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Fundamental Concepts in Lean Manufacturing and A Key Performance Driver
Fundamental Concepts in Lean Manufacturing and A Key Performance Driver
Fundamental Concepts in Lean Manufacturing and A Key Performance Driver
Machine monitoring in manufacturing and in the context of OEE and improving productivity
Common production data to monitor How to Get Started With Machine Monitoring?
• Machine status – On/off, run rate, speed 1) Hardware option
• Downtime & Utilization – Planned/unplanned stops
• Quality – Right part first time (RPFT), scrap rate 2) Hardware-free option
• Operator effectiveness – Labour productivity and efficiency
• Environmental data – Humidity, vibration, temperature
• Energy – Electricity use What is OEE in Manufacturing
Five Advantages of Machine Monitoring By monitoring OEE, manufacturers can quantify and measure
equipment potential and identify sources of loss
Automated data collection
Ultimately, OEE aims to reduce waste (production losses),
The first step in manufacturing digitalization thereby lowering cost while also improving productivity
Simple, live OEE
Production visualization
Enhance shop floor communication
What Are the Common OEE Calculation & Monitoring Mistakes?
Availability
exclude too many stops from OEE calculation.
Performance
underestimate the actual production speed.
Quality
challenge of calculating the correct quality %
•Availability loss
• Planned stops
• Unplanned stops
•Performance loss (same as speed loss)
• Micro stops
• Slow cycles (same as slow speed)
•Quality loss
• Start-up rejects
• Production rejects
How to Measure Speed Loss – Micro Stops & Slow Speed
Slow speed is when machines or production lines run slower than the target run
rate,
Micro stops are when machines or production lines stop briefly and
frequently
How to Measure Speed Loss
– Micro Stops & Slow Speed
Countermeasures
Techniques for Tackling the Losses
BENEFITS:
- REMOTE ACCESS AND FAULTS DIAGNOSTICS REGARDLESS OF THE MACHINE’S LOCATION
- MAINTAIN HIGHER LEVELS OF PRODUCTION AND IMPROVE OEE (OVERALL EQUIPMENT EFFICIENCY
- WEB-BASED DASHBOARD OF THE MACHINERY WITH LIVE PRODUCTION STATISTICS
Securely enable your data from your Machines
to the factory enterprise system