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High Volume Air Sampler: Operation Manual
High Volume Air Sampler: Operation Manual
080130-1201
080130-1203
OPERATION MANUAL
-2-
Before Use
z Be sure to read this operation manual
thoroughly before using the product, and be
sure to use the product correctly.
z Keep this operation manual in a safe place
where it can be referred to at any time.
z Be sure to familiarize yourself with and
observe the safety precautions given in this
WARNING operation manual.
z Observe usage procedures that are suitable
for the product and that are specified in this
operation manual.
Be sure to observe the above instructions.
Not following these instructions may result in an
accident or injury.
-3-
Safety Precautions
The precautionary information that appears in this operation manual is for ensuring that
the product is used safely and for preventing injury to you and other people and
damage to equipment. It is all important for ensuring safety and so be sure to read it
thoroughly before using the product and observe it during use.
Warning Labels
In this operation manual, precautionary information is labeled. The degree of
damage or injury that may occur if the product is used without consideration of the
corresponding item of precautionary information is indicated by one of three labels:
DANGER, WARNING and CAUTION. These labels indicate precautionary
information that is important for ensuring safety and so be sure to observe them.
-4-
DANGER
z Do not use this product near highly flammable or potential fire hazards. Doing so might
cause explosion or fire.
z No Fires Allowed! Do not put this product into fires. Doing so might cause explosion or fire.
WARNING
z Install this product on at level, stable location, and be sure to fasten it with ropes to prevent it
from tipping over. Failure to do so might cause malfunction, accidents, or abnormal
operation.
z This product is waterproofed but only against rainwater falling from above. Avoid direct
contact with water from the side. In addition, it is not waterproofed when folded up. Be sure
to assemble it fully before installation. Failure to do so might cause malfunction or fire.
z This product is designed for outdoor installation. However, it should not be used on very
windy or rainy days and or snowy. Such conditions could cause the product to tip over,
resulting in malfunction.
z Do not subject this product to strong impact or drop it. Doing so might cause malfunction or
accidents.
z Never dismantle or modify this product. Doing so might cause malfunction or accidents.
z If an abnormality occurs during operation, immediately stop operation and remove the cause
of the abnormality. When the abnormality is judged to be caused by this product, turn the
power switch OFF, disconnect the power plug and contact your Sibata agent. Do not use this
product in an abnormal state or allow it to be dismantled for repair by non-service personnel.
Doing so might cause malfunction or accidents.
z Do not run this product wrapped in a cloth or bedding, or enclosed in a box. Doing so might
cause heat to build up, resulting in fire or malfunction.
zOnly use a single phase AC 100V (90 V to 132V) or AC 220 V (180 V to 264 V) power supply.
Also, do not connect the power adapter to a multi-plug power strip. Doing so might cause
electric shock or fire. Before using this product on a non-specified voltage, contact your
Sibata agent.
z Do not use this product when the power cable is damaged or the plug inlet on the power
outlet is loose. Use in this state might cause fire or electric shock.
z Do not touch the power cable or power outlet with wet hands. Doing so might cause electric
shock.
z This product is installed outdoors. Accordingly, if an extension cable is used, ensure that it is
waterproofed (See page 12.). Sibata assumes absolutely no responsibility for accidents
resulting from extension cables.
z Be sure to ground this product. Failure to do so might cause malfunction or electric shock.
Also, never attach it to a gas pipe. Doing so might cause an explosion or fire.
z Do not block the exhaust port. Doing so will prevent the required airflow into the product, and
cause heat to build up inside, resulting in malfunction or fire.
z Covering your head with the plastic bag that this product is packed in could cause
suffocation. Never do this.
-5-
CAUTION
z This product is an air sampler. Do not use the product for any purpose not described in this
manual. Doing so might cause malfunction.
z Do not store this product where it will be exposed to direct sunlight, or near fire. Doing so
might cause abnormal operation or malfunction.
z If this product is exposed to strong sunlight, the product may become hot. When handling it,
be careful to avoid burning your hands.
z Two or more people are required in order to move this product. Using fewer people might
cause accidents.
z When rotating and then folding up this product, confirm that the door, canopy and hopper are
locked. Failure to do so might cause malfunction.
z When closing the door and canopy, and when connecting the shuttle tube and through pipe,
be careful to avoid pinching your hand or knocking into a piece of equipment with your body.
z Do not place objects on top of this product. Doing so might cause the product to tip over or
deform the product, resulting in accident or malfunction.
z Before cleaning or inspecting this product, disconnect the power plug from the power outlet.
Failure to do so might cause electric shock, electric leak or other abnormalities.
z Do not use chemicals to wipe down unspecified parts of this product. Also, do not use
unspecified chemicals. Doing so might cause malfunction.
z When not using this product, disconnect the power plug from the power outlet. Failure to do
so might cause fire or malfunction.
z When disconnecting the power plug, be sure to hold the power cable by the power plug.
Pulling the cable might damage it and cause electric shock or fire.
z Before use, check the sheath of the power adapter cable for scratches or other
abnormalities. Also, do not place heavy objects or step on the power cable. Use in an
abnormal state might cause fire or electric shock.
z Do not use wires, other metallic objects, or any other connection method not specified in this
manual. Doing so might cause malfunction.
z Do not allow water and other liquids, and gases other than air to be sucked in. Also, do not
allow corrosive gases (e.g. salt air) or chemicals to be sucked in. Doing so might cause
malfunction or fire.
z Be sure to install a filter in the filter case before operating the product. Malfunction might
result from direct, long term intake of air.
z Do not insert screws or other foreign objects into the suction and exhaust ports. Doing so
might cause malfunction. Should foreign objects get inside this product, immediately turn the
power switch OFF, disconnect the power plug, and contact your Sibata agent.
z The operating temperature and humidity ranges of this product are 0 to 40 qC and 10 to
90 % RH (no condensation), respectively. Use of this product outside of these ranges might
impair its performance and service life, resulting in malfunction.
z Do not bring this product close to equipment that generates electrical noise. Also, do not
install it at locations subject to string magnetic fields, or lots of dust or humidity. Doing so
might damage the hardware, for example.
z Note that, should some nonconformity occur, Sibata does not assume any liability
whatsoever for compensation of data or content that could not be acquired or logged as a
result, loss of data or other content, and other direct and indirect damages relating to the
preceding. Periodically back up data as a precaution against malfunction or accidents.
-6-
Product Overview
The HV-RW are samplers intended for outdoor use. These products sample
suspended dust in the open face, and provide quantitative analysis of dust
concentration and composition. High-accuracy flow rate control is provided by a
differential pressure detection system, and instantaneous and cumulative flow rate
values are displayed digitally. Reductions in suction flow rate due to increased dust
collection are minimized thanks to a constant flow rate function. This product can be
used to collect airborne dust by attaching the through pipe. Similarly, it can also be
used to collect dioxins by attaching the shuttle tube (tube for polyurethane foam
attachment). It is capable of stable, high flow rate sampling, and so can be used under
a wide range of conditions as an airborne toxic substance sampler.
Features
z Fold up design makes movement and storage convenient.
z Capable of high accuracy flow rate control thanks to a differential pressure detection
system.
z The instantaneous and cumulative flow rate can be operated with 20 qC and 1
atmosphere correction, 25 qC and 1 atmosphere correction, 0 qC and 1 atmosphere
correction, or actual flow rate.
z Incorporates a constant flow rate function to minimize drops in the suction flow rate
accompanying increased suction pressure caused by sampling of dust, etc.
z A backlit touch panel is adopted to enable even more convenient operation.
z Two timer functions are provided for starting operations: a delay timer based on the
time, and a clock timer based on the calendar date. Two types of timer sampling for
ending operations are also available: a sampling timer based on the time, and a
volume timer based on cumulative flow rate. Manual operation without using the
timers is also possible.
z A brushless motor is adopted, minimizing dust generation and extending motor life.
z Noise reduction implemented.
z If a power outage occurs, the remaining sampling is continued automatically after the
power recovery.
z The high volume through pipe and shuttle tube for polyurethane foam attachment
are easy to attach.
z The polyurethane foam can be left in the shuttle tube for storage or conveyance,
shielding it from light and air (HV-RW for dioxins).
z Absolutely no grease is used in the sampling line.
z A sampling data recording function is provided. The past 5 sampling results can be
checked on the sampler. Data can also be retrieved by connecting a PC and entering
a communication command.
-7-
Names of Parts
Sampler
-8-
Control Unit
Hopper
-9-
Installation
Conveyance
Be sure to check that the hopper is fastened as next sentence.
Ensure that the hopper is fitted into the hopper top stage fixing block and that the hole
is sealed with the sliding cover. Then tighten the hopper fixing screw.
Check that the quick clamp knobs are securely fastened on the screws at the quick
clamp knob storage area.
* If the hopper is not securely fastened, it may drop during conveyance, resulting in
malfunction.
* Never convey the sampler with the shuttle tube attached. The glass inside
may be damaged, resulting in malfunction and injuries. Although the through pipe
does not contain glass, the same is also true of the through pipe.
* Do not convey the sampler with a particle size selector or an Andersen sampler
attached.
The product is designed to rotate to simplify conveyance. Check that the door and
canopy are locked, and that the knobs at the four places shown in the figure below are
removed before rotating the sampler.
* When rotating the sampler, support the body securely and rotate it slowly. Rotating
it quickly might cause malfunction or injuries.
- 10 -
Installation Procedure
Two or more people are required to move this product.
Install the product on a flat surface. Avoid high moisture, high humidity sites, sites in
proximity to flames or heat sources, and extremely dusty sites.
Be sure to use a rope to keep the product from tipping over.
The product is provided with 8 anchor bolt holes at the bottom of the legs, and 4 rope
fixing holes at the top of the legs (rotation axis part).
If you feel anxious for the door moving when you want to keep the door open. You can
use the rubber belt accessory, so that you may fix the door as shown in the following
figure.
The color of the rubber belt is subject to change without notice. The possible color will
be Red, Orange, or Yellow.
Rubber belt
- 11 -
Wiring Methods
Use in Japan
Use a single phase 100 V power supply (90 V to 132 V can be used.). Be sure to
ground this product.
When using this product outdoors, ensure that the electrical outlet and/or extension
cable are waterproofed. Power plug of this product uses a waterproof plug WF75159 of
Panasonic. Please use the Panasonic waterproof outlet WA3519K of the same
standard for the other side too, so that the plug and outlet may be surely waterproof.
Black : AC
* When you change the power plug, cutting the power cable does not apply to
"modify of this product" written in this book. However, when the power plug is
changed, a failure due to incorrect wiring will NOT be covered by the warranty.
Please work with atmost care.
* Before change the power plug, disconnect the power plug from a power outlet.
* Ensure that the power supply has a sufficient electrical capacity. Max 15A
electrical current might flow instantaneously just after startup.
* Do not connect the power adapter to a multi-plug power strip. Doing so might
cause electric shock or fire.
* Be sure to ground this product. Failure to do so might cause electric shock,
malfunction, or fire.
* Check that the power cord is securely connected to the product. If the
connection is loose, it will not be waterproofed, which might cause electric leak
or malfunction.
- 12 -
Attaching the Shuttle Tube
Mount a ferrule gasket on the shuttle tube. Then attach the shuttle tube on the flow
meter suction port, and fasten it with a clamp.
Place a ferrule gasket on the shuttle tube.
Ferrule gasket
Loosen the hopper fixing screws. Remove the hopper from the top stage fixing block.
Place the hopper above the shuttle tube and fasten it with a clamp.
At this point, ensure that the hopper is fitted into the hopper top stage guides.
- 13 -
Attaching the Filter Case
Ensure that a filter is mounted in the filter case. Then put the filter case to the hopper.
Mount washers on the perpendicular bolts. Then attach the quick clamp knobs and
fasten them.
* If a quick clamp knob is fastened too tightly, it may end up spinning freely,
and there is a risk of damage to the quick clamp knob and the
perpendicular bolt. Tighten it only until the filter case makes contact with
the filter stopper.
* If a quick clamp knob ends up spinning freely even if it is not overly tightened,
check that the filter case is mounted properly on the hopper. It cannot be
tightened properly if a piece of packing rubber attached to the hopper has
become entrained. Also, if only one side is tightened securely, the other screws
may end up spinning freely. Thoroughly tighten all four sides.
* Be sure that a filter is in place before operating the sampler. There is a risk that
the internal blower will breakdown with direct air intake.
A variety of particle size selectors or the Andersen samplers AH-600 can be installed in
place of the filter case.
- 14 -
Capability of This Product
This product can perform a variety of dust collection procedures using various types of
optional equipment.
It is capable of simultaneous measurement of atmospheric pressure and temperature,
and actual flow rate control, meaning that inertial impact particle size selector, which is
sensitive to flow velocity, can be attached. In addition, it is capable of operating at high
altitude sites and other places with differing air pressure.
* Note however that suction capacity will be reduced when this product operates at
a low pressure site.
Tube
Through pipe: HV-RW for dust collection standard accessory
Shuttle tube: HV-RW for dioxins standard accessory. It contains a urethane
holder (glass tube), containing a 90 mm diameter polyurethane
foam that is used to perform dioxin sampling.
Filter
Filters: 8" u 10" filters can be mounted.
Particle size selector: A special inertial impact particle size selector can be attached
to perform PM2.5 and other size classification.
Andersen sampler: An AH-600 Andersen sampler can be attached to perform size
classification.
Orifice flow meter: A special orifice flow meter can be attached to perform flow rate
calibrations.
Others
We accept special orders for additional connecting parts and special measurements.
Contact your Sibata agent.
Product Limitations
This product is a suction based sampler. Note that it is not capable of the following:
x Utilization of exhaust
x Intake of anything (chemicals or gasses) except air
x Intake of water or other liquids
- 15 -
Touch Panel
This product is equipped with a touch panel liquid crystal display. Operations can be
performed by touching the display directly.
Press the [START/STOP] button to start sampling.
Touch keys are arranged at various points on the respective touch panel screens.
Operations can be performed by touching them.
Touch keys consist of any onscreen buttons enclosed in a rectangle, and any
underlined region.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
Touch keys
A backlight function is provided. The backlight goes out if no onscreen operations have
been performed for at least one minute. Touching the screen again will relight the
backlight.
* Do not press two touch keys at the same time. Doing so might cause abnormal
operation.
* Do not press too hard on the touch keys. (Use 0.5 N pressure max.) Also, do not
press the screen using a pin or other pointed object, and do not strike the screen.
Doing so might cause malfunction.
- 16 -
Main Screen
When the power is first turned ON, "System Initializing" will be displayed for 5 seconds.
The screen then changes to the following screen:
If you touch the screen while this screen is displayed, or simply wait approximately 5
seconds, the system will proceed to the main screen, shown below.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
Flow rate settings
FLOW SET 1000 L/min
START DELAY 01hr00min Operation start timer
SAMP. TIMER 008hr00min
Mode Operation end timer
MODE LAST DATA MENU
Time ························ Displays the current date and time as YY/MM/DD hh:mm:ss .
Press [Menu] to set the time. (See page 33.)
Flow rate correction method······ Displays the currently configured flow rate correction
method. (See page 29.)
Flow rate settings ··················· The flow rate can be set. (See page 18.)
Operation start timer ··············· The operation start method and start timer can be set.
(See page 19.)
Operation end timer ················ The operation end method and end timer can be set.
(See page 21.)
Mode ······················· Displays environmental information. (See page 27.)
Key lock ··················· Locks keys.
o Locked
o Lock cancelled
Last data ·················· Displays the most recent sampling data. (See page 30.)
Menu ······················ Used for configuring settings. (See page 29.)
- 17 -
Sampling Method
Setting the Flow Rate
Touch the numerical region of the flow rate 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
settings directly to proceed to the flow rate
FLOW SET 1000 L/min
setting screen, where the flow rate can be
START DELAY 01hr00min
set.
SAMP. TIMER 008hr00min
MODE LAST DATA MENU
- 18 -
Setting the Operation Start Timer
Press the characters in the operation start timer area to switch between the delay timer
and the clock timer. The delay timer, shown onscreen as DELAY , starts the
operation after a certain period of time has elapsed. The clock timer, shown onscreen
as CLOCK , starts the operation at a specific hour and minute.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
- 19 -
Press the numbers next to CLOCK to proceed 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
to the start time setting screen, where the
FLOW SET 1000 L/min
starting time can be set.
ST. CLOCK 09/03 14:00
* If the numbers next to CLOCK show a time SAMP. TIMER 008hr00min
earlier than the present time, when the MODE LAST DATA MENU
numbers are pressed, the next full hour
after the present time will be shown, and
the system will proceed to the start time
setting screen.
E.g.) If the current time is 10:40 and the
numbers beside CLOCK reads "10:00,"
then when the numbers are pressed,
the display will change to "11:00," and
the system will proceed to the start time
setting screen.
* Setting a time that is earlier than the
present time will engage manual operation
(i.e. pressing the [START/STOP] button
will immediately start operations).
- 20 -
Setting the Operation End Timer
Press the characters in the operation end timer area to switch between the sampling
timer and the volume timer. The sampling timer, shown onscreen as TIMER, ends the
operation after the configured period of time has elapsed. The volume timer, shown
onscreen as VOL., ends the operation when the configured cumulative flow rate has
been reached.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
- 21 -
Press the numbers next to VOL. to proceed 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
to the ending cumulative flow rate setting
FLOW SET 1000 L/min
screen, where the ending cumulative flow
START DELAY 01hr00min
rate can be set.
SAMP. VOL. 0480.0m3
* Entering 0.0 m3 will engage manual MODE LAST DATA MENU
operations, in which pressing the
[START/STOP] button will stop
operations. The system will automatically
stop however when 99,999.9 m3 is
reached.
- 22 -
Starting Operations
In the main screen, confirm the setting conditions. In the example in the figure below,
the set flow rate is 1,000 L/min, operations start 1 hour later, and operations continue
for 8 hours.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
* The [START/STOP] button must be pressed to start operations, even if the timer
has been set. Be sure to press the [START/STOP] button.
After the [START/STOP] button has been pressed, if the flow meter inadvertently
responds to a slight airflow, a zero error will occur and the following screen will be
displayed.
ZERO ERROR
23.2Pa
ESC
Press ESC to return to the main screen. Then press the [START/STOP] button
again.
- 23 -
During manual operation, as soon as the [START/STOP] button is pressed, the blower
will run, and the sampler will start operating.
When the timer has been set, the following screen appears, and the system remains in
standby until the configured date and time. During standby, the message "WAIT" will
blink onscreen. When the configured date and time are reached, the blower will run,
and the sampler will start operating.
The figure shows the screen when the sampling timer is set.
When the volume timer is set, the SAMP. TIME region changes to SAMP. VOL..
* During standby, press MODE to view environmental information. (See page 27.)
During Operation
When the blower is running and the sampler starts operating, the following screen
appears. At this point, the message "START" is highlighted. Pressing the
[START/STOP] button during operation will forcibly stop operation.
Manual Operation
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
Cumulative flow rate
TOTAL. VOL. 0.1m3
Instantaneous flow rate
FLOW 1000.0L/min
ELAPSED TIME 0:00:01 Elapsed time
MODE START
* During operation, press MODE to view environmental information. (See page 27.)
- 24 -
Error Displays
If an error occurs during operation, this product will log the error (See page 32.). Unless
the error involves the blower however, the blower will not stop, and operation will
continue.
If an error occurs, it will be indicated onscreen.
0.0
PR: Pressure error is dead.
TE: Temperature error TOTAL (See page 42.)
AC: Power error m3
BL: Blower error MODE ESC
If the error is blinking, this indicates that it is occurring right now, whereas if the error is
lit, this indicates that it occurred previously. A blower error is always lit.
The internal battery run-down icon blinks when the battery power is low, and is lit when
the battery is completely dead.
* When the power is turned ON, a power error is displayed in the error item field.
This is because the product inadvertently detects a power outage when the power
is turned OFF, and does not indicate a malfunction. The error will disappear when
the [START/STOP] button is pressed, and operation starts.
If the power error is displayed after operation ends, a power outage likely
occurred.
- 25 -
Power Outages
If a power outage occurs during operation, the product will turn off and stop operating.
The remaining sampling will continue after power is restored.
E.g.) If an 8 hour sampling period has been set, and a 1 hour power outage occurring
during this time, sampling will be delayed by 1 hour, but the full 8 hours of
sampling will be completed. (In this case, sampling will finish 9 hours after it
started.)
㸮 㸯 㸰 㸱 㸲 㸳 㸴 㸵 㸶 㸷
1 hour㸯㛫㟁
power outage
* If the power switch is turned off, this will be treated as a power outage, and “AC”
will be displayed in the error item field.
Relationship Between Error Display and Power Outages During Timer Operation
When a power outage occurred during the timer operation, the process is changed as
follows according to the situation at that time.
During standby ·······“AC” is displayed, but when the blower runs, the error disappears.
x Clock timer used
After the power is restored, if the operation start time has been exceeded, the
blower will start running immediately.
x Delay timer used
The time is counted even during the power outage. For example, if there are 30
minutes remaining, and a power outage occurs for 10 minutes, after power is
restored, the sampler will standby for the remaining 20 minutes.
After operations have ended···· “AC” is displayed but a power outage is not registered.
- 26 -
Mode Display
In the main screen and other screens, press MODE to view environmental
information. The displayed items will differ before and after blower operation.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
TEMP.
MODE
25.0 ESC
qC MODE
PRESS.
MODE
1013.2 hPa
ESC
Atmospheric temperature Atmospheric pressure
MODE MODE
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
TOTAL
MODE
0.0 ESC
m3
- 27 -
During Standby (after the [START/STOP] button is pressed but before
the blower runs)
Press MODE to toggle in sequence between the screens shown below.
Press ESC to return to the main screen.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
TEMP.
MODE
25.0 ESC
qC MODE
PRESS.
MODE
1013.2 ESC
hPa
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
FLOW SET
MODE
1000 L/min
ESC
MODE
TEMP.
MODE
25.0 ESC
qC
MODE MODE
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg 1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
ELAPSED
TIME
MODE
0:00:01 ESC
MODE PRESS.
MODE
-100.0 ESC
hPa
- 28 -
Menu
In the main screen, press MENU to display the menu shown in the following figure.
Screen setting
DISPLAY TRBL SET Error setting
Sampling data ········ Displays the last 5 sets of sampling data. (See page 30.)
Time setting ··········· Sets the internal clock. (See page 33.)
Screen setting ········ Sets the LCD screen. (See page 34.)
Serial No. setting ····· Sets the serial number. (See page 34.)
Toggling flow rate correction method······ Switches between the flow rate correction
methods.
Error setting ··········· Sets the threshold for errors (warnings). (See page 35.)
Calibration mode ····· Calibrates flow rate, temperature, and pressure. (See page 36.)
ESC key ················ Pressing this key will return to the main screen.
The toggled flow rate correction method can also be confirmed in the main screen.
1 5 / 0 9 / 0 3 1 3 : 4 0 : 0 0 20deg
Flow rate
FLOW SET 1000 L/min correction method
START DELAY 01hr00min
SAMP. TIMER 008hr00min
MODE LAST DATA MENU
- 29 -
Sampling Data
In the main screen, press SAMP. DATA to
SAMPLING DATA DISPLAY
review previous sampling data (up to the last
5 sets).
Press 1 to review the most recent
sampling data. The most recent 5 sets can be
viewed by pressing the other numbers 1 2 3 4 5 ESC
respectively.
NO DATA
ESC
Press the respective numbers to view the sampling data sets. In the figure, the number
1 has been pressed.
Sampling No. ········ Displays the number corresponding to the numerical key pressed.
Data items ··········· Displays the sampling data over 4 pages. (See page 31.)
[TRBL] key ··········· Displayed only when an error has occurred. (See page 32.)
[ESC] key ············ Returns to the previous screen.
Up/Down keys ······ Pressing [T] will move to the next page, and pressing [S] will
move to the previous page. (See page 31.)
- 30 -
The sampling data is shown over a total of 4 pages. Press S and T to toggle between
the pages.
TS
TS
TS
- 31 -
Detailed Error Display
TRBL is displayed when an error has occurred. Press TRBL to view detailed error
information.
SAMP No.: 1 ESC
TRBL
START 15/09/03 14:00:00
SAMPLING TIME 8:00:00
VOL. 480.0m3
Ÿ ź
The error details can be viewed as shown below. The last 5 errors are logged in
sequence from the oldest, and can be viewed by pressing the respective number keys.
The 6th and subsequent errors are not logged. If there are no errors, "NO TRBL" is
displayed. In the example in the figure below, flow rate errors have occurred 5 times,
atmospheric pressure errors 4 times, and atmospheric temperature errors 3 times, but
no power errors have occurred.
The threshold for each error can be configured in the error setting screen. (See page
35.)
A blower error key is only displayed if a blower error has occurred.
Power error
Press the respective numerical keys to display error detail screens as in the figure.
* The blower will automatically stop if the internal temperature reaches or exceeds 95 qC.
In this case, [RPM] will be displayed as an error indication.
- 32 -
Setting the Time
In the menu screen, press RTC SET to SET RTC
display the screen in the figure at right. 15 / 09 / 03 13 : 40 : 00
From the left, the display shows the year,
month, day, hour, minute, and second. OK
Press the respective numerical regions to CANCEL
proceed to the numerical value entry screen.
When numerical values have been entered,
the system returns to this screen.
Press OK to confirm the setting values and
return to the menu screen.
Press CANCEL to cancel the new settings
and return to the menu screen.
- 33 -
Setting the Screen
In the menu screen, press DISPLAY to
display the screen setting screen in the figure
伪S e t t i n g M o d e 䣇䣕䣅
at right.
Press + and or - keys of “Brightness”
to adjust the brightness for screen. 佐䢢
Brightness 䢯 䢹 䢭
When settings are complete, press ESC
to return to the menu screen.
- 34 -
Setting the Error
In the menu screen, press TRBL SET to display the error setting screen as in the
figure below. Press the respective numerical regions to proceed to the numerical value
entry screen. Set the respective threshold values. Press ESC to return to the menu
screen.
Flow rate accuracy threshold ESC key
Atmospheric temperature
lower limit threshold
The respective numerical value entry screens are as follows. Press the numerical keys
to enter the desired numerical values.
Press to confirm the numerical values as the setting values and return to the error
setting screen.
Press ESC to cancel entry and return to the error setting screen.
Press CLR to set the numerical value to "0."
Press BS to delete the last figure entered.
- 35 -
Calibration Mode
In the menu screen, press CAL to switch to calibration mode. This section only
describes the operating methods in the calibration mode. When performing an actual
calibration, see the section on calibration methods. (See page 38.)
[SPAN] key ············· Pressing this key will proceed to the respective span value entry
screens.
[ZERO] key ············· Pressing this key will proceed to the respective zero value entry
screens.
Leak check ············· Pressing this key will proceed to the leak check screen.
(See page 37.)
Blower operating time ····· Displays the operating time for the blower mounted in this
product.
[MENU] key············· Pressing this key will return to the menu screen.
[ESC] key ··············· Pressing this key will return to the main screen.
* The factory default span value is 1.000, and the zero value is 000.0.
- 36 -
Leak Check
Press LEAK CHECK to switch to leak check mode.
1 5 / 0 7 / 2 9 1 0 : 2 3 : 4 5 20deg
LEAK CHECK
0.0 L/min
ESC
For the leak check, prepare an HV rectangular rubber plate (sold separately). Attach it
to the filter case using the same procedures as for attaching filters, and seal off the
sampler's suction port.
Next, press the [START/STOP] button, and run the blower for 1 minute.
At this point, measure the flow rate.
If the flow rate exceeds 5 L/min, there is likely a leak somewhere in the sampling line.
Check the attachment of the clamps, packing, and other connecting parts.
1 5 / 0 7 / 2 9 1 0 : 2 3 : 4 5 20deg
LEAK CHECK
0.1 L/min
START
* A numerical value of several L/min may be indicated even if the blower is not
running. Because this sampler utilizes a differential pressure detection system, if
there is even a tiny airflow at the flow rate detector, it will register as flow rate.
Note that this does not indicate a malfunction.
- 37 -
Calibration Methods
Flow Rate Calibration Method
Calibration is recommended to further improve the accuracy of sampling.
An optionally available standard flow meter can be attached to the sampler's intake
side. Calibration at the work site is simplified by using Sibata OF-1S orifice flow meter
(sold separately) as the standard flow meter (Rectangular adapter for orifice flow meter
is required. A commercially available USB cable is required for automatic calibration).
For calibration method by using OFD-1, refer to the OFD-1 operation manual.
(The Orifice flow meter OF-1S (Discontinued) is also usable as a standard flow meter.)
The following is manually calibration method by a using standard flow meter such us
OFD-1 or OF-1S.
1. In the calibration mode, set the flow rate span value to 1.000, and return the zero
value to 0.000.
2. Return to the main screen, and set the flow rate you wish to calibrate.
3. Press the [START/STOP] button, and start the high volume air sampler.
4. Record the standard flow meter value and the sampler's instantaneous flow rate display.
5. Calculate the span value. (See page 39.)
6. If you are performing a 2 point calibration, set the other flow rate, and proceed from step 3.
7. Switch to the calibration mode, and enter the obtained span value and zero value.
If you are only adjusting the accuracy of a particular flow rate, perform an one point
calibration.
If you are using the product at multiple flow rate values, perform either the 1 point
calibration before every sampling or the 2 point calibration.
For the 1 point calibration, only change the span value. For the 2 point calibration,
change both the span value and zero value.
* To improve the calibration accuracy, perform the calibration under actual sampling
conditions if possible.
1. In calibration mode, set the atmospheric temperature span value to 1.000, and
return the zero value to 0.000.
2. Set the mode display to atmospheric temperature display. (See page 27.)
3. Record the standard thermometer value and the equipment's atmospheric
temperature display.
4. Calculate the zero value. (See page 39.)
5. If you are performing the 2 point calibration, establish a different temperature
environment, and proceed from step 2.
6. Switch to calibration mode, and enter the obtained span value and zero value.
For the 1 point atmospheric temperature calibration, only change the zero value. If you
change the span value, this will adversely affect the accuracy.
For the 2 point calibration, change both the zero value and span value.
The temperature sensor region is not waterproof, so never perform atmospheric
temperature calibration when it is wet.
- 38 -
Atmospheric Pressure Calibration
Calibration can similarly be performed with respect to the atmospheric pressure sensor.
Prepare a standard pressure gage, remove the atmospheric pressure sensor tube, and
connect the gage.
1. In the calibration mode, set the atmospheric pressure span value to 1.000, and
return the zero value to 0.000.
2. Set the mode display to atmospheric pressure display. (See page 27.)
3. Record the value of standard atmospheric pressure gage and the sampler's
atmospheric pressure display value.
4. Calculate the zero value.
5. If you are performing the 2 point calibration, establish a different pressure, and
proceed from step 2.
6. Switch to the calibration mode, and enter the obtained span value and zero value.
Both the span value and zero value are changed in 2 point calibration.
- 39 -
Flow Rate Correction Method
This product can display a 20 qC 1 atmospheric pressure corrected flow rate, a 25 qC 1
atmospheric pressure corrected flow rate, a 0 qC 1 atmospheric pressure corrected
flow rate, or the actual flow rate. In addition, the blower can be controlled so as to
ensure that the flow rate display matches the configured flow rate. The flow rate is
calculated from the following flow rate formula, and correction is performed in
accordance with the selected flow rate correction method.
The cumulative flow rate is calculated by summing the instantaneous flow rate units
corresponding to the selected flow rate correction method, in 1 second units.
Communications
Sampling data can be retrieved by connecting a PC using the USB port provided on the
product. No particular communications software is prepared, but products such as
HyperTerminal can be used.
A special USB driver is required for communications. The USB driver can be
downloaded from Sibata website:
(http://www.sibata.co.jp/technology/technology-27640/)
In addition, please refer to the online manual available at Sibata website for details on
communications commands.
- 40 -
Maintenance
Periodic maintenance is required in order to extend the life of this product.
When cleaning the product, use dry cloths and thoroughly wrung out damp cloths. The
stainless steel parts of the sampling line (each metal part of Hopper, Shuttle tube or
Through pipe, Flow meter suction port) may be wiped clean with acetone. For other
parts however, wipe clean with dilute ethanol.
1. One year has elapsed since flow rate calibration by the manufacturer.
2. The internal battery run-down icon is lit.
3. The packing or rubber parts have become stiff, or cracks have developed.
- 41 -
Troubleshooting
If a problem occurs during use, promptly stop using the oven. If the error was caused
by a product failure, please do not operate the unit again request for repair.
In some cases, errors may be caused by something other than a malfunction. Before
requesting repair, verify the following.
- 42 -
Main Specifications
Product Code 080130-1201 080130-1203
Model HV-RW for aerosol HV-RW for dioxins
Standard Suction Flow 100 or 700 L/min (quartz fiber filter + polyurethane foam, 2)
Rate 566, 1000 L/min (glass fiber filter)
Configurable Flow Rate
100 to 1200 L/min
Range
Accuracy of Constant
Within r5 % of the set flow rate
Flow Rate
Suction Pressure *1 10 to 100 hPa (100 L/min)
30 to 100 hPa (700 L/min)
30 to 140 hPa (1000 L/min)
Flow Rate Detection Differential pressure detection method
Suction Pump Brushless blower
Filter 8" u 10" rectangular filter
Polyurethane Foam Dia. 90 mm u 50 mm
Screen Touch panel LCD (backlit)
Power Outage
Continues with the prior operating conditions after power recovery
Countermeasures
Shelter Specified materials: aluminum (foldable)
Operating Temperature
0 to 40 qC 10 to 90 %RH (with no condensation)
and Humidity Range
*1 Operation under 1 atmospheric pressure assumed. Performance may be inferior under low
atmospheric conditions at high altitudes.
*2 This is the initial value at time of shipment, at AC100V. Power consumption may exceed double the
specified value if a collector with a large load exceeding the specifications is used.
- 43 -
Spare Parts
Product Code Name of Part Details
Shuttle tube SUS outer tube u 1; conveyance canopy u 2;
080130-0971 (Standard accessory for dioxin clamp (with lock) u 2;
sampling) urethane holder (not including urethane) u 1
Glass inner tube for urethane
080130-0972 Urethane holder
(not including urethane)
080130-0973 Filter case (standard accessory) For 8" u 10" rectangular filters
080130-0994 Clamp For shuttle tube, no lock
080130-1200 Control unit HV-RW-K1 for HV-RW
080130-1205 Shelter HV-RW-S1 for HV -RW
080130-1206 Hopper for HV-R/HV-RW
Consumables
Product Code Name of Part Details
080130-0941A Polyurethane foam Dia. 90 mm u 50 mm, 10
080130-053 Quartz fiber filter QR-100, 8" u 10" rectangular filter, 50
080130-051 Glass fiber filter QB-100R-810A, 8" u 10" rectangular filter, 50
Options
Product Code Name of Part Details
080040-021 Andersen sampler, AH-600
080130-8 Digital orifice flow meter, OFD-1 *1
080130-0551 Rectangular adapter for orifice flow meter
SUS case u 1
Removal fixture u 1
080130-0991 Short holder set PTFE packing u 1
Short urethane holder (not including
urethane) u 1
Glass inner short tube for urethane
080130-09911 Short urethane holder
(not including urethane)
080130-061 Particle size selector, rectangular SPM10 10 Pm min., 100 % cut
080130-065 Particle size selector, rectangular PM10 10 Pm, 50 % cut
080130-067 Particle size selector, rectangular PM2.5 2.5 Pm , 50 % cut
080130-0906 Leak check rubber pate (HV rectangular) For 8" u 10" rectangle *2
*1 When using this product, "080130-0551 Rectangular adapter for orifice flow meter" and rectangular
adapter attached to OF-1S Orifice flow meter are required. A commercially available USB cable A-B
Type is required for automatic calibration.
*2 The leak check rubber plate (HV rectangular) is required to perform leak checks. (See page 37.)
- 44 -
Warranty and Repair
This product shall be repaired free-of-charge should it malfunction within one year of
purchase. When asking for repair, be sure to directly contact the dealer of purchase.
Consumables provided with this product fall outside of the scope of this warranty.
Repair of the product itself also shall fall outside of the scope of this warranty if any of
the following causes it to malfunction:
Disclaimer
Should some nonconformity occur during use of this product, Sibata does not assume
any liability whatsoever for compensation of data or content that could not be acquired
or logged as a result, loss of data or other content, and other direct and indirect
damages (loss of business profit, interruption of business, etc.) relating to the
preceding.
Sibata guarantees repair of production malfunctions under fixed conditions. However,
Sibata has no responsibility for any loss and or damage of data stored on the product.
When asking Sibata for repair or other services, make a backup of any required data.
Sibata does not assume any liability whatsoever for any damages that may occur
accompanying loss or discarding of data due to infringement of precautions described
in this manual or neglect to back up data on the part of the customer.
For details of repair after the Warranty has expired, contact your Sibata agent. The
product shall be repaired for a fee only if Sibata judges that repair shall restore its
functions, and its functions can be sustained in the future only in accordance with
specified methods of use.
When returning this product for repair, fill in the Trouble Notification Sheet and send
this sheet together with this product. (See page 47.)
- 45 -
Disposal of the Product
Dispose of the product in accordance with the disposal laws and regulations of your
respective local governing body. The sampler body is made from metals (aluminum
and stainless steel) and polymer (POM).
Inquiries
If you have any questions about this product, or if there is any other way in which we
can be of assistance, contact your Sibata agent.
17.02.27H (02)
- 46 -
Trouble Notification Sheet
This sheet is to be filled with information required for the smooth checking and repair of
malfunctions. Please fill in this sheet in as much detail as possible. Also, attach this
sheet when asking for repair.
Symptoms of Malfunction
Frequency of Occurrence:
: Every time
: Occasionally
: Rarely
: Other
( )
Start of Malfunction:
: Since purchase
: Within a month
: Within a week
: Other ( )
Symptoms: (Write in as much detail as possible.) Ex: Backlight does not turn ON even by
pressing a key.
- 47 -
Note) Shape, dimensions, specifications, and other product information are subject to change without
notice in the interest of product improvement to the extent that product functions and applications
will not be impaired.