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9 - Hydraulic System
9 - Hydraulic System
Hydraulic system
Chapter 9
Overview & Operation
Description HYDRAULIC SYSTEM
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
1 Exit 1
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SPECIFICATIONS
SPECIFICATIONS
2 Exit 2
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
B110
B110 -- B115
B115 // 4WS
4WS -- Specifications
Specifications
Pump flow rate: Q1= 84.48 l/min @ 2200 rpm
(38.4cc/rev + 34.4 cc/rev) Q2= 75.6 l/min @ 2200 rpm
Supplier : CASAPPA
3 Exit 3
Backhoe Loaders LOAD
B 110 – B 115 (tier 3)SYSTEM
9. Hydraulic system
LOAD SENSING SYSTEM--REXROTH
SENSING REXROTH
Loader
Control
Valve
LS 4
4 Exit
al Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
nic
c h a t ed Ride
Ride
Me pera Control
Control
o
Loader
Loader Control
Control
Steering
Steering motor
motor
(close
(close centre)
centre)
Pumps
Pumps group
group
(with
(with priority
priority valve)
valve)
5 Exit 5
al Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
nic
c h a t ed
Me pera
o
P1 P2 LS
P1 + P2
P1+P2
P2 P1
6 Exit 6
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
HYDRAULIC
HYDRAULIC PUMP
PUMP
7 Exit 7
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Nuove
Nuove hydraulic
hydraulic pump
pump
Hydraulic pump replacement :
- p/n 87362336 engine 95 HP (was 85826147)
- p/n 87362337 engine 110HP (was 85826148 for 2WS and 85826149 per 4WS)
New hydraulic pump are effective in production since the following serial number:
Note:
New pumps are interchangeable with the old one. The only modification is the set on the steering
relief valve that on 2WS machines has been changed to 180 bar instead of 140 bar.
On 4WS the pressure set is 180bar.
8 Exit 8
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
HYDRAULIC
HYDRAULIC COMPONENT
COMPONENT LOCATIONS
LOCATIONS
9 Exit 9
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
STEERING
STEERINGPRIORITY
PRIORITYVALVE
VALVE
8
Steering
relief
valve
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
10 Exit 10 35-5-5
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
STEERING
STEERINGPRIORITY
PRIORITYVALVE
VALVE
(stand
(standby)
by)
Return to Reservoir
11 Exit 11 35-5-5
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
STEERING
STEERINGPRIORITY
PRIORITYVALVE
VALVE
(steering)
(steering)
Steering Pressure
Return to Reservoir
12 Exit 12 35-5-5
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Control
Control Valve
Valve Section
Section
(close
(close centre)
centre)
P
LS
Pressure
compensator
OVER
Overview & Operation
Description
LOAD
Maintenance &
Loader
Adjustments
VALVE
Backhoe
Cab
Service
Spool
Close
T
13 Exit 13
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Control
Control Valve
Valve Section
Section
(close
(close centre)
centre)
P
LS
Pressure
compensator OVER
Overview & Operation
Description
LOAD
Maintenance &
Loader
VALVE
Adjustments
Backhoe
Cab
Service
Spool
14 Exit 14
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Control
Control Valve
Valve Section
Section
(close
(close centre)
centre)
P LS
LS
Pressure
compensator
OVER
Overview & Operation
Description
LOAD
Maintenance &
Loader
VALVE
Adjustments
Backhoe
Cab
Service
Spool
15 Exit 15
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
P2
P1
16 Exit 16
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
P
P22 LS
LS
P
P11
170
170 bar
bar
Unloading
Valve
17 Exit 17
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SIDE
SIDE DASHBOARD
DASHBOARD
UNLOADING
SWITCH
18 Exit 18
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
11 -- Hydraulic power :: Ph
Hydraulic power Ph == P
P xx Q
Q
22 -- Mechanical power :: Pm
Mechanical power C xx ω
Pm == C ω
Q
[l/min]
2
Q2
210 P [bar]
Normally
Normally Pm
Pm must
must be
be bigger
bigger than
than Ph
Ph
(OTHERWISE
(OTHERWISEENGINE
ENGINESHUT-OFF)
SHUT-OFF)
19 Exit 19
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
HYDRAULIC
HYDRAULIC POWER
POWER == P
P xx Q
Q
Q
[l/min]
MECHANICS
POWER
Q2
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
Q1
20 Exit 20
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
al
c LOADER
LOADERCONTROL
CONTROLVALVE
a ni d VALVE
e ch ate
M per
o
Auxiliary Boom
Bucket
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
21 Exit 21
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Relief valve
170 bar Unloading
(unloading valve) solenoid
Valve
(tighteen torque 41 ÷ 49 Nm)
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
22 Exit 22
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
LOADER
LOADERCONTROL
CONTROLVALVE
VALVE
al (mechanical
(mechanicaloperated)
operated)
c
ni d
a
e ch ate
M per
o
Electromagnet
for Return to Dig
position
23 Exit 23
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
P1+P2
P1 P2 LS
B
HYDRAULIC
HYDRAULIC
Overview & Operation
Description SYSTEM
SYSTEM
Maintenance &
Loader (pilot
(pilot operated)
operated)
Adjustments
Backhoe
.
Cab
Service D
PP22 PP11
24 Exit 24
P1+P2
A Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
B LS HYDRAULIC
HYDRAULIC
SYSTEM
SYSTEM
(pilot
(pilot operated)
operated)
PILOT
CONTROLS
25 Exit 25
P1+P2
A Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
B LS HYDRAULIC
HYDRAULIC
SYSTEM
SYSTEM
(pilot
(pilot operated)
operated)
Telescopic
arm
section
26 Exit 26
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
27 Exit 27
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SUPPLY
SUPPLY UNIT
UNIT
COMPONENTS
COMPONENTS DEPSCRIPTION
DEPSCRIPTION
EV2 - EV3 : Solenoid valves to exchange pilot control from ISO (FK) to NH
EV1 : Safety valve (when dis-energized, send to tank pilot pressure)
2 : Pressure reducing to 32 bar
EVPA - EVPB : Solenoid valves for left stabilizer control
EVPC - EVPD : Solenoid valves for right stabilizer control
EVPE- EVPF : Solenoid valves for telescopic arm control
28 Exit 28
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SUPPLY
SUPPLY UNIT
UNIT
COMPONENTS
COMPONENTS DEPSCRIPTION
DEPSCRIPTION
P : Input oil
ACC : Accumulator
DIAG : Pilot pressure port
J : Output
T : Tank
29 Exit 29
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
TELESCOPIC
TELESCOPIC ARM
ARM CONTROL
CONTROL
PILOT
PILOT TELESCOPIC
TELESCOPIC SPOOL’S
SPOOL’S
VALVES
VALVES CONTROL VALVE
CONTROL VALVE
30 Exit 30
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
STABILIZERS
STABILIZERS CONTROL
CONTROL
LEFT
LEFT STABILIZER
STABILIZER
SPOOL
SPOOL
31 Exit 31
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SUPPLY
SUPPLY UNIT
UNIT
Pressure Proportional
reducing solenoid
valve valves for
telescopic
arm control
EV2- EV3
exchange pilot
control solenoid
valve
(from ISO
Overview
Description to std.)
& Operation
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
Accumulator
capacity: 0.16 litres
precharge: 7 bar
Safety
valve
Proportional solenoid
valves for stabilizers control
32 Exit 32
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SUPPLY
SUPPLY UNIT
UNIT
(for
(for Excavator
Excavator with
with 88 section)
section)
33 Exit 33
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SUPPLY
SUPPLY UNIT
UNIT
(for
(for Excavator
Excavator with
with 88 section)
section)
34 Exit 34
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
CONNECTION
CONNECTION BETWEEN
BETWEEN CONTROL
CONTROL
VALVE
VALVE AND
AND SUPPLY
SUPPLY UNIT
UNIT DETAIL
DETAIL
35 Exit 35
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
INTERNAL
INTERNAL VIEW
VIEW
36 Exit 36
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
EXCAVATORS
EXCAVATORS CONTROL
CONTROL VALVEVALVE
(Pilot
(Pilot operated
operated with
with 77 section)
section)
CLAMP
CLAMP
BOOM
BOOM CYLINDERS
CYLINDERS
TELESCOPIC
TELESCOPIC
ARM
ARM BOOM
BOOM SWING
SWING BKT
BKT ARM
ARM STABILIZERS
STABILIZERS
38 Exit 38
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
EXCAVATORS
EXCAVATORS CONTROL
CONTROL VALVEVALVE
(Pilot
(Pilot operated
operated with
with 88 section)
section)
39 Exit 39
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
CONTROL
CONTROL VALVE
VALVE
FLOW
BALANCING
VALVE
L.S.
PRESSURE FLOW
RELIEF VALVE REGULATOR
VALVE
40 Exit 40
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
CONNECTION
CONNECTION BETWEEN
BETWEEN CONTROL
CONTROL
VALVE
VALVE AND
AND SUPPLY
SUPPLY UNIT
UNIT DETAIL
DETAIL
1 2 3 4 5 6 7
OVERLOAD
OVERLOAD VALVES
VALVES
42 Exit 42
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
OVERLOAD
OVERLOAD RELIEF
RELIEF VALVES
VALVES
43 Exit 43
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
CONTROL
CONTROLVALVE
VALVESECTION
SECTION
Pressure
compensator
Overload
Plug
relief valve
Spring
Potenziometer for
4/1 bucket control Horn
45 Exit 45
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
New
Newmanipulator
manipulator
(standard
(standardon
onall
allNew
NewHolland
Hollandmodels)
models)
Loader handle
Hydraulic
Potenziometer system
Loader
control
PSV1
valve
Overview & Operation
Description
Electronic
Maintenance &
Loader card
P Hydraulic B
A B
Adjustments proportional O
Backhoe T U K
module O
X T
Cab M
Service PSV2
46 Exit 46
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
New
Newmanipulator
manipulator
(standard
(standardon
onall
allNew
NewHolland
Hollandmodels)
models)
1 – Horn;
2 – Potenziometer;
3 – Transmission disconnection switch;
4 – Electronic card;
47 Exit 47
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
New
Newmanipulator
manipulator
(standard
(standardon
onall
allNew
NewHolland
Hollandmodels)
models)
1
3
Overview & Operation
Description 2
Maintenance &
Loader
Adjustments
Backhoe
2
Cab
Service
48 Exit 48
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
49 Exit 49
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
50 Exit 50
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
INTERNAL
INTERNAL CAB
CAB VIEW
VIEW
Telescopic arm
Horn control push buttom
Arm
rest
Stabilizers
control
levers
51 Exit 51
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
VISTA
VISTA INTERNO
INTERNO CABINA
CABINA
52 Exit 52
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
53 Exit 53
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
STABILIZERS
STABILIZERS CONTROL
CONTROL LEVERS
LEVERS
54 Exit 54
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
STABILIZERS
STABILIZERS CONTROL
CONTROL LEVERS
LEVERS
This 2 levers have an extra stroke that, when selected and released, let to have a stabilizers
automatic lifting.
As soon as the stabilizers will arrive to stroke end, a pressure switch, fitted on stabilizers lock
valve, will send a segnal to microprocessor to stop stabilizers movement (USA optional).
55 Exit 55
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
PRESSURE
PRESSURE SWITCH
SWITCH
(USA
(USAoptional
optional))
56 Exit 56
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
RIGH
RIGH PILOT
PILOT VALVE
VALVE
57 Exit 57
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
RIGH
RIGH PILOT
PILOT VALVE
VALVE
1
2
2
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
1 - Pilot system switch:
Service
• OFF (lower position);
• stand - by (central position); in this position is possible to use the stabilizers.
• ON (push buttom).
N.B. In case of engine shut off and engine start again, while operator is working with
excavator, the system enter in stand by.
Servocontrols will remain lock until don’t will be press ON position.
ISO( FK)
configuration
59 Exit 59
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
EXCAVATOR
EXCAVATOR HAMMER
HAMMER CONTROL
CONTROL
60 Exit 60
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
HYDRAULIC
HYDRAULIC SYSTEM
SYSTEM
Microprocessor for
stabilizers and telescopic
Overview & Operation
Description
Loader
Maintenance &
arm control.
Adjustments
Backhoe
Cab
Service
61 Exit 61
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
MICROPROCESSOR
MICROPROCESSOR
62 Exit 62
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
63 Exit 63
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
ON ON ON ON
Code 3
(3 flashing)
2 sec 2 sec
Code 2
(2 flashing)
64 Exit 64
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
65 Exit 65
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Back
Back View
View without
without cover
cover
66 Exit 66
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
1
3
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
SYSTEM
SYSTEM
RELIEF
RELIEF
VALVE
VALVE
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
FLOW
FLOW
REGULATOR
REGULATOR
VALVE
VALVE
68 Exit 68
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
HAMMER
HAMMER VALVE
VALVE
69 Exit 69
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
70 Exit 70
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Hammer solenoid valve
To hammer
71 Exit 71
REAR AXLE
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Hand Hammer
72 Exit 72
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
Control valve
Note:
New Ride conrol is effective in production since the following unit serial numbers:
for NH machine from 031058027
for CASE machine from N6GH04912
73 Exit 73
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
New
New Ride
Ride Control
Control Valve
Valve
74 Exit 74
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SWING
SWING SYSTEM
SYSTEM
1
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
2
75 Exit 75
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
SWING
SWING
SYSTEM
SYSTEM
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service
35-6-5
CLAMP SYSTEM
77 Exit 77
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
BOOM TRANSPORT
LOCK
78 Exit 78
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
4WS
4WS -- RETURN
RETURN TO
TO DIG
DIG SWITCH
SWITCH &
& SOLENOID
SOLENOID
79 Exit 79
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
4WS
4WS--RETURN
RETURNTO
TODIG
DIG SWITCH
SWITCH ADJUSTMENT
ADJUSTMENT
80 Exit 80
82-2-6
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
2WS
2WS--Adjust
Adjustthe
the“self-levelling”
“self-levelling”linkage
linkageas
asfollow:
follow:
2 3
81 Exit 81
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
2WS
2WS--Adjust
Adjustthe
the“return
“returnto
todig”
dig”sensor
sensoras
asfollow:
follow:
• 2. Adjust the position of the sensor so that 50% of the sensor face is covered by the
self levelling linkage pointer. Check dimensions and adjust if required
• 3. Check clearance between sensor face and indicator rod should be 3 - 6 mm,
adjust if required.
82 Exit 82
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
83 Exit 83
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
84 Exit 84
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
PRESSURE
PRESSUREPORT
PORT
2 3
1
3
1 2
Overview & Operation
Description
Maintenance &
Loader
Adjustments
Backhoe
Cab
Service For both models :
85 Exit 85
Backhoe Loaders B 110 – B 115 (tier 3) 9. Hydraulic system
PRESSURE
PRESSUREPORT
PORT
Pressure Relief Valve
2200
50o - 70oC
86 Exit 86