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ACA0255 Specialty For Urea
ACA0255 Specialty For Urea
ACA0255 Specialty For Urea
CONTROL VALVES
FOR UREA PLANTS
SPECIALTY CONTROL VALVES FOR UREA PLANTS PARCOL
Available valve series are:
OUTLINE
1-4800: Contoured plug, split body angle control
PARCOL has started the production of specialty valve with three different models:
control valves for urea plants in 1965; at present,
approximately 200 production units where Parcol 1-4827 : General purpose control valve. (typical
services: CO2 to reactor, reactor vent,
valves are installed run with full satisfaction.
carbamate, ammonia).
1-4800 and 1-2311 series control valves are designed
and manufactured so as to grant good service and
1-4829 : Contoured plug trim with intermediate
longer trouble free life with very reduced maintenance. packing washing. (typical service: stripper
The original and simple design of PARCOL valves as letdown).
well as the right selection of the part materials result in
1-4824 : Multi stage, anti cavitation trim, (up to DN
great success of the same. 6”). (typical service: carbamate pump
Materials are adequate for urea and carbamate fluids minimum recirculation flow).
and comply with the material specifications for this
service of main Licensors such as Snamprogetti, 1-2311: High pressure swing through butterfly control
Stamicarbon, Urea Casale and others. valve. (typical service: carbamate from
Connections are obtained directly on the single piece reactor).
that constitutes the valve body in order to keep down
the weight, whereas the shape of internals does not 1-2611: High pressure double eccentric butterfly
leave dead zones. In fact dead zones are a cause for control valve with metal-to-metal seal.
corrosion since carbamate strengthens its corrosive
action particularly in these zones due to the failure of 4-3111: Three ways ball valve (typical service: urea
oxygen protection (passivation). melt to the prilling tower).
GENERAL SPECIFICATIONS
To avoid any problems connected with corrosion
caused by environmental conditions stainless steel is
widely used for all valve and actuator components: all
valve bodies and actuators bolting, body intermediate
flanges, clamping nut or screws for fixing the actuators
to the bodies, all external packing parts, brackets for
installation of pneumatic and electric accessories,
pneumatic tubing and fittings are always supplied in
stainless steel.
1-2311 SERIES
1-4800 SERIES
4-3111 SERIES
PARCOL
THE WORLD LEADER IN SEVERE
SERVICE CONTROL VALVES FOR
UREA PLANTS
10/08
ACA 0255 - 02/15 -6-
SPECIALTY CONTROL VALVES FOR UREA PLANTS
SPECIALTY CONTROL VALVES FOR UREA PLANTS PARCOL
BODY
PLUG
- Guiding: top and port for piston plug and - Style: long, heavy and precision fitted
top only for other types. into the upper body.
- Materials: special duplex stainless steel - Materials: as per plug ones with different
(HVD-1, Ferralium, etc.). hardness.
-7- 10/08
ACA 0255 - 02/15
SPECIALTY CONTROL VALVES FOR UREA PLANTS
SPECIALTY CONTROL VALVES FOR UREA PLANTS PARCOL
(A)
STRATUP - COMMISSIONING SUGGESTED SPARE PARTS
(B)
STRATEGIC - TWO YEARS SUGGESTED SPARE PARTS
Regulating On/Off
DN Port Stroke
Travel 5% Travel 100% Travel 100%
in. mm mm
FTO / FTC (1) FTO FTC FTO FTC
3 17 0,003 0,02 0,024 - -
3/4 4 17 0,011 0,05 0,06 - -
8 17 0,027 0,25 0,30 - -
12 17 0,09 1,4 1,7 5,7 6,8
1 15 17 0,18 6,3 7,6 7,8 10
21 17 0,26 11 14 12 17
12 25 0,09 3,3 4,0 5,7 6,8
15 25 0,18 7,7 9,4 9,0 11
1.1/2
19 25 0,17 12 15 13 17
23 25 0,29 17 21 18 23
12 25 0,09 3,6 4,4 5,7 6,8
15 25 0,18 8,1 9,8 9,0 11
2 19 25 0,17 13 16 14 17
23 34 0,29 19 23 21 25
32 34 0,65 34 41 35 45
19 34 0,17 13 16 14 17
23 34 0,29 18 22 21 25
3 28 34 0,57 28 34 31 37
35 34 0,71 44 52 47 58
47 34 1,24 74 89 69 89
23 34 0,29 19 23 21 25
28 34 0,57 28 34 31 37
35 34 0,71 44 53 48 58
4
41 34 1,13 57 70 67 80
47 45 1,30 79 93 85 105
60 45 1,82 122 147 124 159
35 45 0,71 44 53 48 58
41 45 1,13 59 73 67 80
47 45 1,30 79 96 87 105
6
57 45 1,73 111 136 128 154
65 45 1,97 150 179 163 200
86 60 3,49 247 297 251 324
72 60 2,71 185 226 205 246
86 60 3,49 263 316 290 351
8
97 76 3,94 328 392 353 440
112 76 5,36 435 521 441 561
86 76 3,49 263 322 292 351
97 76 3,94 335 409 372 446
10 112 76 5,36 447 535 490 595
130 76 6,66 581 697 624 781
148 76 7,58 748 898 760 971
97 76 3,94 335 409 372 446
112 76 5,36 447 546 496 595
12 130 76 6,66 601 719 658 801 1-4827 SERIES VALVE WITH ELECTRIC ACTUATOR
148 76 7,58 756 905 812 1.015
165 76 8,45 945 1133 960 1219
1-4827 and 1-4829 RECOVERY FACTOR FL and PRESSURE DIFFERENTIAL RATIO FACTOR xT
FL xT
Travel
FTO FTC FTO FTC
10% 0,94 0,80 0,83 0,51
100% 0,88 0,70 0,68 0,34
(1)
FTO = Flow-To-Open; FTC = Flow-To-Close
Travel FL
10% 0,94
100% 0,955
1-4800 series MAX DIFFERENTIAL PRESSURE ACROSS THE VALVE ∆p - bar (1)
(1)
Pressure drop values reported in the above table refer to valves equipped with Parcol pneumatic actuators
DN DN 1-4824
CONNECTION a b d e f g h m 1-4829
in. in. 1-4827
1/2" NPT 70 65 - - 1.1/2 35 40
1.1/2 7 41 44 33
1/2" ANSI 150/300 RF - - 123 118 2 55 65
1/2" NPT 80 75 - - 3 115 130
2 16 52 55 37
1/2" ANSI 150/300 RF - - 133 128 4 215 230
1/2" NPT 108 108 - - 6 445 470
3 47 95 60 60
1/2" ANSI 150/300 RF - - 153 153 8 780 855
1/2" NPT 133 128 - - 10 1060 1130
4 52 100 78 70
1/2" ANSI 150/300 RF - - 178 173 12 1870 1870
1/2" NPT 173 168 - -
6 55 125 115 70
1/2" ANSI 150/300 RF - - 218 213
1/2" NPT 213 203 - -
8 75 145 150 85
1/2" ANSI 150/300 RF - - 258 248
1/2" NPT 248 203 - -
10 65 150 135 85
1/2" ANSI 150/300 RF - - 293 248
1/2" NPT 295 238 - -
12 88 168 150 90
1/2" ANSI 150/300 RF - - 340 283
Above dimensions and weights refer to valves flanged PN 325 with lenticular gasket. Dimensions and weights can change depending on
licensor applicable standards.
(A)
STRATUP - COMMISSIONING SUGGESTED SPARE PARTS
(B)
STRATEGIC - TWO YEARS SUGGESTED SPARE PARTS
(2)(3)
DN DN Cv max Opening angle
in. mm 90° 5° 10° 20° 30° 40° 50° 60° 70° 80°
4 100 300 2,5 3 8 20 41 70 116 183 254
6 150 850 9,5 10 23 56 115 199 329 518 721
8 200 1460 12,5 13 40 96 198 341 565 890 1238
10 250 2190 16 19.5 60 144 297 511 847 1335 1857
RECOVERY FACTOR FL
DN DN FL Opening angle
in. mm 90° 5° 10° 20° 30° 40° 50° 60° 70° 80°
4 100 0,58 0,95 0,95 0,94 0,91 0,86 0,81 0,74 0,67 0,61
6 150 0,54 0,95 0,95 0,93 0,90 0,84 0,78 0,71 0,63 0,57
8 200 0,54 0,95 0,95 0,93 0,90 0,85 0,78 0,71 0,63 0,57
10 250 0,59 0,95 0,95 0,93 0,90 0,87 0,83 0,78 0,72 0,65
DN DN xT
in. mm 90° 10°
4 100 0,24 0,85
6 150 0,20 0,84
8 200 0,21 0,84
10 250 0,24 0,85
(1)
Cv are expressed in U.S. gallons/min. of water with ∆p=1 psi
(2)
Rangeability can be calculated as Cv max/Cv 5°
(3)
Tollerance according to IEC 60534-2-4
(4)
Intermediate values can be obtained by linear interpolation
Parcol
DN Port
Pneumatic A B C D E F G H L M N P R WEIGHT
in. mm
Actuator
4 77,2 1-X-271 D33 140 244 218 290 77,2 103 185 8 1.1/8" 43 10 48 198 71
6 116 1-X-271 D39 160 279 253 350 116,4 152 255 8 1.1/2" 57 12 58 228 113
8 152,8 1-X-271 D46 185 342 307 440 153,1 196 320 8 1.7/8" 72 14 71 273 207
10 190 1-X-271 D46 225 384 349 520 190,4 241 380 8 2" 90 14 91 313 342
Above dimensions and weights refer to valves flanged PN 325 with lenticular gasket.
Dimensions and weights can change depending on licensor applicable standards.
DN ANSI ØA B C D WEIGHT
150
1” 24 95 190 205 32
300
150 110 40
1.1/2” 38 300 251
300 130 53
150 120 55
2” 48 300 251
300 150 69
150 150 87
3” 75 320 430
300 200 122
150 165 117
4” 94 360 430
300 215 146
WEIGHT
TYPE ACTION (1) Side Top
Standard
handwheel handwheel
DIRECT 15 25 20
D250
REVERSE 16 26 22
DIRECT 16 26 21
D310
REVERSE 19 29 25
DIRECT 29 48 41,5
D390
REVERSE 39 58 54
DIRECT 48 67 60,5
D450
REVERSE 63 82 78
DIRECT 100 135 -
D600
REVERSE 130 165 -
1-X-430 series PNEUMATIC CILYNDER ACTUATOR OVERALL DIMENSIONS (mm) and WEIGHTS (kg)
CYLINDER VALVE
TYPE STROKE STROKE A B C WEIGHT (1)
mm mm
C450 100 < 45 1459 575 905 280
C600 100 < 76 1618 748 905 690
(1)
Without hydraulic manual operator
1-X-430 series PNEUMATIC CILYNDER ACTUATOR OVERALL DIMENSIONS (mm) and WEIGHTS (kg)
CYLINDER VALVE
TYPE STROKE STROKE A B C E F WEIGHT (1)
mm mm
C450 100 < 45 1409 575 350 300 96 280
C600 100 < 76 1580 748 380 375 118 690
(1)
Without handwheel operator
HANDWHEEL
1-X-271
F H J K L M N P R WEIGHT (1)
ACTUATOR
D25 65 112 432 220 262 175 21 29 140 28
D33 78 140 538 255 333 225 21 36 170 50
D39 96 170 639 343 395 300 24 46 224 85
D46 109 190 731 397 465 400 24 55 250 140
D63 155 275 836 520 640 570 21 72 300 180
DETAIL A DETAIL B
DETAIL C
DETAIL A DETAIL B