QUALITY MANAGEMENT - DOC NO .

: QMA 10-10-QS
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WORK INSTRUCTION FROM: 78
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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
Target
Test measuring device Zwick Z005, performing tests

Scope of validity:
This QMA applies to the entire scope of our QM system.

Terms and abbreviations

Responsibility
Entry control / Laboratory

Description of the procedure

In general:
- Turn on the main power switch
- Release PC
- Set protective stop - Important, there is a risk of damaging the sensor
- Attach the mounting pliers
- Select and start the measuring program
- Switch on the test system drive unit (ON button on the electronics panel)
- Enter the parameters
- List the protocol
- Set the jaw distance LE
- Reset force
- Fix the sample
- Take the test
- Print the report
- Save the exam
created tested Release
Department QS Labor QSP QSP
On me J.Duchek L.Pechanová V. Benedict
H.Žambůrková
Unterschrift

Date 3/27/2018 3/27/2018 3/27/2018

9.11.2017 9.11.2017 9.11.2017
Distributor: QSLabor, QS

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 QUALITY MANAGEMENT - DOC NO .: QMA 10-10-QS
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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
FB02-07-01 5.8.2002

Exams:

1.Decoration (adhesion of the substance to the carrier)

Sampling:Samples are taken from the center of the finished part (see Fig. 1,2) and cut
according to templates 59/18 or 59/19 into strips measuring 50 mm wide x 250 mm long. A
total of 5 samples are taken.
DC sampling:Samples are taken from the center of the finished part (see Fig. 3,4) and cut
according to templates 59/18 or 59/19 into strips measuring 50 mm wide x 250 mm long. A
total of 3 samples are taken in the longitudinal direction, 3 samples in the transverse
direction and 3 samples in the diagonal direction.
Sampling LR: Samples are taken from the center of the finished part and cut according to
templates 59/18 or 59/19 into strips measuring 50 mm wide x 250 mm long. A total of 3
samples are taken in the longitudinal direction, 3 samples in the transverse direction.
BMW sampling: Samples are taken from the center of the finished part and cut into strips
measuring 50 mm wide x 250 mm long according to templates 59/18 or 59/19. A total of 5
samples are taken in the longitudinal direction, 5 samples in the transverse direction.

Measurement procedure:
 Select and start the decoration program Dekorhaftung, for the LR program Dekorhaftung
Land Rover
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is clamped between the rollers (attachment no. 3) and the lower pliers at a
distance of 30 mm
fabric down and press the Start icon to perform the measurement.
 Print the report
 Save the exam

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:

Result:
The average of the measured points (Fprům.Lm) is compared with the prescribed values.

Giant. 1 Giant. 2

Sampling
points for
Dekorhaftung
and
Biegeprüfung

Giant. 3 Giant. 4

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:

DC sampling
points for
decoration

2.Biegeversuch (flexural strength test)

Sampling:Samples are taken from the center of the finished part (see Fig. 1, 2) and cut
according to templates 59/18 or 59/19 into strips measuring 50 mm wide x 250 mm long. A
total of 5 samples are taken.
DC sampling:ND - samples are cut according to template 59/29 with a size of 75 mm wide x
90 mm long (see Fig. 5). A total of 9 samples are taken. SD - samples are cut from the
center of the finished part according to template 59/29 with a size of 75 mm wide x 90 mm
long (see Fig. 6). A total of 5 samples are taken
Sampling AUDI: Samples are taken from the finished part (see Fig. 7) and cut according to
template 59/23 into samples with a size of 20 mm width x min. 135 mm long.
Land Rover Sampling: Samples are taken from the center of the finished part and cut into 76
mm wide x 304 mm long strips according to template no. 59/37. Take 3 samples in the
longitudinal direction and 3 samples in the transverse direction.
Sampling Škoda: Samples are taken from the finished part (see Fig. 8) and cut according to
template 59/23 into samples with a size of 20 mm wide x 150 mm long.
BMW sampling: Samples are taken from the finished part (see Fig. 7) and cut according to
template 59/23 into samples with a size of 20 mm width x min. 135 mm long.
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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:

Temporary change in the way the stiffness measurement process is controlled in the
finishing lines:
In case of failure of stiffness measurement in the finishing line it is necessary to perform
bending strength measurements once an hour on the finished product. Measurement
performed by an entry control quality officer possibly the head of the laboratory, in the test
laboratory Zwick Z005 measuring device, takes samples according to above instructions, the
numbers of the samples determined from the relevant figures being as follows:
Mercedes ND - samples No.1 and 2 according to picture No.5
Mercedes SD - samples No. 1 and 5 according to Figure No. 6
Audi - samples No. R2 and L2 according to picture no. 7
Damage - samples No. 4L and 4R according to Figure No. 8
BMW - samples No. R2 and L2 according to Figure No. 7 (BMW has no specification -
procedure the same as Audi)
The employee performing the test must evaluate the results according to the customer's
specifications (specified in the Control Plans in the retraining tests). If the measurement
results are not satisfactory, the quality manager must be informed immediately and the
QMV13-01 guideline must be followed Management of a nonconforming, reworked, repaired
product.
It also follows the GP-CCM-12 directive and make an entry on form FB090521.
This temporary change must take place until until the stiffness measurement in the finishing
line is functional again.

Measurement procedure:
 Select and start the bending measuring program
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is inserted between the upper and lower attachment (attachment no. 2) and the
measurement is performed by pressing the Start icon.
 Print the report
 Save the exam

DC measurement procedure:
 Select and start the Mercedes Bend measurement program

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is inserted between the upper and lower attachment (attachment no. 2) and the
measurement is performed by pressing the Start icon.
 Print the report
 Save the exam

AUDI measurement procedure:

 Select and start the bending measuring program according to EK-3-PV 867-30
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is inserted between the upper and lower attachment (attachment no. 2) and the
measurement is performed by pressing the Start icon (from each area 1-3 always 1 sample
with the fabric facing upwards)
 Print the report
 Save the exam

Land Rover measurement procedure:

 Select and start the Land Rover Bend measurement program
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is inserted between the upper and lower attachment (attachment no. 2) and the
measurement is performed by pressing the Start icon

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
 Print the report
 Save the exam

Škoda measurement procedure:

 Select and start the bending program PV3950
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is inserted between the upper and lower attachment (attachment no. 2) and the
measurement is performed by pressing the Start icon
 Print the report
 Save the exam

Result:
The Fmax value is compared with the prescribed values.

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:

3 8
1

4
5

9
7

Giant. 5 - Sampling of DC (Mercedes) ND for Biegeprüfung

Giant. 6 -Sampling DC (Mercedes) SD for Biegeprüfung

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Title: Zwick Z005 test measuring device

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The day of printing03.05.2021:

2
3

4
5

Giant. 7 - AUDi sampling, BMW for bending examination

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:

AUDI sampling
points for
Biegeprüfung

Giant. 8 - Skoda sampling for Biegeprüfung

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:

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Title: Zwick Z005 test measuring device

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The day of printing03.05.2021:
3.Delement force(extensibility of the substance)

Sampling: 3 samples in the longitudinal and 3 samples in the transverse direction are taken
from each lot. The samples taken are cut according to templates 59/18 or 59/19 into strips
measuring 50 mm wide and 250 mm long.

Measurement procedure:
 Select and start the fabric stroke measurement program
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is clamped in the forceps (attachment no. 1) and the measurement is performed
by pressing the Start icon.
 Print the report
 Save the exam

Result :
The values in the longitudinal and transverse directions are compared with the determined
values for the given type of substance according to the test plans.
The measurement results are compared with the values from the supplier.

4.Trennkraft(adhesion of the fabric to the foam)

Sampling: Take 1 sample in the longitudinal direction and 1 sample in the transverse
direction from each lot. The samples are cut into strips according to templates 59/18 or 59/19
to a size of 50 mm wide and 250 mm long.
Using double-sided adhesive tape, the two strips are attached to each other with foam, with
one strip protruding 0.5 cm on one side.

Measurement procedure:
 Select and start the Trennkraft measuring program
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is fixed in pliers so that a part of the fabric is separated from the foam by hand,
tearing it off
attach the fabric upwards and the foam with the adhesive tape downwards (attachment no.
1). Measurements are performed in the longitudinal and transverse directions.
 Print the report
 Save the exam

Result:
The average of the measured points (Fprům.Lm) in both directions is compared with the
determined values for the given type of substance.
The test results are compared with the values from the supplier.

5. Foam stroke

Sampling: Take 3 samples in the longitudinal direction and 3 samples in the transverse
direction. Samples taken are cut using template 59/15 (59/38).

Measurement procedure:
 Select and start the foam stroke measurement program
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is clamped in the forceps (attachment no. 1) and the measurement is performed
by pressing the Start icon.
 Print the report
 Save the exam

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
Result :
The value of the maximum elongation is compared with the prescribed values from the
supplier.

6. Foam pressure

Sampling: 3 samples of size 50x50x50mm are taken.

Measurement procedure:
 Select and start the Foam Pressure measuring program
 Switch on the test system drive unit (ON button on the electronics panel)
 Enter the parameters
 List the protocol
 Set the jaw distance LE
 Reset force
 Fix sample:
The sample is inserted between the upper and lower attachment (attachment no. 4) and the
measurement is performed by pressing the Start icon.
 Print the report
 Save the exam

Result :
The maximum force is compared with the prescribed values from the supplier.
7. Cardboard test
See. QMA 10-12 qs.

Relevant documents
Instructions for use of the Zwick device

Changes / Changes
Revision date Change He did
7/9/2007 Creating a document Žambůrková
5/14/2008 Updates Žambůrková
8/17/2011 Update (SLK Sampling Removal) Žambůrková

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Title: Zwick Z005 test measuring device

This document is valid on the day of printing + 1 day.
The day of printing03.05.2021:
2/24/2012 Update (Landrover Sampling) Žambůrková
12/2/2016 Document update Žambůrková
11/9/2017 Updates (Damage) Žambůrková
3/28/2018 Replenishment temporary changes to the process management process
Duchek

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