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DAF Dealernet

VIN:
Vehicle Type: XF_E6-XF 460 FT
H 1602 337903 001 160
replace left hand 1 door hinge (Doors)

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DAF Dealernet
replace left hand 1 door
hinge (Doors)

1 replace left hand 1 door hinge (Doors) 01:00

1.1 remove left hand 1 door hinge (Doors) 00:23
1.1.1 position door side window (Doors) < 00:01
Explanation

Positioning door window glass, lowering

1. Lower the glass about 20 cm using the
operating switch.

M016177 - 15/11/2005
1.1.2 disconnect battery clamp, negative pole 00:03
1.1.2.1 remove battery box cover between the chassis (Battery box) < 00:01
1.1.2.2 disconnect battery clamp, negative pole < 00:01
Explanation

Warning, battery clamp, negative pole

Eject the driver's card before disconnecting the battery clamp from the negative
pole.
To prevent damage to electronic components, never disconnect the battery clamps
when the engine is running.
Switch off the ignition before disconnecting the battery clamp from the negative
pole.

After switching off the ignition, wait at least 80 seconds before

disconnecting the battery clamp from the negative pole.
Non-observance of this waiting time results in clogging of the AdBlue
lines.
Always disconnect the battery clamp from the negative pole before working on the
vehicle.
Do not place any tools or other materials on top of or close to the batteries. This
can cause a short circuit and, in the worst case, a battery explosion.

M014591 - 15/08/2019
1.1.2.3 install battery box cover between the chassis (Battery box) 00:01
Technical Data

Tightening torque, battery box cover between the chassis

Attachment bolt 30 Nm

M039060 - 30/08/2013
1.1.3 remove knob (Door trim) < 00:01
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1.1.4 remove operating unit, driver door (Electric mirrors control) 00:01
Explanation

Removing control switch, door controls

K102057-3

1. Push the clip (1) in direction (A) using a small

screwdriver.
2. Lift the control switch (2) out of the door panel.
3. Disconnect and remove the control switch (2).

Make sure that the clip (1) is

pushed back before lifting the
control switch (2).
Prevent the connector from falling
into the door panel.

M029228 - 18/06/2019
1.1.5 remove handle (Door trim) 00:01
Explanation

Removing handle

1. Remove the bolts (1).

2. Remove the handle.

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K103383

M032884 - 16/11/2012
1.1.6 remove panel (Door trim) 00:04
Explanation

Removing door panel

1. Remove the protective grille (2).

2. Remove the cover plates (1) from the
attachment screws.
3. Remove the attachment screws from the panel.
4. Remove the panel by undoing the clipped
connections.
5. Remove the connector from the speaker.
6. Remove the connector (3) from the door
lighting. 1
2

K103280-2

M031410 - 06/11/2012
1.1.7 loosen door check (Doors) 00:02
Explanation

Loosening door check assembly

1. Remove the circlip and pin of the door check

assembly (2).

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K101501-2

M016439 - 18/06/2019
1.1.8 remove 1 (one) door hinge (Doors) 00:10
Explanation

Removing door hinge

1. Suspend the door in a hoist using slings.

Apply protective tape to the door

where it is suspended in the slings,
so that the paint will not be damaged.

2. Remove the attachment bolts (3) and (4) from

the hinge.
3. Remove the hinge.
4

K101501-2

M012844 - 16/11/2005
1.2 install left hand 1 door hinge (Doors) 00:38
1.2.1 install 1 (one) door hinge (Doors) 00:12
Explanation

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Installing door hinge

1. Fit the hinge into the door.

2. Fit the attachment bolts (3) and (4) and tighten

them.

The attachment bolts must be 4

tightened to the correct torque when
3
the door is being adjusted.
1
3. Remove the slings from the hoist.
4. Remove the protective tape from the door.
2

K101501-2

M015147 - 07/07/2006
1.2.2 fixing door check (Doors) 00:02
Explanation

Fixing door check assembly

K101501-2

1. Fit the circlip and pin of the door check

assembly (2).

M016440 - 15/11/2005
1.2.3 adjust left-hand door (Doors) 00:12
Explanation

Checking and adjusting door

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To adjust the door using the door hinges,

the door panel must be removed.

1. Check that the size and wedged shape of the

gap between cab and door match the specified
gap size and wedged shape all round. If
necessary, adjust the door using the door
hinges. Hand-tighten the attachment bolts.
2. Look and feel whether there is a smooth
transition between the door and corner section
and between the door and cab roof. If
necessary, adjust the door by moving the door
hinges inwards or outwards. Hand-tighten the
attachment bolts.

K1 01 492

3. Check the transition between the door and the

cab at the door handle. If necessary, adjust the
door using the striker plate (1). Loosen the Torx
screws (2) and (3) and move the striker plate. 1
2
Tighten the Torx screws (2) to the specified
tightening torque.
3
4. Tighten the hinge attachment bolts to the
specified tightening torque.

K1 01 491

M015767 - 25/10/2005
Technical Data

Adjustment data, doors

Adjustment dimensions:
gap size (from front post, except for corner piece) 8 ± 2 mm
maximum wedge shape of gap 2 mm

Door-cab transition:
inwards relative to front post 0 - 1 mm
outwards relative to rear post 0 - 1 mm

M015725 - 04/02/2011
Tightening torque, door hinge
Attachment bolts 30 Nm

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M016161 - 19/01/2011
Tightening torque, doors
Torx screws striker plate 23 Nm

M019443 - 23/02/2011
1.2.4 install panel (Door trim) 00:05
1.2.5 install handle (Door trim) 00:01
1.2.6 install operating unit, driver door (Electric mirrors control) 00:01
Explanation

Installing operating switch, door controls

1. Fit the connector.
2. Install the door control operating switch by
pushing it carefully into the panel.

After a new door control operating

switch has been installed the switch
must be programmed .

3. Connect the battery clamp.

4. Contact on.
5. Open the window fully.
6. Close the window.
7. Repeat this procedure for both windows.
8. Contact off and on.
9. Check the functions the door control operating
switch.

M015769 - 29/09/2015
1.2.7 install knob (Door trim) < 00:01
1.2.8 connect battery clamp, negative pole 00:03
1.2.8.1 remove battery box cover between the chassis (Battery box) < 00:01
1.2.8.2 connect battery clamp, negative pole 00:01
Technical Data

Tightening torque, battery clamp

Battery clamp,
attachment nut (1) 7 Nm (1)
Battery clamp, attachment
nut (2) 15 Nm (1)
(1)Apply Petroleum jelly to
the outside of the connection
to prevent corrosion.

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2 1

K102948

M019252 - 04/06/2018
1.2.8.3 install battery box cover between the chassis (Battery box) 00:01
Technical Data

Tightening torque, battery box cover between the chassis

Attachment bolt 30 Nm

M039060 - 30/08/2013
This information applies exclusively to the entered chassis number or the selected vehicle series. Please take into account that this information may
change daily. Therefore the provided information is only valid on You cannot derive any rights from the information provided with respect to
vehicles and/or components of another series, with another chassis number and/or of another date

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DAF Dealernet
replace left hand 1 door
hinge (Doors)
# MPA Number Optional Exchange part Description Comp. group Description Bulletin Supersession
1 PCE * door hinge 1602 Doors

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