STANDARD SPECIFICATIONS CAT. NO.

A448

ALMEGA AX SERIES
AX-V4 AP DIMENSIONS AND STANDARD SPECIFICATIONS
AX-V4
170° Item Specifications
Name AX-V4 AP
Structure Vertical Articulated Type
Number of Axes 6 HIGHLY VERSATILE ARC WELDING ROBOT
Max. Payload Capacity 8.82 lbs (4 kg)
Positional Repeatability ±0.003” (±0.08mm) note 1
R 15.75"
10 Drive System AC Servo Motor
.9 4-Ø 18
4"
P-Point Drive Capacity 2700W-
Position Feedback Absolute Encoder
15.75"
7.48"

J1 (Rotation) ±170° (±50°) note 2

Arm J2 (Lower Arm) -155° ~+90°
Working J3 (Upper Arm) -170° ~+180°
6"
.4
16

Range J4 (Swing) ±155°

R

.55"

Wrist J5 (Bending) -45° ~+225°

R 55

J6 (Twist) ±205°
J1 (Rotation) 2.62 rad/s (150° /s)
P-Point Arm J2 (Lower Arm) 2.79 rad/s (160° /s)

AX-V4 AP ROBOT
Working Range
P-Point Max. J3 (Upper Arm) 2.97 rad/s (170° /s)
170° Working Range
Speed J4 (Swing) 5.93 rad/s (340° /s)
P-Point
Wrist J5 (Bending) 5.93 rad/s (340° /s)
25.2" J6 (Twist) 9.08 rad/s (520° /s)
J4 (Swing) 10.1 N • m
Total Solutions from the
7.87"

Allowable
8.66"
49.25"

J5 (Bending) 10.1 N • m
Moment
Wrist J6 (Twist) 2.94 N • m
Single Source Provider
22.83"

Load Allowable J4 (Swing) 0.38 kg • m2

Moment J5 (Bending) 0.38 kg • m2
of Inertia J6 (Twist) 0.03 kg • m2
16.93"

Arm operation cross-sectional area 2.94 m2 x 340°

Ambient Temperature 0~45° C
47.09"

6.30" 42.95"
Ambient Humidity 20~80% RH (No Condensation)
Mass (Weight) 353 lbs (160 kg)
Upper Arm Payload Capacity 22 lbs (10 kg)
Installation Type Floor, Ceiling or Wall Hanging Type
39.06" 16.46" Origin Return Not Necessary note 3
UL1740
55.55" ANSI/RIA R15.06
CSA Z434 Paint Color Arm: White, Base: Blue
ROBOTIC EQUIPMENT 22CT UL1740
Notes 1. Positional repeatability calculated after operating conditions stabilize from repeated automatic operations. ANSI/RIA R15.06
2. The value shown in ( ) indicates wall-mounted conditions. CSA Z434
3. Positional data protected by battery-backed storage inside the manipulator.
ROBOTIC
10
EQUIPMENT
22CT

8 7
TYPICAL CONFIGURATION
9
1
ITEM CO2/MAG Pulsed MAG
5 1 Manipulator AX-V4 AP
6 2 Controller AX-C
3 3 Teach Pendant AXTPDSON-ECO8
4 Operation Box AXOP-0005
5 Welding Power Source DP400 DP500
2 MTXC-3531 (350A, Aircooled)
4 6 Welding Torch
MTXCW-5031 (500A, Watercooled)
7 Wire Feeder AF-4001
8 Coaxial Power Cable •
9 Conduit •
10 Wire Reel Stand •

For more information on brand products from DAIHEN INC. visit our
web site at daihen-usa.com, or send us E-mail at sales@daihen-usa.com

DAIHEN INC. (Headquarters) DAIHEN INC. (Service Center) DAIHEN INC. (Atlanta Branch)
1400 Blauser Drive 5311 W. T. Harris Blvd., West 3800 Camp Creek Parkway
Tipp City, OH 45371-2471 Charlotte, NC 28269 Building 1400, Suite 102
Ph: 937-667-0800 Ph: 704-597-8240 Atlanta, GA 30331
Fax: 937-667-0885 Fax: 704-333-9790 Ph: 404-349-4895 Fax: 404-349-4896

Daihen, Inc. reserves the right to change specifications without notice. © Daihen Inc. Printed in U.S.A.
 MEET YOUR ARC PROFESSIONAL OPTIMAL PERFORMANCE

INTERNAL CABLE FOR OPTIMAL PERFORMANCE BUILT IN CABLE ADVANTAGES & FEATURES

Instantaneous Arc Starts

Coaxial Cable
Introducing the most versatile robot Design
The AX-V4 was designed for customers who demand high quality welding while
avoiding fixture interference due to bulky cables. With the coaxial cable built in to The coaxial cable has
been redesigned to fit on
By utilizing a capacitor-discharge method, instanta-
neous arc starts are possible, regardless of the base
material.
■ Conventional Machine ■ DP400

Ratio of instantaneous Arc Start (%)

the upper arm, enjoy a wide range of welding versatility previously unattainable. 100
the side of the upper arm,
Coaxial Power thereby eliminating inter-
Cable Built-in 90
ference with work fixtures.
This allows for better
Minimize the bending of the coaxial cable access to hard-to-reach
Constant 8.82 lbs places and improved wire
80

Wire Feeding The built-in OTC coaxial power cable helps keep con- (4 kg) feeding.
stant wire feeding as well as improves welding quality. Payload 70

0 Aluminum 50A Aluminum 100A Mild steel 100A Mild steel 150A

Pulsed MIG (A5183) Pulsed MAG (YGW-15)

Easy Easy to maintain and replace power cable

The structure of the upper arm allows for quick and easy Daihen Seamless
Maintenance Integration
replacement of the coaxial power cable.
Robotic Retract Start Control (Optional)
Daihen’s AX Series robots and
D Series welding power supplies
offer seamless digital integration
Improved Less interference between arm and fixture and advanced control capabilities.
Access Minimize the interference between the coaxial power
cable and fixture for even the most complicated works. Various welding parameters can Daihen’s unique RS control works with standard 4-roll
be set through the AX robot teach pendant for opti- feeders and robot software and no longer requires an
mum welding conditions, such as pulse mode, initial AC Servo Torch. This guarantees arc starts while
current, and complete pulse wave form control. reducing spatter. Available with the DP400 and DP500.

CABLE INTERFERENCE REDUCTION CONVENIENT WELDING FUNCTIONS

Pre-execution of arc start and end commands Optimized for AX-OT

Conventional Model AX-V4 AP (Offline Teaching)
High speed tack welding is now available via a function of the
Bent cable Wire feeder Easy-teaching operation is made possible with-
pre-execution arc start and end command. Cycle time for one Power cable interference is no
interferes with interferes with out bending the power cable or interfering with
welding bead is shortened by 0.2 seconds. Tack welding with longer an issue for AX-OT soft-
work piece work piece the work piece.
good bead appearance is possible at high speeds. ware. This allows for easier adop-
tion from the computer to the
X actual work piece.
Arc Monitor Function
X Monitor weld current, voltage, wire feed status, etc. via the
teach pendant. Also allows modification of weld conditions in
Visual Input
real time.
Teaching
The teach pendant illus-
trates various welding
commands and parame-
ters, designed to help the
user visualize detailed
Arc Monitor Function welding instructions.