Electrospinning of Heated Gelatin-Sodium Alginate Water Solutions

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Electrospinning of Heated Gelatin-Sodium

Alginate-Water Solutions

SungCheal Moon, Richard J. Farris


Polymer Science and Engineering Department, Silvio O. Conte National Center for Polymer Research,
University of Massachusetts Amherst, Amherst, Massachusetts 01003

Most polymers that are electrospun are dissolved in a Electrospun nanofibers have been considered in bioma-
solvent and are spun at ambient temperature. Gelatin, terials as a high performance filter, wound-dressing, drug
a natural polymer, has excellent potential in medical delivery system, and cell-growth scaffold due to its high
applications as a biodegradable polymer, especially
when combined with sodium alginate. Unfortunately, surface to volume ratio [4, 12–17]. In particular, the elec-
gelatin/water or gelatin/sodium alginate/water solu- trospinning of natural polymers has been increasingly
tions cannot be electrospun at ambient temperature studied because of the increased interest in bioengineering
without the incorporation of substances that are con- [5]. For many biomedical applications, the most important
sidered potentially toxic to the human body, such as characteristics that are targeted include biocompatibility
acetic acid. In this study, gelatin/water solutions with
and without sodium alginate were successfully electro- and mechanical performance. In comparison with their
spun without the use of additional solvents by using synthetic counterparts, natural biopolymers generally have
heated water solutions. The effect of electrospinning better biocompatibility and hence are more suitable for
parameters such as solution concentration and applied human body [3]. However, although natural polymers
voltage on the nanofiber morphology of these solutions have many of the desired characteristics required for bio-
was studied. These nanofibers from heated gelatin/
water solutions exhibited good morphology with an av- medical engineering applications, most natural polymers
erage size of 291 ± 67 nm at 18% concentration to have limited applications because of the difficulty of
414 ± 52 nm at 20% concentration. Similar sizes were handling.
observed when sodium alginate was incorporated into Among the natural polymers, gelatin, which can be
the gelatin/water solutions, although the relationship
obtained by denaturing collagen, is a very conventional
was dependent upon the amount of sodium alginate in
the solution as well as the total concentration. Typi- one. Gelatin is known to have biocompatibility and biode-
cally, these nanofibers containing sodium alginate gradability similar to collagen. Furthermore, it can be eas-
were produced at a lower gelatin concentration com- ily obtained by extraction from animal tissue such as skin,
pared with the gelatin/water nanofibers because of the
muscle, and bone. Gelatin also has an important merit in
increase of viscosity and conductivity of the solutions
due to the addition of the highly viscous and conduc- that it is an inexpensive biopolymer. For these reasons,
tivity sodium alginate. POLYM. ENG. SCI., 49:1616–1620, there are many studies related to the usage of gelatin in
2009. ª 2009 Society of Plastics Engineers various forms for many different applications [3, 5, 18–
21]. However, there are few attempts to form nanofibrous
gelatin by electrospinning, and when it is done, the solu-
tions used included solvents that are highly toxic, such as
INTRODUCTION 1,1,1,3,3,3-hexafluoro-2-propanol, trifluoroacetic acid, and
Electrospinning was introduced in early 1930s [1, 2] 2,2,2-trifluoroethanol as well as slightly to moderately
and has been recognized as an efficient processing method toxic solvent such as acetic acid for easy dissolution and
to manufacture nanoscale fibrous structures for many the prevention of gelation at room temperature [3, 5, 22].
applications [3–5]. The technique can apply to not only Unfortunately, gelatin/water solutions cannot be processed
synthetic polymers but also natural polymers. Many stud- via electrospinning at room temperature. Moreover, when
ies have been reported on electrospun poly(vinyl alcohol) dissolved in water at a temperature around or above
(PVA), poly(ethylene oxide) (PEO), nylon, collagen, silk 378C, gelatin becomes a kind of a colloidal sol [3, 5].
fibroin, and alginate [3, 5–13]. Alginate, a biodegradable polymer derived from ma-
rine brown algae, bears structural resemblance to glycos-
aminoglycan (GAG), one of the major components of nat-
Correspondence to: Richard J. Farris; e-mail: rjfarris@polysci.umass.edu
DOI 10.1002/pen.21355
ural extracellular matrices (ECMs) found in human tissue
Published online in Wiley InterScience (www.interscience.wiley.com). [23]. It is also known that fabrication of alginate nanofib-
C 2009 Society of Plastics Engineers
V ers by electrospinning is difficult [22]. This is because of

POLYMER ENGINEERING AND SCIENCE—-2009


the gelation of alginate solutions at very low polymer a grounded target. The polymer solution is loaded into the
concentrations (e.g., ca. 2 wt% for alginate in deionized syringe and an electrode is clipped onto the needle. The
water) and their high viscosity at higher polymer concen- needle, electrode, and grounded target are all enclosed in
trations. One way to solve this problem is to incorporate a chamber to reduce the influence of air currents on the
a fraction of copolymer and to apply surfactants or/and trajectory of the electrospun jet. The syringe was heated
cosolvents to the alginate solution. For example, electro- by a heat gun to reduce/prevent gelation in the syringe
spinning of alginate from blends with PEO has been during electrospinning. The solutions are typically electro-
reported [12, 23, 24]. spun between 8 and 15 kV horizontally onto a grounded
In this study, electrospun gelatin nanofibers using gelatin/ stationary target. The grounded target is 12 cm from the
sodium alginate/water solutions were investigated. Heated charged capillary tip.
solutions were used to prevent rapid gelation of the gel-
atin/sodium alginate/water solutions at room tempera-
ture during electrospinning. The effect of electrospin- Characterization
ning parameters such as solution concentration and Morphologies such as diameter and diameter distribu-
applied voltage on the resulting fiber morphology was tion of the electrospun nanofibers were observed by field
investigated. emission scanning electron microscopy (FE-SEM). Sam-
ples were mounted onto SEM plates, sputter coated with
gold, and examined using a JOEL JSM 6320FXV electron
EXPERIMENTAL
microscope to determine fiber diameters and their
distribution. The average diameter of the electrospun
Materials and Electrospinning nanofibers was determined by measuring the diameters of
nanofibers at 100 different points on a SEM image
Gelatin (Class98) was received from the Eastman
(20,000–30,0003) using the annotation and measurement
Kodak Company. Sodium alginate (NaAlg), derived from
tool on the JEOL program. The diameters are presented
seaweed, was received from the Chosun University
as the average 6 standard deviation.
(Republic of Korea). Distilled water and acetic acid were
used for solvents. The composition of the solutions stud-
ied is shown in Table 1. All solutions except for the two RESULTS AND DISCUSSION
that combined acetic acid were prepared at 458C under
The goal of this study was to produce electrospun
constant stirring. The two solutions with acetic acid,
nanofibers from gelatin/sodium alginate/water solutions
which is considered a slightly to moderately toxic solvent,
without the use of toxic solvents. The method chosen was
were prepared and spun at ambient temperature to com-
to electrospin above room temperature using a heat gun
pare with heated gelatin/water solutions. Also, gelatin sol-
to prevent the gelation of the solutions during electrospin-
utions containing sodium alginate, an antifungal agent,
ning. The effect of electrospinning parameters such as so-
were prepared.
lution concentration and applied voltage on the generated
The electrospinning apparatus consists of a heat gun, a
fiber morphology was observed.
high voltage power supply, a syringe infusion pump, and
The solutions of gelatin/water/acetic acid studied and
the method used are shown in Table 1. The 11 and 12%
TABLE 1. Composition of the gelatin solutions for electrospinning.
gelatin nanofibers using acetic acid in combination with
water as the solvent showed good morphology in the
Composition (wt%) range of applied voltage of 8–9 kV, a needle to target dis-
Polymer Solvent
tance of 12 cm, and solvent concentration ratio of dis-
Item (unit) tilled water:acetic acid ¼ 1:9 (w/w) (Table 2). The aver-
Sample Sodium Distilled Acetic age diameters of those were 135 6 23, 163 6 33 nm,
name Gelatin alginate water acid
respectively.
11GWAA 11.0 — 8.9 80.1 When only water was used as the solvent and the solu-
12GWAA 12.0 — 8.8 79.2 tions were heated to prevent gelation during electrospin-
10GW 10.0 — 90.0 — ning, gelatin nanofibers with good morphology and aver-
15GW 15.0 — 85.0 — age diameters ranging from 291 6 67 to 414 6 52 nm
18GW 18.0 — 82.0 —
20GW 20.0 — 80.0 —
were obtained using 18 and 20% gelatin concentration
10G1SAW 10.0 1.0 89.0 — (Table 2 and Fig. 1). Reports of electrospun gelatin nano-
15G0.1SAW 15.0 0.1 84.9 — fibers from gelatin/water solution without the addition of
15G0.5SAW 15.0 0.5 84.5 — toxic solvents have not been found [3, 5, 17–21]. The
15G1SAW 15.0 1.0 84.0 — average diameters of these nanofibers made from heated
15G2SAW 15.0 2.0 83.0 —
18G0.1SAW 18.0 0.1 81.9 —
solutions increased with increasing applied voltage for a
gelatin concentration of 18%, but decreased for the 20%
G, gelatin; W, distilled water; SA, sodium alginate; AA, acetic acid. gelatin concentration. There was no difficulty in producing

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2009 1617


TABLE 2. Morphology and diameter of the electrospun gelatin nanofibers by FE-SEM.

Item (unit) Composition (wt%) Electrospinning parameter


Sample name G/SA/W/AA Applied voltage (kV) Average diameter (nm) Morphology

11GWAA 11.0/0.0/8.9/80.1 8 137 6 37 No beads


9 135 6 23 No beads
12GWAA 12.0/0.0/8.8/79.2 8 152 6 34 No beads
9 163 6 33 No beads
10GW 10.0/0.0/90.0/0.0 12 169 6 30 Many beads
15GW 15.0/0.0/85.0/0.0 12 277 6 51 few beads
15 290 6 65 few beads
18GW 18.0/0.0/82.0/0.0 12 291 6 67 No beads
15 353 6 111 No beads
20GW 20.0/0.0/80.0/0.0 12 414 6 52 No beads
15 338 6 41 No beads
10G1SAW 10.0/1.0/89.0/0.0 12 161 6 39 Few beads
15 122 6 32 Few beads
15G0.1SAW 15.0/0.1/84.9/0.0 12 238 6 76 Few beads
15 246 6 60 Few beads
15G0.5SAW 15.0/0.5/84.5/0.0 12 241 6 96 Few beads
15 268 6 109 Few beads
15G1SAW 15.0/1.0/84.0/0.0 12 343 6 109 No beads
15 330 6 140 No beads
15G2SAW 15.0/2.0/83.0/0.0 12 347 6 74 No beads
15 337 6 80 No beads
18G0.1SAW 18.0/0.1/81.9/0.0 12 252 6 102 No beads
15 273 6 99 No beads

G, gelatin; W, distilled water; SA, sodium alginate; AA, acetic acid.

high quality nanofibers from gelatin/water solutions when concentration compared with the gelatin/water nanofibers
heated solutions were used providing a temperature of at because of the increase of viscosity and conductivity of
least 458C was used. solutions using high viscosity and conductivity sodium al-
The electrospun gelatin/sodium alginate nanofibers, ginate. As shown in Fig. 3, the average diameters of 15
from heated gelatin/sodium alginate/water solutions with- and 18% gelatin/sodium alginate/water nanofibers without
out toxic solvents such as acetic acid, also had good mor- beads were 252 6 102 and 347 6 74 nm. Also, the aver-
phology without beads above 15 wt% gelatin content and age diameters of these nanofibers decreased with increas-
1 wt% sodium alginate content (Table 2). The morphol- ing an applied voltage above 1 wt% sodium alginate con-
ogy of 10–18% gelatin/sodium alginate/water nanofibers, tent due to the increase of pulling force at higher applied
made at an applied voltage of 12 kV, are shown in Fig. 2. voltage for the highly viscous solutions (Table 2). For exam-
The electrospun gelatin/sodium alginate/water nanofibers ple, the average diameter of electrospun gelatin nanofibers
with good morphology were produced at lower gelatin from a solution of gelatin/sodium alginate/water ¼

FIG. 1. SEM photomicrographs of the electrospun gelatin nanofibers from 18% gelatin/water solutions with-
out acetic acid at applied voltage of 12 kV.

1618 POLYMER ENGINEERING AND SCIENCE—-2009 DOI 10.1002/pen


FIG. 2. SEM photomicrographs of the electrospun gelatin nanofibers from solutions of gelatin/sodium algi-
nate/water at applied voltage of 12 kV.

15.0/1.0/84.0 (w/w/w) was decreased from 343 6 109 nm


to 330 6 140 nm by increasing the applied voltage from
12 to 15 kV (Table 2).

CONCLUSIONS
In this study, nanofibers were produced via electrospin-
ning gelatin/sodium alginate/water solutions without the
use of additional solvents, such as acetic acid, by using a
heat gun to prevent solution gelation during electrospin-
ning. The effect of electrospinning parameters such as so-
lution concentration and applied voltage on the resulting
fiber morphologies was investigated. Quality fibers with
excellent appearing morphology were produced using
these methods providing the solution temperatures were at
FIG. 3. Average diameter vs. sodium alginate content of the electro- least 458C. Gelatin/water solutions incorporating sodium
spun 15% gelatin nanofibers from solutions of gelatin/sodium alginate/ alginate as an antifungal agent will hopefully find applica-
water. tions in the biomedical field.

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2009 1619


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