REPLACEMENT PRODUCTS FOR COAL FEEDERS DYNAMIC INNOVATIONS SINCE 1908

WEIGHING, FEEDING, CONTROLS & ENVIRONMENTAL SOLUTIONS

MERRICK supports customers’ needs for replacement coal feeder products with a portfolio of capabilities to
help ensure reliable and efficient system operation. MERRICK combines expertise in dynamic weighing and
feeding with experience in coal handling technology. The result is a line of replacement parts and product
upgrades for coal feed systems.

MERRICK knows the importance of having quality replacement parts at your site when you require them.
Whether your need is for a single part, a set of components for a rebuild, or a better way to manage your parts
inventory, MERRICK can help ensure your equipment meets your operational requirements. Our goal is to sup-
ply quality replacement parts that are engineered and fabricated to fit perfectly into existing coal feeders.
COAL FEEDER
OUTAGE KITS

MERRICK offers outage kits for coal feeders for efficient equipment maintenance and repair, with a pre-
UPGRADES
packaged set of parts and components required to rebuild a coal feeder on-site.

A sample MERRICK outage kit includes the following:

• Belt support pan • Retaining rings
• Inlet skirts • Groove pins
• Belt • Collars
• Bearings, bushings, seals • Gaskets and mounting hardware

F A M I L Y O F

103,113 & 114, 7TH MAIN, 3RD CROSS

PEENYA INDUSTRIAL AREA 3RD PHASE
C O M P A N I E S BANGALORE-560058
10 ARTHUR DRIVE KARNATAKA STATE INDIA
LYNN HAVEN, FL 32444 USA +91 80 28394500 (PHONE)
CALL WORLDWIDE +1 850.265.3611 +91 80 28394600 (PHONE)
~
EN ESPANOL +1 850.271.7834 WWW.MERRICK-INC.COM +91 80 28395500 (FAX)
Copyright 2013 MERRICK Industries, Inc. Form 03-13. All information contained herein is the property of MERRICK Industries, Inc. and is released upon condition that it is not to be reproduced or copied, in whole or in part, or used for
furnishing information to others, or for any other purpose detrimental to the interests of MERRICK Industries, Inc. Patents are issued or pending covering original ideas.
 WEIGH SUSPENSION
NO UPGRADES INSTALLED DRIVE UPGRADES INSTALLED ROLLER PAN UPGRADE UPGRADE INSTALLED

MAIN DRIVE UPGRADE SYSTEM CLEANOUT DRIVE UPGRADE ROLLER BELT SUPPORT WEIGH SUSPENSION UPGRADE
• VFD control eliminates leaky gear box • Eliminates leaky gear box ASSEMBLY UPGRADE SYSTEM
• Inverter duty AC motor • Eliminates proprietary gearboxes • Replaces OEM slide pan • Hermetically sealed dual load cells
• Uses existing head pulley • Replaces torque limiter clutch with electronic • Less friction and wear against the feeder belt • No moving parts
• Replaces proprietary reducer shock relay for improved protection against • Requires less horsepower • No binding points
• Eliminates the eddy current clutch feeder overload • Faster calibration • All stainless construction
• Can increase capacity at no additional cost • Requires virtually no modifications for easy • No physical or hardware changes required • Accessible from either side
• Requires no modifications for installation installation to install • Designed for ease of maintenance
• Direct drive speed reducer for either left or • Sealed-for-life bearings • Also suitable for volumetric to gravimetric
right OEM components • Rollers can be replaced without disassembly upgrades
• Reducer has an integral, replaceable AC of the tail end or belt removal
constant speed motor and adapter housing
and shaft

GENETIX CONTROLS PLUG & PLAY UPGRADE INTERNAL OR EXTERNAL DNA KEY INTERFACE
®

• Direct replacement for most OEM control systems • Portable memory key
• Replaces most relays • Simple and easy to use
• Quick and easy replacement of existing control system, using existing • Store and reload set-up parameters
connectors and eliminating re-wiring • Store material characteristics
• Single board control improves capabilities and performance
GENETIX PORTABLE WIRELESS DISPLAY
®
• Superior weighing resolution of 16 million divisions (24-bit A/D conversion)
• Based on latest embedded technology ARM processor • Bluetooth® equipped
• Programmable serial communications ports • Full function user interface
• Fully equipped with analog and digital inputs and outputs • Remote calibration and set-up
• Available in a multitude of NEMA and IP rated enclosures • Rechargeable battery

Genetix® is a registered trademark of MERRICK Industries, Inc. All other trademarks are the property of their respective owners.