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Construction and Building Materials: Maedeh Sadat Jafarnia, Mehdi Khodadad Saryazdi, Seyed Mohammad Moshtaghioun
Construction and Building Materials: Maedeh Sadat Jafarnia, Mehdi Khodadad Saryazdi, Seyed Mohammad Moshtaghioun
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Precipitation of calcium carbonate crystals caused by the metabolic activities of certain microorganisms
Received 27 February 2019 is a relatively new method which can improve the properties of concrete and repair concrete cracks. The
Received in revised form 25 November 2019 present study investigated the effects of Sporosarcina pasteurii bacteria on healing cracks, compressive
Accepted 2 January 2020
strength, tensile strength, ultrasonic pulse velocity, electrical resistivity and microstructure of concrete
containing various percentages of limestone powder and natural zeolite. Experimental results show that
the microbial calcite precipitations enhanced compressive strength, tensile strength, ultrasonic pulse
Keywords:
velocity and electrical resistivity of all specimens at all ages. The maximum values of these parameters
Concrete
Bacteria
are related to the bacterial specimen containing 10% zeolite without limestone powder. The SEM images
Limestone powder of the specimens show that the amount of calcite crystals in the bacterial treated specimen containing
Natural zeolite limestone powder is more than the specimen without that. In addition, crack healing of the specimen
Compressive strength containing limestone powder was also slightly better than the specimen without that. The results of
Crack healing Fourier-Transform Infrared spectroscopy show that the precipitation formed at crack surfaces of speci-
mens is CaCO3.
Ó 2020 Elsevier Ltd. All rights reserved.
1. Introduction cracks of concrete. But traditional repair techniques are time con-
suming and have limitations. In recent years, utilizing microbial
Because of affordable prices, strength and durability properties, calcite precipitation in concrete to repair cracks and improve its
nowadays concrete is one of the most consumed construction properties has attracted attention of many researchers [7–13]. By
materials in the world [1–3]. But the use of concrete also has its filling the pores of the concrete matrix and the cracks with calcite
own issues. Cracks in concrete are caused by various factors includ- precipitations, the possibility for corrosion of the embedded steel
ing shrinkage, chemical reaction, tensile loading, differential settle- reduces.
ment and thermal gradients. Without appropriate repairs, the Bacteria are single-celled organisms that display various
cracks will grow and expanded cracks would jeopardize the dura- shapes and sizes. There are incredibly diverse bacterial species.
bility of concrete. Furthermore, repairing expanded cracks costs Various bacterial species that contribute to carbonate deposition
more [2,4–6]. Nowadays, there are various techniques for repairing exist in different natural environments, including soils, oceans
and lakes. Ureolytic bacteria are one of the most impressive spe-
cies of microorganisms in producing large amounts of carbonate.
⇑ Corresponding author at: Yazd University, Safaeeyah, Yazd, Iran.
The optimum pH range for ureolytic activity of soil urease bac-
E-mail addresses: maedeh_jafarnia@yahoo.com (M.S. Jafarnia), mkhodadad@
teria is from about 6.5 to 9 and the high alkaline condition of
yazd.ac.ir (M. Khodadad Saryazdi), moshtaghiun@yazd.ac.ir (S.M. Moshtaghioun).
https://doi.org/10.1016/j.conbuildmat.2020.118059
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059
concrete is not the best pH for urease activity of the bacteria. So far, several studies have examined the effects of the use of
Sporosarcina pasteurii is a non-pathogenic soil-inhabiting ure- microbial calcite precipitation in various types of concrete, includ-
olytic bacterium that has been used throughout this study and ing fly ash and silica fume concrete [31–33], rice husk ash concrete
is not harmful to human health. Sporosarcina pasteurii is a robust [34], and lightweight aggregate concrete [35]. But no such work
species in alkaline environments that can produce endospore in has been reported on the effect of bacteria on repairing cracks
harsh environmental conditions [14–16]. Ureolytic bacteria such and improving properties of concrete containing limestone powder
as Sporosarcina pasteurii need urea and calcium source to precip- and zeolite as partial replacement to cement. This paper investi-
itate CaCO3. In this process, during the enzymatic hydrolysis of gates the effect of bacteria on mechanical properties and durability
urea, urea is converted to ammonias and carbonate. If there is in terms of ultrasonic pulse velocity and electrical resistivity. Also,
a source of calcium, bacteria act as a nucleation site to form cal- the crack healing of specimens was evaluated by handheld micro-
cite precipitation [5,17,18]. scope and the microstructure of the concrete specimens and the
Cement industry has important environmental impact on cracks filler was investigated by SEM analysis and Fourier-
carbon dioxide emission and global warming, since it is respon- Transform Infrared spectroscopy.
sible for about 5–8% of total anthropogenic carbon dioxide
emissions in the world [19–21]. Nowadays, researchers are 2. Materials and methods
seeking to reduce the pollution caused by cement productions
by reducing cement consumption in concrete. In recent years, 2.1. Microorganism preparation
according to environmental benefits, Portland limestone
In this study Sporosarcina pasteurii PTCC 1645 was used in concrete. Microscopic
cements (PLC) has been considered [22–24]. So that the Euro- image of this bacterial strain is shown in Fig. 1. Bacteria were cultured in liquid
pean standard EN 197-1-2000 has different groups of PLC con- medium containing 5.0 g of peptone and 3.0 g of meat extract per liter of distilled
taining 6–20% and 21–35% limestone powder [25]. The water (pH 7.0). Culture medium was autoclaved for 15 min at 121.5 °C. After inoc-
Institute of Standards and Industrial Research of Iran ISIRI ulation under laminar flow hood the medium culture was incubated at 30 °C on a
shaker for 72 h at 150 rpm. After 72 h of incubation the liquid medium was cen-
4220-2005 also allows the use of 6–20% limestone powder as trifuged at 4000 rpm for 15 min. After re-suspending bacterial cells in water, the
cement replacement in PLC [26]. Moreover, nowadays utilizing optical density of solution was measured by spectrophotometer at 600 nm wave-
natural pozzolanic materials has become a common way to length and the concentration of bacteria in the suspension was adjusted to about
improve concrete properties, enhance its strength and decrease 107 cells/cm3.
its permeability. One of the natural pozzolanic material is zeo-
lite. A large number of studies have been devoted to investigate 2.2. Materials and mixture design
effects of natural zeolite on the mechanical and durability prop-
Ordinary Portland cement (CEM I-42.5), natural zeolite, limestone powder, fine
erties of concrete [27–30]. aggregate (nominal size of 4.75 mm) and coarse aggregate (nominal size of
12.5 mm) were used in this work. Physical properties of aggregates are shown in
Table 1 and the chemical properties of cement, natural zeolite and limestone pow-
der which were used in concrete mixes, are shown in Table 2. Two groups of mix-
tures were considered: one without bacteria (mix ID starts with letter C) and the
other with bacteria in mixing water (mix ID starts with letter S). Composition of
concrete mixture designs are presented in Table 3. As shown in Table 3, all mixtures
were prepared with constant amount of water, binder, fine and coarse aggregate.
Control mixtures (C-0-0 and S-0-0) containing only cement (450 kg) as the binder
and in other mixtures, various percentages by mass of cement were replaced with
limestone powder (first number followed by letter C or S in mix ID: 10, 20 and 30%)
and/or natural zeolite (second number in mix ID: 10%). Therefore, water to binder
ratio (W/B) of all mixtures is equal to 0.4, but the water to cement ratio (W/C)
increases by reducing amount of cement.
24 h after casting, the specimens were demolded and cured in different solution
for at least 27 days. As shown in Table 3, two group of specimens were used in this
study and specimens were kept in two different curing environment. The first group
which was cured in water, has no bacteria in mixture design. The second group has
bacteria in mixing design water and cured in aqueous molar solution of urea and
Fig. 1. Light micrograph of gram-positive rods of Sporosarcina pasteurii PTCC 1645 calcium chloride to investigate the effect of bacteria on properties of concrete.
(Grams stain, 1000X). The concentrations of calcium chloride and urea used in curing environment were
49 g/L and 20 g/L, respectively.
Table 2
The chemical composition of cement, natural zeolite and limestone powder (%).
SiO2 Fe2O3 K2O AL2O3 CaO SO3 MgO Na2O TiO2 P2O5 Loss on ignition
Ordinary Portland Cement 21.86 3.7 0.6 4.8 64.4 2.4 1.2 0.55 – – 0.55
Natural Zeolite 68.95 0.97 0.95 11.14 4.83 0.07 0.79 0.95 – – 10.64
Limestone Powder 0.32 0.1 – 0.02 55.3 – 0.23 – 0.01 0.02 43.43
M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059 3
Urea-CaCl2
Urea-CaCl2
Urea-CaCl2
Urea-CaCl2
Urea-CaCl2
Urea-CaCl2
Urea-CaCl2
Urea-CaCl2
crete mixtures [37–39]. Electrical resistivity of concrete is a characteristic of
Water
Water
Water
Water
Water
Water
Water
Water
concrete, indicating the resistance against the flow of the electrical current which
is the result of ions movement in concrete. Electrical resistivity of concrete is the
most important parameter to estimate the corrosion of the reinforcements in con-
crete. In general, these two parameters are inversely related. So that by increasing
the electrical resistivity of concrete, the corrosion rate of the reinforcements in con-
crete decreases [36,38]. So far, several studies have been conducted on the relation-
Bacteria content
100 mm cubic specimen, with diameters of 54 mm and heights of 100 mm. To mea-
sure the electrical resistivity, the specimens were placed between two copper
107
107
107
107
107
107
107
107
plates. The test set-up is shown in Fig. 2. The electrical resistivity of the specimens
0
0
0
0
0
0
0
0
was determined according to Eq. (1).
VA
q¼ ð1Þ
IL
Coarse aggregate
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3
712.3 2.4.3. Ultrasonic pulse velocity
Ultrasonic pulse velocity measurement is a non-destructive test that are
influenced by microstructure, mechanical properties and concrete quality. As
the quality of concrete improves, the speed of ultrasonic waves through
concrete specimen increases [27,40]. Cubic specimens with dimension of
100 mm 100 mm 100 mm were used for measuring ultrasonic pulse veloc-
aggregate
(kg/m3)
ity as per ASTM C597 [41] at ages of 28 and 60 days. Two probes were posi-
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
1040.6
Fine
tioned on two parallel and smooth surfaces of the test specimens. These two
probes emit and receive the ultrasound waves and the device records the time
required for the ultrasound pulse to pass through the width of specimen. The
pulse velocity is computed by dividing the distance to the time measured.
(kg/m3)
(kg/m3)
Water
45
45
45
45
0
0
0
0
0
0
0
0
substitution
(% by mass)
along the induced cracks and the crack width at each point was measured by a
Zeolite As
cement
the initial crack width, the specimens were immersed in the curing environment, an
aqueous molar solution of urea and calcium chloride. They were taken out of the
10
10
10
10
10
10
10
10
0
0
0
0
0
0
0
0
curing media at different times and the crack width at the marked points were mea-
sured. Then they were immersed back into the curing environment. Crack widths of
healing specimens were measured after 5, 15, and 30 days of curing. To evaluate the
crack-healing capacity of different specimens, the percentage of crack healing was
(kg/m3)
135
135
135
135
45
45
45
45
90
90
90
90
0
0
mass)
(% by
10
20
30
10
20
30
10
20
30
10
20
30
0
0
Cement
(kg/m3)
315
315
315
315
450
405
360
405
360
270
450
405
360
405
360
270
Mixture I.D.
C-10-10
C-20-10
C-30-10
S-10-10
S-20-10
S-30-10
C-10-0
C-20-0
C-30-0
C-0-10
S-10-0
S-20-0
S-30-0
S-0-10
C -0-0
S-0-0
Concrete mix designs.
Second
Group
Table 3
First
Fig. 3. Compressive strength of 100 mm cubic specimens; (a) at 28 days, (b) at 60 days.
M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059 5
Therefore, the effect of using bacteria on increasing the compres- to the compressive strength changes. The results show that the
sive strength of specimens containing 20% and 30% limestone pow- presence of bacteria in mixture design has increased the tensile
der is slightly higher than the control specimen. The variations in strength between 0.37 MPa and 0.77 MPa. The tensile strength of
compressive strength of specimens at 60 days are similar to the the bacterial specimen containing 10% limestone powder and
observed change at the age of 28 days. 10% zeolite (S-10-10) is similar to the tensile strength of the con-
trol specimen (C-0-0). It means that by using bacteria in concrete
3.2. Split tensile test mixture and reducing 20% cement weight, the tensile strength
can be similar to that of the control specimen. The tensile strength
The test results are illustrated in Fig. 4. According to the results, of the bacterial specimen without limestone powder and zeolite is
the trend of tensile strength variations of the specimens is similar about 10% higher than the tensile strength of the control specimen.
Fig. 6. Relationship between electrical resistivity and compressive strength of specimens; (a) at 28 days, (b) at 60 days.
Fig. 8. Relationship between ultrasonic pulse velocity and compressive strength of specimens; (a) at 28 days, (b) at 60 days.
In fact, by filling the pores of the concrete matrix with calcite pre- specimens made with different percentages of limestone powder
cipitations, the tensile strength of the specimens has increased to and zeolite. The high value of coefficient R2 indicates a good rela-
some extent compared to similar specimens without any bacteria. tionship between these two parameters.
Fig. 10. SEM images of (a) C-0-0; (b) S-0-0; (c) C-0-10; (d) S-0-10; (e) C-30-0, (f) S-30-0.
The ultrasonic pulse velocity of the nonbacterial specimen contain- has caused the ultrasonic pulse velocity to be 0.98% higher than
ing 10% zeolite and 10% limestone powder (C-10-10) is 0.98% less the control specimen.
than the ultrasonic pulse velocity of the control specimen (C-0-0) The relationships between compressive strength and ultrasonic
at 28 days. While, adding the bacteria to this concrete mixture pulse velocity of bacterial specimens and non-bacterial specimens
8 M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059
Fig. 11. Images of crack healing processes of specimens after different repair time, (a) bacterial specimen without limestone powder and zeolite (S-0-0); (b) bacterial
specimen contains 20% limestone powder and 10% zeolite (S-20-10); (c) crack healing by using bacteria in curing environment (S-CE).
at the age of 28 and 60 days are presented in Fig. 8. The relation- (S-0-10) provides dense structure than the nonbacterial specimen
ship between tensile strength and ultrasonic pulse velocity of with the same mixture design (C-0-10). The SEM image of the
specimens is illustrated Fig. 9. specimen containing 30% limestone powder (Fig. 10e, f) revealed
that the amount of calcite crystals in the bacterial treated speci-
men containing limestone powder (S-30-0) is more than the
3.5. Microstructure of concrete specimens
amount of crystals formed in the bacterial specimen without lime-
stone powder (S-0-0). When the bacteria were exposed to lime-
Fig. 10a, c, e refer to the non-bacterial mixtures (without lime-
stone powder, they had better activities in order to produce
stone powder and zeolite (C-0-0), containing 30% limestone pow-
calcite precipitations.
der (C-30-0) and containing 10% zeolite (C-0-10)) and the images
Fig. 11 illustrates direct observation of cracks healing of speci-
of bacterial specimens (without limestone powder and zeolite
mens. As can be seen in this figure, compared with the specimens
(S-0-0), containing 30% limestone powder (S-30-0) and containing
that bacteria were used in their mixture design, the amount of sed-
10% zeolite (S-0-10)) are presented in Fig. 10b, d, f. The images of
iments in the cracks of the specimen cured in the suspension of
the specimens indicate the presence of calcite precipitation in
bacteria and the reactive solution are much higher. Fig. 12 shows
bacterial specimens. It is obvious that the voids of the bacterial
the microscopic images of crack healing processes of three differ-
specimens are filled by calcite precipitations. Fig. 10a relates to
ent specimens. Fig. 12a refers to the crack healing of the bacterial
the control specimen without limestone powder and zeolite
specimen without limestone powder and zeolite (S-0-0) with a
(C-0-0). The existence of voids in the structure of this specimen
width of 0.28 mm that was nearly fully healed after 30 days and
is clearly evident. As shown in Fig. 10b, calcite precipitations cre-
Fig. 12b shows the crack healing of the bacterial specimen contain-
ated by bacteria have filled up the voids. Fig. 10c, d shows the bac-
ing zeolite and lime stone powder (S-20-10) with a width of
terial and nonbacterial specimen containing 10% zeolite. The
0.34 mm. According to the images, after 28 days of healing, this
presence of a bacteria in the mixture design containing 10% zeolite
M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059 9
Fig. 12. Microscopic image of healing the cracks of different specimens with different widths during the time, (a) bacterial specimen without limestone powder and zeolite
(S-0-0); (b) bacterial specimen contains 20% limestone powder and 10% zeolite (S-20-10); (c, d) crack healing by using bacteria in curing environment (S-CE).
crack was completely healed. In Fig. 12c and d a crack treated with among the other specimens. It can be seen that the trend line of the
using bacteria in curing environment is shown (S-CE). As it can be crack healing of the specimen containing limestone powder and
seen in Fig. 12c, completely healing of the crack with the width of zeolite is slightly higher than the specimen without limestone
0.4 mm was at earlier healing time (5 days), while the crack with a powder and zeolite. So, apparently the cracks of the specimen con-
width of 1.1 mm was only partially healed after 28 days (Fig. 12d). tains 20% limestone powder and 10% zeolite (S-20-10) seem to be
Fig. 13 illustrates the crack healing percentage of specimens at healed better than the specimen without limestone and zeolite
different healing times. As seen from this figure, the presence of (S-0-0). As shown in Figs. 14, 15 all the cracks up to 0.58 mm were
bacteria in curing environment (S-CE) has the best healing results completely healed at 30 days, when the bacteria have been used in
10 M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059
Fig. 13. Crack healing percentage of different specimens as a function of the initial crack width after curing time of (a) 5 days (b) 15 days and (c) 30 days.
curing environment and complete crack healing for the widths up bands are characteristic for identification of carbonates and the
to 1.1 mm were achieved for this specimen at 30 days. This values 711 cm1 region band is characteristic of calcite among various
are respectively 0.16 and 0.42 for both of the specimens that bac- carbonate rocks [36]. The results of Fourier-Transform Infrared
teria have been used in their mixture design (S-0-0 and S-20-10). spectroscopy of the precipitation at cracks surface show in
Fig. 16. Existence of peaks at 1423 and 874 induced by the pres-
3.6. Microstructure of cracks filler ence of carbonate and the 710 cm1 region band shows that the
precipitation at cracks surface is calcite which matched with the
The carbonates have three to four intense bands in Infrared mineralization by bacteria. The SEM image of the precipitation cre-
spectroscopy (IR) region. The 1420 cm1 and 876 cm1 region ated on the surface of the cracks is presented in Fig. 17.
M.S. Jafarnia et al. / Construction and Building Materials 242 (2020) 118059 11
53% and 31% higher than the electrical resistivity of the control
specimen at 28 and 60 days, respectively. This values for the
bacterial specimen containing 10% zeolite improves to values
of 64% and 39%.
According to the SEM images, the use of limestone powder has a
positive effect on the formation of calcite crystals in the
microstructure of the bacterial specimens. This effect is also
reflected in the average percentage of crack healing. As the
average percentage of crack healing of the specimen containing
limestone powder is slightly higher than the specimen without
limestone powder.
The percentage of crack healing by using the bacteria in curing
environment is significantly higher than the percentage of crack
healing by using the bacteria in concrete mixture design. All the
cracks up to 0.58 mm wide were completely healed at 30 days
by using bacteria in curing environment, while if bacteria are
used in concrete mixture only cracks with up to 0.16 mm width
were completely healed.
From the findings, considering a curing aqua containing bacte-
Fig. 16. Details of the Fourier-Transform Infrared spectroscopy of the precipitation ria for applying to the cracked surfaces of a floor slab is sug-
formed at cracks surface.
gested. Using bacteria in the wet curing environment is very
promising method for healing cracks.
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