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BRE Digest 330.alkali Silica Reaction - Part 1pdf
BRE Digest 330.alkali Silica Reaction - Part 1pdf
unielon
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31/01/2014
Background
Alkali–silica reaction was first identified in the In the early 1980s, the first guidance documents
USA in the 1940s. No cases were found in the UK (and model specification clauses) were published
until 1971 when the reaction was found to be the by BRE and The Concrete Society [1]. This
cause of cracking in a concrete dam on Jersey. In guidance has been successful in minimising the
1976 it was identified on the mainland UK, and, risk of damaging ASR (ie damage by ASR) in
since then, relatively few structures have been structures. Since the 1980s, knowledge of the
identified with distress attributable to ASR. In nature of ASR has increased substantially. This is
relation to the vast quantity of concrete in use, due mainly to a number of research projects
therefore, the amount of concrete actually reaching conclusions in the early 1990s.
damaged is small and the problem should not be Consequently, this revised Digest can now give
allowed to get out of perspective. better and more focused advice on the correct use
of materials to minimise the risk of damaging
ASR. This will provide increased levels of safety,
and better and more sustainable use of UK
concreting materials.
dolomitic limestones are attacked, and alkali–silicate shrinkage cracking usually appears early in the life of a
reaction in which the layered silicate minerals are attacked. structure, probably in the first year. The earliest time at which
Alkali–carbonate reaction is less common worldwide and cracking due to ASR has led to concern in the UK is about
no damage by alkali–carbonate reaction has been observed in five years; in most cases it was later. Frost attack, which may
the UK. Early suggestions that an alkali–silicate reaction was also produce similar network cracking, can be sometimes
responsible for damage in a few UK structures have not been distinguished by the presence of surface spalling. Surface
substantiated. It is now known, though, that the reactive pop-outs can be caused by reactive aggregate particles close
mechanism involving greywacke aggregates used in some to the surface and may be confused with similar pop-outs due
UK structures was essentially a type of ASR. (Except where to frost action. Few cases of surface pop-outs caused by ASR
it is specifically stated otherwise, this Digest refers to have, however, been seen in the UK.
alkali–silica reaction.) Where the expansive forces due to ASR are restrained
Since publication in 1982 of the first BRE Digest on ASR, (eg by reinforcement or loads), the pattern of cracking is
our knowledge and experience of the causes and effects of modified (Figure 2); cracks tend to run parallel to the main
ASR have significantly increased. This increase is firmly reinforcing bars or prestressing tendons. If the alkali–silica
based, and was made possible only by undertaking sound reaction is particularly active, the cracks may be bordered by
research. The most notable developments since 1982 have gel. This is easily confused with, and may be mixed with, the
been: lime which frequently leaches from cracked concrete: both
● a more detailed understanding of the behaviour of different
aggregate types (including aggregate combinations). This
allows classification of these materials by the threshold
alkali levels required to induce damaging ASR;
● results from chemical and petrographic studies on field
concretes that have provided detailed information to
corroborate the laboratory findings;
● new understanding of the mechanisms by which ground
granulated blastfurnace slag (ggbs) and pulverised fuel ash
(pfa) can suppress damaging ASR. The BRE view is that
no account need be taken of the alkalis contained in these
materials when the materials are used in sufficient
quantities;
● new understanding of the use of silica fume, metakaolin
and lithium salts in suppressing ASR damage.
only by microscopic examination to establish that a compressive strength of the concrete seems to be little
substantial alkali–silica reaction has occurred and that the affected but the tensile strength and elastic modulus can be
internal cracking is characteristic of damage induced by markedly reduced. Restraint of expansion can also cause
ASR. The quantity of gel present does not necessarily bowing and movement of concrete components. Extensive
indicate the amount of damage caused by ASR[2]. work has been carried out on the structural consequences of
Further detailed advice on the diagnosis of alkali–silica ASR induced expansion; it has shown that, in general, ASR
reaction is given in a report prepared by a UK cross-industry expansion does not have a major adverse effect upon
working party and published by the British Cement structural performance. However, this does depend upon the
Association (BCA)[2]. structural context, the particular location and the
reinforcement detailing.
The long term durability of components affected by frost
action or reinforcement corrosion may be further reduced by
any cracking induced by ASR. The extent of this reduction
on durability depends on the width, depth and total length of
cracks. Since ASR induced cracking will usually be more
extensive than that allowed for in the design of new
structures, continued monitoring of ASR damaged
components may be required. ASR damage may also
increase the susceptibility of a component to the ingress of
aggressive species (eg chloride ions) and a subsequent
increase in reinforcement corrosion potential.
A working party of the Institution of Structural Engineers
has reported its recommendations on the assessment of
structures damaged by ASR[3].
Core A
Expansion (mm/m)
Core B
Core C
Time (days)
Figure 5 Expansion of concrete under accelerated conditions with cores at 38 °C and 100% relative humidity
5
Monitoring the development of damage Minimising the risk of damaging ASR in new
Techniques to monitor the development of damage caused
construction
by ASR are: Three conditions are necessary for damaging ASR to occur:
● visual observation of cracks; ● a sufficiently alkaline solution in the pore structure of the
● crack width measurements; concrete;
● expansion and deflection measurements. ● an aggregate or aggregate combination susceptible to
attack by this alkaline solution;
If both sides of the concrete are accessible, ultrasonic pulse ● a supply of water sufficient to maintain the reaction and
Licensed copy from CIS: unielon, University of East London, 31/01/2014, Uncontrolled Copy.
velocity measurements may provide a method of monitoring enable the gel to exert an expansive force.
the development of internal cracking.
The alkalinity of the pore solution (the hydroxyl ion
concentration) depends mainly on the content of the alkali
Repair methods metals (sodium and potassium) in the Portland cement and on
the cement content of the concrete. Other alkali metal salts
The most important issue is whether concrete damaged by included at the concrete mixing stage, for example salt in
ASR has loadbearing or structural functions. It may be aggregates, also increase the alkalinity of the pore solution.
necessary to consider complete replacement of an ASR External sources of alkali metal salts, such as ponded
affected section to maintain integrity and safety. seawater or de-icing salts, may increase alkalinity. Apart
Experience is limited in the repair of concrete structures from salts, the soluble alkali content of UK aggregates is
damaged by ASR. Where there is evidence that the expansive usually very small (but see box below) and these non-salt
reaction is continuing, generally the only feasible methods mineral constituents are usually not found to have a
are those that minimise exposure of the element to external significant influence on the alkalinity of concrete. Overseas,
moisture: although gel will still be present, it cannot absorb however, some non-salt mineral constituents are thought to
water and therefore cannot exert expansive pressure. contribute appreciably to total alkalinity.
Leaking drains, expansion joints etc should be repaired. The content of alkalis in cement is expressed as equivalent
The concrete surface could be waterproofed but, in certain sodium oxide (Na2O eq):
situations, this may make the situation worse. Waterproofing
% Na2O eq = %Na2O + 0.658% K2O
will have a greater chance of success if the concrete is as dry
as possible when it is applied. Cladding the concrete may CEM I cements to BS EN 197-1 currently produced in the
provide the best protection but any remedial work must not UK range in their mean acid-soluble alkali contents from
assist the retention of water in the concrete. There is evidence about 0.4% Na2O eq to 0.7% Na2O eq (determined by the
that treatment of damaged concrete with lithium salts can method shown in the National Annex to BS EN 196-21).
prevent further expansion, but there is no experience of this in The alkalis contributed by salts in aggregates are
the UK. calculated from the measured chloride ion concentration in
In the UK, there are examples where damaged columns the aggregate and expressed as equivalent sodium oxide:
have been reinforced around their external circumferences to
% Na2O eq = 0.76 x %Cl–
improve their loadbearing capacity and prolong the life of the
structure. Other attention has generally focussed on making
vulnerable elements redundant by propping or by building The minerals in aggregates may have appreciable alkali metal
parallel columns. If the expansive reaction has finished it may contents which are insoluble in the pore solution of concrete but
which would be reported in a chemical analysis as Na2O and K2O.
be feasible to undertake permanent repairs.
However, there is some evidence from overseas to indicate that
alkalis can be released from volcanic forms of glass in aggregates,
when attacked by hydroxyl ions. These glassy materials, though, are
extremely rare in UK aggregates.
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Aggregates The proportion of reactive silica can have a significant
Siliceous aggregates are the most common type of aggregates influence on reactivity, so it is important to take account of
susceptible to alkali attack worldwide and are the only type the combination of aggregate types that are being considered
conclusively identifiable in concretes damaged by ASR in the for a particular mix. For very reactive opaline material, the
UK. The reactivity of the different forms of silica is linked to greatest expansion may occur when as little as 1 to 4% is
the disorder of the crystal structure. For example, well present in the aggregate: the pessimum proportion. When the
ordered crystalline quartz which is unstrained is normally proportion of reactive silica is increased beyond the
unreactive, whereas opal with a very disordered and porous pessimum, there will be less expansion and a point will be
structure is extremely alkali reactive. Disorder within a reached where there is no abnormal expansion. Flints and
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crystal lattice can either be a result of crystallisation or of cherts have proved to be the source of reactive silica in most
flaws within the crystal lattice introduced by geological UK cases of ASR. The pessimum proportion is such that the
stresses. These flaws are often termed dislocations. potential of damaging ASR is highest when fine aggregates
Other forms of silica, such as glasses, microcrystalline (sands) with high proportions of flint or chert are combined
and crypto-crystalline quartz, chalcedony, tridymite and with an inert coarse aggregate of low porosity. Where these
cristobalite, are all reactive to various degrees. Straining in sands are used together with a gravel from the same source,
quartz was considered to provide conclusive evidence that a damaging ASR is unlikely to occur. In aggregates with lower
particular rock or aggregate constituent was alkali reactive, proportions of chert, such as Trent Valley sands and gravels,
but it is now thought that it is the complexity of metamorphic the pessimum proportion of chert may be reached when the
suturing which correlates with reactivity potential rather than sand and gravel are used together. Generally it has been
measurement of the angles of strain. Straining in larger quartz thought that an aggregate or aggregate combination which
grains may indicate that the rock is sufficiently recrystallised contains more than 60% by mass of chert or flint in the fine
to allow for additional microcrystalline quartz to develop in and coarse aggregate combination, and in which the fine
the interclastic region. Such microcrystalline quartz may fraction contains more than 5% by mass, is unlikely to cause
well be reactive. ASR damage (see box below).
In some rocks the reactive constituent may not be obvious; When a reactive fine aggregate is combined with an inert
it may even be difficult to determine by petrographic coarse aggregate in pessimum proportion, the porosity of the
examination. This is true of greywackes, where the reactive coarse aggregate has a significant effect on the reactivity of
constituent has now been identified as microcrystalline the aggregate combination. The use of reactive fines with an
quartz found between phyllosilicates (eg clayey varieties of inert, low porosity coarse aggregate is potentially more
mica and chlorite) or regions of quartz crystals which are damaging than the same fines with an inert porous coarse
highly dislocated. Early theories that phyllosilicate minerals aggregate. The use of some recycled concrete aggregates
were alkali reactive by way of a mechanism termed the (particularly with flint and chert) in conjunction with other
alkali–silicate reaction have now been discounted. potentially non-reactive aggregates may dilute the reactive
No significant amounts of opal have been found in aggregate component to a level at which the pessimum effect
aggregates from the UK mainland although an opaline initiating deleterious ASR needs to be reconsidered.
constituent in the aggregates is associated with damaging
ASR in the dam on Jersey. The reactive minerals found in the
UK are associated with microcrystalline and crypto- Recent laboratory work at BRE has shown that for a very small
crystalline quartz and chalcedony in cherts, flints and number of flint sand and gravel combinations, abnormal expansion
silicified limestones, and microcrystalline quartz found in can be observed, in very severe circumstances, where flint
concentrations are higher than 60% of the total aggregate
quartzite and a number of other more reactive rock types.
combination. Accordingly, although widespread use of flint sands and
These minerals have been found in both land and
gravel aggregate combinations spanning several decades has
sea-dredged sands and gravels. Reactive silica produced no recorded field instance where abnormal expansion has
(microcrystalline quartz) in some greywacke aggregates can been identified in normal concretes, a precautionary approach to
give rise to cracking at lower alkali levels than occurs with classification of reactivity has been taken in this Digest (Part 2).
other aggregates. For this reason aggregates and aggregate
combinations which contain crushed greywacke have been
classified as highly reactive here. In the case of these
aggregates, conservative recommendations are made unless
testing, using Testing protocol for greywacke aggregates [4],
indicates that a relaxation is permissible.
7
Test methods An accelerated test using mortar bars has been developed
Aggregates can be tested for potential alkali reactivity using at the National Building Research Institute (NBRI) of South
standard test methods. Africa and has been published as ASTM C1260. A
BS 812-123 is a concrete prism test which was developed development of this method has been published as a RILEM
initially at BRE. The test has been used by many Recommendation AAR-2. Standard mortar bars are
organisations in the UK and the results obtained show good immersed in sodium hydroxide solution at a constant 80 °C
correlation with the field performances of aggregates. A for 14 days. Trials assessing UK aggregates with this test
similar method has been published by The International method have proved promising but it is important to test
Union of Testing and Research Laboratories for Materials aggregates in a range of combinations to establish the
Licensed copy from CIS: unielon, University of East London, 31/01/2014, Uncontrolled Copy.
and Structures (RILEM) as Recommendation AAR-3. pessimum proportion. In trials at BRE this was achieved by
An accelerated version of this test, in which the concrete blending the test aggregates to the required proportion with
prisms are stored at 60 °C instead of the 38 °C of the non-reactive aggregate (eg Cheddar limestone) graded to the
BS 812-123 method, is being developed by RILEM as recommended sieve fractions. With rock types where it has
Recommendation AAR-4. It is based on a French method not been established that a pessimum concentration exists, it
and has the potential for assessing the concrete mix as well as is recommended that a range of blends are tested with
a standardised method for assessing aggregates. different proportions of test and inert aggregate with test
UK experience of the American Society for Testing and aggregate at, say, 5, 15, 25, 50 and 100%.
Materials (ASTM) chemical method, C289, has not been Petrographical examination of aggregates should comply
encouraging in that it classifies a wide range of siliceous with BS 812-104. A development of this method has been
aggregates as susceptible to attack by alkalis, including published as RILEM Recommendation AAR-1. It is also
aggregates which have been used for many years to produce recommended that any petrographic examination should be
durable concrete. Conversely, many crushed greywacke carried out by a petrographer experienced in the
aggregates, which are known to be reactive in field concretes, identification of aggregate constituents. A guide for
are determined innocuous by this method. Additionally, it interpreting the results of petrographic examination of
gives no information on the reactivity of different aggregate aggregates for their alkali–silica reactivity is given in
combinations. This method is not, therefore, recommended BS 7943 and a guide to the RILEM methods has been
for assessing UK aggregates. published as RILEM Recommendation AAR-0.
Until recently the ASTM mortar-bar test, C227, has been
considered worldwide to be a more reliable accelerated Water
predictor of behaviour of aggregates in concretes. To date the Sufficient water must be present for damaging ASR to
only UK aggregates that have been shown to be damaging develop. It can be argued in theory that there is sufficient
under these test conditions are the highly reactive greywacke- mixing water in mass concrete for this to occur; in practice,
type materials. As with C289, this method is, therefore, not all the structures damaged by ASR in the UK have been
recommended for assessing UK aggregates. exposed to an external source of water. Severe condensation,
for example, on the underside of bridge decks may be
sufficient.
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