Ratio of inlet to

8. strainer surface 1:4

opening
Material of
9.
Construction
Body Cast Steel ASTM A 216 WCB
Nozzle (End Flange)
Wire Mesh Stainless Steel (SS-316)
Gasket IS: 11149-1984 (Reaffirmed 2009) Class-D
Drain Plug Carbon Steel
Fasteners Cast Steel (IS: 1367)
Hydraulic
10.
Description
System Pressure 8.8 kg/cm2
Hydraulic Test
24 kg/cm2
Pressure
First Coats: 2 coats of red oxide primer
Outside Coats: 2 coats of red oxide primer and 2 coats
11. Painting
of synthetic enamel paint
Finish Coat: Fire Red (IS: 5) Shade no. 536
Verification of test certificate from approved test
12. Inspection & Testing
house at site by purchaser inspection team.
13. Approval UL / FM / BIS

03.03.05 SOLENOID OPERATED VALVE

The solenoid operated valve shall be a 24V D.C operated valve which will get energized on
operation of MCP from annunciation panel. The status of its function (open/close) shall be
indicated in the control panel (field junction box). In case the solenoid valve fails to open
within a stipulated time period, the corresponding signal shall appear in the control panel.

The quantity and type of solenoid valves required are as per the bill of quantity mentioned
in annexure-I
Table 12: Technical Parameters of Solenoid Operated Valve

S.N. Parameter Description

1. Make ASCO/Normex
2. Valve size ½ inch
3. Fluid application Water
4. Working line pressure range 8.8 kg/cm2 (Max.)
5. Operating voltage 24V DC
6. Position feedback required Yes
7. Working action Direct Action
8. Rating Continuous (0-24bar)
9. Material of construction Stainless Steel (SS-316)
10. Mounting On Line
11. Gland material SS
12. Provision of manual override Nil
13. Approval UL / FM / BIS
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03.03.06 QBD

For actuation of Deluge system in auto mode, Quartzoid bulb (QBD) will be used. It shall
be provided with approved SS protection caps. Temperature rating of the QBD's are as
given in table no: 13

The quantity and type of QBD's are required as per the bill of quantity mentioned in
annexure-I

Table 13: Temperature rating of QBD

S.N. Facility Temperature Rating, OC
1. Above Ground Curing Facility Oven Inside: 93,High Bay: 68
Assembly & De-coring
2. High Bay: 68
Facility
Cleaning Bay: 68
Bowl & Hopper Cleaning
3. Waste Propellant Room: 68
Facility
Plugs Cleaning & Storage Room: 68
Casting Bay: 68
4. Casting Facility
Casting Pit: 68
Machining Bay: 68
Propellant & Inhibition
5. Collection Room: 68
Machining Facility
Waste Propellant Store Room: 68
Mixer & Feeder Bay: 68
6. Vertical Mixer-2.5T Mixer Inside: 79
Around the mixer:68
Mixer & Feeder Bay: 68
7. Vertical Mixer-4.5T Mixer Inside: 79
Around the mixer:68

Table 14: Technical Parameters of QBD

S.N. Parameter Description

1. Make HD Fire/TYCO
2. Area of Application Spray System
3. Fluid application Compressed Air
4. Working line pressure range 5.5 kg/cm2 (Max.)
5. Type Glass Bulb
6. Style Pendent
7. Coverage Standard Coverage
8. Temperature Rating Table 13
9. End Connection ½” BSPT
10. Material of Construction
Frame SS
Deflector SS
Bulb Glass
Finish Chrome Plated
Verification of test certificate
11. Inspection & Testing
from approved test house at site

25
 S.N. Parameter Description
by purchaser inspection team.
12. Approval UL / FM / BIS

03.03.07 PIPE, PIPE FITTINGS & PIPE SUPPORTS

The quantity and type of fittings & supports required are as per the bill of quantity
mentioned in annexure-I

M.S. pipe along with pipe fittings including flanges structural piping and supports shall
be provided from tapping point from yard hydrant pipeline onwards. ERW heavy grade
pipe as per IS 1239 (Part 1) and 1239(Part.2) for size range 15 NB to 150 NB, Material
Specification FE 410 Grade and as per IS 3589:1991 for size 200 NB to 600 NB,
Material Specification FE 410 Grade.

03.03.08 BUTTERFLY VALVE

The quantity and type of butterfly valves required are as per the bill of quantity mentioned
in annexure-I
Table 15: Technical Parameters of Butterfly Valve

Concentric type/ integrally molded slim seal type Suitable

1 Type
for bidirectional flow
2 Body & Cover ASTM A 216 Gr. WCB
3 Disc SS, IS: 3444-1987, Gr 6/ 7 / A 351, SS304 (CF-8)
4 Seat EPDM / Neoprene / Nitrile Rubber
5 Pin Stainless Steel, AISI-410
6 Spindle SS, IS: 6603-72, 15 Cr 16 Ni 2
7 Bolting, internal SS
8 Bolting, external Carbon Steel, (HT)
Wafer :
Wafer type up to DN400
9 End connections
Wafer lugged up DN450 to DN600

10 Pressure rating PN = 1.6 N/mm2

Manufacturing
11 BS 5155/API 609/EN 593
Standard
12 Testing Standard BS:6755 part I / EN 12266 part I
Body:24 kg/cm2
13 Hydro static testing
Seat:16 kg/cm2
14 Test certificates Required for material/hydro test
15 Service Water
Max. operating
16 100 Deg 0C
temp
Upto DN150- Lever operated
17 Type of operation
Beyond DN200- Gear operated
18 Operation Manual (As and where specifically mentioned)
Remarks- All valves above DN600 shall be supplied with SS 304 gaskets with CAF
fillers
26
03.03.09 COMPRESSOR & AIR RECEIVER FOR DELUGE SYSTEM

A. Air Compressor

The quantity and type of air compressors required as per the bill of quantity mentioned in
annexure-I

Horizontal/vertical, reciprocating, air cooled, multi stage multi cylinder in non-lubricated

design coupled with electric motor drive through V-belt & pulley arrangement shall be
supplied. Machine shall be designed to supply 8.65cfm at 7 kg/cm2(g) at the outlet of after
cooler. Compressor and electric drive motor shall be robust in design, construction &
output parameters and it must be complete with the following accessories:-

1) Dry type suction air filter cum silencer with filtering element of fiber glass felt
sandwiched between wire mesh with supporting arrangement and fixing bolts, nuts etc.
The suction filter design will be such that it will draw air from minimum 4 sides.
2) Belt guard with fixing arrangement.
3) Intercooler/After coolers.
4) Rotary gear oil pump with oil filter / strainer, oil level indicator and oil piping, pipe
coupling / unions and oil cooler.
5) Teflon rings for piston and teflon gland packing.
6) Foundation bolts & washers for the compressor and after cooler.
7) Non return valve and isolating valve at the discharge side of the compressor.
8) Companion flanges, reducers. tee, bends, nuts, bolts and gaskets for all types of flanged
connections in pipes, valves and equipment.
9) Compressor motor should have 10% margin above the maximum power demand of the
compressor.
10) Pressure gauge at the outlet of compressed air discharge pipe line.
11) Interconnecting pipe work between compressor & air receiver.
12) Erection, testing and commissioning of the compressor.

B. Horizontal Receiver

Horizontal/Vertical self supporting in cylindrical design with dished ends at both ends
having water holding capacity of each air receiver is 0.2 m3. Air receiver will be connected
to compressor. Material of the air receiver shall be IS:2002/equivalent. The air receiver
shall be designed for a working pressure of 7 kg/cm2 (g) and shall be supplied with
following accessories.

1) Skirt welded to the bottom portion of the shell.

2) Base plate welded to the skirt with holes for foundation bolts, foundation bolts / studs,
nuts, washers.
3) Nozzles for inlet and outlet with weld neck flanges.
4) Isolation valve at the outlet of the air receiver.
5) Manhole nozzle at an accessible height and cover having davit arrangement.
6) Safety valves
7) Pressure gauge and temperature gauge
8) Pressure switch for loading & unloading operation.

27
C. Pipes, Valves & Fittings for compressor & air receiver

1) All the pipes and fittings including valves required for compressed air units & air receiver
unit shall be provided by the Tenderer.
2) The pipe work shall be completed with necessary fittings, valves, strainers, supports,
clamps, etc. whichever is necessary and shall form part of the contract.
3) The values of velocity used in pipe sizing shall conform to 8-10m/s as per normal design
practice.
4) All compressed air piping shall conforming to IS : 1239 Part–I and 1239 Part–II as far as
applicable. The compressed air pipe shall be of “Heavy” thickness, M.S. & black, plain
ends and suitable for arc welding.

D. DOL starter for compressor & electrical wiring from DOL starter to PCC panel in
service room

E. TESTING OF COMPRESSOR

Unless otherwise stated, main equipment, valves and other ancillary units shall be tested to
various stipulations stated in Indian Standards of BIS or any other reputed international
standard listed.

1) Recommended tests on Air Compressors are listed hereunder.

2) Volumetric and overall efficiency (type test)
3) Capacity (Routine test)
4) Specific power consumption from no load to full load (Routine test)
5) Speed (Routine Test)
6) Testing of unloader (Routine test)
7) Safety valve test (Routine test)

All other tests shall be performed in accordance with IS:5456.

03.04 TECHNICAL SPECIFICATION FOR AUTOMATIC WATER SPRINKLER

SYSTEM

03.04.01 DESCRIPTION OF SYSTEMS

The Water Sprinkler System is a special fixed pipe system. It is connected to a reliable
and dedicated water supply source. The system is well equipped with sprinkler nozzles
of specific water discharge and temperature rating (refer table 13) and impingement over
the area to be protected. The piping system is connected to the water supply through an
automatically actuated Alarm valve which initiates the flow of water. Alarm valves for
the sprinkler system are actuated by activation of sprinkler nozzles.

In event of fire in the facility, the heat responsive frangible glass bulb shatters and water
flows through the sprinkler and strike the deflector. After striking the deflector, flow
deflects and uniform water spray pattern forms which then suppress the fire.

28