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Capacitor Testing and Replacement Procedure
Capacitor Testing and Replacement Procedure
If the run capacitor is failed often the motor won’t run in the case of high torque motors like a compressor or in the case of fans
they may run backwards or slowly or with high amperage or overheat.
Many will say a failed motor “takes out” the capacitor. In actuality a failed or weak capacitor can take out a motor
❸ Visually Inspect
If a capacitor shows physical damage such as the top bubbling or oil leakage then it should be replaced. Normal rust is not a reason
to replace a capacitor. Note the MFD or uF rating listed on the capacitor. The voltage rating is also worth noting but you may use a
HIGHER voltage rated capacitor but not lower.
If a capacitor measures weak via under load test go ahead and perform the bench test.
❼ Bench Test
Bench Testing is simply removing both leads from the run capacitor after safely disconnecting power and discharging the
capacitor. You then place a meter designed to test capacitance across the terminals and note the reading. Be careful not to touch
the meter probes and to get a good solid connection to the metal connection spades on the capacitor.If the measurement is more
than 10% we suggest a replacement
❽ Inspect the dual run capacitor and note where each wire is connected
Taking a picture is one of the easiest ways to remember before removing the wires.
❾ Remove disconnect
It is imperative that the disconnect is removed or the unit is off and without potential. Test using a meter that is pre-tested to a
known voltage source and check L1 to L2 and L1 – ground and L-2 ground to ensure no voltage is present.
❿ Discharge capacitor
Before testing, touching or removing the capacitor, you need to discharge it. Do this using a high resistance resistor bridging
HERM and Fan terminals across to C or across a single capacitor.
NOTE: It is actually very rare for a run capacitor to contain a charge on a normally running system because it bleeds off through
the compressor windings UNLESS one of the windings is open. FOr this reason many techs opt to just use a screwdriver to
discharge which is controversial but common practice.
⓭ Re-sizing of strap
Sometimes the new capacitor might be larger or smaller. At this time, use the metal strapping and create a new strap for the
capacitor, by cutting it to the correct size and using self tapping screws to attach to the correct area. Always check before using self
tappers to confirm that you are not in any danger of puncturing the coil.
⓯ Test system
Reconnect the disconnect or flip the breaker back on. Check to make sure that all aspects of the system are running and the
compressor and fan are running at the proper amperage.Using a power meter and testing motor power factor to ensure it is near
unity is a good additional practice.