MATERIAL

SUBMITTAL
For Caterpillar Diesel Generator Set

1 X C13 350KW 438KVA 380/220V 60Hz 1800RPM Standby Power

Project:

Quality Inn Hotel - Prince Majid Road

SUBMITTED BY:
M/s Zahid Tractor & H. M. Co. Ltd.
Construction & Machinery Division
Power Systems Division
P. O. Box 1588, Jeddah
Saudi Arabia

SUBMITTED TO:
M/s. ALKAMAL INTERNATIONAL Interior
Design & Contractors
Jeddah, Saudi Arabia
 TABLE OF CONTENTS

SECTION 1 TECHNICAL OFFER

GENERATOR SET CATALOGUES &

SECTION 2
TECHNICAL DATA
GENERATOR SET ACCESSORIES &
SECTION 3
ATTACHMENTS SPECIFICATIONS

SECTION 4 GENERATOR SET ENCLOSURE DRAWING

FUEL SYSTEM DRAWINGS &

SECTION 5
SPECIFICATIONS

SECTION 6 PRODUCT WARRANTY

Construction & Machinery Division Power Systems

 SECTION 1

TECHNICAL OFFER

Construction & Machinery Division Power Systems

TECHNICAL OFFER # 233/19 PAGE 01 OF 05

Date: 24/03/2019

TECHNICAL OFFER

Project : Quality Inn Hotel – Prince Majid Road

A. 1 X CATERPILLAR DIESEL GENERATOR SET MODEL C13

RATING
Standby Rating 350 KW (438 KVA)
Voltage 380/220 Volts, 3 Phase
Frequency 60 Hz
Speed 1800 RPM

I. ENGINE
C13 ATAAC, I-6, 4-stroke water-
Engine Model
cooled diesel
Bore 130.00 mm (5.12 in)
Stroke 157.00 mm (6.18 in)
Displacement 12.50 L (762.80 in3)
Compression ratio 16.3:1
Aspiration Air-to-Air After Cooled
Fuel system MEUI
Governor type ADEMTM A4

AIR INLET SYSTEM.

 Air Cleaner

COOLING SYSTEM.
 Set mounted radiator sized for (50°C)
 Coolant level sight gauge
 Low coolant level sensor
 Coolant drain line with valve
 Fan and belt guards
 Cat® Extended Life Coolant

FUEL SYSTEM.
 Primary fuel filter with integral water separator
 Secondary fuel filters
 Fuel priming pump
 Engine fuel transfer pump
 Fuel cooler integral with cooling system
 Flexible fuel lines
TECHNICAL OFFER # 233/19 PAGE 02 OF 05

LUBE SYSTEM.
 Lubricating oil
 Oil drain line with valves
 Oil filter and dipstick
 Fumes disposal
 Oil cooler

STARTING/CHARGING SYSTEM.
 24 volt starting motor
 24 volt, 45 amp charging alternator
 Batteries with rack and cables.

GENERAL
 Paint – Caterpillar Yellow except rails and radiators
gloss black (Powder Coated)

II. GENERATOR

Excitation Type Self-Excitation

Winding Pitch 2/3
Number of poles 4
Number of bearings Single
Number of Leads 12
Insulation Class H
IP Rating IP23
Alignment Pilot Shaft
Over-speed capability 125
Voltage regulator 3 Phase sensing
Telephone Influence Factor (TIF) Less than 50
Total Harmonic Distortion (THD) Less than 5%

Circuit Breaker MCCB, 3Pole Manually Operated

Space Heater Yes
Cable Entry Bottom

III. EMCP 4.1 - Generator Set Controller

Standard Features:
General Monitoring:
 Voltage (L-L, L-N)
 Current (Phase)
 Average Volt, Amp, Frequency.
TECHNICAL OFFER # 233/19 PAGE 03 OF 05

General Protection:
 Generator phase sequence.
 Over/Under voltage (27/59)
 Over/Under frequency (81 O/U)

Engine Monitoring:
 Coolant temperature.
 Oil pressure.
 Engine speed (RPM)
 Battery voltage.
 Run Hours.
 Crank attempt and successful start counter.

Engine Protection:
 Control switch not in auto (alarm)
 High coolant temp (alarm and shutdown)
 Low coolant temp (alarm)
 Low coolant level (alarm)
 High engine oil temp (alarm and shutdown)
 Low, high and weak battery voltage.
 Over speed.
 Over crank.

Control:
 Run / Auto / Stop control.
 Speed and voltage adjust.
 Local and remote emergency stop.
 Remote start/stop.
 Cycle crank.

Inputs & Outputs:

 Two dedicated digital inputs.
 Six programmable digital inputs.
 Six form A dry contacts.

Communications:
 Primary CAN data links.

Environmental:
 Control module operating temperature: -40°C to 70°C
 Display operating temperature: -20°C to 70°C
 Humidity: 100% condensing 30°C to 60°C
 Storage temperature: -40°C to 85°C
 Vibration: Random profile, 24-1000 Hz, 4.3G rms
TECHNICAL OFFER # 233/19 PAGE 04 OF 05

B. 1 X SOUND ATTENUATED ENCLOSURE – CLOSE FIT TYPE

LOCALLY MANUFACTURED AT ZAHID INDUSTRIES FACTORY

Specifications:

 Canopy fabricated using mild steel sheets, lined with heavy duty polyurethane
foam to give 85dBA @ one meter*.
 Sound Attenuated Canopy with all bolted construction, completely de-mountable
for major maintenance access.
 Louvers at rear side, discharge box in front with vertical discharge. Hot areas and
discharge-box with Rockwool insulation covered by galvanized expanded sheet
 Single point lifting arrangement on roof to allow use of crane, fork-lift pockets
under base-frame
 External fuel supply, return, oil and water drain points.
 PVC coated labels for all utility points.
 Fuel fill pipe inside enclosure for added security.
 Muffler installed inside discharge box, discharging vertically through roof &
protected with rain cap. Exhaust pipe insulation with ceramic fiber
 Door(s) on all sides for maximum/quick service access
 Each door fitted with vandal-proof recessed powder coated lock (with a common key).
 Door catch and powder coated steel hinges.
 Door seal around full door periphery.
 Access for customer load cables through aperture in base frame.
 External emergency stop switch.
 One door fitted with flexi-sheet viewing panel to monitor control panel.
 Enclosure painted with PU powder paint to RAL9001 color
 *Free field conditions applicable to achieve attenuated noise level.
C. Accessories:

C1. 1 x Daily fuel tank 1000 Liters black steel, aboveground, cylindrical type with level
switch locally manufactured at Zahid Industries.

C2. 1 x Bulk fuel tank 2000 Liters black steel, aboveground, cylindrical type with level
switch locally manufactured at Zahid Industries.

C3. 1 x Single VIKING USA pump model GG4195 coupled with 1.5 HP at 1750 RPM
Electric motor 380/220V 3 Ph 60 HZ with control box (locally Assembled)
TECHNICAL OFFER # 233/19 PAGE 05 OF 05

Notes:

1. This offer is limited to the details mentioned and any changes will be subject to
further study & change.

2. This offer is for the supply only and does not include any kind of civil and
installation works and/or any materials required for that.

3. This offer does not include any cables and / or cabling.

Delivery : Generator:
Ex stock, subject to prior sale.

Enclosure & Accessories:

(4 – 5) Weeks after arrival of Generator and from the date
of receiving the down payment.

Warranty : Two Years from the Date of Commissioning

For Standby Power Application (Provided
That Not To Exceed 500 Hours/Year)
 SECTION 2

GENERATOR SET CATALOGUES &

TECHNICAL DATA

Construction & Machinery Division Power Systems

 DIESEL GENERATOR SET

STANDBY
350 ekW 437.5 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.

Image shown may not

reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY CAT C13 ATAAC DIESEL ENGINE
• Low Fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
FULL RANGE OF ATTACHMENTS
• Field-proven in thousands of applications worldwide
• Wide range of bolt-on system expansion
• Four-stroke diesel engine combines consistent
attachments, factory designed and tested
performance and excellent fuel economy with
• Flexible packaging options for easy and cost minimum weight
effective installation
• Electronic engine control
SINGLE-SOURCE SUPPLIER
CAT GENERATOR
• Fully prototype tested with certified torsional
• Matched to the performance and output
vibration analysis available
characteristics of Cat engines
WORLDWIDE PRODUCT SUPPORT • Load adjustment module provides engine relief upon
load impact and improves load acceptance and re-
• Cat® dealers provide extensive post sale support
covery time
including maintenance and repair agreements
• UL 1446 Recognized Class H insulation
• Cat dealers have over 1,800 dealer branch stores
operating in 200 countries
CAT EMCP 4 CONTROL PANELS
• The Cat S•O•SSM program cost effectively detects
• Simple user friendly interface and navigation
internal engine component condition, even the
presence of unwanted fluids and combustion • Scalable system to meet a wide range of customer
by-products needs
• Integrated Control System and Communications
Gateway

LEHE0443-01
STANDBY 350 ekW 437.5 kVA
60 Hz 1800 rpm 480 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Air Inlet • Disposable Air filter Canister type Air Filter:
• Service indicator [ ] Single element
[ ] Dual element
Cooling • Radiator package mounted [ ] Radiator duct flange
• Coolant level sight gauge [ ] Stone Guard
• Low coolant level sensor [ ] Low coolant temperature alarm
• Coolant drain line with valve
• Fan and belt guards
• Cat Extended Life Coolant
Exhaust • Dry exhaust manifold [ ] Industrial [ ] Residential [ ] Critical Mufflers
• Stainless steel flex fittings [ ] Manifold and turbocharger guards
• Exhaust flange outlet [ ] Elbows and flange kits
Fuel • Integral narrow single wall fuel tank base [ ] Fuel level switch
• Primary fuel filter with integral water separator [ ] Manual fuel transfer pump
• Secondary fuel filters
• Fuel priming pump
• Engine fuel transfer pump
• Fuel cooler integral with cooling system
• Flexible fuel lines
Generator • Class H insulation [ ] Oversize generators
• Self excited (SE) [ ] Permanent magnet excitation (PMG)
• Class H temperature rise [ ] Internal excited (IE)
• IP23 protection [ ] Cat digital voltage regulator
• R450 voltage regulator with single phase sensing (Cat DVR) with kVAR/PF
and load adjustment module [ ] Anti-condensation space heaters
[ ] Coastal Insulation Protection (CIP)
[ ] Reactive droop
[ ] Three phase sensing
Power Termination • Power Center houses EMCP controller and [ ] C.B. Shunt trips
power/control terminations (rear mounted) [ ] C.B. Auxiliary contacts
• Circuit breaker, IEC compliant,
3-4 pole (100% Rated)
• Segregated low voltage wiring termination panel
• IP22 protection
• Bottom cable entry
Governor • ADEM™A4
Control Panel • EMCP 4.1 (Rear-mounted in Power Center) [ ] EMCP 4.2
• Emergency stop pushbutton [ ] Local annuniciator module (NFPA 99/110)
• AC Voltmeter, Ammeter & Frequency [ ] Remote annunicator module (NFPA 99/110)
• Engine Speed (rev/min) [ ] Digital I/O module
• Lube Oil pressure [ ] Speed adjustment
[ ] Voltage adjustment
Lube • Lubricating oil [ ] Oil temperature sensor
• Oil drain line with valves [ ] Manual sump pump
• Oil filter and dipstick
• Fumes disposal
• Oil cooler
Mounting • Integral Narrow 8hr tank base [ ] Narrow skid base
• Linear vibration isolation [ ] Integral Dual Wall 8hr tank base*
*Available only with enclosed units
Starting/Charging • 24 volt starting motor [ ] Jacket water heater
• 24 volt, 45 amp charging alternator [ ] Battery disconnect switch
• Batteries with rack and cables [ ] Battery charger – 5 amp
General • Paint – Caterpillar Yellow except rails and [ ] EU Certificate of Conformance
radiators gloss black (Powder Coated) [ ] Sound attenuated protective enclosure
• Flywheel housing – SAE No.1/2 with integral lifting frame
[ ] High Ambient enclosure with integral lifting frame

LEHE0443-01
2
STANDBY 350 ekW 437.5 kVA
60 Hz 1800 rpm 480 Volts

SPECIFICATIONS

STANDARD CAT GENERATOR CAT EMCP 4 SERIES CONTROLS

Frame size LC6114B EMCP 4 controls including:
Excitation Self excitation
– Run / Auto / Stop Control
– Speed and Voltage Adjust
Pitch 0.6667
– Engine Cycle Crank
Number of poles 4
– 24 volt DC operation
Number of bearings Single bearing – Environmental sealed front face
Number of leads 12 – Text alarm/event descriptions
Insulation Class H
Digital indication for:
IP Rating IP23
– RPM
Alignment Pilot Shaft – DC volts
Overspeed capability (%) 125 – Operating hours
Wave form deviation (%) 2 – Oil pressure (psi, kPa or bar)
Voltage regulator Single phase sensing – Coolant temperature
(Optional three phase sensing) – Volts (L-L & L-N), frequency (Hz)
Voltage regulation +/- 0.5% (steady state) – Amps (per phase & average)
– Consult your Cat dealer for other available voltages – ekW, kVA, kVAR, kW-hr, %kW, PF (4.2 only)
Warning/shutdown with common LED indication of:
CAT DIESEL ENGINE – Low oil pressure
C13 ATAAC, I-6 4-stroke water-cooled diesel – High coolant temperature
– Overspeed
Bore 130.00 mm (5.12 in)
– Emergency stop
Stroke 157.00 mm (6.18 in)
– Failure to start (overcrank)
Displacement 12.50 L (762.80 in3) – Low coolant temperature
Compression ratio 16.3:1 – Low coolant level
Aspiration Air-to-air aftercooled
Programmable protective relaying functions:
Fuel system MEUI
– Generator phase sequence
Governor type ADEM A4 control system – Over/Under voltage (27/59)
– Over/Under frequency (81 o/u)
– Reverse power (kW) (32) (4.2 only)
– Reverse reactive power (kVAr) (32RV)
– Overcurrent (50/51)
Communications:
– Four digital inputs (4.1)
– Six digital inputs (4.2 only)
– Four relay outputs (Form A)
– Two relay outputs (Form C)
– Two digital outputs
– Customer data link (Modbus RTU) (4.2 only)
– Accessory module data link (4.2 only)
– Serial annunciator module data link (4.2 only)
– Emergency stop pushbutton
Compatible with the following:
– Digital I/O module
– Local annunciator
– Remote CAN annunciator
– Remote serial annunciator

LEHE0443-01
3
STANDBY 350 ekW 437.5 kVA
60 Hz 1800 rpm 480 Volts

TECHNICAL DATA

Open Generator Set – 1800 rpm/60 Hz/480 Volts EM0422

Low BSFC

Generator Set Package Performance

Genset power rating @ 0.8 pf 437.5 kVA
Genset power rating with fan 350 ekW
Fuel Consumption
100% load with fan 95.3 L/hr 25.2 gal/hr
75% load with fan 72.2 L/hr 19.1 gal/hr
50% load with fan 50.8 L/hr 13.4 gal/hr
Cooling System1
Air Flow Restriction 0.12 kPa 0.48 in. water
Air Flow (max @ rated speed for radiator arrangement) 538 m³/min 18999 cfm
Engine Coolant Capacity 14.2 L 3.8 gal
Radiator Capacity 31 L 8.2 gal
Engine Coolant Capacity w/ Rad 45.2 L 11.9 gal
Inlet Air
Combustion air inlet flow rate 24.1 m³/min 851.1 cfm
Exhaust System
Exhaust stack gas temperature 701.7°C 1295°F
Exhaust gas flow rate 72.3 m3/min 2553.3 cfm
Exhaust_flance_size 127 mm 5 in
Exhaust system back pressure 10 kPa 40 in. water
Heat Rejection
Heat rejection to coolant 140 kW 7962 Btu/min
Heat rejection to exhaust 341 kW 19392 Btu/min
Heat rejection from aftercooler 51.6 kW 2934 Btu/min
Heat rejection to atmosphere from engine 73.8 kW 4196.9 Btu/min
Heat rejection to atmosphere generator 24.3 kW 1381.9 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 880 skVA
Frame LC6114B
Temperature rise 130°C 234°F
Lubrication System
Sump refill with filter 36.0 L 9.5 gal
Emissions (Nominal)3
NOX 2763.9 mg/nm3
CO 718.8 mg/nm3
HC 6.9 mg/nm3
Part matter 0.0 mg/nm3

1
For ambient and altitude capabilities consult your Cat dealer. Airflow restriction (system) is added to existing restriction from factory.
Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MG1-32. Some packages may have oversized generators with a different temperature
2

rise and motor starting characteristics.

Emissions data measurement procedures are consistent with those described in EPA CF40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx.
3

Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal
emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus
cannot be used to compare to EPA regulations which use values based on a weighted cycle.

LEHE0443-01
4
STANDBY 350 ekW 437.5 kVA
60 Hz 1800 rpm 480 Volts

RATING DEFINITIONS AND CONDITIONS

Applicable Codes and Standards:
IEC60034-1, IEC60034-22, ISO3046, ISO8528,
NEMA MG 1-32, NEMA MG 1-33, 2004/108/EC,
2006/42/EC, 2006/95/EC.
Standby – Output available with varying load for the
duration of the interruption of the normal source
power. Average power output is 70% of the standby
power rating. Typical operation is 200 hours per year,
with maximum expected usage of 500 hours per year.
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard
conditions.
Fuel Rates are based on fuel oil of 35° API
(16°C or 60°F) gravity having an LHV of 42
780 kJ/kg (18,390 Btu/lb) when used at 29°C (85°F)
and weighing 838.9 g/liter (7.001 lbs/U.S. gal.).
Additional Ratings may be available for specific
customer requirements. Consult your Cat
representative for details.

LEHE0443-01
5
STANDBY 350 ekW 437.5 kVA
60 Hz 1800 rpm 480 Volts

DIMENSIONS

Package Dimensions
Length 3800.0 mm 149.61 in
NOTE: F
 or reference only – do not use for installation
Width 1130.6 mm 44.51 in design. Please contact your local dealer for exact
Height 2156.0 mm 84.88 in
weight and dimensions. (General Dimension
Drawing #4242079).

Performance No.: EM0422

www.Cat-ElectricPower.com
Source: European Sourced 2013 Caterpillar
Feature Code: C13DE07 All rights reserved.

Source: China Sourced Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
Feature Code: C13DE23
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the
Gen. Arr. Number: 3969606 “Power Edge” trade dress, as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be
LEHE0443-01 (11/13) used without permission.

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),*9 6,F,894-3  -3:@ "(  '
),*9 ,F,894-3 ;*:<,= >*=,A -3 <=43+ 96,*9,A ?*9,6

-6B<, 4= 438:<A,A .-6 96<8E *3A 43A<=964*: *55:48*94-3= A- 3-9
<=, .-6 ,3 ,9 -6 =9,*A@ =9*9, *55:48*94-3=
3  (  ,3+43,= *9 =5,,A= -.  % *3A <3A,6 9C,=, ;*:<,=
*6, 56-;4A,A .-6 6,.,6,38, -3:@ *3A 7*@ 3-9 7,,9 9C, 9-:,6*38,
:4=9,A

C,=, ;*:<,= A- 3-9 *55:@ 9- ! "  $-6 9C,=, 7-A,:= =,, 9C,
9-:,6*38,= :4=9,A >,:-?
! " )


  $ 
2
),*9 6,F,894-3 "(  '
),*9 6,F,894-3 9- 97-=5C,6, "(  '
),*9 6,F,894-3 9- <>, 4: "( ! '
),*9 6,F,894-3 9- .9,68--:,6 "( '



 #
  $ 
2

-6B<, "( '
5,,A "( !'
$<,: .:-? "(  '

,75,6*9<6, "( !  A,+6,,=
39*E, 7*34.-:A 56,==<6, "(  E%*
G   %$   

    $
  $# 

$
%) 

$      
  !! # ! ! .-6 7*643, ,3+43,= *3A   !  .-6 -9C,6
,3+43,= 6,.,6,38, *97-=5C,648 56,==<6, 4=  &% 0! 43 C+1
*3A =9*3A*6A 9,75,6*9<6, 4= !A,+  0 A,+ $1 *9  ' 6,:*94;,
C<74A49@ *9 9C, =9*9,A *.9,68--:,6 ?*9,6 9,75 -6 43:,9 7*34.-:A
9,75
$   
3+43, 6*943+ ->9*43,A *3A 56,=,39,A 43 *88-6A*38, ?49C   "
*3A      !  6,.,6,38, *97-=5C,648 56,==<6, 4= 
&% 0! 43 C+1 *3A =9*3A*6A 9,75,6*9<6, 4= !A,+  0 A,+ $1
*9  ' 6,:*94;, C<74A49@ *3A   *:949<A, *9 9C, =9*9,A
*.9,68--:,6 ?*9,6 9,75,6*9<6,
 #

 $ 

%
#
-8*94-3 .-6 *46 9,75,6*9<6, 7,*=<6,7,39 *46 8:,*3,6 43:,9 *9
=9*>4:4H,A -5,6*943+ 8-3A494-3=
$ /) #

&  


C, ,.,6,38, DC*<=9 9*8E 4*7,9,6 5<>:4=C,A ?49C 9C4= A*9*=,9
4= -3:@ <=,A .-6 9C, 8*:8<:*94-3 -. 7-E, 5*849@ ;*:<,= A4=5:*@,A
43 9C4= A*9*=,9
C4= ;*:<, A-,= 3-9 3,8,==*64:@ 6,56,=,39 9C,
*89<*: =9*8E A4*7,9,6 -. 9C, ,3+43, A<, 9- 9C, ;*64,9@ -. ,DC*<=9
=9*8E *A*59,6 -594-3= *;*4:*>:, -3=<:9 9C, 5648, :4=9 ,3+43,
-6A,6 -6 +,3,6*: A47,3=4-3 A6*?43+= .-6 9C, *89<*: =9*8E A4*7,9,6
=4H, -6A,6,A -6 -594-3= *;*4:*>:,
$ $#

,.,6,38, .<,: 4= I! A4=94::*9, A4,=,: ?49C *  % +6*;49@J
:-?,6 C,*943+ ;*:<, 4= ! &"& 0 
#"1 ?C,3 <=,A *9
! A,+  0! A,+ $1 ?C,6, 9C, A,3=49@ 4=
 "49,6 0  >=" *:1

,.,6,38, 3*9<6*: +*= .<,: C*= * :-?,6 C,*943+ ;*:<, -.  &"
0  
#"# $91 -? 
# 6*943+= *6, >*=,A -3  &" 0

#"# $
1 :-?,6 C,*943+ ;*:<, +*= %6-5*3, 6*943+= *6, >*=,A -3
 &" 0! 
#"# $91 :-?,6 C,*943+ ;*:<, +*=
  % 0
1 
) 
 $) % 0 1 
/
  #/   
3+43, 8-66,89,A +6-== -<95<9 438:<A,= 9C, 5-?,6 6,B<46,A 9- A64;,
=9*3A*6A ,B<457,39J :<>, -4: =8*;,3+, :<>, -4: .<,: 96*3=.,6
8-77-3 6*4: .<,: =,5*6*9, 8468<49 *.9,68--:,6 *3A F*8E,9 ?*9,6
5<75= 3+43, 3,9 5-?,6 *;*4:*>:, .-6 9C, ,D9,63*: 0.:@?C,,:1
:-*A 4= 8*:8<:*9,A >@ =<>96*8943+ 9C, =<7 -. *<D4:4*6@ :-*A .6-7
9C, 8-66,89,A +6-== .:@?C,,: -<9 5<9 5-?,6
@548*: *<D4:4*6@
:-*A= *6, 6*A4*9-6 8--:43+ .*3= C@A6*<:48 5<75= *46 8-756,==-6=
*3A >*99,6@ 8C*6+43+ *:9,63*9-6= $-6
4,6  6*943+= *AA494-3*:
%*6*=4948 :-==,= ?-<:A *:=- 438:<A, 39*E, *3A DC*<=9
,=964894-3=


#  % 

:949<A, 8*5*>4:49@ 4= 9C, 7*D47<7 *:949<A, *>-;, =,* :,;,: *9
=9*3A*6A 9,75,6*9<6, *3A =9*3A*6A 56,==<6, *9 ?C48C 9C, ,3+43,
8-<:A A,;,:-5 .<:: 6*9,A -<95<9 5-?,6 -3 9C, 8<66,39 5,6.-67*38,
A*9* =,9
9*3A*6A 9,75,6*9<6, ;*:<,= ;,6=<= *:949<A, 8-<:A >, =,,3 -3

! 
C,3 ;4,?43+ 9C, *:949<A, 8*5*>4:49@ 8C*69 9C, *7>4,39 9,75,6*9<6,
4= 9C, 43:,9 *46 9,75 *9 9C, 8-756,==-6 43:,9
3+43,= ?49C  # *3A )# .<,: =@=9,7= -5,6*943+ *9
8-3A494-3= *>-;, 9C, A,.43,A *:949<A, 8*5*>4:49@ A,6*9, .-6
*97-=5C,648 56,==<6, *3A 9,75,6*9<6, 8-3A494-3= -<9=4A, 9C, ;*:<,=
A,.43,A =,,
! 
,8C*348*: +-;,63-6 8-396-::,A <349 43F,89-6 ,3+43,= 6,B<46, *
=,9943+ 8C*3+, .-6 -5,6*94-3 *9 8-3A494-3= *>-;, 9C, *:949<A,
%*+,  -. 
$,$  "89 
 : 5;

A,.43,A -3 9C, ,3+43, 5,6.-67*38, =C,,9 ,, @-<6 *9,654::*6

9,8C348*: 6,56,=,39*94;, .-6 3-3 =9*3A*6A 6*943+=
 #
  %#
% 

 74==4-3= 43.-67*94-3 4= 56,=,39,A *9 K3-743*:K *3A K%-9,394*:
49, G*64*94-3K ;*:<,= .-6 =9*3A*6A 6*943+= - 9-:,6*38,= *6,
*55:4,A 9- 9C, ,74==4-3= A*9*
C,=, ;*:<,= *6, =<>F,89 9- 8C*3+,
*9 *3@ 947,
C, 8-396-::43+ .,A,6*: *3A :-8*: ,74==4-3
6,B<46,7,39= 3,,A 9- >, ;,64.4,A >@ @-<6 *9,654::*6 9,8C348*:
6,56,=,39*94;,
<=9-7,6K= 7*@ C*;, =5,84*: ,74==4-3 =49, 6,B<46,7,39= 9C*9 3,,A
9- >, ;,64.4,A >@ 9C, *9,654::*6 %6-A<89 6-<5 ,3+43,,6
 $
2
74==4-3= 2 
  $

 $-6 8-3=9*39(=5,,A 7*643, ,3+43,= .-6 =C45 7*43 56-5<:=4-3
438:<A43+A4,=,:(,:,89648 A64;, 9,=9 8@8:, ! =C*:: >, *55:4,A
.-6 8-396-::*>:,(5498C 56-5,::,6 =,9=
9,=9 8@8:, ! =C*:: >, *55:4,A
! $-6 56-5,::,6(:*?(-5,6*9,A 7*43 *3A 56-5,::,6(:*?(-5,6*9,A
*<D4:4*6@ ,3+43,= 9C, 9,=9 8@8:,  =C*:: >, *55:4,A
 $-6 8-3=9*39(=5,,A *<D4:4*6@ ,3+43,= 9,=9 8@8:, ! =C*:: >,
*55:4,A
 $-6 ;*64*>:,(=5,,A ;*64*>:,(:-*A *<D4:4*6@ ,3+43,= 3-9
438:<A,A *>-;, 9,=9 8@8:,  =C*:: >, *55:4,A
)

 $
2
4,=,: 468<49
@5, *3A ))G *:*38, 2 
) ) % 
0)1 $
2
 2 

 $
2
+648<:9<6, 2
 
$46, %<75 2
 
,3,6*9-6 ,9 2
 
,3,6*9-6 0 *=1 2
 
3A<=964*: 4,=,: 2
 
3A<=964*: 0 *=1 2
 
664+*94-3 2

-8-7-94;, 2
 
*643, <D4:4*6@ 2
 
*643, %6-5 0D8,59  1 2

*643, %6-5 0 -3:@1 2

) 2
 !
4: $4,:A 0%,96-:,<71 2
 
..()4+C?*@
6<8E 2
 
3()4+C?*@
6<8E 2
 
# $
2
-<3A %-?,6 2  !
-<3A %6,==<6, 2
 
*9, ,:,*=,A 2 "!"

%*+,  -. 
 LC Frame
GENERATORS

LC Frame
Standby Power
50 Hz 10 - 715 Kva, 1500 rpm
60 Hz 12.5 -750 Kva, 1800 rpm

Prime Power
50 Hz 8 - 650 kVA, 1500 rpm
60 Hz 10 - 680 Kva, 1800 rpm

DETAILS: Fan
LC Frame Generators are designed, manufactured and marketed • Made of Plastic (up to 3100 Series) and cast Aluminium.
in an ISO 9001 and ISO 14001 environments and designed to
meet vibration levels per IEC 60034-14
Construction
Main components
• Enclosure : ODP - Open Drip Proof
Housing • Degree of protection : IP 23 as per IEC 60034 - 5
• Made of Steel frame, Aluminium or Cast iron • Cooling System : IC 01 as per IEC 60529
• Compact rigid assembly to better withstand genset
vibrations
Certificates and testing
Insulation • Generators are designed in compliance with:
• Class H o IEC 60034 - 1
o NEMA MG 1.32 – 33
o ISO 1940
o NFC 51-111
Shield
• Made of Aluminium or cast iron depending on frame • Generators conform to EU rules (CE marking).
• UL/CSA certifications available on request
Shaft
• Adheres to ISO 8528 Group G performance
• Made of carbon steel and obtained by lamination
(EN 10083 – 2) Operating conditions
• Single bearing with coupling disc
• Radio Interference
Automatic Voltage Regulator Generators can be equipped with Class B Group 1 radio
interference filters as defined by EN 61000 – 6
• Standard - R220 / R250 / R450 (Analogue)
• THD (Total Harmonic Distortion)
• Optional – Integrated Voltage regulator (Excitation
The no-load voltage wave form is sinusoidal with THD level
module with IVR Compatible EMCP Controller)
below 2% and up to 4% depending on frame.

Main Terminal Box • Vibration

• LC alternators have an optimized terminal box which Measurement, evaluation and limits of vibration severity
allows easy access for reconnection. Current are in accordance with IEC 60034-14
transformers and other optional modules can be
fitted within the box.

LEHE1778-00 (07/18) 1
 LC Frame
GENERATORS

ACCREDITATIONS & CERTIFICATIONS

TECHNICAL DATA
Stator/Rotor Core
• Laminated and enamel-insulated on both sides to minimise • Lloyd's Register Det
eddy-current losses • Norske Veritas
Bearing • Bureau Veritas RINA
• Single antifriction bearing grease lubricated (ball type) • American Bureau of Shipping
• Permanently greased bearings (Optional Regreasable ball • Class NK
bearings with grease nipple)
• Korean Register
• Theoretical lifetime of bearings is in excess of 20,000 (L10h
• CCS
as per ISO 281/1, standard horizontal construction
generators, without external forces (radial and/or axial)).
Floating bearing located on the ND end side
Marine certificates available on Request (Optional)

OPERATIONAL CONSIDERATIONS
Parallel Operation
• LC Frame generators are provided with an amply sized
damper cage, 2/3 pitch and are suitable for parallel
operations with other generators, when equipped with the
paralleling unit

RTDs (optional)
• 1+1 RTD on each phase of stator winding
• 1 RTD on bearing (except for LC1100 series)

www.Cat.com/electricpower
©2018 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their
respective logos, ADEM, S•O•S, “BUILT FOR IT”, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

LEHE1778-00 (07/18)

2
 SECTION 3

GENERATOR SET ACCESSORIES &

ATTACHMENTS SPECIFICATIONS

Construction & Machinery Division Power Systems

EMCP 4

EMCP 4.1
GENERATOR SET
CONTROLLER

Caterpillar is leading the power generation

market place with power solutions engineered
to deliver unmatched performance, reliability,
durability and cost-effectiveness.

FEATURES
GENERAL DESCRIPTION • Integration with the CDVR provides enhanced
The Cat® EMCP 4.1 offers AC metering, protective system performance.
relaying and engine and generator control and • Protective relaying engine and generator
monitoring. Engine and generator controls, diagnostics, parameter viewing, and AC metering are all
and operating information are accessible via the control integrated into this controller.
panel keypads. • Up to 40 diagnostic events are stored in the non-
volatile memory.
BASIC RANGE OF ATTACHMENTS
• Set points and software stored in nonvolatile
• Flexible packaging options for easy and cost effective
memory, preventing loss during a power outage.
installation.
• Reduced power mode offers a low power state to
minimize battery requirements.
WORLD WIDE PRODUCT SUPPORT
• Cat dealers provide extensive pre sale and post sale • Three levels of security allow for configurable
support. operator privileges.
• Cat dealers have over 1,600 dealer branch stores • Selectable units
operating in 200 countries. − Temperature: °C or °F
− Pressure: psi, kPa, bar
FEATURES
• A 33 x 132 pixel, 3.8 inch, graphical display denotes
text alarm/event descriptions, set points, engine and
generator monitoring, and is visible in all lighting
conditions.
• Textual display with support for 28 languages,
including character languages such as Arabic,
Chinese, and Japanese.

LEHE0136-00
EMCP 4.1 GENERATOR SET CONTROLLER
STANDARD FEATURES
Generator Monitoring
Generator Protection
Engine Monitoring
Engine Protection
Control
Inputs & Outputs
Communications
Language Support
Environmental
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
LEHE0136-00 (03-10)
• Voltage (L-L, L-N)
• Current (Phase)
• Average Volt, Amp, Frequency
• Generator phase sequence
• Over/Under voltage (27/59)
• Over/Under frequency (81 O/U)
• Coolant temperature
• Oil pressure
• Engine speed (RPM)
• Battery voltage
• Run hours
• Crank attempt and successful start counter
• Control switch not in auto (alarm)
• High coolant temp (alarm and shutdown)
• Low coolant temp (alarm)
• Low coolant level (alarm)
• High engine oil temp (alarm and shutdown)
• Low, high, and weak battery voltage
• Overspeed
• Overcrank
• Run / Auto / Stop control
• Speed and voltage adjust
• Local and remote emergency stop
• Remote start/stop
• Cycle crank
• Two dedicated digital inputs
• Six programmable digital inputs
• Six form A dry contacts
• Primary CAN data link
Arabic, Bulgarian, Chinese, Czech, Danish, Dutch, English, Estonian,
Finnish, French, German, Greek, Hungarian, Icelandic, Italian, Latvian,
Lithuanian, Japanese, Norwegian, Polish, Portuguese, Romanian,
Russian, Slovak, Slovene, Spanish, Swedish, Turkish
• Control module operating temperature: -40°C to 70°C
• Display operating temperature: -20°C to 70°C
• Humidity: 100% condensing 30°C to 60°C
• Storage temperature: -40°C to 85°C
• Vibration: Random profile, 24-1000 Hz, 4.3G rms
www.Cat-ElectricPower.com
©2010 Caterpillar
All Rights Reserved.
Printed in U.S.A.
ENGINE CONTROLLER

ADEM™ A4 Engine
Controller
The ADEM™ A4 is the main Electronic Control
Module (ECM) used on select diesel engines.
The ADEM A4 provides a higher degree of
control over a large number of combustion
variables. The ADEM A4 is designed to control/
interface Electronic Unit Injector (EUI) equipped
engines. The ADEM A4 engine system is
composed of the ADEM A4 ECM, control
software, sensors, actuators, fuel injectors,
and interface to the generator system. The
prime benefit of an ADEM A4 engine system is
to better control and maintain the particulate
emissions, both steady state and transient, while
improving engine performance

FEATURES SELF DIAGNOSTICS

RELIABLE, DURABLE
All ADEM A4 controllers are designed to survive the
harshest environments.
l Environmentally sealed, die-cast aluminum housing
isolates and protects electronic components from
moisture and dirt contamination.
l Rigorous vibration testing ensures product reliability
and durability.
l Accuracy maintained from –40° C to 85° C
l Electrical noise immunity to 100 volts/meter
l Internal circuits are designed to withstand shorts to
+battery and –battery.
Each ADEM A4 ECM has a full compliment of
diagnostics. The ECM can detect faults in the
electrical system and report those faults to the service
technician for quick repair.
l Self-diagnostic capability pinpoints operational prob-
lems in need of attention.
ADVANCED FEATURES
l Enhanced performance from fuel injection timing
and limiting
l Adjustable monitoring of vital engine parameters
l Programmable speed acceleration ramp rate
l Data link interfaces

SIMPLE SERVICING
Each ADEM A4 system works in combination with
the Cat® ET service tool software to keep the engine
operating at peak performance.
l Displays measured parameters
l Retrieves active and logged event code document-
ing abnormal system operation
l Performs calibrations and diagnostic tests
l Supports flash programming of new software into
the ADEM A4 ECM

LEHE5347-01
ENGINE CONTROLLER
DESCRIPTION
The ECM is housed in an environmentally sealed cast-
ing. All wiring connections to the ECM are made using
two sealed connectors: a single seventy-pin connector
and a single one hundred twenty-pin connector.
ENGINE SPEED GOVERNING
Desired engine speed is calculated by the ECM and
held within ±0.2 Hz for isochronous and droop mode.
The ECM accounts for droop that is requested. The
proper amount of fuel is sent to the injectors due to
these calculations. The ECM also employs cooldown/
shutdown strategies, acceleration delays on startup,
acceleration ramp times and speed reference.
FUEL LIMITING
Warm and cold fuel-air ratio control limits are con-
trolled by the ECM. Electronic monitoring system
derates, torque limit, and cranking limit, programma-
ble torque scaling, and cold cylinder cutout mode are
standard features.
FUEL INJECTION TIMING
Master timing for injection is controlled by the ECM
control. Temperature dependencies are accounted for
in the fuel injection calculations.
ELECTRONIC MONITORING
Electronic monitoring of vital engine parameters can
be programmed. Warning, derate, and shutdown event
conditions may be customized by the user.
2
LEHE5347-01
INFORMATION MANAGEMENT
The ECM stores information to assist with electronic
troubleshooting. Active and logged diagnostic codes,
active events, logged events, fuel consumption,
engine hours, and instantaneous totals aid service
technicians when diagnosing electronic faults and
scheduling preventive maintenance.
CALIBRATIONS
Engine performance is optimized through injection
timing. Auto/manual sensor calibrations are standard
features.
ON-BOARD SYSTEM TESTS
System tests are available to assist in electronic trou-
bleshooting. These tests include: injector activation,
injector cutout, and override of control outputs.
DATA LINK INTERFACES
The ADEM A4 communicates with the EMCP via a
dedicated communication network.
ELECTRONIC SENSING
The following sensing is available on the ADEM A4: oil
pressure, fuel pressure, fuel temperature, atmospheric
pressure, air inlet temperature, turbo outlet pressure,
engine coolant temperature, engine speed, throttle,
position, exhaust temperature, oil filter pressure
differential, fuel filter pressure differential, air filter
pressure differential and crankcase pressure.
ENGINE CONTROLLER

SPECIFICATIONS
Impervious to:
salt spray, fuel, oil and oil additives, coolant,
spray cleaners, chlorinated solvents, hydrogen
sulfide and methane gas, and dust
Input and output protection
all inputs and outputs are protected against
short circuits to +battery and –battery
Input voltage range (24 VDC nominal)
18 to 32 VDC
Mounting
engine mounted
Reverse polarity protected
Shock, withstands 20 g
Temperature range
Operating: –40° C to 85° C (–40° F to 185° F)
Storage: –50° C to 120° C (–58° F to 248° F)
Vibration
withstands 8.0 g @ 24 to 2 kHz

3
LEHE5347-01
INTEGRATED VOLTAGE REGULATOR
Genset Control
with IVR Logic
Voltage & Current
Excitation Excitation
Command Module
IntegratedVoltage Regulator
FEATURES
When used with an Excitation Module, EMCP 4.3/4.4 and
IVR-compatible EMCP 4.1/4.2 (B) controllers offers:
• Automatic Voltage Regulation (AVR)
• Programmable stability settings
• Soft start control with an adjustable time setting in AVR
control mode
• Dual Slope, Configurable Under Frequency (Volts/Hz)
regulation
• Three-phase or single-phase generator voltage (RMS)
sensing/regulation in AVR mode
• Setpoint adjustment from the EMCP display or Cat ET
ServiceTool
• IVR Operating Status and Voltage Bias Overview screens to
provide an enhanced level of user interface
• Integrated Voltage Regulator event monitoring
EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 (B) controllers also
offer:
• Power Factor Regulation (PF)
• Reactive Droop compensation
• Line drop compensation
LEHE0448-01
Generator
Sensing
INTEGRATED
VOLTAGE REGULATOR
The Integrated Voltage Regulator (IVR) is
Excitation designed to provide robust, precise closed-loop
Current control of the generator voltage, optimized
transient performance and industry leading
feature specification.
Caterpillar is leading the power generation
marketplace with power solutions engineered to
deliver unmatched flexibility, expandability, reliability
and cost-effectiveness.
WORLDWIDE PRODUCT SUPPORT
• Worldwide parts availability through the Cat dealer network
• Over 1,800 dealer branch stores operating in 200 countries
• The best product support record in the industry
• Cat dealers provide extensive post sale support including
maintenance and repair agreements
COMPLETE SYSTEM INTEGRATION
Fully designed and factory tested to work seamlessly with Cat
generators using Self Excitation (SE), Internal Excitation (IE) or
Permanent Magnet (PMG) excitation systems and EMCP controls.
1/4
INTEGRATED VOLTAGE REGULATOR

INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION

EMCP 4.1 EMCP 4.2(B) EMCP 4.3 EMCP 4.4

SPECIFICATIONS
No Load to Full Load Regulation ±0.5% ±0.25% ±0.25% ±0.25%
Configurable Volts / Hz Characteristic • • • •
Configurable Knee Frequency • • • •
Regulator ResponseTime 10 ms 10 ms 5 ms 5 ms
Single and Three Phase Sensing • • • •
Voltage Adjustment Range ± 30% ± 30% ± 30% ± 30%
CONTROL
Characteristic • • • •
Excitation Enable I Disable Selection • • • •
Line Loss (1 R) Compensation
2
– • • •
Reactive Droop Compensation – • • •
Power Factor Control Mode – • • •
PROTECTION I ALARMS
Generator Overvoltage • • • •
Generator Under voltage • • • •
Over Excitation • • • •
Loss of Sensing • • • •
Generator Reverse VARs – • • •
Event Log • • • •
METERING
EMCP AC Metering • • • •
EMCP Power Metering – • • •
Excitation Command Percentage • • • •
Operating Mode Status 1ndication • • • •
VOLTAGE ADJUSTMENT
EMCP 4 Display Voltage Bias • • • •
Digital Input (Raise I Lower) Voltage Bias 1
• • • •
Potentiometer Voltage Bias 1
• • • •
Analog Voltage Bias -Voltage Range 1
0V to SV 0V to SV -10V to +10V -10V to +10V
Analog Voltage Bias - Current Range 1
- - 0mA to 20mA 0mA to 20mA
Analog Voltage Bias - PWM Range 1
- - 0% to 100% 0% to 100%
SCADA (Modbus) Voltage Bias - • • •
1
Requires an available input on the EMCP 4.

LEHE0448-01 2/4
INTEGRATED VOLTAGE REGULATOR

EXCITATION MODULE SPECIFICATION

The Integrated Voltage Regulator consists of an EMCP 4 interfacing with an Excitation Module. There are a range of Excitation Modules
available to match Cat generator sets.

Figure 1: EM10 Excitation Module Figure 2: EM15 Excitation Module

Figure 3: EM25 Excitation Module

EXCITATION MODULE TECHNICAL SPECIFICATION

EM10 EM15 EM25

Compatible Generator Excitation Types Self Excitation (SE)
Internal Excitation (IE)
Permanent Magnet (PMG)
Nominal Field Current Output 6 Amps 7 Amps 13 AMPS
Maximum (forcing) Field Current Output 10 Amps 15 Amps 25 AMPS
Maximum AC Voltage Input 180Vrms 240Vrms 270 Vrms
For more information on the Excitation Module refer to the component spec sheet.

LEHE0448-01 3/4
INTEGRATED VOLTAGE REGULATOR

EMCP 4 DISPLAY

EXAMPLE SCREENS - EMCP 4.1/4.2

Figure 3: IVR Overview Screen

Figure 4: Voltage Bias Overview Screens

EXAMPLE SCREENS - EMCP 4.3/4.4

Figure 5: IVR Overview Screen Figure 6: Voltage Bias Overview Screen

Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
www.Cat.com/electricpower
©2018 Caterpillar. All rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, ADEM, S•O•S, BUILT FOR IT,
“Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 4/4
GENERATORS

GENERATOR
ANTI-CONDENSATION
HEATER AH1H

Appropriate when the generator set is to be sited in

a low ambient and/or high humidity environment,
the heater maintains the AC generator at a suitable
temperature to prevent winding corrosion due
to condensation.
The heater itself is powered by a 110/120 volt
(VAC 120) or 208/240 volt (VAC 240) AC auxiliary
supply protected by a fuse inside the main control
panel. When the generator set is not running the
heater is automatically connected to the AC supply
through a power relay mounted in the control
panel. Upon receiving a start signal the AC supply
is automatically disconnected by the power relay
and automatically reconnected when the start
signal is removed and the engine has stopped.

www.cat-ElectricPower.com
Market: N. America
Information contained in this publication may be considered confidential. © 2005 Caterpillar
LEHE4017 (01-05) Discretion is recommended when distributing. All Rights Reserved.
Materials and specifications are subject to change without notice. Printed in U.S.A.
Cat Batteries ®

Cat® Batteries—Greater Starting

Power—Lower Maintenance—
Longer Life
Cat® Premium High Output (PHO) batteries are used in all Caterpillar® Machines and
Engine Gen-Sets. They are designed to meet stringent Caterpillar design specifications,
which provide industry leading cold cranking amp (CCA) capability and maximum vibration
resistance.

Maintenance Free or low maintenance designs are available in wet and dry configurations.

General Service Line batteries are available in Maintenance Free or low maintenance
designs and in wet or dry configurations. Wide selections of BCI group sizes are available
for automotive, light truck, bus, industrial, agricultural, marine, recreational and valve
regulated (VRLA-AGM & Gel) applications.
Cat® Batteries
Heavy-duty Forged Terminal Post Bushings
Built-in Flame
Arrestor

Robust
Reinforce
Case

Vibration
Resistant
Plates &
Rugged Elements
Heavy-duty Grids Separators

Robust Components = Long Life + Reliable Starts

• Heavy-duty forged terminal post bushings provide maximum strength and resistance to acid seepage that causes corrosion
and black posts. Thicker internal terminal posts provide lower electrical resistance and higher cold cranking amp output.
• Rugged microporous polyethylene envelope separators protect against “shorts” and vibration damage. Deep Cycle batteries
utilize double insulated Glass mat separators for longer cycling life.
• Maintenance Free batteries utilize calcium lead alloy on both positive and negative plates that reduces gassing and water
consumption. Automotive batteries have Silver (Ag) Calcium Alloy Grids for resistance to high underhood temperatures.
• Heavy-duty, full frame battery grids with no sharp edges. An optimum acid/paste combination provides better charge
acceptance after a deep discharge.
• Positive and Negative plates are anchored to the container bottom and the cell element is locked at the top for maximum
vibration resistance. Straps are thicker, heavier and cast (not welded) into the plates.
• Manifold vented cover with built-in Flame Arrestor…a safety feature that directs corrosive gases away from the battery and
hold-downs.
• Robust reinforced case provides extra strength in all temperature extremes. Brickwork design on sides reduces chance of
punctures and case flexing. Embossed part number and descriptors for easy serviceability.

Cat ® Dealers define world-

class product support.
We offer you the right parts and service

solutions, when and where you need them.

The Cat Dealer network of highly trained

experts can help you maximize your equipment

investment.

PEHJ0073-02
www.cat.com

© 2008 Caterpillar • All Rights Reserved • Printed in USA

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 SECTION 4

GENERATOR SET ENCLOSURE DRAWING

Construction & Machinery Division Power Systems

REF DESCRIPTION
1 AIR INLET LOUVERS AT RIGHT AND LEFT SIDE
2 DISCHARGE BOX - AIR OUTLET MESH
3 EXHAUST MUFFLER WITH RAINCAP
4 BASE FUEL TANK CUSTOMER SUPPLIED
5 FUEL DRAIN
6 REMOTE TANK CONNECTIONS WITH BALL VALVE
7 OIL DRAIN W/BALL VALVE SUPPLIED W/ENGINE
8 COOLANT DRAIN W/BALL VALVE SUPPLIED W/ENGINE
9 FUMES DISPOSAL HOSE
10 FUEL GAUGE
11 INTERNAL BATTERY RACK SUPPLIED WITH ENGINE
12 EXTERNAL EMERGENCY STOP SWITCH
13 DOOR CATCH (1 OFF EACH DOOR)
14 ENCLOSURE LIFTING EYE (Ø60)
15 REAR ACCESS DOOR FOR CONTROL PANEL
WITH VIEWING PANEL
16 INTERNAL FUEL FILLER PIPE WITH CAP
17 FRONT DOOR TO ACCESS RADIATOR
18 APERTURE FOR CABLES ENTRY
19 COOLANT FILLING POINT
20 SADDLES
21 CUSTOMER SUPPLIED EXHAUST FLEXIBLE ADAPTOR
WITH ALL FITTINGS
*NOTE:
INFORMATION CONTAINED IN THIS DWG IS ISSUED FOR
GUIDANCE ONLY AND SUBJECT TO VARIATIONS CONSEQUENTLY
NOT BINDING FOR ZAHID INDUSTRIES CO. LTD.
 SECTION 5

FUEL SYSTEM DRAWINGS & SPECIFICATIONS

Construction & Machinery Division Power Systems

 SSPECIFICATIONS:

HOT ROLLED STEEL SHEETS TO ASTM A36 (3MM

THICK FOR 1000-3000 Lt.) TO BE USED FOR TANK
CONSTRUCTION.

Y
460MM DIAMETER MANHOLE BOLTED TYPE,

NL
WITH 6MM COVER PLATE AND 1.5MM ASBESTOS
GASKET.

O
TANK TO BE FITTED WITH BARE FITTINGS,

RY
SIGHT GUAGE WITH VALVE & PROTECTION
GUARD.

A
PRIOR TO PAINTING THE TANK PNEUMATICALLY
IN TESTED AS PER BS EN ISO 12285.
TWO LIFTING LUGS & SADDLES WITH CUSTOMER
M
MOUNTING HOLES
LI

INTERNAL SURFACE TO BE CLEANED BY HAND

RE

BRUSH.
EXTERNAL SURFACE TO BE CLEANED TO SA2.5
*P

EXTERNAL SURFACE PAINTED WITH ONE COAT

OF JOTUN PENGAURD PRIMER & TWO TOP COATS
OF HARD-TOP AS WHITE PAINT RAL9001.
IDENTIFICATION PLATE TO SHOW CAPACITY,
TEST PRESSURE & DATE OF MANUFACTURE.

NOTE:
a) TEST CERTIFICATE SHALL BE SUPPLIED ON
REQUEST.
b) THE FUEL TANKS TO BE FITTED WITH BARE
FITTINGS, NO OTHER ACCESSORIES SUCH AS
REMOTE LEVEL GUAGE, DIP STICK, FLOAT
SWITCH ETC. ARE INCLUDED IN THE ABOVE.
 SSPECIFICATIONS:

HOT ROLLED STEEL SHEETS TO ASTM A36 (3MM

THICK FOR 1000-3000 Lt.) TO BE USED FOR TANK
CONSTRUCTION.

Y
460MM DIAMETER MANHOLE BOLTED TYPE,

NL
WITH 6MM COVER PLATE AND 1.5MM ASBESTOS
GASKET.

O
TANK TO BE FITTED WITH BARE FITTINGS,

RY
SIGHT GUAGE WITH VALVE & PROTECTION
GUARD.

A
PRIOR TO PAINTING THE TANK PNEUMATICALLY
IN TESTED AS PER BS EN ISO 12285.
TWO LIFTING LUGS & SADDLES WITH CUSTOMER
M
MOUNTING HOLES
LI

INTERNAL SURFACE TO BE CLEANED BY HAND

RE

BRUSH.
EXTERNAL SURFACE TO BE CLEANED TO SA2.5
*P

EXTERNAL SURFACE PAINTED WITH ONE COAT

OF JOTUN PENGAURD PRIMER & TWO TOP COATS
OF HARD-TOP AS WHITE PAINT RAL9001.
IDENTIFICATION PLATE TO SHOW CAPACITY,
TEST PRESSURE & DATE OF MANUFACTURE.

NOTE:
a) TEST CERTIFICATE SHALL BE SUPPLIED ON
REQUEST.
b) THE FUEL TANKS TO BE FITTED WITH BARE
FITTINGS, NO OTHER ACCESSORIES SUCH AS
REMOTE LEVEL GUAGE, DIP STICK, FLOAT
SWITCH ETC. ARE INCLUDED IN THE ABOVE.
VIKING® HEAVY DUTY PUMPS Section 144
Page 144.1
SERIES 4195
Issue B
STANDARD CONSTRUCTION
FEATURES

250 PSI (17 BAR) for 100 SSU (20 cSt) and above
① Pressure
150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt)
Range
100 PSI (7 BAR) for below 38 SSU (3 cSt)

① Temperature
- 40° F. to + 350°F. (- 40° C. to + 176°C.)
Range

① Viscosity 28 SSU to 15,000 SSU

Range (0.1 cP to 3,300 cSt)

SERIES 4195 Pumps

Cutaway View
35-50-75 GPM Sizes
(8-11-17 m³/hr)

SERIES 4195 Pumps GPM 10-20-30-35-50-75

BALL BEARINGS
(Standard Equipment)
Pumps are equipped with inner cas-
ing ball bearing installed outside of
mechanical seal and a radial thrust
ball bearing permitting heavy-duty
service up to 250 PSI (17 BAR).
Bearings are “Sealed for Life”.
PRESSURE LUBRICATION
(Standard Equipment)
(“AS”, “AK”, “AL” Sizes)
A patented pressure lubrication
system automatically lubricates the
idler bushing. This system provides
a constant film of liquid between the
idler bushing and idler pin at a pre-
ssure equal to the pump discharge
pressure regardless of pump rotation.
Cutaway View
10-20-30 GPM Sizes
(2-4.5-7 m³/hr)
DUCTILE IRON PARTS
(Standard Equipment)
(“AS”, “AK”, “AL” Sizes)
Internal pumping gears (rotor and
idler) are constructed of ductile iron
for added strength in handling all
types of liquids up to 15,000 SSU
(3,300 cSt). “HL” size rotor also
furnished in ductile iron.
O-RING GASKETS
(Standard Equipment)
O-Ring gaskets are used between
casing and head plate and between
casing and relief valve or valve
plates. Flat valve gaskets furnished
on “GG”, “HJ” and “HL” size pumps.
These gaskets provide a positive
seal eliminating a chance for
leakage at these points.
(m³/hr 2-4.5-7-8-11-17)
② (Nominal Rating)
Viking’s high-speed, heavy-duty Series 4195 pumps
are available in capacities of 10, 20, 30, 35, 50 and 75
GPM. The three smaller size pumps can be furnished
directly connected to either 1800 or 1200 RPM motors.
The three larger sizes directly connected to 1200 RPM
motors. (See Series 4195D units shown on page 144.3.)
All six sizes of Viking Series 4195 pumps are furnished
with single mechanical seals. This seal is a simple self-
adjusting, non-leak method of shaft sealing located
ahead of the casing ball bearing. The Series 4195
pumps are built for continuous or intermittent duty for
such applications as filtering, circulating, transferring,
or booster service in general industrial, petroleum and
marine uses. NOTE: “UL” listed pumps for handling
flammable liquids require special construction. Externals
are high strength cast iron. (Ductile Iron Casing on
“AS”, “AK” and “AL” sizes). See Catalog Section 440
for details and pricing information. Model numbers for
these pumps must be designated by a suffix -F, eg.
GG4195-F or when used with a “D” drive, GG4195D-
F. “UL” listed models must be equipped with either an
internal or return-to-tank safety relief valve. Maximum
discharge pressure for “UL” listed models is 125 PSIG.
① Values shown represent minimums or maximums. Some special construction or
consideration may be required before a cataloged pump can be applied to an
application involving maximum pressure or minimum or maximum temperature
and/or viscosity. Certain models have restrictions in pressures and/or viscosities.
See specifications, page 144.2, and performance curves.
② Nominal capacities based on handling thin liquids at 1800 RPM on three small
sizes, 1200 RPM on three large sizes.
Metric conversions are based on US measurements and rounded to the nearest
whole number.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2005

 Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.2
SERIES 4195
Issue B
STANDARD CONSTRUCTION
UNMOUNTED PUMPS MECHANICAL SEAL
① Buna-N bellows.
② Buna-N O-ring.
③ Carbon rotating
face (washer).
④ Ni-Resist
stationary seat.
⑤ Steel metal parts.
⑥ Stainless steel
spring.

SERIES 4195 Pumps

“GG”, “HJ” and “HL” Sizes

In addition to the famous features listed on the previous SERIES 4195 Pumps
page, Series 4195 heavy-duty pumps are furnished with “AS”, “AK” and “AL” Sizes
an integral relief valve as shown in the pump photos
above. Return-to-tank valves are also available on all
models on request. Note: On the “GG”, “HJ” and “HL”
sizes, the valve mounts on the pump head. The “AS”,
“AK” and “AL” size value mounts on top of the pump
Dimensions for Unmounted Pumps—See Page 144.6.
casing. All sizes equipped with Buna-N mechanical seal Performance Data for Unmounted Pumps—See Pages 144.13
with carbon rotating and Ni-Resist stationary faces. through 144.26.

CONSTRUCTION — SERIES ① 4195 (“GG” THROUGH “AL” SIZES)

Standard Rotor Shaft Internal
Construction and Idler Safety Relief
Models Casing Head Rotor Idler Idler Pin Bushing Valve
GG4195
HJ4195
Iron Iron ② Iron ③ Iron Steel Carbon Graphite Iron

HL4195 Iron Iron Ductile Iron Iron Steel Carbon Graphite Iron
AS4195
AK4195 Iron Iron Ductile Iron Ductile Iron Steel Carbon Graphite Iron
AL4195

SPECIFICATION — UNMOUNTED PUMPS

Motor Horsepower Maximum ⑦ Maximum ⑤ Steel Fitted Approximate
Port ④ Nominal Required At Rated Hydro- Pump Construction Shipping Weight
Model Size Pump Speed Pumping 100 static Discharge ① Maximum Recommended With Valve
Numbers (NPT) Rating SSU Liquid Pressure Pressure Temperature Above This Viscosity (Less Power)
Unmounted 50 PSI 100 PSI
Pump Inches GPM (m³/hr) RPM (3.5 BAR) (7 BAR) PSIG (BAR) PSIG (BAR) Degrees SSU (cSt) Pounds (KG)

10 (3) 1800 ¾ 1 100 (7)—below 38 SSU 225°F

GG4195 1 400 (28) 150 (10)—38 to 100 SSU 7500 (1619) 20 (9)
7 (2) 1200 ½ ¾ 250 (17)—above 100 SSU (107°C)

20 (4.5) 1800 1½ 2 100 (7)—below 38 SSU 225°F

HJ4195 1½ 400 (28) 150 (10)—38 to 100 SSU 7500 (1619) 44 (20)
13 (3) 1200 1 1½ 250 (17)—above 100 SSU (107°C)

30 (7) 1800 2 3 100 (7)—below 38 SSU 225°F

HL4195 1½ 400 (28) 150 (10)—38 to 100 SSU ⑥ 44 (20)
20 (4.5) 1200 1½ 2 250 (17)—above 100 SSU (107°C)
100 (7)—below 38 SSU 225°F
AS4195 2½ 35 (8) 1200 2 3 400 (28) 150 (10)—38 to 100 SSU ⑥ 85 (38)
250 (17)—above 100 SSU (107°C)
100 (7)—below 38 SSU 225°F
AK4195 2½ 50 (11) 1200 3 5 400 (28) 150 (10)—38 to 100 SSU ⑥ 85 (38)
250 (17)—above 100 SSU (107°C)

100 (7)—below 38 SSU 225°F

AL4195 3 75 (17) 1200 5 7½ 400 (28) 150 (10)—38 to 100 SSU ⑥ 86 (39)
250 (17)—above 100 SSU (107°C)

① Standard Buna-N seal from -20°F. to +225°F. With special construction, ④ Nominal capacities based on handling thin liquids at 1800 RPM on three small
temperatures from -40°F. to +350°F. can be handled with this series. sizes, 1200 RPM on three large sizes.
② When steel fitted construction is required, “GG” will have steel rotor, “HJ” will have ⑤ For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.
ductile iron rotor. ⑥ These models have ductile iron rotors; steel fitted rotors not necessary.
③ “GG” size has steel idler. ⑦ If suction pressure exceeds 100 PSIG (7 BAR), consult factory.
Metric conversions are based on US measurements and rounded
to the nearest whole number.
VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2005
Section 144 VIKING® HEAVY DUTY PUMPS
Page 144.6
SERIES 4195
Issue B
STANDARD CONSTRUCTION
DIMENSIONS
These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.2.

DIMENSIONS—
SERIES 4195
UNMOUNTED PUMPS
“GG”—“HJ”—“HL” SIZES

MODEL NO. A B D E F G H J K L M N O P S T U V W X

in 2.75 2.75 1.62 1.31 4.00 2.44 .34 .94 .03 .66 1.12 .31 .62 7.31 1.12 .500 2.66 .38
GG4195 1 FLAT
mm 70 70 41 33 102 62 9 24 1 17 29 8 16 186 29 12.70 67 10

in 3.75 4.12 1.75 2.00 5.00 3.50 .41 1.50 1.25 .88 1.50 .44 .62 10.00 1.62 .750 .19 x .09 3.28 .75
HJ4195 1½
mm 95 105 44 51 127 89 10 38 32 22 38 11 16 254 41 19.05 4.76 x 2.38 83 19

in 3.75 4.12 1.75 2.00 5.00 3.50 .41 1.50 1.25 .88 1.50 .44 .62 10.00 1.62 .750 .19 x .09 3.28 .75
HL4195 1½
mm 95 105 44 51 127 89 10 38 32 22 38 11 16 254 41 19.05 4.76 x 2.38 83 19

For specifications, see page 144.2.

DIMENSIONS—
SERIES 4195
UNMOUNTED PUMPS
“AS”—“AK”—“AL” SIZES

MODEL A B D E F G H J K L M N O P S T U V W X Y Z
NO.
in 5.00 5.25 2.88 2.00 6.75 4.00 .41 2.25 1.25 1.00 2.00 .44 1.12 12.12 2.50 1.000 .25 x .12 7.00 .50 1.00 1.72
AS4195 2½
mm 127 133 73 51 171 102 10 57 32 25 51 11 29 308 60 25.40 6.35 x 3.18 178 13 25 40

in 5.00 5.25 2.88 2.00 6.75 4.00 .41 2.25 1.25 1.00 2.00 .44 1.12 12.12 2.50 1.000 .25 x .12 7.00 .50 1.00 1.72
AK4195 2½
mm 127 133 73 51 171 102 10 57 32 25 51 11 29 308 60 25.40 6.35 x 3.18 178 13 25 40

in 5.00 5.25 2.88 2.00 6.75 4.00 .41 2.25 1.75 1.00 2.50 .44 1.12 12.12 2.50 1.000 .25 x .12 7.00 .50 1.00 1.72
AL4195 3
mm 127 133 73 51 171 102 10 57 44 25 64 11 29 308 60 25.40 6.35 x 3.18 178 13 25 40

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2005

 SECTION 6

WARRANTY CERTIFICATE

Construction & Machinery Division Power Systems

 Effective with sales to the first user on or after June 1, 2002
CATERPILLAR LIMITED WARRANTY
Industrial Engine Products and Electric Power Generation Products Worldwide”
(* Excluding the commonwealth of Independent States)

2 0##6! 0##) 0#*)

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