part.
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CHAPTER 4 IMAGE FORMATION SYSTEM
I II
Pre-exposure lamp (LA2)
I: Image area
II: Non-image area
Figure 4-121
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CHAPTER 4 IMAGE FORMATION SYSTEM
2. Operations
To blank out the non-image area in reduce mode, the side blanking lamp is moved in relation to
the distance over which the lens moves as detected by the lens shift detecting shaft.
Rear side
blanking lamp
Reflecting Lens shift detecting shaft
plate
Front side
blanking lamp
Reflecting
(front) plate
Figure 4-122
A B B A
,
Photosensitive drum
Non-image area in Reduce mode
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CHAPTER 4 IMAGE FORMATION SYSTEM
The machine’s developing assembly may be locked into or out of position by means of a lock-
ing lever.
The developing cylinder inside the developing assembly and the waste toner feeding blade of
the drum unit are rotated by the drive of the main motor (M1).
The level of toner inside the developing assembly is monitored by the toner level antenna;
when the level drops below a specific value, the Replace Toner Cartridge message will start to flash
on the control panel.
The waste toner collected by the cleaning blade is held inside the drum unit, and is sent to the
rear of the drum unit by the toner feed blade.
The primary charging roller is cleaned by the cleaning pad operated by the cleaning solenoid (SL6).
DC controller PCB
(TNMONI)
(MMD)
drive signal
Main motor
Toner level
signal
Cleaning solenoid drive signal
(TNMONI)
Toner
signal
drive signal
Main motor
level
(TNFULL)
(PCSLD*)
(MMD)
Toner level
detection PCB
M1
Coupling Cleaning
PS5 SL solenoid
gear
Waste toner 6
sensor
Cleaning
pad
Developing
Drum unit Toner antenna assembly
Cleaning blade
Waste toner feeding blade
Figure 4-201
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CHAPTER 4 IMAGE FORMATION SYSTEM
The level of toner inside the developing assembly is monitored by the toner level antenna and
the toner level detection circuit.
The toner level antenna is mounted inside the developing assembly, and an AC bias is applied
to the developing cylinder.
The developing cylinder and the antenna are staticaly bonded, and the level of toner is detected
with reference to the changes in the degree of the bond.
2. Operation
The amount of static between the developing cylinder and the toner level antenna changes
according to the level of toner inside the developing assembly. The AC bias occurring in relation to
the level of toner inside the developing assembly is checked by the toner level antenna, and the
result is sent to the toner level detection circuit. An AC bias of the same level as the bias applied to
the developing cylinder is also sent to the toner level detection circuit as a reference signal.
The toner level detection circuit compares the signal (AC bias level) from the toner level an-
tenna against the reference signal to find out the level of toner.
In the absence of toner, the level of the signal from the toner level antenna will be lower than
that of the reference signal.
During copying operation, the DC controller PCB checks the toner signal every 0.25 msec,
treating data collected of 100 checks (equivalent of one A4 copy) as a single block. If it finds that
the data indicating levels suggesting the absence of toner is 90% or more, it will identify the block
in question as indicating the absence of toner.
If six such blocks occur in succession, the absence of toner will be identified, and the Replace
Toner Cartridge message will be flashed on the control panel.
The toner signal detected during copying operation is stored in memory on the DC controller
PCB, and the data will be retained for accumulation even when the power switch is turned off and
on.
All copying operations are prohibited while the Replace Toner Cartridge message is flashed. If
the absence of toner is detected during a continuous copying job, the ongoing operation will be
stopped when as many as five copies have been made after the detection of the absence of toner.
The Replace Toner Cartridge message will go out when the power switch is turned off and then
on, enabling copying operation once again. The level of toner is checked during last rotation ex-
ecuted after copying operation once; if the absence of toner is detected, the message will be flashed
once again.
As many as 100 copies may be made after the detection of the absence of toner; however,
subsequent copying will be prohibited unless toner has been replenished.
If the cumulative number of copies reaches 100 during a continuous copying job, copying will
be stopped thereafter.
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CHAPTER 4 IMAGE FORMATION SYSTEM
Reference:
When you are turning on the power switch after making 100 copies following the detection of
the absence of toner, execute toner stirring mode (about 1 min max.) to find out whether toner
has been replenished.
Developing bias
Reference signal
Toner level
Composite
signal
Comparator power supply DC controller PCB
Toner level signal
Developing cylinder
Developing
assembly
Figure 4-202
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CHAPTER 4 IMAGE FORMATION SYSTEM
DC controller PCB
Replace drum
Waste toner
(TNFULL)
unit indicator
signal
Waste toner
sensor
(PS5)
Waste toner
Figure 4-203
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CHAPTER 4 IMAGE FORMATION SYSTEM
The machine is equipped with an automatic cleaning mechanism used to remove toner and
paper lint sticking to the primary charging roller.
2. Operations
The primary charging roller is cleaned by turning on the primary charging roller cleaning sole-
noid (SL6), thereby forcing the cleaning pad against the roller.
The cleaning pad is forced against the roller for about 1.5 sec. While the roller is being cleaned,
all other high-voltage outputs are turned off except the developing DC bias (cleaning bias).
Cleaning is executed for the following three independent conditions:
• Condition 1
During last rotation after making 10 copies (cumulative).
For this condition, cleaning is executed only once between when the power is turned on and
when it is turned off. The number of copies made after these ten will be stored in memory by the
DC controller PCB and added to the number of copies made after the power is turned on next time.
• Condition 2
During last rotation after making 20 copies (cumulative).
For this condition, there is no limit to the number of times cleaning is executed, and the cumu-
lative number is cleared when the power is turned off and then on.
• Condition 3
When user mode ‘U1’ has been executed.
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CHAPTER 4 IMAGE FORMATION SYSTEM
DC controller PCB
(PCSLD*)
SL6
Primary
charging roller
Cleaning pad
Primary charging roller
cleaning solenoid
Figure 4-204
3. Timing of Cleaning
• Condition 1
Power-off
Power-on Power-on Power-on
1 2 9 10 11 1 2 9 1 2 9 10 11 12
Copying
Delivery sensor
(PS3)
Primary charging roller
cleaning solenoid(SL6)
Figure 4-205
• Condition 2
Power-off
Power-on Power-on Power-on
1 2 19 20 21 1 2 19 1 2 19 20 21 22
Copying
Delivery sensor
(PS3)
Primary charging roller
cleaning solenoid(SL6)
Figure 4-206
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CHAPTER 4 IMAGE FORMATION SYSTEM
III. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
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CHAPTER 4 IMAGE FORMATION SYSTEM
A. Drum Unit
1. Outline
[1] [2]
[4] [3]
Figure 4-301
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CHAPTER 4 IMAGE FORMATION SYSTEM
Figure 4-302
Figure 4-303
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CHAPTER 4 IMAGE FORMATION SYSTEM
Figure 4-304
Caution:
1. Take care not to damage the photo-
sensitive drum.
2. The photosensitive drum is highly
susceptible to light. Exposure even to
room light can lead to white spots or
black bands on the copies.
3. Do not make a copy without the drum
unit installed. Otherwise, excess
loads can cause the gears of the drive
system to skip teeth, generating ab-
normal noise.
3. Cleaning
If the surface of the photosensitive drum
is soiled, wipe it with a flannel cloth coated
with toner. (Do not use paper, lint-free or oth-
erwise.)
Caution:
Do not dry wipe the drum or do not use a
solvent.
Do not use drum cleaning powder.
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CHAPTER 4 IMAGE FORMATION SYSTEM
[1]
Figure 4-305
Figure 4-306
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CHAPTER 4 IMAGE FORMATION SYSTEM
B. Transfer Charging
Assembly
1. Removing the Transfer Charging
Roller
1) Open the machine's top unit. [2]
2) Remove the screw [1].
3) While freeing the claw [2] of the bushing,
detach the transfer charging roller [3].
Caution:
Do not touch the surface of the roller. Be
sure the surface is free of dirt.
[3]
[2]
[1]
Figure 4-307
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CHAPTER 4 IMAGE FORMATION SYSTEM
C. Blank Exposure
1. Removing the Blanking Exposure
Unit
1) Set the machine to the maximum ratio
(141%) as follows:
• Turn on the power, and select a default
ratio of 141%.
• Press the Copy Start key.
• When the lens has moved to the farthest
left, turn off the power.
• Disconnect the power plug.
2) Remove the front lower cover.
(See Chapter 7.III.A.2. “Removing the
Front Lower Cover.”)
3) Remove the drum unit.
(See A.2. “Removing the Drum unit.”)
4) Remove the DC controller PCB.
(See Chapter 7.III.E.1. “Removing the DC
controller PCB.”)
5) Remove the composite power supply
PCB.
(See Chapter 7.III.E.2. “Removing the
Composite Power Supply PCB.”)
6) Remove the two screws [1].
[1]
Figure 4-308
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CHAPTER 4 IMAGE FORMATION SYSTEM
Figure 4-309
9) Remove the four screws [3], and discon-
nect the connector [4]; then, detach the [5] [4]
blanking exposure unit. [5].
[3]
Figure 4-310
Caution:
When mounting the blanking exposure
unit, check to make sure that the blank-
ing exposure unit PCBs are at the ex-
treme ends and that the lens is positioned
at the farthest left (141% position).
Lamp PCBs
Figure 4-311
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CHAPTER 4 IMAGE FORMATION SYSTEM
[2]
Figure 4-312
Figure 4-313
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CHAPTER 4 IMAGE FORMATION SYSTEM
[6]
Figure 4-314
Caution:
Perform the following whenever you
have replaced the pre-exposure lamp
PCB unit.
PREX LP
FBS-0756
Figure 4-315
4-42 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
D. Developing Assembly
1. Construction
[2]
[1]
Figure 4-316
Caution:
The flexible cable for the control panel is
connected to the front upper cover; dis-
connect the flexible cable from the DC
controller.
[2]
[1]
Figure 4-317
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-43
CHAPTER 4 IMAGE FORMATION SYSTEM
[3]
Figure 4-318
Caution:
Take care not to touch the developing
cylinder.
[4]
Figure 4-319
4-44 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
[2]
Figure 4-320
[3]
[4]
[4]
Figure 4-321
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CHAPTER 4 IMAGE FORMATION SYSTEM
Figure 4-322
[1]
Figure 4-323
4-46 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
Clean.
Figure 4-324
[2]
[2]
Figure 4-325
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-47
CHAPTER 4 IMAGE FORMATION SYSTEM
[4] [5]
Figure 4-326
[7]
[6]
Figure 4-327
Figure 4-328
4-48 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 4 IMAGE FORMATION SYSTEM
[1]
Figure 4-329
1st
3rd
Figure 4-330
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-49
CHAPTER 4 IMAGE FORMATION SYSTEM
[4]
Figure 4-331
Caution:
If any of the stirring rods does not face
the same direction, the interference
among the rods can prevent stirring op-
eration.
[1]
Figure 4-332
4-50 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5
PICK-UP/FEEDING SYSTEM
This chapter explains the principles used from when copy paper is picked up to when
a copy is delivered in view of the functions of electrical and mechanical units and in
relation to their timing of operation. It also shows how these units may be disassembled/
assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
I. PICKUP/FEEDING SYSTEM
A. Outline
The machine moves paper using a center reference method, in which paper is moved in the
middle of the pickup/feeding path, and is equipped with a cassette, and multifeeder as the source of
paper.
From the cassette, or multifeeder, copy paper is picked up and is controlled by the registration
roller so that its leading edge will match the leading edge of the image on the photosensitive drum;
it is then moved through the transfer, separation, feeding, and fixing assemblies to reach the copy
tray.
The machine is equipped with three sensors used to monitor the movement of copy paper.
Table 5-101
DC controller PCB
detection signal(PDP)
detection signal(RPD)
signal(DPD)
Multifeeder
pickup roller
Photosensitive
drum
Delivery roller Registration roller
PS3 PS4
Q751
Static Vertical
Fixing assembly Cassette
Copy tray eliminator path roller
pickup roller
Cassette
Holding plate
Figure 5-101
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-1
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Spring Gear
DC controller PCB
Pickup clutch
Cassette pickup solenoid drive signal (CPUSD*)
drive signal
(PUSLD*)
solenoid
Pickup roller
Pickup roller gear
Pickup clutch
SL5
Copy paper
Figure 5-102
5-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
I: Re-pickup operation is executed if the vertical path roller paper sensor (PS4) does not detect
copy paper within 0.5 sec after the pickup clutch solenoid (SL1) has turned don.
II: The cassette pickup solenoid (SL5) turns on once again about 1.3 sec after the pickup clutch
solenoid (SL1) turns on.
Figure 5-103
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-3
CHAPTER 5 PICK-UP/FEEDING SYSTEM
DC controller PCB
Multifeeder pickup
signal (PUSLD*)
signal (MFSLD*)
solenoid drive
Pickup clutch
solenoid drive
Paper guide
M1
plate
SL1
SL4
Cam gear
Copy paper
Toothless section
The cam gear makes a 180˚ turn (approximate),
causing the paper guide plate to move up and down.
Figure 5-104
5-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
I: A switch to 9-cpm copying speed is made after delivering the 19th copy in a continuous copy-
ing job.
Figure 5-105
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CHAPTER 5 PICK-UP/FEEDING SYSTEM
Spring clutch
Control ring Registration roller
Paper detecting lever
M1
Copy paper
Claw
SL2
Registration clutch solenoid drive signal
Pre-
registration
roller paper
sensor
(Q751)
(RGSLD*)
Figure 5-106
5-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
,,,
Main motor (M1)
Figure 5-107
Figure 5-108
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-7
CHAPTER 5 PICK-UP/FEEDING SYSTEM
D. Detecting Jams
The machine is equipped with three paper sensors used to find out the presence/absence of
copy paper and whether copy paper is moving properly.
• Vertical path roller paper sensor (PS4)
• Pre-registration roller paper sensor (Q751)
• Delivery sensor (PS3)
The presence/absence of a jam is checked with reference to the presence/absence of paper over
a specific sensor at such times as programmed in the microprocessor.
The machine keeps a record of the remaining number of copies to make or the copy mode
effective at time of a jam.
The microprocessor possesses the following seven types of no paper/jam detection sequence; if
any of its sensors detects copy paper at power-on, the machine will identify the condition as a jam.
Multifeeder pickup roller
Photosensitive drum
Delivery roller
Registration roller
Figure 5-109
5-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-9
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Re-pickup
Cassette pickup solenoid (SL5)
1.2sec 1.2sec 1.2sec
Jam check
Vertical path roller Normal No paper
paper sensor (PS4)
1.5sec
Main motor (M1)
Figure 5-113
indication
Figure 5-114
5-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
indication
Figure 5-115
Figure 5-116
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-11
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-117
indication
4.1sec 4.1sec
Jam check
normal Jam
Delivery sensor (PS3)
1.5sec
Main motor (M1)
Figure 5-118
5-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-13
CHAPTER 5 PICK-UP/FEEDING SYSTEM
A. Pickup Assembly
1. Removing the Pickup Roller
1) Pull out the casssette.
2) Remove the front lower cover.
(See Chapter 7.III.A.2. “Removing the
Front Lower Cover.”)
3) Open the machines' top unit farther, and
hold it in place with the handle of a screw-
driver (about 30 mm in diameter).
Figure 5-201
[2]
[3]
Figure 5-202
5-14 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[4]
Figure 5-203
[8]
Figure 5-204
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-15
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Caution:
When removing the pickup roller, be
sure to push the claw while holding the
shaft in place so as to prevent the pickup
roller shaft from freeing itself.
Figure 5-205
Caution:
When mounting the multifeeder unit,
perform the next steps first:
1) Turn on the power switch; then, se-
lect the multifeeder, and press the
Copy Start key. Pickup gear unit
2) When the pickup gear unit has moved
up as far as it can, turn off the power
switch.
3) Mount the multifeeder; then, make a
copy using the multifeeder. Figure 5-206
5-16 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-207
[2]
[3]
Figure 5-208
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-17
CHAPTER 5 PICK-UP/FEEDING SYSTEM
5) While freeing the two claws [4], remove [4] [5] [4]
the pickup clutch unit [5].
Figure 5-209
[6]
Figure 5-210
5-18 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-211
[2]
[3]
Figure 5-212
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-19
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[4]
Figure 5-213
5-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
B. Multifeeder Assembly
1. Removing the Multifeeder Unit
1) Open the right door. [1]
2) Remove the two screws [1], and detach
the multifeeder unit [2].
[2]
[1]
Figure 5-214
Caution:
When mounting the multifeeder unit,
perform the following first:
1) Turn on the power switch; then, se-
lect the multifeeder, and press the
Pickup
Copy Start key. gear unit
2) When the pickup gear unit has moved
as far as it can, turn off the power
switch.
3) Mount the multifeeder unit; then,
make a copy using the multifeeder. Figure 5-215
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-21
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Figure 5-216
Figure 5-217
Figure 5-218
5-22 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[2]
Figure 5-219
[4] [5]
Figure 5-220
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-23
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[1]
Figure 5-221
[3]
[4]
[3]
[4] [5]
[3]
Figure 5-222
5-24 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
D. Registration Roller
Assembly
1. Removing the Registration Roller
Unit
1) Remove the front lower cover.
(See Chapter 7.III.A.2. “Removing the
Front Lower Cover.”)
2) Open the machine’s top unit farther, and
hold it in place with the handle of a screw
driver (about 30 mm in diameter).
Figure 5-223
3) Remove the shaft [1] and the spring [2]. [2]
[1]
Figure 5-224
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-25
CHAPTER 5 PICK-UP/FEEDING SYSTEM
4) Free the seven claws [3] and remove the [3] [4] [3]
transfer mount [4] and the high-voltage [3]
terminal unit [5].
[3]
[5]
[3]
Figure 5-225
[6]
[6]
Figure 5-226
5-26 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[8]
[8] [7]
[9]
[7]
Figure 5-227
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-27
CHAPTER 5 PICK-UP/FEEDING SYSTEM
Caution:
Take care not to drop the pin from the [2]
rear of the gear.
[1]
Figure 5-228
[4]
Figure 5-229
5-28 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[5]
Figure 5-230
[7] [6]
Figure 5-231
Caution:
Take care not to lose the pin from the
rear of the clutch.
[9] [8]
Figure 5-232
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-29
CHAPTER 5 PICK-UP/FEEDING SYSTEM
E. Delivery Assembly
1. Removing the Delivery Roller
1) Remove the fixing lower roller.
(See Chapter 6.II.A.3. “Removing the Fix-
ing Lower Roller.”) [3]
2) Remove the two screws [1], and detach [3]
the side plate [2] and the four gears [3].
[2]
[1]
Figure 5-233
[6]
[4]
Figure 5-234
5-30 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 PICK-UP/FEEDING SYSTEM
[7]
Figure 5-235
[9]
Figure 5-236
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-31
CHAPTER 6
FIXING SYSTEM
This chapter explains the principles used to fuse toner images to transfer medium in
view of the functions of electrical and mechanical units and in relation to their timing of
operation. It also shows how these units may be disassembled/assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
I. OPERATIONS
A. Outline
Item Description
Fixing method SURF
Protective functions The following are used to detect and protect against
an error; upon detection, power to the fixing heater
will be cut:
• Thermistor (TH1)
• Thermal fuse (FU2; activating at 228°C)
Table 6-101
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-1
CHAPTER 6 FIXING SYSTEM
Fixing film
Thermal fuse 2 (FU2)
Cleaning roller
Figure 6-101
DC controller PCB
Fixing thermistor signal (TH1)
Fixing film
M1
Fixing heater (H1)
Main motor
Figure 6-102
6-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
+5V
Thermal Timer
fuse 2 circuit
FU2
HEAT_ERR*
Fixing heater
Fixing error signal
thermistor Micro-
Fixing heater high HEAT_OFF processor
TH1 temperature
error detection circuit Fixing heater
OFF signal
HEAT_PWM
Fixing heater
duty signal
Fixing heater
H1
HEAT_TRG
Fixing heater
drive signal
Composite power
supply PCB DC controller PCB
Figure 6-103
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-3
CHAPTER 6 FIXING SYSTEM
Table 6-102 shows the temperature of the fixing heater when the Copy Start key is pressed (as
detected by the thermistor TH1) and the temperatures to which the fixing heater is controlled ac-
cording to the number of copies made in continuous mode.
6-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
Heater temperature when the Copy Number of copies Control temperature (°C)
Start key is pressed
1 Less than 100°C 1 200
2~9 195
10 ~ 29 190
30 ~ 39 185
40 ~ 49 180
50 ~ 59 175
60 ~ 170
2 100°C or more and less than 120°C 1~9 190
10 ~ 19 186
20 ~ 29 180
30 ~ 39 175
40 ~ 170
3 120°C or more 1~ 9 180
10~19 175
20~ 170
Table 6-102
100
1 10 30 40 1 11 21
Number of Copies in Continuous Copying Mode
after a Press on the Copy Start Key
Figure 6-104
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-5
CHAPTER 6 FIXING SYSTEM
HEAT_PWM
Power supplied
to the heater
Figure 6-105
Caution:
The level of resistance of the fixing heater is selected by an appropriate combination of the
jumper wires connected to the connector of the fixing thermistor (TH1) and the delivery
sensor (PS3).
The best level is selected at the factory when the fixing assembly is assembled. Do not change
the combination of jumper wires.
Figure 6-106
6-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
,,
SCRV SCFW SCRV SCFW SCRV LSTR STBY
Figure 6-107
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-7
CHAPTER 6 FIXING SYSTEM
6. Protective Functions
The machine is equipped with the following protective functions to prevent malfunction of the
fixing heater.
a. Thermistor (TH1)
The microprocessor on the DC controller PCB monitors the voltage of the thermistor (TH1); if
an abnormally high or low temperature is detected, the microprocessor sends the fixing heater error
signal (HEAT_ERR*) to the timer circuit and, at the same time, indicate an error code (E000
through E003).
In response, the timer circuit sends the relay drive signal (RLOFF*) to the auxiliary power
supply in about 1.2 sec after it hs received the fixing heater error signal (HEAT_ERR*).
The auxiliary power supply turns off the relay (RL601) to turn off the power. The data for
problems associated with ‘E000 through E003’, i.e., related to the heater, is backed up and ‘E000
through E003’ will be indicated on the control panel next time the power is turned on.
When the power is turned off while ‘E000’ through ‘E003’ is indicated on the control panel,
‘E000 through E003’ will be indicated on the control panel if the power switch is turned on, and the
Copy Start key will not be enabled.
E000
• The temperature detected by the thermistor (TH1) is not 65°C in 1.5 sec after the Copy
Start key is pressed.
• The temperature detected by the thermistor (TH1) is not 150°C in 4 sec after the Copy
Start key is pressed.
E001
• The temperature detected by the thermistor (TH1) is 230°C or more.
• The temperature detected by the thermistor (TH1) is higher than the control temperature
by 30°C or more.
• The thermistor (TH1) has detected an increase in temperature of 100°C or more in 1 sec.
• The thermistor (TH1) has detected an increase in temperature of 40°C or more after it
detected 100°C in standby state.
E002
The temperature detected by the thermistor (TH1) is 150°C or higher and, thereafter, maxi-
mum power has been supplied to the fixing heater for 10 to 14 sec during copying operation.
E003
The temperature detected by the thermistor (TH1) is 160°C and then 150°C or lower during
copying operation.
6-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-9
CHAPTER 6 FIXING SYSTEM
A. Fixing Assembly
1. Construction
Caution:
1. The fixing film is made from a spe- [1] [2]
cial material. Do not touch it or sub-
ject it to dust.
2. The machine does not have a mecha-
nism used to adjust the roller pres-
sure.
Figure 6-201
Figure 6-202
6-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
[4]
Figure 6-203
[7]
Figure 6-204
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-11
CHAPTER 6 FIXING SYSTEM
[2]
[3]
[1]
[2]
Figure 6-205
Caution:
Do not disassemble the fixing film and
the fixing heater. They cannot be re-
placed on their own.
[4]
Figure 6-206
6-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 6 FIXING SYSTEM
Figure 6-207
Figure 6-208
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-13
CHAPTER 7
EXTERNALS/AUXILIARY MECHANISMS
This chapter shows the machine's external parts, and explains the principles used for
the machine's various control mechanisms in view of the functions of electrical and
mechanical units and in relation to their timing of operation. It also shows how these units
may be disassembled/assembled and adjusted.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
I. FANS
The machine is equipped with two fans serving to discharge ozone or cool its inside.
The heat exhaust fan is driven directly by the main motor (M1; through a belt and a gear), and
is designed to rotate at all times while the main motor is rotating.
FM1
Figure 7-101
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
The scanner cooling fan (FM1) is turned on and off according to the temperature detected by
the scanner thermistor (TH2).
If the reading by the thermistor is 37.5°C or higher and the copying speed reaches 6 cpm, the
fan starts to rotate. If the reading is lower than 37.5°C, on the other hand, the fan will not rotate if
no more than one copy is made or while making the first copy of a continuous copying job. (It
,
rotates when making the second and subsequent copies of a continuous copying job.)
I: If 6-cpm copying speed control is executed starting with the first copy, the fan will rotate.
Figure 7-102
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Door switch
Noise Composite power
DS1 filter supply circuit
circuit
Power
plug
Auxiliary +5V
Trans- power Control panel
former supply
circuit +24VR
AE sensor
Relay T600
RL601 +5V
+5V
Sensor
Micro-
+24VU
FU102 processor Solenoid
(Q900)
DC +24VU Scanner/lens
To ADF controller drive motor (M2)
PCB
Toner level +24VU
Scanner cooling fan
detection
PCB +24VU
Blanking lamp
+24VU
+5V Pre-exposure lamp
+24VU
DC +24VU
+24VR Total copy counter
power
supply
circuit +24VU Main motor/
main motor M1
driver PCB
Main
transformer Fixing
heater
Fixing heater
T101 control
circuit
Scanning
lamp
Scanning lamp
control
circuit
High- Primary charging
voltage roller
power
supply Developing roller
circuit
Transfer roller
Static eliminator
Figure 7-201
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Caution:
Replace the lithium battery only with the one listed in the Parts Catalog. Use of a different
battery may present a risk of fire or explosion. The battery may present a fire or chemical burn
hazard if mistreated. Do not recharge, disassemble, or dispose of it in fire.
Keep the battery out of reach of children and discard any used battery promptly.
Reference:
The tolerances in DC voltage are as follows:
• +5 V ±5%
• +24 VR ±5%
• +24 VU -10.0%, +12.5%
For +24 VR, two types of voltage are used:
• During copying, +24 V ±5%
• During standby, +18 V ±10%
However, the above assume that the deviations in AC input are -15%, +10%.
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Door switch
DS1
Relay
RL601
DC +5V
power +24VR
FU102 Main
supply +24VU
transfor-
Auxiliary mer
power T101
supply
+5V
Microprocessor
Power (Q900)
switch
SW309 +3V
BAT1
Figure 7-202
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
III. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
A. External Covers
For instructions on how to remove the
ADF, see Chapter 8. [1]
[2]
[3]
[4]
[7]
[6] [5]
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
[3]
[7] [4]
[6] [5]
Note: [1]
Remove the covers as necessary when
cleaning, inspecting, or repairing the in-
side of the machine.
Those covers that may be detached from
their own by mere removal of mounting
screws are omitted from the discussions.
[3]
[2]
[1] Rear cover
[2] Right door
[3] Multifeeder unit
Figure 7-303
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Caution:
A flexible cable for the control panel is
connected to the front upper cover. Dis-
connect the cable from the DC control-
ler.
[2]
[1]
Figure 7-304
[3]
[4]
[3]
Figure 7-305
7-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[5]
Figure 7-306
[8]
[9]
Figure 7-307
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[10]
[11]
Figure 7-308
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
[1]
Figure 7-309
Caution:
A flexible cable for the control panel is
connected to the front upper cover. Dis-
connect the cable from the DC control-
ler.
[4]
[3]
Figure 7-310
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Figure 7-311
[7]
[6]
Figure 7-312
Caution:
When mounting the multifeeder unit, be
sure to perform the following first:
1) Turn on the power switch; then, se-
lect the multifeeder as the source of
paper, and press the Copy Start key.
Pickup
2) When the pickup gear unit assembly gear unit
has moved to its upper limit, turn off
the power switch.
3) Mount the multifeeder, and make one
copy using it as the source of paper.
Figure 7-313
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
B. Control Panel
1. Removing the Control Panel
1) Open the machine’s top unit.
2) Remove the two screws [1], and detach [1]
the front upper cover [2].
Caution:
A flexible cable for the control panel is
connected to the front uper cover. Dis-
connect the cable from the DC control-
ler.
[2]
[1]
Figure 7-314
[3]
[5]
[3]
Figure 7-315
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
C. Copyboard Glass
1. Removing the Copyboard Glass
1) Remove the top cover.
(See A.1. “Removing the Top Cover.”)
2) Close the machine’s top unit.
[1]
3) Remove the two screws [1], and detach
the two support plates [2]; then, detach the [3]
copyboard glass [3].
[2]
[2]
Figure 7-316
Note:
When mounting the copyboard glass, be
sure that the grounding plate is on the Copyboard glass
side of its top edge. (ADF type only)
Grounding plate
Figure 7-317
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
Figure 7-318
[3]
Figure 7-319
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[4]
Figure 7-320
[6] [5]
Figure 7-321
7-18 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
Figure 7-322
[3]
Figure 7-323
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[4]
Figure 7-324
Caution:
When installing the main drive assem-
bly, be sure to attach the fan belt.
After attaching the fan belt, make sure
that the belt is free of twists.
[5]
Figure 7-325
7-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
E. Electrical System
1. Removing the DC Controller PCB
1) Open the machine’s top unit.
2) Remove the screw [1], and detach the [1]
front upper cover [2].
Caution:
The flexible cable for the control panel is
connected to the upper front cover; dis-
connect the cable from the DC controller
PCB.
[2]
[1]
Figure 7-326
[4]
[4]
Figure 7-327
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[1]
[2]
Figure 7-328
[3]
[3] [4]
Figure 7-329
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
[5]
[5]
[7]
Figure 7-330
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CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Figure 7-331
7-24 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS
Figure 7-332
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CHAPTER 8
ADF
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CHAPTER 8 ADF
I. ADF
A. Outline
The ADF picks up the originals stacked on the original tray starting with the topmost original,
moves them through the copyboard, and delivers them.
See Figure 8-101 for an outline of the feeding route.
Original tray
ADF
Copier
Figure 8-101
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CHAPTER 8 ADF
B Basic Construction
1. Outline of the Electric Circuitry
The ADF’s major electrical mechanisms are controlled by the CPU on the ADF controller
PCB.
The CPU on the ADF controller PCB reads the signals from the sensors and the copier and
generates signals to drive the motor at such times as programmed in advance.
The copying modes selected on the copier are communicated to the ADF in serial, and the ADF
communicates to the copier the state of feeding originals to the copier in serial. (It does not use an
IC for communications.)
ADFcontroller PCB
Switch ROM
(Q2) 24V 5V
Serial communication
Composite
power
supply
PCB
Copier
Figure 8-102
8-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
+5V
J5-1
Delivery sensor
-3
PDP1 When original is detected, '1'.
PI1 -2 (when light-blocking plate is at sensor)
+5V
J105
J5-4
Registration paper -6
sensor PDP2 When original is detected, '0'.
PI2 -5 (when light-blocking plate is at sensor)
+5V
J5-7
Original placement
sensor -9
PDP3 When original is detected, '0'.
PI3 -8 (when light-blocking plate is at sensor)
J114
J202 J2
Serial communication
Copier
*Negative logic.
Figure 8-103
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CHAPTER 8 ADF
C. Basic Operations
1. Outline
The ADF uses two motors for picking up and delivering originals. The pickup motor (M2) is
used to pick up originals, and the belt motor (M1) is used to move, stop, and deliver originals.
Further, the ADF is equipped with three sensors for monitoring the movement of originals.
The ADF is designed to accommodate one-sided original copying mode only.
drive signal
Registration paper detection signal (PDP2) J5-6
Pickup motor
Pick-up paper detection signal (PDP3) J5-9
J5-3
Belt motor
drive signal
Delivery paper detection signal (PDP1)
M1 M2
One-way
clutch
PI1
PI2 PI3
Figure 8-104
8-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Original tray
Placing originals
Picking up an original
Feeding 1
Feeding 2
Copying
Delivering
Figure 8-105
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CHAPTER 8 ADF
D. Detecting an Original
1. Outline
The ADF’s original detection mechanism has the following two functions:
1. Detecting the Presence/Absence of an Original
Checks whether there is an original on the original tray.
2. Identifying the Length of the Original
Checks the length of the original placed on the original tray.
3. Detecting the Presence/Absence of an Original
The original placement sensor (PI3) is used to check the presence/absence of an original.
When an original is placed on the original tray, the original placement sensor (PI3) sends the
original detection signal (PDP3) to the ADF controller PCB in response to the movement of the
detecting lever away from the sensor.
Original
Original tray
Detecting lever
PI3
Original detection
signal (PDP3)
Figure 8-106
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CHAPTER 8 ADF
Original
Original tray
PI3
detection signal (PDP2)
PI2
Registration paper
Figure 8-107
Table 8-101
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CHAPTER 8 ADF
E. Pickup Operation
1. Operation
When an original is placed on the original tray and the Copy Start key is pressed, the following
sequence of operations takes place:
1 Preparing for PickUp Operation
When an original is placed on the original tray, i.e., the original placement sensor (PI3) turns
ON, the pickup roller rotates counterclockwise and the paper guide holds the original in place.
1st original
Original tray
PI3
Paper guide
Figure 8-108
2 Pickup Separation
When the Copy Start key is pressed, the pickup roller 1 and 2 rotate clockwise, and pick up the
first original (topmost) and forward it as far as the registration roller. (The separation pad ensures
that only one original is picked up.)
Pickup roller 1
Pickup roller 2
1st original
Separation pad
Registration roller
Figure 8-109
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CHAPTER 8 ADF
3 Arching
The first original is butted against the registration roller so that it arches.
1st original
Arching
Registration roller
Figure 8-110
4 Feeding Operation 1
The feeding belt is moved so that the leading edge of the first original comes into contact with
the delivery sensor (PI1). (In the case of a LGL original, the original is moved about 15 mm farther
after it has come into contact with the delivery sensor.)
At the same time, the pickup motor (M2) is rotated counterclockwise to prepare for picking up
the second original.
Delivery sensor
PI1
Figure 8-111
2nd original
Original tray
PI3
Paper guide
Figure 8-112
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CHAPTER 8 ADF
5 Feeding 2
The feeding belt is moved counterclockwise so that the first original is stopped at a specific
location on the copyboard glass.
Figure 8-113
1st original
2nd original
Scanner
Figure 8-114
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CHAPTER 8 ADF
Original set
Copy Start key ON
Pickig up Copying
Preparing for Picking up Picking up
pickup /separating Feeding 1 Feeding 2 2nd original
Preparing for pickup
Arching
of 2nd original
Pickup motor (M2)
Figure 8-115
Original set
Copy Start key ON
Pickig up Copying
Preparing for Picking up
pickup /separating Feeding 1 Feeding 2
Preparing for pickup
Arching
of 2nd original
Pickup motor (M2)
Figure 8-116
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CHAPTER 8 ADF
F. Delivery
1. Operations
The ADF operates as follows to deliver originals from the copyboard glass:
1 Delivery Feeding
The feeding belt is moved to feed and deliver the first original on the copyboard glass. At the
same time, the pickup motor (M2) moves the second original to the copyboard glass.
1st original
2nd original
Figure 8-117
1st original
Delivery sensor Delivery tray
2nd original
Figure 8-118
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CHAPTER 8 ADF
Original set
Copy Start key ON
Copying,picking
Picking up up/separating
Delivering 1st original/ Copying Delivering
/separating 1st original 2nd original picking up 2nd original
Figure 8-119
Original set
Copy Start key ON
Delivering 1st original,
Copying picking up/separating Copying Delivering
2nd original
Figure 8-120
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CHAPTER 8 ADF
+24V
Pickup
motor
Q1 PM1 Q5 PMRD1
CPU Motor
driver
M2
PM0 PMRD1*
Figure 8-121
Table 8-102
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CHAPTER 8 ADF
Belt motor
MA
Q1 A
Q4
CPU
Motor M1
A*
driver MA*
B MB
MB*
B*
Figure 8-122
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CHAPTER 8 ADF
PI1
PI2 PI3
PI1: delivery sensor PI2: registration sensor PI3: original placement sensor
Figure 8-123
Table 8-103
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CHAPTER 8 ADF
J. Power Supply
1. Outline
Figure 8-124 shows the routes of power supply.
The ADF is supplied by the copier with 5 V and 24 V. The 24V supply is cut off when the ADF
is opened, i.e., when the ADF switch (MS1) turns off. The 5V supply will continue to keep each
sensor powered even when the ADF is opened.
ADF switch
(MS1)
J6-1 COM
NO
J6-2
Belt motor (M1)
Circuitbreaker
Composite
(CB1)
power
supply Delivery sensor (PI1)
PCB Fuse resistor
(R1) Registration sensor (PI2)
J101-3 5V J1-3
Logic
Original placement sensor (PI3)
Figure 8-124
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CHAPTER 8 ADF
II. DISASSEMBLY/ASSEMBLY
As needed, disassemble/assemble the machine with the following in mind:
1. ! Before starting the work, turn off the power switch and disconnect the power plug for
safety.
2. Unless otherwise instructed, assemble the parts by reversing the steps used to disassemble
it.
3. Identify the screws by type (length, diameter) and location.
4. Use the washers where necessary. (The screws used to mount the grounding wire and Varis-
tors come with a washer to ensure electrical continuity.)
5. As necessary, cut the harness band.
6. As a rule, do not operate the machine with any of its part removed.
7. A few of the screws used are special screws (with wider thread intervals). Do not use any
screws indiscriminately.
8-18 COPYRIGHT © 1999 CANON INC. CANON PC800S/900S REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
Figure 8-201
3) Remove the screw [3], and free the four [5]
claws [4]; then, the detach the rear cover
[5]. [4]
[3]
Figure 8-202
[7]
Figure 8-203
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-19
CHAPTER 8 ADF
[8]
Figure 8-204
[11]
[11]
Figure 8-205
8-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[2]
Figure 8-206
Remove the covers as follows when
cleaning, checking, or repairing the inside of
the machine:
1) Remove the ADF from the copier.
(See “A. Removing the ADF.”)
2) Remove the feeding roller [1] from the [1]
bushing [2]. [2]
[1]
[2]
Figure 8-207
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CHAPTER 8 ADF
[3]
[5]
Figure 8-208
4) Disconnect the connector [6], and remove
the lower cover [4]. [4]
[6]
Figure 8-209
8-22 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
C. Drive System
1. Drive Unit
1) Remove the lower cover.
(See “B. External Covers.”)
2) Remove the screw [1] and the bushing [2]; [1]
then, remove the pickup roller cover [3].
[3]
[2]
Figure 8-210
[5] [4]
Figure 8-211
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CHAPTER 8 ADF
Figure 8-212
5) Remove the five screws [9], and remove [9] [9] [9]
the right hinge unit [8].
Figure 8-213
6) Remove the stop ring [10] (resin) and the [11]
bushing [11]. [10]
Figure 8-214
8-24 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[12]
Figure 8-215
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CHAPTER 8 ADF
D. Feeding System
1. Pickup Roller
1) Remove the drive unit [1]. [1]
(See “C.1. Drive Unit.”)
Figure 8-216
2) Remove the E-ring [2], and remove the [4]
shaft [3]; then, detach the pickup roller 1
[4].
[3] [2]
Figure 8-217
3) Remove the stop ring [5].
[5]
Figure 8-218
8-26 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[6]
[6]
Figure 8-219
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CHAPTER 8 ADF
2. Registration Roller
1) Remove the lower cover.
(See “B. External Covers.”)
2) Remove the link arm [1] from the registra- [2]
tion roller shaft [2] by turning the link
arm.
[1]
Figure 8-220
3) While pushing the bushing [3] in the di-
rection of the arrow, pull out the registra-
tion roller shaft [2] slowly.
[2]
[3]
Figure 8-221
8-28 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
3. Feeding Belt
1) Remove the lower cover.
(See “B. External Covers.”)
2) Remove the two tension springs [1]. [1]
Figure 8-222
3) Remove the E-ring [2], and remove the
bearing [3].
[3]
[2]
Figure 8-223
4) Remove the timing belt [4], and remove [4]
the feeding belt drive roller [5] by moving
it in the direction of the arrow.
[5]
Figure 8-224
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-29
CHAPTER 8 ADF
[7]
[6]
[7]
Figure 8-225
Figure 8-226
[10] [11]
Figure 8-227
8-30 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
[14]
[12]
[13]
Figure 8-228
9) Remove the screw [15], and remove the
static eliminating brush [16].
[16]
[15]
Figure 8-229
10) Remove the two E-rings [17]; then, re- [20]
move the timing belt [18], gear [19], and [17]
two bushings [20].
[20]
[19]
[17]
[18]
Figure 8-230
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 8-31
CHAPTER 8 ADF
[23]
[21]
[22]
Figure 8-231
8-32 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 8 ADF
E. Electrical System
1. ADF Controller PCB
1) Remove the lower cover.
(See “B. External Covers.”)
2) Disconnect the five connectors [1], and [1]
[3]
remove the two screws [2]; then, remove [2]
the ADF controller PCB [3].
[2]
[1]
Figure 8-232
Figure 8-233
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CHAPTER 9
INSTALLATION
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
10cm min.
10cm min.
Figure 9-101
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CHAPTER 9 INSTALLATION
9-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Caution:
This step applies only if the manual feed tray
is attached.
Caution:
This applies only if the manual feed tray
comes packaged with the machine.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-3
CHAPTER 9 INSTALLATION
Caution:
If the protective sheet is not fond on the ma-
chine, go to the next step.
Protective sheet
Caution:
You will need this protective member when
relocating the machine. Be sure to store it
away appropriately.
Protective members
Caution:
If the protective member is not found on the
machine, go to the next step.
Protective members
9-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Caution:
If the sheet is not found on the machine, go to
the next step.
Sheet
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CHAPTER 9 INSTALLATION
Drum unit
Note:
Do not touch the surface of the drum when
handling the drum unit.
9-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Note:
You will need these settings in steps 4 and 6 of
"Adjusting the Machine".
Label Drum unit
Note:
• When mounting the drum unit, check to
make sure that the drum unit releasing lever
has been turned counterclockwise. (Other-
wise, you would not be able to insert the
drum unit into the machine.) Drum unit
• Take care not to touch the surface of the
drum. Contact can affect copy images.
Drum unit
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CHAPTER 9 INSTALLATION
Note:
If the drum unit releasing lever was not turned
clockwise in step 7, you would not be able to
turn the developing assembly locking lever
clockwise. Further, you would not be able to
close the machine's top unit unless you turned
the locking lever clockwise.
9-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Toner cartridge
Toner cartridge
Insert
Note:
• Be sure to pull the sealing tape straight out.
• Take care so that toner possibly adhering to
the sealing tape will not stain your clothes.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-9
CHAPTER 9 INSTALLATION
Note:
• Be sure to turn the toner cartridge until it
locks into place. If it is not locked, you will
not be able to close the top unit.
• If you cannot turn the grip of the toner car-
tridge, check to find out if the toner car-
tridge has been inserted fully to the rear
end.
Note:
If the toner cartridge has not been inserted to
the rear end or has not been fully turned coun-
terclockwise, you will not be able to close the
top unit.
9-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Auxiliary tray
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CHAPTER 9 INSTALLATION
Label
9-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Note:
Do not connect the power plug and turn on the
power before completing "Setting Up the Ma-
chine" and "Installing the Drum Unit" to
avoid damage to the machine.
Power cord
2 Connect the power plug to the power outlet.
Power plug
Caution:
This machine is designed for use with a power
source matching the power requirements
shown on the marking label at the back of the
machine. If you are unsure of the power
source, check with your local power com-
pany.
Power switch
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-13
CHAPTER 9 INSTALLATION
4 Adjust "PRIMARY"
Using the [+] or [-] keys, enter the setting of
"PRIMARY" you recorded in step 5 of "2. In-
stalling the Drum Unit".
• During adjustment, the display will indi-
cate " ".
9-14 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
6 Adjust "IP_OFST"
Using the [+] or [-] keys, enter the setting of
"IP_OFST" you recorded in step 5 of "2. In-
stalling the Drum Unit".
• During adjustment, the display will indi-
cate " ".
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 9-15
CHAPTER 9 INSTALLATION
Copy tray
9-16 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Label
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CHAPTER 9 INSTALLATION
9-18 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
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CHAPTER 9 INSTALLATION
2. 250-Sheet/500-Sheet Cassette
Caution:
This step applies to the 500-sheet cassette
(LTR/LGL) only.
500-sheet cassette
250-sheet cassette
9-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 INSTALLATION
Caution:
Before starting the following work, check to make sure that the machine is not too hot. If it is,
as immediately after continuous copying, you may not be able to carry out step 8, in which the
shipping attachment is replaced.
[2]
[1]
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CHAPTER 9 INSTALLATION
9-22 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 10
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 10 MAINTENANCE AND SERVICING
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 10-1
CHAPTER 11
TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
(Rest omitted.)
• To find out the cause (possible fault) of a specific problem, see the "Cause" column.
If the problem is "AC power is absent," you may suspect that the power plug is disconnected,
covers are not closed fully, or power is absent at the main source.
• If you want to find out the checks to make or action to take, go through the steps: answer the
questions under "Checks"; if yes, take the action shown. Otherwise, go to the next step and
make the indicated checks.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-1
CHAPTER 11 TROUBLESHOOTING
Is the power
NO Connect
1 plug connected to the
power outlet? the plug.
YES
YES
YES
Rest omitted.
• Often, you will find the following instructions when checking the voltage using a meter:
"measure the voltage between J109-1 (+) and -2 (-) on the DC controller PCB." The symbol
"+" indicates the terminal to which you are expected to connect the positive probe of the
meter and "-," the negative probe.
example:
J109-1 (+) ..... Connect the positive probe.
J109-2 (-) ...... Connect the negative probe.
11-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
I. MAINTENANCE AND INSPECTION
A. Image Adjustment Basic Procedure
Scanning system,
Is gray scale No. 9 YES
pickup/feeding system,
barely visible?
delivery assembly
NO
NO Is the copy density
correction dial (VR107)
centered?
Can the
deviation be corrected YES
Set it at YES using the copy density correction
the center. dial (VR107)?
NO
Is the optimum
density obtained by intensity YES
END
adjustment?
Select non-AE, and set the copy density (Note 2)
adjusting lever to the middle index; then,
make two to three copies of the Test NO
Sheet (NA-3).
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-3
B. Points to Note for Servicing
Optical path
Part Tools/sovents Work/remarks
Feeding assembly
Part Tools/sovents Work/remarks
11-4 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1. Copier
a. Leading Edge Non-Image Width
Make adjustments so that the leading edge non-image width is 2.0 ±1.5 mm when the Test
Sheet is copied in Direct.
Caution:
If you have performed this adjustment, be sure to adjust the image leading edge margin.
2.0±1.5mm
Figure 11-201
Making Adjustments
1) Select '31' in service mode.
• The display will indicate '31'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Change the setting by the +/- key.
• The setting may be between 0 and 99.
• For each '1', the non-image width will change by 0.24 mm.
4) Press the AE key.
• The setting will stop flashing and will remain on, indicating that it has been stored in
memory.
5) As necessary, press the Clear/Stop key once to return to item selection; or, press it once again
to end service mode.
Table 11-201
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-5
CHAPTER 11 TROUBLESHOOTING
Caution:
Be sure to check that the leading edge non-image width is as indicated before performing this
adjustment.
2.5±1.5mm
Figure 11-202
Making Adjustments
1) Select '30' in service mode.
• The display will indicate '30'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Change the setting using the +/- key.
• The setting may be between 0 and 99.
• The setting will change by 0.24 mm in terms of margin for each '1'.
4) Press the AE key.
• The setting will stop flashing and will remain on, indicating it has been stored in memory.
5) As necessary, press the Clear/Stop key once to return to item selection; or, press it once again
to end service mode.
Table 11-202
11-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
c. Adjusting the Mirror Position (optical length between No. 1 mirror and No. 2 mirror)
If you have replaced the scanner drive cable, you must adjust the mirror position, by changing
the position of the cable retainer of the No. 1 mirror mount.
Reference:
1. As more and more copies are made, the cable tends to become slack, requiring adjustment.
2. If the optical length between the No. 1 mirror and the No. 2 mirror is not correct, the horizontal
reproduction ratio will be wrong, causing poor sharpness or blurred images.
Figure 11-203
[1]
Figure 11-204
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-7
CHAPTER 11 TROUBLESHOOTING
4) Turn the cable drive pulley [3] so that the three shafts [2] of the mirror positioning tool for the
front and the rear may be arranged as shown.
[2] [3]
[2]
[2]
[2]
11-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
5) While keeping the condition of 4), tighten the positioning screw at the rear and the front of the
No. 1 mirror mount [1].
[1]
[1]
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-9
CHAPTER 11 TROUBLESHOOTING
Making Measurements
Push the spring gauge against the middle of the spring as shown, and check to make sure that
the reading of the spring gauge is 970 ±150 g when the holding plate is 18 mm away from the
bottom of the cassette.
Spring gauge
(CK-0054)
Holding plate
18mm
Figure 11-209
11-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
Figure 11-210
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-11
CHAPTER 11 TROUBLESHOOTING
Figure 11-211
2) Prepare about five strips of adhesive tape (each one about 20 x 50 mm).
3) Remove the copyboard glass.
(See Chapter 7.III.C.1. “Removing the Copyboard Glass.”)
4) Disconnect the connectors (J101, J131) [1] from the DC controller PCB.
[1]
Figure 11-212
11-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
5) If the machine is equipped with an ADF, free the hook [2], and disconnect the two relay con-
nectors [3] from the left upper stay [4].
[3] [2]
[2] [4]
[2] [2]
[3]
Figure 11-213
6) Remove the three screws [5], and detach the left upper stay [4].
[5]
[5] [4]
Figure 11-214
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-13
CHAPTER 11 TROUBLESHOOTING
7) Remove the four screws [7], and detach the lens cover [8].
[7] [7]
[8]
Figure 11-215
11-14 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1) Wind the reversing cables (silver-colored) [2] on the cable drive pulley [1] 7.5 times with the
longer of the two on top; then, secure it in position with a cable clip [3].
[1]
Longer end
Shorter end
[2]
Figure 11-216
[1]
[3]
[3]
Top view
Figure 11-217
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-15
CHAPTER 11 TROUBLESHOOTING
2) Put the cable drive pulley [1] into the shaft [4], and secure it in position with an E-ring [5].
When putting the cable drive pulley into the shaft, be sure that the hook is at the front.
[5]
Hook
[1]
(front)
[4]
Figure 11-218
[7]
[6]
Figure 11-219
11-16 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
4) Lead the shorter end [6] under the No. 1 mirror mount [8] and the No. 2/3 mirror mount [9];
then, hook it on the left rear pulley [10] and the pulley [11] of the No. 2/3 mirror mount.
[11]
[9]
[8]
[10]
[6]
Figure 11-220
5) After fitting the shorter end [6] on the cable hook [12], secure its end with adhesive tape [13].
Be sure that the secured end of the cable is found where the hole in the left side plate and the tip
of the cable matches.
[13] [12]
[6]
Figure 11-221
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-17
CHAPTER 11 TROUBLESHOOTING
6) Lead the longer end [14] along the cable drive pulley, and hook it on the pulley [15] on the right
front side.
[14]
[15]
[1]
Figure 11-222
7) Lead the longer end [14] under the No. 1 mirror mount [8] and the No. 2/3 mirror mount [9];
then, hook it on the pulley [16] on the left front side and the pulley [17] of the No. 2/3 mirror
mount.
[17]
[8]
[16]
[14]
[9]
Figure 11-223
11-18 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
8) Hook the longer cable [14] on the cable hook [18]; then, secure its end to the left side with
adhesive tape [19].
Be sure that the secured end of the cable is found where the hole in the left side plate and the tip
of the cable matches.
[18] [19]
[14]
Figure 11-224
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-19
CHAPTER 11 TROUBLESHOOTING
1) Fit the longer end forwarding cable (black) [2] on the top hook of the cable drive pulley [1], and
wind it 1.5 times. Then, secure the shorter end [3] as shown with adhesive tape [4].
[4]
[3] Face without a marking
[2]
[1]
Figure 11-225
2) Lead the longer end [5] along the cable drive pulley [1] as shown, and hook it on the pulley [6]
on the right front side.
[1] [5]
[6]
Figure 11-226
11-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
3) Lead the longer end [5] under the No. 1 mirror mount [7]; then, hook it on the pulley [8] of the
No. 2/3 mirror mount, and lead it between the No. 1 mirror mount [7] and the scanning lamp
[9].
[8]
[7]
[9]
[5]
Figure 11-227
4) Hook the end of the longer end [5] on the hole [10] on the right side.
[10]
[5]
Figure 11-228
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-21
CHAPTER 11 TROUBLESHOOTING
5) Free the shorter end [3], and hook it on the pulley [11] on the right rear side.
[3]
[11]
Figure 11-229
6) Lead the shorter end [3] under the No. 1 mirror mount [7], and hook it on the pulley [12] of the
No. 2/3 mirror mount as shown; then, lead it between the No. 1 mirror mount [7] and the
scanning lamp [9].
[12]
[3]
[9]
[7]
Figure 11-230
11-22 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
7) Hook the end of the shorter end [3] on the hole [13] on the right side.
[3] [13]
Figure 11-231
8) Free the shorter end [3] and the longer end [5] (reversing cable), and connect both with a spring
[14]; then, fit the stopper [15].
[3]
[14]
[15]
[5]
Figure 11-232
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CHAPTER 11 TROUBLESHOOTING
9) Detach the pulley clip [16] from the cable drive pulley [1].
[1] [16]
Figure 11-233
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CHAPTER 11 TROUBLESHOOTING
1) Fix the rear and the front of the No. 1 mirror mount [1] temporarily to the metal fixing [2] of the
forwarding cable.
[1]
[2]
[2]
[1]
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CHAPTER 11 TROUBLESHOOTING
2) Turn the cable drive pulley [4] so that the three shafts [3] of the mirror positioning tool for rear
and front is as shown.
[4]
[3]
[3]
[3]
[3]
Figure 11-237(front)
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CHAPTER 11 TROUBLESHOOTING
3) While keeping the condition of step 2), tighten the positioning screw on the rear and front of
the No. 1 mirror mount [1].
[1]
[1]
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CHAPTER 11 TROUBLESHOOTING
Logo mark
(front)
Scanning lamp
45˚ (approx.)
Figure 11-240
Caution:
• If you have replaced the scanning lamp, you must adjust the intensity of the lamp (p. 11-
44) and perform AE adjustment.
• Do not touch the lamp when handling it.
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CHAPTER 11 TROUBLESHOOTING
Reflecting plate
(front)
Thermal fuse
Figure 11-241
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CHAPTER 11 TROUBLESHOOTING
B. ADF
1. Adjusting the Original Stop Position
Adjust the original stop position in the following order:
1. Correcting original skew
2. Adjusting the rear/front original stop position
3. Adjusting the original leading edge stop position
10mm
10mm
Figure 11-242
2) Turn on the machine, and place the test sheet prepared in step 1) on the original tray.
Figure 11-243
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CHAPTER 11 TROUBLESHOOTING
L1 L2
280mm
Copy image
L1-L2=0±1.8mm
Figure 11-244
5) If the difference is not as specified, turn the adjusting screw found to the side of the left hinge
unit to make adjustments.
Adjusting screw
Figure 11-245
Table 11-203
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CHAPTER 11 TROUBLESHOOTING
10mm
10mm
Figure 11-246
2) Remove the original tray cover from below the original tray.
Original
tray cover
Figure 11-247
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CHAPTER 11 TROUBLESHOOTING
3) Turn on the machine, and place the test sheet prepared in step 1) on the original tray.
Figure 11-248
L3
Copy image
L3 =10±2.5mm
Figure 11-249
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CHAPTER 11 TROUBLESHOOTING
6) If the distance is not as specified, loosen the pinion gear positioning screw under the original
tray, and adjust the position of the pinion gear.
Pinion gear
Figure 11-250
Table 11-204
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CHAPTER 11 TROUBLESHOOTING
10mm
Figure 11-251
Screw
ADF controller cover
Figure 11-252
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CHAPTER 11 TROUBLESHOOTING
3) Turn on the machine, and place the test sheet prepared in step 1) on the original tray.
Figure 11-253
L4
Copy image
L4 =10±2.0mm
Figure 11-254
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CHAPTER 11 TROUBLESHOOTING
6) If the distance is not as specified, shift bit 1 of the DIP switch (SW1) on the ADF controller
PCB to ON, and place an A4 or LTR white copy paper on the original tray.
F012
B CDE
ON
3456
A
789
1 2
ON
1 2
SW1
Figure 11-255
PSW
F012
B CDE
ON
3456
A
789
1 2
Figure 11-256
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CHAPTER 11 TROUBLESHOOTING
8) Use the rotary switch (SW2) on the ADF controller PCB to adjust the original leading edge
stop position.
Moving the rotary switch by a single notch changes the original stop position by about 0.3 mm.
Press the push switch (PSW) after deciding on a position to discharge the copy paper and store
the optimum value.
PSW
F012
B CDE
ON
3456
A
789
1 2
SW2
Figure 11-257
Table 11-205
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CHAPTER 11 TROUBLESHOOTING
Example:
If L4 is 13 mm,
You must shift the original stop position toward the leading edge by 3 mm.
1) Place a sheet of A4 or LTR white copy paper on the original tray.
2) Shift bit 1 of the DIP switch (SW1) on the ADF controller PCB to ON; then, push the push
switch (PSW) to pick up the copy paper.
F012
B CDE
ON
3456
A
789
1 2
ON
1 2
SW1
Figure 11-258
3) Turn the rotary switch (SW2) on the ADF controller PCB clockwise by 10 notches.
F012
B CDE
ON
3456
A
789
1 2
SW2
Figure 11-259
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CHAPTER 11 TROUBLESHOOTING
PSW
F012
B CDE
ON
3456
A
789
1 2
Figure 11-260
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CHAPTER 11 TROUBLESHOOTING
C. Electrical
1. After Replacing the Major Parts
Parts Work
Scanning lamp 1. Scanning lamp intensity adjustment (LAMP_ADJ)
2. AE adjustment
Composite power supply PCB*1 (1. Scanning lamp intensity adjustment (LAMP_ADJ))
(2. AE adjustment)
3. Voltage correction for APVC measurement (PW_OFST)
4. Current correction for APVC measurement (IP_ADJ)
Table 11-206
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CHAPTER 11 TROUBLESHOOTING
Caution:
If you have performed this adjustment, be sure to perform AE adjustment.
Making Adjustments
• If you have replaced the DC controller PCB or the composite power supply PCB,
1) Select '38' in service mode.
• The display will indicate '38'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value recorded on the service label using the +/- key.
4) Press the AE key to store the new setting.
Figure 11-261
2) Turn off the AE mechanism, and set the Copy Density Adjustment lever on the control panel to
the middle.
3) Place the Test Sheet on the copyboard.
4) Select '38' in service mode.
• The display will indicate '38'.
5) Press the Copy Start key.
• The existing setting will flash.
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CHAPTER 11 TROUBLESHOOTING
6) Change the setting using the +/- key until gray scale No. 9 is barely visible by way of adjusting
the intensity of the scanning lamp.
• The setting may be between 0 and 99.
• For each '1', the lamp supply voltage will change about 0.15 V (for 120V model) or about
0.30 V (for 220/240V model).
• A higher setting will decrease the intensity of the lamp, thereby making copies darker.
• A lower setting will increase the intensity of the lamp, thereby making copies lighter.
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CHAPTER 11 TROUBLESHOOTING
3. AE Adjustment
Perform this adjustment if you have replaced any of the following:
• DC controller PCB
• Composite power supply PCB (See p.11-41)
• AE sensor PCB
• Scanning lamp
Making Adjustments
Preparatory Work
• Obtain a newspaper which is more or less even in density. (Avoid ones with photos or large
text characters.)
• Obtain five sheets of white sheets of paper
• Make sure that the intensity of the scanning lamp has been adjusted when you have replaced
the scanning lamp.
• Set the density correction dial (VR107) to the middle setting.
VR103
AE GAIN
J130
J131 J101
AE VR102
REF
J107
J103 J104
Figure 11-262
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CHAPTER 11 TROUBLESHOOTING
VR102
AE GAIN
J130
J131 J101
AE VR102
REF
J107
J103 J104
Figure 11-263
6) Remove the newspaper from the copyboard, and place five sheets of copy paper on the
copyboard glass in its place; then, close the copyboard cover.
7) Turn VR103 on the DC controller PCB so that the reading on the control panel is '52' through
'5c'.
VR103
AE GAIN
J130
J131 J101
AE VR102
REF
J107
J103 J104
Figure 11-264
8) Repeat steps 4) through 7) so that the values of both VR102 and VR103 are target values.
Caution:
If you cannot set VR102 and VR103 to the target values at the same time, turn VR103 fully
counterclockwise, and go back to step 4) and make adjustments once again.
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CHAPTER 11 TROUBLESHOOTING
9) Make a copy, and check to make sure that the density of characters is adequate.
• If the copy is foggy or its characters are too light, go back to step 1) and start over.
• If there is no change after adjustment for a second time, use the density correction dial
(VR107).
Figure 11-265
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CHAPTER 11 TROUBLESHOOTING
Making Adjustments
• If you have replaced the DC controller PCB,
1) Select '32' in service mode.
• The display will indicate '32'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value of 'PRIMARY' recorded on the service label using the +/- key.
4) Press the AE key to store the new value.
• If you have replaced the drum unit, execute ‘Installation/drum unit replacement mode’ (U7)
in the user mode.
(See Chapter 9.II.A.6. “Adjusting the Machine.”)
Making Adjustments
• If you have replaced the DC controller PCB,
1) Select '33' in service mode.
• The display indicate '33'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value of 'IP_OFST' recorded on the service label using the +/- key.
4) Press the AE key to store the new value.
• If you have replaced the drum unit, execute ‘Installation/drum unit replacement mode’ (U7)
in the user mode.
(See Chapter 9.II.A.6. “Adjusting the Machine.”)
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CHAPTER 11 TROUBLESHOOTING
Making Adjustments
1) Select '34' in service mode.
• The display will indicate '34'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value of 'PW_OFST' recorded on the service label using the +/- key.
4) Press the AE key to store the new value.
5) Execute 'U7' in user mode (installation/drum replacement mode).
120V 230V
34
PW
OFST
35
IP
ADJ
Figure 11-266
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CHAPTER 11 TROUBLESHOOTING
Making Adjustments
• If you have replaced the DC controller PCB,
1) Select '35' in service mode.
• The display will indicate '35'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value of 'IP_ADJ' recorded on the service label using the +/- key.
4) Press the AE key to store the new setting.
120V 230V
34
PW
OFST
35
IP
ADJ
Figure 11-267
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CHAPTER 11 TROUBLESHOOTING
Making Adjustments
• When you have adjusted the DC controller PCB,
1) Select '36' in service mode.
• The display will indicate '36'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value of 'LENS_ADJ' indicated on the service label using the +/- key.
4) Press the AE key to store the new value.
Making Adjustments
• If you have replaced the DC controller PCB,
1) Select '37' in service mode.
• The display will indicate '37'.
2) Press the Copy Start key.
• The existing setting will flash.
3) Enter the value of 'PREX_LP' recorded on the service label using the +/- key.
4) Press the AE key to store the new value.
5) Execute 'U7' in user mode (installation/drum replacement mode).
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CHAPTER 11 TROUBLESHOOTING
[1]
[2]
Figure 11-268
Reference:
The photointerrupers other than those shown in Table 11-209 are connected in a matrix, hence
the omission from the table.
Table 11-209
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CHAPTER 11 TROUBLESHOOTING
1. Site Environment
Check the site against the following considerations:
a. The voltage of the power source is as rated.
b. The site must not be subject to high temperature or humidity (as near a water faucet, water
boiler, humidifier) or dust. The machine must not be near a source of fire.
c. The site must not be subject to ammonium gas.
d. The machine must not be exposed to direct rays of the sun. (As necessary, instruct the user to
provide curtains.)
e. The site must be well ventilated.
f. The machine must be kept level.
4. Lens
Check the lens for dirt. If any, clean it with a cotton swab.
6. Feeding Assembly
Check the feeding assembly for dirt. If any dirt is found, clean it with a moist cloth.
7. Copy Paper
a. Is copy paper of a type recommended by Canon?
b. Is copy paper moist?
Try paper fresh out of package.
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CHAPTER 11 TROUBLESHOOTING
8. Others
When a machine is brought in from a cold place (e.g., warehouse) to a warm place, condensa-
tion can occur inside it, leading to various problems; e.g.,
a. Condensation on the scanner (glass, lens, mirror, reflecting plate) will cause dark images.
b. The drum is likely to be cold (high OPC electrical resistance), not enabling good contrast.
c. Condensation in the pickup/feeding assembly tends to cause feeding faults.
d. Condensation on the lower roller of the manual feed assembly will reduce friction, causing
pickup faults.
If condensation is noted, dry wipe the parts in question.
The cartridge can develop condensation if it is opened immediately after it has been brought
from a cold to warm place. Instruct the user so that the cartridge is not opened before it has become
used to the room temperature (one to two hours).
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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B. Sample Image Faults
NOTE: The samples are created intentionally. The NA-3 Test Sheet was copied in the direct mode
in A3 and printed with a reduction of about 19%; actual images may be somewhat different.
* Copies made with the copyboard lifted; faults may also appear on normally made copies.
† Strips may vary in width.
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
Caution:
Be sure to install the
drum unit before
mading checks.
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CHAPTER 11 TROUBLESHOOTING
1 E000
2 E001
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CHAPTER 11 TROUBLESHOOTING
3 E002, E003
Cause Step Checks YES/NO Action
Thermistor 1 Is the connection of J102 on the DC NO Correct the connection
(TH1) controller PCB and the wiring to the of J102 on the DC
thermistor (TH1) normal? controller PCB and the
wiring to the ther-
mistor (TH1).
Heater, 2 Is there electrical continuity between NO Check the wiring from
Fuse (FU2) J207-1 and -2 on the fixing heater the composite power
side? supply PCB to the
fixing heater; if
normal, replace the
fixing upper unit.
Thermistor 3 Replace the fixing assembly upper YES End.
(TH1) unit. Is the problem corrected?
Composite 4 Replace the composite power supply YES End.
power PCB. Is the problem corrected?
supply PCB
DC control- NO Replace the DC
ler PCB controller PCB.
4 E010
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CHAPTER 11 TROUBLESHOOTING
5 E030
Cause Step Checks YES/NO Action
Wiring 1 Is the wiring from the total counter to NO Correct the wiring.
the connector J119 on the DC control-
ler PCB normal?
Total copy 2 Replace the total copy counter. Is the YES End.
counter problem corrected?
DC control- NO Replace the DC
ler PCB controller PCB.
6 E064
Cause Step Checks YES/NO Action
Wiring 1 Turn off and then on the power switch; YES Check the wiring
then, set the copy count to '1'. Is 'E064' between the DC
indicated at the end of a copying run? controller PCB and the
composite power
supply PCB. Check
the wiring between the
composite power
supply PCB and the
high-voltage contact
PCB.
High-voltage 2 Is the connection between the high- NO Correct the high-
contact voltage contacts of the machine's top voltage contacts of the
and bottom units normal? machine's top and
bottom units.
Transfer 3 Is the transfer charging roller or the YES Replace the transfer
charging contact faulty? charging roller.
roller
Primary 4 Replace the drum unit. Is the problem YES End.
charging corrected?
roller
High-voltage 5 Does the high-voltage cable have YES Replace the high-
cable scratches or tears? voltage cable.
Composite 6 Replace the composite power supply YES End.
power PCB. Is the problem corrected?
supply PCB
DC control- NO Replace the DC
ler PCB controller PCB.
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CHAPTER 11 TROUBLESHOOTING
8 E210
Cause Step Checks YES/NO Action
------------ 1 Does the lens move when the power is NO See "The lens fails to
turned on? move."
Lens home 2 Is the lens home position sensor (PS2) NO Check the wiring from
position normal? (For instructions on how to J109 on the DC
sensor (PS2) check the photointerrupers, see p. 11- controller PCB to PS2;
51.) if normal, replace PS2.
DC control- YES Replace the DC
ler PCB controller PCB.
9 E220
10 E240
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CHAPTER 11 TROUBLESHOOTING
11 E261
12 E400
Cause Step Checks YES/NO Action
------------ 1 Turn off and then on the power. Is the YES End. (Check the
probrem corrected? wiring between the
copier's DC controller
PCB and the ADF
controller PCB.)
5V power 2 Set the matter to the 20VDC range, NO Replace the ADF
supply and connect the + probe to the foot of controller PCB.
the push swich on the ADF controller
PCB and the - probe to the copier
ground. Is the voltage about 5V?
F012
B CDE
ON
3456
A
789
1 2
Figure 11-401
13 E803
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
Table 11-401
Fuse 3 Is the fuse (FU102) on the composite YES Remove the cause of
power supply PCB blown? the problem, and
120V model: 125 V, 5 V replace the fuse.
Composite 220/240V model: 250 V, 2.5 A NO Replace the composite
power power supply PCB.
supply PCB
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CHAPTER 11 TROUBLESHOOTING
Table 11-402
Table 11-403
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
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CHAPTER 11 TROUBLESHOOTING
Figure 11-501
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CHAPTER 11 TROUBLESHOOTING
1 Pickup Assembly
Cause Step Checks YES/NO Action
------------ 1 Does the problem occur when the NO Go to step 5.
cassette is selected as the source of
paper?
Cassette 2 Is the cassette set correctly? NO Set the cassette cor-
rectly.
Copy paper 3 Is the copy paper curled or wavy? YES Replace the copy
paper. Instruct the user
on the correct method
of storing paper.
Copy paper 4 Try paper recommended by Canon. Is YES Ask the user to use
the problem corrected? recommended paper.
DC control- 5 Does the pickup roller of the pickup NO See "Pickup fails" for
ler PCB, assembly of the selected source the source of paper in
Pickup (cassette, manual feeder) rotate during question.
clutch a copying run?
Registration 6 Does the registration roller operate NO See "The registration
roller drive normally? roller fails to rotate."
assembly
Vertical path 7 Does the vertical path roller paper NO Replace the sensor or
roller paper sensor operate normally? the lever.
sensor (PS4)
Pickup roller, YES Check the roller for
Vertical path wear and deformation,
roller,Roll and the roll for attach-
ment.
11-78 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
2 Separation/Feeding Assembly
Cause Step Checks YES/NO Action
Copy paper 1 Try paper recommended by Canon. Is YES Ask the user to use
the problem corrected? recommended paper.
2 Is the copy paper curled, wavy, or YES Replace the paper.
otherwise deformed?
Feeding 3 Is there foreign matter in the feeding YES Instruct the user on the
assembly assembly? correct method of
storing paper.
Feed belt, 4 Is the feed belt rotating properly? NO Remove the foreign
Roller matter.
Static elimi- 5 Is the static eliminator soiled with YES Check the belt and the
nator toner or the like? roller.
Pre-registra- 6 Does the pre-registration roller paper NO Replace the sensor or
tion roller sensor operate nomally? the lever.
paper sensor
(Q751)
Registration 7 Is the registration roller worn, de- YES Clean the static
roller formed, or soiled? eliminator.
If dirt is found, clean
with alcohol; if wear
or deformation is
found, replace it.
Registration- NO 1. Check the spring
related used to control
spring, registration.
Spring clutch 2. Check the spring
of registra- clutch of the regis-
tion assem- tration assembly.
bly
3 Fixing/Delivery Assembly
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-79
CHAPTER 11 TROUBLESHOOTING
B. Faulty Feeding
1 Double-Feeding
2 Wrinkles
11-80 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
SL3
PS2
SL4
SL1
SL2
PS5
SL6
SL5
PS4
PS1
Q751
CNT1
PS3
Figure 11-601
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-81
CHAPTER 11 TROUBLESHOOTING
B. Switches
SW309
DS1
Figure 11-602
11-82 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
M1 M2
LA1
TH2 FU1
VZ2
FU2
H1
TH1 VZ1
FM1
Figure 11-603
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-83
CHAPTER 11 TROUBLESHOOTING
D. PCBs
[9]
[10]
[3] [8]
[5]
[4]
[2]
Figure 11-604
11-84 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
E. ADF
M2
M1
[1]
PI3
PI2
MS1
PI1
Figure 11-605
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-85
CHAPTER 11 TROUBLESHOOTING
Caution:
VRs that may be used in the field ................
VRs that must not be used in the field .........
1. DC Controller PCB
2 1 19 1 2 1 5 1
6
3
J122
J110
VR103
1
2
3 1
VR102
J108
1 J107 4
1
1 2 1
J119
6 J105 1
J109 J106 J121 J132
1 J103 9 1 J104 7 1 11 1 2 1 6 1 5
Figure 11-606
1 2 J951
J202 1
J207 J954 VR951
3
J201 2 1 VR952 VR801
1 2 J953
VR001 1 3
2 1
J910 VR301
J302
J209
FU102
J205 1
4 J213
J212
Figure 11-607
11-86 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
7
1 10 TP1 1
J3
J5
1
9
1
J2
8 4 J1 1 CB1 2 1 ON
1 2
J6
PSW SW1
SW2
Figure 11-608
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-87
CHAPTER 11 TROUBLESHOOTING
VII.SERVICE MODE
A. Outline
The machine's service mode is divided into the following four types:
Notation Item
30 Adjustment mode
40 Operation/inspection mode
50 Machine settings mode
60 Counter mode
Table 11-701
[1]
[2]
[1]
Figure 11-701
Caution:
A flexible cable for the control panel is connected to the front upper cover. Disconnect the
cable from the DC controller.
11-88 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
2) Close the machine's top unit, and connect the flexible cable from the control to the DC control-
ler PCB; then, turn on the power switch.
3) Short JP103 and JP104 on the DC controller PCB with a screwdriver.
• The display will indicate 'F'.
JP104
SERVICE
JP103 JP104
Figure 11-702
4) While the display indicates 'F', stop shorting JP103 and JP104.
3. Selecting an Item
1) While the display is indicating 'F', press the +/- key to select the item to check or adjust.
• The 10s digit will flash.
2) Press the Copy Start key to start the item.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-89
CHAPTER 11 TROUBLESHOOTING
JP104
SERVICE
JP103 JP104
Figure 11-703
2) Turn off and then on the power switch to check the copying operation.
Caution:
When a fault associated with 'E000', 'E001', 'E002', or 'E003' is detected, the power will auto-
matically turn off. It will still turn off even when turned on without removing the fault.
To find out which code turned off the power, disconnect J207 from the composite power
supply PCB, and turn on the power.
Figure 11-704 shows the label attached behind the front upper cover. At the factory, each
individual machine is adjusted, and its adjustment values are recorded on the label.
If you have entered any new value in the field, be sure to record it on the label. If you have
replaced the DC controller PCB, be sure to enter the values recorded on the label in service
mode.
If you have replaced the drum unit, composite power supply PCB, or pre-exposure PCB, on
the other hand, be sure to enter the values recorded on the label of the appropriate part. Then,
record these values on the service label.
30 REGIST
31 LE_BLANK
32 PRIMARY
33 IP_OFST
34 PW_OFST
35 IP_ADJ
36 LENS_ADJ
37 PREX_LP
38 LAMP_ADJ
FB5-2777
Figure 11-704
11-90 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1) Press the +/- key to select an item, and press the Copy Start key.
• The existing setting of the item will flash.
2) Press the +/- key to change the settings.
3) Press the AE key to store the new setting.
• The setting will stop flashing and remain on.
• A press on the Copy Start key will start copying operation.
4) As necessary, press the Clear/Stop key to return to item selection.
Caution:
If you have changed the setting of '34' or '37', be sure to execute 'U7' in user mode
(installation/drum replacement mode).
Table 11-702
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CHAPTER 11 TROUBLESHOOTING
1) Select an appropriate item using the +/- key; then, press the Copy Start key to execute it.
• The item is flashed.
• If the mode is designed to stop automatically, item selection will automatically return at
the end.
• As necessary, press the Clear/Stop key to return item selection.
Reference:
If you have to stop the RAM clear mechanism,
press the Clear/Stop key before starting step (4).
The RAM will be cleared when step (4) is
executed.
Table 11-703
11-92 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
1) Press the +/- key to select an item, and press the Copy Start key.
• The setting will flash.
2) Press the +/- key to change the setting.
3) Press the AE key to store the new setting.
• The setting will stop flashing, and remain on.
4) As necessary, press the Clear/Stop key to return to item selection.
Table 11-704
1) Press the +/- key to select an item, and press the Copy Start key.
• The counter reading will be indicated.
2) As necessary, press the Clear/Stop key to return to item selection.
Table 11-705
Reference:
When '74' (installation toner stirring mode under 'U7" of user mode) is executed, the counter
reading entered under '73' (preceding mode) will be entered to item 60. The counter readings so far
retained will shift to represent their respective previous drum units.
(In other words, the count reading entered when executing 'U7' will be for item 60; count
reading for item 60 will be for item 61; count reading for item 61 will be for item 62; count reading
for item 62 will be deleted.)
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-93
CHAPTER 11 TROUBLESHOOTING
11-94 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 11 TROUBLESHOOTING
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) 11-95
CHAPTER 11 TROUBLESHOOTING
Caution:
1. If the self-diagnosis has turned on, turn off the power switch to reset the machine.
In the case of 'E000', 'E001', 'E002', or 'E003', however, the machine must be reset as
follows: this consideration is to prevent feeding power to the fixing heater otherwise oc-
curring if the thermistor has an open circuit:
2. In the case of 'E000', 'E001', 'E002', 'E003', or 'E220', the machine will turn off in 1.5 sec
for 'E000' through 'E003' and in 2 sec for 'E220'.
3. In the case of 'E000', 'E001', 'E002', or 'E003', perform the following steps:
1) Turn off the power switch, and short circuit JP103 and JP104 on the DC controller PCB
with a screwdriver or the like.
• The count/ratio indicator on the control panel turns on 'F'.
JP104
SERVICE
JP103 JP104
Figure 11-801
2) When 'F' has turned on, stop shorting circuit JP103 and JP104.
3) Turn off and then on the machine.
11-96 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
A. GENERAL TIMING CHART
1. COPYBOARD TYPE
(A4, 2 copies, DIRECT, from cassette)
Sequence STBY INTR AER SCFW SCRV SCFW SCRV LSTR STBY
1
Main motor (M1)
2 Scanner / lens drive
motor (M2)
3 Scanner home position
sensor (PS1)
4 Lens home position
sensor (PS2)
5
Lens solenoid (SL3)
6 Pickup clutch solenoid
(SL1)
7 Cassette pickup
solenoid (SL5)
8 Vertical path roller
paper sensor (PS4)
9 Registration clutch
solenoid (SL2)
10 Pre-registration roller
paper sensor (Q751)
11
Scanning lamp (LA1)
12
Pre-exposure lamp
13
Primary bias
14
Developing AC bias
15
Developing DC bias
16
Transfer bias
17
Static eliminator bias
18
Fixing heater (H1)
19 Scanner cooling fan
(FM1)
20
Delivery sensor (PS3)
: Scanner/lens drive motor (reverse)
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2. ADF TYPE
Power switch Copy Start key
(A4, 2 copies, DIRECT, from cassette)
, ,,,
ON Original set ON
Sequence STBY INTR ORGST SCFW SCRV ORGST SCFW SCRV LSTR STBY
Preparing for
1 Pickup motor (M2) pickup
Original detection
ADF 3
sensor (PI3)
Registration paper
4 sensor (PI2)
5 Delivery sensor (PI1)
12 Pre-exposure lamp
13 Primary bias
14 Developing AC bias
,
15 Developing DC bias
16 Transfer bias
A-2 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
B. SIGNALS AND ABBREVIATIONS
What follows below is a list of signals and abbreviations used in the chapters of the manual and circuit diagrams.
The abbreviations within parentheses represent analog signals, which cannot be expressed in terms of ‘1’ or ‘0’.
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-3
C. GENERAL CIRCUIT DIAGRAM
1. Copier
Fixing heater MAIN MOTOR TONER LEVEL
H1 DRIVER PCB DETECTION PCB
J16
1
Thermal fuse 1 Scanning lamp 2 J901
FU1 LA1
Main motor
1 M1 3
2 2 J954
220/240 V J17 FT6 3 M 1 Dev. antenna
J434 4 J952
P1
Line filter J502 J501 J15 J2 1 1
H FT2 FT4 LF1
2 2 2 2
1 1 FT5 FU2
N FT1 FT3
Thermal fuse 2
J1
DEV_BIAS
DS1 NF1
MLOCK
Door switch
+24VU
NOISE FILTER PCB BP701 BP705
MMD
GND
PR
1 2 3 2 1 4 3 2 1 1 2 3
120 V J910 J207 J205 J214 BP703 BP707
DV
P1 J215
H FT2 FT4 JP502 J501 J501F
J209
2 2 2
N FT1 FT3 JP501 J201
1 1 1 BP702 BP706
J14
J1 J212
DS1
Door switch NF1 COMPOSITE POWER SUPPLY PCB J11 J12
NOISE FILTER PCB J213 BP704
VZ2
Varistor 2
T302 HVT BOARD 2
AE SENSOR PCB HVT BOARD 1 J15
Scanner home SP J13
position sensor J202 J203 J204
AE TR
PS1 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
Scanner
Scanner cooling fan Fixing thermistor
J601 thermistor FM1 TH1
4 3 2 1 J301 1 2 3 TH2 J62 J433
9 1 1
8 2 2
4 7 3
1 2 3 4 3 6 4
J601
4 3 2 1 To ADF 2 5 5 Delivery sensor
1 4 6 PS3
J24F 3 7 3
2 8 2
PR_DC_ON
DV_DC_ON
DV_AC_ON
STBY/CPY*
HEAT_TRG
CPS_REQ
ZER_CRS
1 9 1
TNMONI
RLOFF*
PWOFF
MLOCK
S_OUT
AFREF
HEAT0
HEAT1
S_CLK
FM1D*
+24VR
+24VU
+24VU
+24VR
SCHP
J61
ACK*
MMD
DIG1
DIG1
DIG3
GND
GND
GND
GND
GND
S_IN
GND
GND
DPD
TH2
TH1
+5V
+5V
+5V
AE
1 2 3 4 3 2 1 1 2 1 2 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9
J107 J101 J131 J130 J105 J103 J104 J102
DC CONTROLLER PCB
J109 J132 J114 J108 J119 J122 J121 J110 J106 J111
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 1 2 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
LNSLD*
+24VU
PUSLD*
+24VU
RGSLD*
+24VU
MFSLD*
+24VU
GND
LHP
+5V
CPUSD*
+24VU
+5V
GND
PDP
REQ
GND
ACK
GND
TXD
GND
RXD
GND
RPD
+5V
GND
TCNTD*
+24VU
PCSLD*
+24VU
PEXP*
+24VU
TNFULL
DIG1
GND
SC_COM
SC_B*
SC_B
SC_COM
SC_A*
SC_A
SB_LP*
+24VU
DIG0
DIG1
DIG2
DIG3
SEG0*
SEG1*
SEG2*
SEG3*
SEG4*
SEG5*
SEG6*
SEG7*
KR0
KR1
PWOFF
GND
+5V
DSVR
KR6
DIG4
M
2 1 6 5 4 3 2 1 2 1 M2
J52 J51 J58
1 2 1 2 3 4 5 6 1 2 Scanner / lens
drive motor
J60 8 7 6 5 4 3 2 1 J751 3 2 1 1 2 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-5
2. ADF
PI1
PI2
PI3
3 2 1 3 2 1 3 2 1
J201 J202 J203
BR
BL
V
BR
BL
V
1 2 3 4 5 6
J105
6 5 4 3 2 1
2 1
2 1
M1
GY
BR
BR
BR
BL
BL
BL
Pickup motor
V
PDP2*
PDP3*
PDP1
GND
GND
GND
+5V
+5V
+5V
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
J5
J3
OR
1 2 3 4 5 6 7
1 2 3 4 5 6 7
GN
Y
5 4 3 2 1
5 4 3 2 1
V
GY
W M1 Belt motor
OR
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
RxD W
GNDL BL
TxD GY
To DC controller GNDL BL
ACK V
GNDL BL
REQ Y
J114
J23
J1 J6
Color coding
4 3 2 1 2 1
BK BLACK
4 3 2 1 2 1
BL BLUE
BR BROWN
ADFC
GNDL BL
+24V
GY GRAY
2 1 4 5
1 2 3 4
1 2 3 4
+5V BR
To composite power supply GNDD GN
GN GREEN
+24V OR
OR
OR ORANGE
OR
PK PINK
J202
J24
NO COM
R RED
SB SKY-BLUE
FG Y/GN
V VIOLET
MS1
W WHITE
(M3) (M4) ADF Y YELLOW
Switch
A-6 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
D. DC CONTROLLER CIRCUIT DIAGRAM
ZER_CRS_LEVEL DC Controller Circuit Diagram (1/8)
R375
FAN T_CNT_ERR
R370 RG_PD_CPU
R371 LS_HP_CPU
ZER_CRS_EDGE
T_CNT 8 AD<7..0>
PRCL_SL
7 6 5 4 3 2 1 0
PREX_LP_ON* C191
5V
MLT_SL
D196 NF101
1 3
2 +
PA7 100
C187
PA6 99
PA5 98
PA4 97
PA3 96
PA2 95
PA1 94
PA0 93
Vss 92
P84 91
P83 90
P82 89
P81 88
P80 87
AVss 86
P77 85
P76 84
P75 83
P74 82
P73 81
P72 80
P71 79
P70 78
Vref 77
AVcc 76
R304 D197 R106 R105
2
1
R101 15 P93 PHAI 61 C105
C209 C208
C101 16 P94 M1_LOCK_CPU
P62 60
17 P95 CPS_ACK_CPU*
P61 59
+5V SLC_SL 18 P40 P60 58
FD_SL 19 P41
1 Vss 57 +5V
RG_SL 20 P42 REQ*
3 P53 56 R292
S_CLK 2 0 21 P43 SC_I_SEL3
3 2
Q103 P52 55
+5V 22 Vss SC_I_SEL2
Q104 P51 54 R269
1 23 P44 STBY/CPY
1 P50 53 COMP_CLR
2 24 P45 HEAT_OFF
R302 P27 52
3 25 P46 POWER_OFF*
REQ P26 51
26 P47
27 P30
28 P31
29 P32
30 P33
31 P34
32 P35
33 P36
34 P37
36 P10
37 P11
38 P12
39 P13
40 P14
41 P15
42 P16
43 P17
45 P20
46 P21
47 P22
48 P23
49 P24
50 P25
REQ* Q157
35 Vcc
44 Vss
Q152
4
+5V
+5V
+5V +5V
C104
R299 R293
Q179
M1_ON*
R218 D202 3 2
Q182 SB_ON OUT VCC +5V
ACK R219 GND
1
DIGIT<4..0> C202
C162 D201 DV_AC_ON*
+5V DV_DC_ON*
PR_DC_ON*
R301 CPS_REQ*
TXD
Q149 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
SEG<7..0> 8 8 KEY<7..0>
C193
+5V
+5V +5V
R300
R211 D203
Q183
RXD R210
C157 D200
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-7
DC Controller Circuit Diagram (2/8)
+5V
+5V
R115
SC_I_SEL3 R277
Q165
R117 R114
SC_I_SEL1
Q112
R113 R112
R267
2
SC_I_SEL2 3
Q109
Q155 1
OUTA*
OUTB*
OUTA
OUTB
REFA
REFB
INA*
RSA
RSB
INB*
VSA
VSB
TdA
TdB
INA
INB
GA
GB
+24VU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
R399
SC_COM
SC_B
SC_B*
SC_A
SC_A*
SC_INB*
SC_INB
SC_INA*
SC_INA
R111 R109
R107 R108
C109 C108
A-8 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
DC Controller Circuit Diagram (3/8)
VR103
R121
1 3
C155
R265 +24VR
+5V
+24VR
C111
R119 R120
6 4 AE 9 4
R266 R206
7 AEREF 8 AE_DATA
5 10
11 Q106 11 Q106
1
3
2 ZD101 C185
VR102 +5V
2
1
C184
R264
R118
C186
R263
R309
+24VU
+24VR +24VR
R306 2 13
4 R310 4
1 24V_SENSE 14
R307
3 12
11 Q106 11
+ Q106
C207 C203 ZD102 C205
R305
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-9
DC Controller Circuit Diagram (4/8)
KEY<7..0> 8 8
0 R134 0 KR0
1 R133 1 KR1 2 1 2 HEAT0
D102
2 R132 2 KR2 3 1 2 HEAT1
3 R131 3 KR3 D113
2 1 2 SERVICE
4 R130 4 KR4 D218
3 1 2 DPD
5 R129 5 KR5
D108
6 R128 6 KR6 5 TNFULL
D193
7 R127 7 KR7
+5V
D207
DIG0 Q176 D208
R228
R235
R234
R233
R232
R231
R230
R229
C168
C175
C174
C173
C172
C171
C170
C169
TNMONI
7 1 2
D195
R288
DIGIT<4..0> 5
+5V
R236
Q121
0 R138
DIG0 KR6 1 2 DIG0
[CPM0] D115
+5V KR6 1 2 DIG1
R239
[CPM1] D114
Q124
1 R137
DIG1
+5V
R238
Q123
2 R136
DIG2
+5V
R362
Q202
4 R360
DIG4
SEG<7..0> 8
2 SEG0*
0 3 Q113 120V 220/240V
R240 R243 R242 R241 R358 KR3 DIG4
1
[VOL1] D214 D214
2 SEG1*
1 3 Q114
1
2 SEG2*
2 3 Q115
1
2 SEG3*
3 3 Q116
1
2 SEG4*
4 3 Q117
1
2 SEG5*
5 3 Q118
1
2 SEG6*
6 3 Q119
1
2 SEG7*
7 3 Q120
1
A-10 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
DC Controller Circuit Diagram (5/8)
R271 ZER_CRS_LEVEL
+5V
R148
+5V
+24VU
+5V
D204
1
D189
2
T_CNT* R272
VR107
Q181 ZD103 2
1
T_CNT_ERR 2 AEDS_VR
R296 2 1 2 3 R314
T_CNT 3 Q162 R273
3
1 1 C178
R311
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-11
DC Controller Circuit Diagram (6/8)
+5V
+24VU
D205
R181 R361
1
R313
D124
2
R165 2 LNSLD* M_TH
SLC_SL 3
1 Q145 0 R173 TH1
1
D127 1 R174 TH2
2
R162 2 PUSLD* 2 R175 AE_DATA
FD_SL 3
1 Q144 3 R176 DSVR
1
D126 4 R177 AEDS_VR
2
R161 2 RGSLD* 5 R207 24V_SENSE
RG_SL 3
1 Q143 R178
1
6
D125 7 R179
2
R166 2 MFSLD*
MLT_SL 3
1 Q142
AD<7..0> 8
R352 FM1D* C134 C135 C154 C136 C137 C138 C139 C133
FAN
Q200
D211
R353 CPUSD*
PU_SL
Q201
+5V
R160 2 SB_LP*
SB_ON 3
1 Q133 R163
D191
R276 PCSLD* R250 R246 R245 R244
PRCL_SL
Q180
CPS_ACK_CPU* R182 ACK*
M1_LOCK_CPU R183 MLOCK
+5V HEAT_ERR_CPU* R172 HEAT_ERR*
LS_HP_CPU R171 LHP
1
M1_ON* Q137
3
2 MMD
C127 C132 C141 C140
R164
2 DV_DC_ON
DV_DC_ON* 3
Q135
1 RG_PD_CPU R170 RPD
2 DV_AC_ON
DV_AC_ON* 3
Q138 C128 R249
1
2 STBY/CPY*
STBY/CPY 3
Q140
1
+5V C204
PREX_LP_ON* 2 PEXP*
3
Q184 R303 1
Q185
R308
A-12 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
DC Controller Circuit Diagram (7/8)
+5V
+5V
+5V
POWER_OFF* R196
R189
RLOFF*
D184 C143
6 8
7
2 5
HEAT_ERR* 3 + 4
Q146
1 Q107
+5V
COMP_CLR
Q158 R188
R193
+2
2 1
C142
R191
1
D128
R192
D185
+5V
+5V
C176
TH1 3 8 1
+ HEAT_TRG
1 3 2
2 2 3
Q148
4 Q147
+5V 1
Q108
R190
+5V
R186 Q151
R212
R214
C160 HEAT_OFF 2 1
Q160
R187 C161 D132
HEAT_PWM 2 1
D133
+5V
5 8
+
7
6
4
Q108
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-13
DC Controller Circuit Diagram (8/8)
+24VR +24VU
+5V 1
J105
+5V 2
J105
+5V +5V
R363 R200 R385
1 +24VU 3
J101 J105
LNSLD* 1
2 4 J109
J101 J105
SCHP 5 2
3 J105 J109
J101 PUSLD* 3
6 J109
J105
4
J109
RGSLD*
+2
+2
+2
+2
TH1 5
1
J102 J109
DIG1 2 C146 C151 C149 C150 6
J109
J102 C145 C152 C147 C201 C148
1
HEAT0 MFSLD* 7
3
J102 J109
DIG1 8
4 J109
J102 C268
HEAT1 9
5 +5V J109
J102 LHP 10
6 J109
C259 C260 C261 C253 J102 11
J109
TNMONI 1 DIG0 1
J103 ADF type only J111
STBY/CPY* 2
DIG1 2
J103 J111
DV_AC_ON 3
DIG2 3
J103 J111
DV_DC_ON 4 +24VR DIG3 4
J103 J111
PR_DC_ON TH2 1 SEG0* 5
5 J131 4 J111
J103 J107
CPS_REQ 6 AE SEG1* 6
2 3 J111
J103 J131 J107
MMD 7 AEREF SEG2* 7
J103 2 J111
J107
ACK* 8
SEG3* 8
J103 1 J111
J107 SEG4*
RLOFF* 9 9
J111
J103
SEG5* 10
J111
SEG6* 11
RPD 1 J111
J108 SEG7* 12
+5V SB_LP* J111
1
MLOCK 1 J106
J104 2
J108 +24VU
HEAT_TRG 2
J104 3
J108 2
ZER_CRS 3 J106
J104 C210 C211 C212 C213 C214 C215 C216 C217
S_CLK 4
J104 C256
S_OUT 5
J104
S_IN 6
J104
PWOFF 7
J104 DIG2
PCSLD* KR0 13
JP103 1 J111
J122 KR1
+24VU 14
J111
SERVICE +5V PWOFF 15
JP104 2 J111
J122
FB101 C258 C257 C262
CPUSD* 1
J132 D206 16
J111
C251 TCNTD* 1 17
J119 J111
+24VU DSVR 18
+24VR J111
FB102 2 R315
2 PEXP* 1
J119
J132 J121 R312
+24VU
C252
2
J121 KR6 19
KR5 1 J111
TNFULL 3 J201 DIG4 20
+5V J121 DIG2 2 J111
+5V J201
R351 R386 DIG1 4 KR4 3
3 J121 J201
J132 DIG3
R286 R390 4
J201
R365 4 5
J121
J132 KR6 5
J201
PDP 5 6 KR7 6
J132 J121 J201
A-14 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
E. ADF CONTROLLER CIRCUIT DIAGRAM
ADF Controller Circuit Diagram (1/3)
+5V
Q3
R2
1 8
Ct RESET*
2 7
RESET Vs +5V C5
WD 3 6 8
D1 Ck Vref
RESET*
PSW
DIGIT3
DIGIT2
DIGIT1
DIGIT0
DIPSW1
DIPSW0
+ 4 5
C3 GND Vcc 7 6 5 4 3 2 1 0
C4
16
D7
D6
D5
D4
D3
D2
D1
D0
+5V
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
Q1
+5V C9
RES*
P66/IRQ2*
P65/IRQ1*
P64/IRQ0*
P63/FTI
P62/FTOB
P61/FTOA
P60/FTCI
P37/D7
P36/D6
P35/D5
P34/D4
P33/D3
P32/D2
P31/D1
P30/D0
X1 Q2
C6 C7 1 48 A0 0 1 28
R3 R4 XTAL P10/A0 VPP VCC
2 47 A1 1 12 A12 2 27 A14 14
EXTAL P11/A1 A12 A14
3 46 A2 2 7 A7 3 26 A13 13
MD1 P12/A2 A7 A13
4 45 A3 3 6 A6 4 25 A8 8
JP1 MD0 P13/A3 A6 A8
R5 5 44 A4 4 5 A5 5 24 A9 9
NMI* P14/A4 A5 A9
6 43 A5 5 4 A4 6 23 A11 11
+5V Vcc P15/A5 A4 A11
7 42 A6 6 3 A3 7 22
STBY* P16/A6 A3 OE*
R6 8 41 A7 7 2 A2 8 21 A10 10
Vss P17/A7 A2 A10
A 9 40 1 A1 9 20 A15 15
P40/TMCI0 Vss A1 CE*
A* 10 39 A8 8 0 A0 10 19 D7 7
P41/TMO0 P20/A8 A0 O8
B 11 38 A9 9 0 D0 11 18 D6 6
P42/TMRI0 P21/A9 O1 O7
B* 12 37 A10 10 1 D1 12 17 D5 5
P43/TMCI1 P22/A10 O2 O6
13 36 A11 11 2 D2 13 16 D4 4
NC P44/TMO1 P23/A11 O3 O5
ACK 14 35 A12 12 14 15 D3 3
P45/TMRI1 P24/A12 GND O4
15 34 A13 13
NC P46/PHI P25/A13
REQ 16 33 A14 14
P47/E P26/A14
P72/BUSY*
P77/WAIT*
P51/RXD0
P54/RXD1
P50/THD0
P52/SCK0
P55/SCK1
P53/TXD1
P73/IOS*
P75/WR*
P71/OS*
P27/A15
P74/AS*
P76/RD
P70/IS*
Vcc
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
A15 15
NC
NC
RD*
+5V
ADFC
PDP3
PDP2
PDP1
RXD
DM0
DM1
TXD
LED
WD
R44
C8 C22
+5V +5V
R1
3
J1
+ C1 +5V
CP1 +5V
4
R45
J6
J6
J1
HC14
1
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-15
ADF Controller Circuit Diagram (2/3)
TP1
4
B*
TP1
1
A
TP1
2 +24V
A*
1 +24V
TP1 J3 TP1
MB 2
3 J3 6
B DM0
MA 5
7
6
J3
TP1 TP1 VCC NC
5 MA* 3
NC J3 1 3 OUTA 7
7 IN1 OUT1 J3
MB* 4 DM1 2 5 OUTA* 6
TP1 J3 +5V IN2 OUT2 J3
Q4
10 R10 GND
1
4
Q5
OUTA* 2
+5V 3 TdA
VrefA 4
5 GND C11
R8 INA* 6
7 INA
R12 C13 +24V VSA 8
9 OUTA
RSA 10
11 RSB
R9 OUTB* 12
13 VSS +24V C14 +5V
R14 TdB 14
15 VrefB
GND 16
17 INB* R16
INB 18
OUTB R15
+5V 1
J7
R11
Q8 2
LED J7
C12
R13
A-16 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
ADF Controller Circuit Diagram (3/3)
+5V
+5V
R19
PDP3 R41 9
J5 D2 R29
C16 HC14 R31 R30
+5V REQ 2 1 8
8 J2 REQ
J5
R20 Q6 C19
+5V
7
7 J2
J5 R32
+5V Q9 6
ACK J2 ACK
TP1 R21
+5V
R42 8 5
PDP2 6 J2
J5
C17 D3 R33
+5V HC14
5 R35 R34
J5 RXD 4 3 4
R22 J2 TXD
Q6 C20
4 +5V
J5 3
J2
R36
+5V
Q10 2
TP1 R23 J2 RXD
TXD
R43 9
PDP1 3
J5 1
J2
C18
+5V
2
J5 +5V L1
R24
1
J5 R37 R38
DIPSW1 2 3
HC14
DIPSW0 1 4 6 5
+5V
+5V SW1 Q6
HC14
8 9
R28
R27
R26
R25
R39
DIGIT0 Q6
PSW
HC14
DIGIT1 SW3 10 11
DIGIT2 Q6
HC14
DIGIT3 12 13
Q6
SW2
1
5
2
4
8
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-17
A-18 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
F. COMPOSITE POWER SUPPLY CIRCUIT DIAGRAM
Composite Power Supply Circuit Diagram (1/9)
[A502]
AC_INPUT
1
AC_H AC_H_AF
<A503>
RL601
J201
D603
<A503>
2 AC_N_AF
AC_N
R606
R607
Q607
R623
+5V
R601 D602
D604 FIX_HT_H
+
C603 <A504>
Q614 2
VIN_1SR139 +5V
D601 2 3 J207
T600 IN OUT
1
1 4 Q605 GND
+ D606 +
C602
2 3
1
C613 C609
R600 FIX_HT_N
C601
Q615 <A508>
5V_ON* +5V
R616 <A508> R620 D605
R621
ZER_CRS
Q616
R622 RLOFF*
Q617 <A508>
D810 C605
R801 <A508>
AC_MONITOR
+
C818
L600
AC1
<A509>
+5V +5V
Q611
R603
2
R610
R612
SQ600
Q608
C620
R609 Q621 1
HEAT_TRG 3
<A508> R611
R613
D620
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-19
Composite Power Supply Circuit Diagram (2/9)
[A503]
FB104
To radiation plate
L103
C156
R644 D543
C102
TH101
+5V T101
AC_N_AF 16 24VOFF <A504>
<A502>
+5V 3 15 24VON <A504>
+ D542
C588 R104 6 14 LOW_GU <A504>
R116
7 13 LOW_G <A504>
MPWM 12
<A508> Q113 R105 5 HV_H <A506>
<A509> 11 HV_L <A506>
AC_HA D111 R184
MPWM_INV R106 D106 1
<A504> 10 MV_H <A505>
<A509> 2 9 MV_L <A505>
AC_LA NC=8
R109
R103 D121
+
C104
D122
Q103
+
C138
Q101
C107
D124
C105
C106
Q104
D123
R163
D110
R111
Q118
1 3
2 4
T103
T104
PROTECT 3 1
<A508>
R114
4 2
A-20 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram (3/9)
[A504]
To DC controller PCB
1 2 3 1 2 3 4 5 6
J214 J202
R182
+5V
TNMONI
+5V
<A508>
L180 +24VR
1 Q180 8
L181 Cs Cd R181
2 7
+ Es Si
+ 3 6 +5V
T101
FB180
C182 Ct V+
C181 4 5
GND INV
+ D132
R180
C184
C183
D180
D103 R118 DC24V_S +5V
<A508> C180
C116 R119 +5V R129
C141 C115 D117
C137
R124
+24VR
R122 5 4 D118
<A503> 7
24VOFF +5V
FB101 +5V 6
D104 D129 8
R115
ZD102
16 ZD103 Q117
R154 R158
R157
3 4 ZD101 +5V
1 D130 Q108
+
O.V.P
C132 2 +
C118 8 Q117 R127
R123 C135
C152 R139 C134
+5V
13 C133
C136
LOW_G
<A503> R121
O.C.P.1
CLIMIT
<A508>
O.C.P.2
15 D105 +24VU
<A503> VIN_1SR139
24VON FB103 Q109 <A502> L101
+24VR
R167 +5V
R138 +5V
R165 C154 +5V
C126
C153 R131 D109
R128 R132
R134
D107 T105 R144 R168
LOW_GU 4 2 C142 R151
FB102 Q110 8 2
<A503> 8 6 1 Q116
14 C122
3 1 7 3 R153
R145 5 8 C160
5 Q116 4 7
R130
C125 4 6
R152
+ 4 D131
C120
R169 Q111 +
R150
C139 C140 C129
R141
C103
C127
+5V R125
R186
D119 C143 R136 MPWM_INV R185
R148 <A508>
R156 +24VR
Q115 R147 D120
C145 8 2
1 +5V
Q107 3
4
D108
R159
C146 R160
R155
C144 R146
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-21
Composite Power Supply Circuit Diagram (4/9)
[A505]
R209
R203
C201
R205
<A503> D205 D201 D202
R202 R206
MV_H <A508>
JP202
10 PDC_S
C204
9 C209 C203 R201 C206
MV_L
<A503>
T101 C514 C513
C202
PRIMARY
R211 J209
JP887 R521
PDC_PWM
Q201
<A508>
R215
P_C_S
C207
<A508>
R216 C222
R212
A-22 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram (5/9)
[A506]
J215
J212
DEVELOPING
D206
D207
D208
D209
D210
R254
C211 C213
T101
12
<A503>
HV_H R210
C220
C221
R237 R238
3 1 + ACBIAS
<A508>
HV_L
<A503> R236 4 2 +5V
11 R207
D214 BIAS_PWM
R208
<A508>
Q206
JP201
R239
C218 C219
C208 R243
BIAS_S
<A508>
D215 C215
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-23
Composite Power Supply Circuit Diagram (6/9)
[A507]
R361 R327
VR301
T_FEEDBACK D306
<A508> C359
C377
R318
+24VR
T302
5
R336 J210
Transfer output
T_FW_DRV 1
Q310
<A508>
D308
6
+24VR 7
+
R338
C318 2
7
R328
R329
R330
R337
C312
Q308 D307
R332
T_FW_ON
<A508>
CLK32K R390
Q325
<A508>
R317
HV_LIMIT
<A508> ZD303
R392
Q311
R393
C317 R326
<A508>
T_FW_S
D341
D324
D322
D340
D339
D342
D343
D344
<A503> 12
HV_H JP301 C346 R351 R352 R353 R354 R355 R356 C345 D323
T_REV
HV_L D326
D325 C344
<A503>
11 +5V
T_REV_R
R388
T_REV_ON*
Q321
A508
C329
D328
A-24 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram (7/9)
[A508]
J205
+24VU 4 +24VU
3 GND
2 MMD
1 MLOCK
1 50 J203
NC PAC_S PAC_OUT NC
2 49 1
+5V +5FBT 5V_ON* 5V_ON* <A502> RLOFF* <A502>
Q901 3 48 2
HV_LIMIT HV_LIMIT PW_OFF* PWOFF ACK*
2 3 RESET 4 47 3
+5V IN OUT RESET* CPS_REQ* CPS_REQ MMD
GND JP999 5 MODE1 46 4
DATA1 PR_DC_ON CPS_REQ
C903 1 6 MODE2 45
DATA2 5 PR_DC_ON
NC DV_DC_ON
7 J_CTL 44 6
NC DATA3 DV_AC_ON DV_DC_ON
<A509> LAMP_ON 8 43 7
NC DATA0 STBY/CPY* DV_AC_ON
<A509> PWM_1KHz VR801 9 FL_LIGHT_ON* 42 8
T_FW_ON LAMP_DETECT <A509> STBY/CPY*
R802 9
10 AC_MONI_VR ACK* 41 TNMONI
+5V T_FW_ON <A507>
11 AC_MONI TOR CLK32K
40
<A502> AC_MONITOR ACK*
12 AGND PGND 39
CLK32K <A507>
13 FL_S XI 38
14 P_C_S XO
37
<A505> P_C_S NC
15 +24V +5V
36
+24R NC
16 35
<A504> DC24V_S DC24V_S MPWM_CLK +5V
17 T_FEEDBACK 34 J204
<A507> T_FEEDBACK MPWM MPWM <A503>
18 BIAS_S 33 1
<A506> BIAS_S PDC_PWM PDC_PWM <A505> PWOFF
19 PDC_S BIAS_PWM
32 2 S_IN
<A505> PDC_S BIAS_PWM <A506>
20 CLIMIT 31 3 S_OUT
<A504> CLIMIT +24V +24VR
21 PROTECT 30 4 S_CLK
<A503> PROTECT ACBIAS ACBIAS <A506>
22 29 5 ZER_CRS <A502>
TIM TIM SKGND SKGND
23 28 6
<A507> T_REV_ON* T_REV_ON* S_IN S_IN HEAT_TRG <A502>
24 27 7
<A507> T_FW_DRV T_FW_DRV S_OUT S_OUT MLOCK
25 26
<A507> T_FW_S T_FW_S S_CLK S_CLK
Q900
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-25
Composite Power Supply Circuit Diagram (8/9)
[A509]
R005
+
C001
2
R004
3
4
1
LAMP_ON
<A508>
Q003 PWM_1KHz
C003
R019
R028 R026 R003 VR001 R007 R023 <A508>
2
+
R030
1
D005 +
R011
R029
D006 C002
ZD001
D003
R063
R009
D004
Q012
D007
R022
9
+5V
<A503> HIC001
AC_HA C004
1
2 J910 R002 4 1
C008 3 D002
2
AC_LA 6 3
<A503>
Q002
Q0001
SQ001
R025 R016
L001 D010
R001
D009 Q001
4
LAMP_DETECT
D011
3
<A508>
Q011
D008
+
C005
A-26 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Composite Power Supply Circuit Diagram (9/9)
[A510]
J954 1
J954 2
+24V
J954 3
J951 1 +24V
D962
GND
J951 2 R970
2 D963 2
3 3
VR951 Q954
1 1
2 +24V +24V +24V +24V
D961 3
Q955
1
R962 R964 Q953 R959 R960
R966 R967 8
6 R969
7 2 8
+ 5 1
R965 C963 C955 3
4 + Q953
C956 C957 4
R961
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A-28 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
G. CONTROL PANEL CIRCUIT DIAGRAM
SW301 SW302 SW303 SW304
+ COPY AE CASSETTE/MULTI
c1 e2 c2 e3 c3
14 KR1
J301 d2 d3
7 SEG DISPLAY
1
D301
2
1
D302
19 KR6 2
2
J301 J304
1
D303
3
J304
1
D304
20
19
18
17
16
15
14
13
12
11
LED315
2
1 DIG0
J301
LED301
2 1
1
2
3
4
5
6
7
8
9
10
%
2 DIG1
J301
3 DIG2
J301
LED314 LED302 LED303 LED304 LED305 LED306
1
J304
T_FULL a b c d e
4 DIG3
J301
LED307 LED308 LED313 LED310 LED311 LED312 LED317 LED316
LED319
LED320
LED321
PHOTO
LIFT
ME
TS
SEG0 R301
5
J301
R302 PWOFF SW309
6 SEG1
J301 15 1 J302 2 J303
J301
SEG2 R303 +5V
7 2 1
J301
17 J302 J303
SEG3 R304 J301
8
J301
3
SEG7 R308
12
J301
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-29
APPENDIX
+24VR
R601 R603
J601-1
C603 R606
C601
+24VR
2 8
1
J601-2
3 + 4 R605
PD601
Q601
R602
+24VR
8 6
7
Q601 4 + 5 J601-3
R604
C602
J601-4
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-31
APPENDIX
+5V
J751-2
Q751
RPD
J751-3
R751
GND
J751-1
A-32 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
FU501 L501
AC_H
JP502 J501-1
C503
FG
R501 C501 C502
C504
AC_N
JP501 J501-2
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-33
APPENDIX
JP701
1 2 PR
BP701
1 2
JP702
JP703 R704
1 2 SP
BP702
1 2
JP704
JP705
1 2 DV
BP703
1 2
JP706
JP707 R701
1 2 TR
BP704
1 2
JP708
JP709 R702
1 2 2 1 [PR_IN]
BP705
1 2
JP710
JP711
1 2 [GND_IN]
BP706
1 2
JP712
JP713 R703
1 2 2 1 [DV_IN]
BP707
1 2
JP714
A-34 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
LA601
2
J601
1
J601
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-35
APPENDIX
LA602
2
J602
1
J602
A-36 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
LA806 LA807
J801
2
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-37
APPENDIX
O. SPECIAL TOOLS
You will need the following special tool(s) in addition to the standard tools set when servicing
the machine.
*Rank:
A: Each service person is expected to carry one.
B: Each five or so service persons is expected to carry one.
C: Each workshop is expected to carry one.
A-38 COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
P. SOLVENTS/OILS
No. Name Uses Composition Remarks
1 Alcohol Cleaning: e.g., Hydrocarbon (fluorine family) • Do not bring near
glass, plastic, Alcohol fire.
rubber parts; Surface active agent • Procure locally.
external covers • Isopropyl alcohol
may be substituted.
2 Solvent Cleaning: e.g., Hydrocarbon • Do not bring near
metal; oil or (fluorine/chlorine family) fire.
toner dirt Alcohol • Procure locally.
3 Lubricating oil Lubricating Mineral oil • CK-0451 (100cc)
spring clutch (paraffin family)
4 Lubricating oil Lubricating Silicone oil • CK-0551 (20g)
drive and
friction parts,
scanner rail
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) A-39
Prepared by
Office Imaging Products Technical Support Division
CANON INC.
Printed in Japan
COPYRIGHT © 1999 CANON INC. CANON NP6512/6612/7120/7130/7130F REV.0 AUG. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
This pubication is printed on
70% reprocessed paper.