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Ductos Rigidos Especificacion
Ductos Rigidos Especificacion
Acknowledgements
BIM-MEPAUS acknowledges the contributions of the following organisations involved in the development of this
document:
BIM-MEPAUS acknowledges the contributions of those organisations involved in the development and review of this
specification including principal contributors:
Arups TinMen SA
A.G. Coombs Triple M Mechanical
BSA O’Connors
D&E Air conditioning RolaDuct
Ductmakers Watson Fitzgerald & Associates
Kavanagh Industries Norman Disney & Young
Formatting conventions
The following table provides the text formats used in BIM-MEPAUS documentation and their application:
Italicized text BIM Execution Plan The generic title for a type of document.
Green text Future development Sections or documents that are still under
development by BIM-MEPAUS.
BIM-MEPAUS specifications, templates and content are updated to reflect changes in legislation, technology and
industry practice. Feedback and suggestions are welcome and can be made via the BIM-MEPAUS website. Updates
are managed and delivered via the BIM-MEPAUS website.
Liability Disclaimer
BIM-MEPAUS makes no warranty, expressed or implied, including but not limited to any implied warranties of
merchantability and fitness for a particular purpose, nor assume any legal liability or responsibility for the accuracy,
completeness, or usefulness of the information in this document.
In no event shall BIM-MEPAUS or its agents be liable for damages or losses resulting from the use of, or reliance on
the information provided in this document.
COPYRIGHT
© BIM-MEPAUS
All rights reserved.
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Air handling system metal ductwork
Table of Contents
1 INTRODUCTION .............................................................................................................. 1
1.1 Scope .......................................................................................................................................... 1
1.2 References ................................................................................................................................. 1
1.3 Objectives ................................................................................................................................... 1
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11 OVAL DUCTWORK.........................................................................................................12
11.1 General ..................................................................................................................................... 12
11.2 Straights .................................................................................................................................... 12
11.3 Fittings ...................................................................................................................................... 13
11.4 Accessories .............................................................................................................................. 13
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1 INTRODUCTION
1.1 Scope
This document sets out the BIM-MEPAUS specification for air handling system metal ductwork comprising:
1.2 References
This specification should be read in conjunction with the following documents:
BIM-MEPAUS Airside systems, plant and equipment schedule – this Excel based schedule provides
the complete listing for all ductwork systems, plant and equipment names as well as the system colour
schema.
BIM-MEPAUS Master shared parameter schedule – this document provides the reference source for all
shared parameter names used within the BIM-MEPAUS generic design and MCM models – this Excel
formatted schedule also provides the Revit classification for each parameter and its associated GUID.
BIM-MEPAUS Ductwork lining and insulation wrap specification – this specification sets out the
technical specification and modelling workflows for ductwork linings and insulation wraps.
BIM-MEPAUS Damper specification – this specification sets out the technical specification and modelling
workflows for ductwork general purpose, smoke and fire dampers.
BIM-MEPAUS Flexible ductwork specification – this specification sets out the technical specification and
modelling workflows for flexible ductwork.
BIM-MEPAUS Ductwork fire resistance paints, wraps and sprays specification – this specification sets
out the technical specification and modelling workflows for ductwork fire resistant paints, wraps and sprays.
1.3 Objectives
Benefits sought through the development and implementation of the standard include:
A structured approach to the speciation and modelling of ductwork systems, services and specifications;
Reliable Design-to-Fabrication and Design-to-Commissioned As-Built workflows; and
Industry standardisation delivering improved supply chain efficiency, reduced project risks and cost.
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2 DUCTWORK STANDARDS
There are a number of requirements in the National Construction Code and referenced standards that relate to
sheet metal ductwork design, fabrication and installation.
General Requirements
Ductwork
AS 4254.1 - 2012 : Ductwork for air-handling systems in buildings - Part 1: Flexible duct
AS 4254.2 - 2012 : Ductwork for air-handling systems in buildings - Part 2: Rigid duct
AS 1668.1 - 2015 : The use of ventilation and airconditioning in buildings – Part 1: Fire and Smoke
Control in multi-compartment buildings
AS 1668.2 - 2012 : The use of ventilation and airconditioning in buildings – Part 2: Mechanical
Ventilation in buildings
Fire Dampers
Insulation
AS 4508 - 1999 : Thermal resistance of insulation for ductwork used in building air conditioning
Testing
AS 1530.3 - 1999 : Methods of fire tests on building materials, components and structures -
Simultaneous determination of ignitability, flame propagation, heat release and
smoke release
AS/NZS 4859.1 - 2002 : Materials for the thermal insulation of buildings - General criteria and technical
provisions
In addition to the above standards, this specification incorporates the Insulation Council of Australia and New
Zealand’s recommended specifications for ductwork internal linings and insulation wraps developed in conjunction
with BIM-MEPAUS.
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3 DUCTWORK MODELS
3.1 Model workflow
One of the principle aims of BIM-MEPAUS is to enable efficient Design to As-Built BIM workflows that see the
design model progressively developed through the design, virtual build and construction process to ultimately
deliver a completed As-built Model to the client.
The standard also supports the Design to Fabrication workflow that sees the Revit ductwork construction model
converted to either a Fabrication ITM Model or exported directly to MAJ file format for pricing and manufacture.
Fabrication
Export
CAM Fabrication
Model LOD 400
A key step in both workflows is the virtual build that sees the design ductwork services developed to a fully
coordinated constructible layout prior to issue for fabrication. This construction model is also used to drive site
layout, procurement and installation scheduling activities as well as commissioning BIM to field processes.
Best practice air side schematics convey the system architecture and include:
The BIM-MEPAUS template is not intended to generate the schematic from the design model and it is envisaged that
schematics will continue to be prepared in AutoCAD for the foreseeable future.
The services coordination plan should be included in all services packages and form a key deliverable of schematic
design phase independent of any LOD definition deliverable.
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BIM-MEPAUS design ductwork models nominate both the system and required ductwork service and specification
and are typically modelled in BIM-MEPAUS constructible Revit families that are built to match the corresponding BIM-
MEPAUS Revit Fabrication Parts.
The use of BIM-MEPAUS constructible services allows a range of engineering calculations and checks to be
completed with greater accuracy. The aim is to support the following engineering tasks:
The virtual build of the design model to create the LOD 400 construction model delivers a model that is fully
designated in terms of system type, service and specification. When read in conjunction with the duct fabricator’s
manufacturing specifications the model should provide sufficient detail for approval submissions.
Changing-out of the design content with manufacturer’s certified content for end of line plant and
equipment such as fan coil units and fans, etc
Conversion of the ductwork system modelled in Revit family based service into Revit Fabrication Parts
based services.
Value Engineering to optimise the most cost effective service and layout within specification
Checking costs against original estimates and/or budget
Final services coordination and routing
System engineering checks including pressure loss and ductwork leakage calculations for fan selections
Piece marking and fabrication.
Once the construction model is finalized and approved, the Revit Fabrication Parts ductwork model can be exported
in MAJ file format to ductwork manufacturers or converted to a Fabrication model for further development including:
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4 DUCTWORK SPECIFICATIONS
4.1 Ductwork standards
BIM-MEPAUS sheet metal ductwork services are generally based on AS 4254.2 - 2012 and AS 1668.1 - 2015
BIM-MEPAUS ductwork dimensions are based on sheet metal size that for plain or externally insulated ductwork is
airway size. For internally lined duct it is necessary to deduct the lining thickness to arrive at the airway size.
Perforated metal is based on G2 carbon steel with GZ-275 hot dip galvanised finish 0.6mm gauge 2.33mm hole
diameter providing a percentage open area of 11%.
Alterative metal specifications comprise stainless steel 304L, stainless steel 316L and aluminum.
LP ≤ 500 Pa
HP ≤ 1000Pa
For pressures higher than 1000Pa, designate ductwork pressure in accordance with AS4254 - 2012 Table 2.2.1
Ductwork Pressure Rating Schedule.
Airflow L/s
Airflow Velocity m/s
Loss Coefficient Kv values based on ASHRAE Data
Through the use of these parameters, Revit is able to provide air flows and estimated system pressure loses.
For a given ductwork fabrication standard, air leakage is a function of system operating pressure and system surface
area. The air leakage calculation methods and acceptance criteria provided by ASHRAE, SMACNA or BSRIA codes
are based on pressure and system surface area, not system airflow and are the preferred basis for system leakage
calculations, testing and acceptance.
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Systems define the type of reticulation system: Supply Air System, Smoke Spill System, Clean Air System, etc.
Services set the ductwork type and routing preferences for a particular system.
Specifications detail the fabrication standards and details for the ductwork service.
In BIM-MEPAUS the system and service must be selected to model the system and specify the required ducting type
ie Toilet Exhaust – Low Pressure.
Within AS 4254.2 2012 it is permitted to optimize the ductwork sheet metal specification gauge and reinforcing
combination to achieve compliance through either deemed to satisfy or evidence based compliance methods. The
details in relation to reinforcement methods should be determined from the ductwork manufacturer’s specifications.
Design services provided with the BIM-MEPAUS Revit MEP template add-in using Revit Families
Fabricator services built from BIM-MEPAUS Revit Fabrication Parts.
Author_System_Service
Design Services
The BIM-MEPAUS template add-in provides one or more defined AS 4254.2 compliant family based services for
each system type.
For example, for supply air there are two standard BIM-MEPAUS services:
BMA_SA_LP
BMA_SA_HP
The full range of systems and services available in the template are listed in the BIM-MEPAUS Airside Systems,
Plant and Equipment Schedule.
Fabricator Services
Fabricator services are fully routed BIM-MEPAUS Revit Fabrication Part based services with enhanced features that
support shop drawing modelling and MAJ file format conversion.
Manufacturer Name_SA_LP
Manufacturer Name_SA_HP
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6 DUCTWORK SYSTEMS
BIM-MEPAUS provides a naming scheme for ductwork systems based on Australian standards and industry practice.
The following table lists the foundation systems provided.
The BIM-MEPAUS Airside systems, plant and equipment schedule provides the complete listing of systems and
their associated colour shading and line type RGB colour code.
Design Notes
I. Pressurisation air systems relate to AS 1668 zone smoke control systems – most commonly
these are stair pressurization systems but can serve other spaces and forms of exit paths that
are required to be positively pressurised in fire mode.
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7 DUCTWORK SPECIFICATIONS
Ductwork services are based on a limited range of ductwork specifications in order to reduce the complexity of
modelling and manufacturing workflows and associated embedded cost burdens.
SD Sub duct
Commentary
I. The majority of services use low pressure Class A sealed ductwork. Class A sealing has been
traditionally provided only for toilet exhaust, clean air and high pressure systems, however the
sealing of the longitudinal seam has been shown to be effective in reducing total system leakage,
an important determinate in overall system energy use, as well as greatly simplifying modelling
and manufacturing standards and processes.
II. Stainless steel ductwork is generally specified as 304L being the more economical of the two
stainless steel options. For harsh environments such as coastal locations, marine grade 316L
stainless may be specified due to its substantially better corrosion resistance. The cost difference
between 304L and 316L is typically of the order of 25-30%.
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8 DUCTWORK SERVICES
Ductwork Services combine the system and ductwork specification. The following services are provided in the BIM-
MEPAUS template add-in:
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9 RECTANGULAR DUCTWORK
9.1 General
Annexure B provides the rectangular ductwork templates for standard straights and fittings including the Fabrication
CID upon which the shape is based.
All connector designations are based on C1, C2 & C3 as detailed on the CID.
R1.2 (50mm)
R2.0 (75mm)
R3.0 (100mm).
For projects that have used a performance based solution to achieving the building energy efficiency requirements
a non-standard insulation/acoustic lining option has been provided:
R0.7 (25mm).
Refer to the BIM-MEPAUS Ductwork linings and insulation wrap specification for further details.
The standard coil width and connector forming the basis of the straights is 1500mm with 35mm TDF.
All straights are based on the Fabrication shape file CID 866.
Stepped frame straight lengths are defined for lining thicknesses and 35TDF connectors
The dimensions on the template are referenced to the CID dimensions and are shown in top plan view.
All accessories are referenced to unique Fabrication CID components that assures the design model is
constructible.
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10 ROUND DUCTWORK
10.1 General
All round ductwork dimensions are based on sheet metal size.
All round duct is rated as high pressure due to the material thickness being determined by rigidity and manufacturing
requirements. The standard gauges within the specifications are:
All ductwork services, whether high or low pressure, incorporate the same round duct specification with the
exception of KE which has a minimum gauge of 1.2mm.
Internally lined ductwork is generally double skinned construction with 32kg/m3 polyester insulation. Internal lining
options are generally limited to R1.2 (50mm) or R2.0 (75mm).
10.2 Sizes
Round ductwork design services are based on a rationalised set of hard metric standard sizes.
Standard Round straight lengths are nominated as 3.0m for material handling purposes with a maximum practical
length generally considered to be 6m.
10.3 Straights
All straights are based on the Fabrication shape file CID 40 and generally comprise spiral wound construction.
10.4 Fittings
All fittings are referenced to unique Fabrication CID shapes that assure the design model is constructible.
10.5 Accessories
Accessories comprise manufactured components that are typically added to ductwork and include access panels
and spigots.
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11 OVAL DUCTWORK
11.1 General
All oval ductwork dimensions are based on sheet metal size.
All oval duct is rated as high pressure due to the material thickness being determined by rigidity and manufacturing
requirements. Standard gauges for the round tube stock used to form the oval duct are:
All Ductwork services, whether high or low pressure, incorporate the same oval duct specification with the exception
of KE which has a minimum gauge of 1.2mm.
Internally lined ductwork is generally double skinned duct with 32kg/m3 polyester insulation. Internal lining options
are generally limited to R1.2 (50mm).
Oval ductwork design services are based on a nominal set of dimensions due to the majority of Australian
manufacturer’s using imperial round tube sizes and imperial oval duct forming machines. The standard sizes are
limited to aspect ratios between 1:2 and 1:4.
Ductwork widths are nominal sizes only rounded to the nearest 5mm and the standard range of sizes are listed in
the templates. Nominal dimensions are:
Oval straight lengths can generally be manufactured to any length up to and including 3.6m.
11.2 Straights
All straights are based on the Fabrication shape file CID 40 and generally comprise spiral wound construction.
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11.3 Fittings
A limited range of fittings are provided in Oval Duct and are referenced to a unique Fabrication CID shapes that
assure the design model is constructible.
11.4 Accessories
Accessories comprise manufactured components that are typically added to ductwork and include access panels
and spigots.
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General Dimensions
Width
Depth
Length
Diameter
C1DuctWidth
C1DuctDepth
C1DuctDiameter
C2DuctWidth
C2DuctDepth
C2 DuctDiameter
C3DuctWidth
C3DuctDepth
C3 DuctDiameter
TI-25 Turn In 25
TI-50BM Turn In @45 To Form Internal Bellmouth (50 Lining)
TI-75BM Turn In @45 To Form Internal Bellmouth (75 Lining)
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ALUMINUM 103
OFFSETS 203
TRANSITIONS 204
TEES 206
TROUSERS 207
SHOES 209
SUBDUCTS 212
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