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    ASHISH GORDE
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    EIL SPECIFICATION FOR BATTERY CHARGER

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    179 views15 pages

    Eil Specification For Battery Charger

    Uploaded by

    ASHISH GORDE

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    of 15
    ‘SPECIFICATION STANDARD SPECIFICATION No. FOR ed ORR UNITED 6-51-0019 Rev. 4 OF peers BATTERY CHARGER "Page 038 aed ara @ fan fate SPECIFICATION FOR BATTERY CHARGER en ~ taiscomonessepisomans — * "bans — Qube cdot 4 tosis REVISED AN RS PC. aP OM REVISED AND RERSSUED AS STANDARD 31008908 SPECIFICATION Rs Ns 8 ve REVISED AND RERSSUED AS STANDARD 2 zeao2 _REVISEDAND ft vee MS ves: GRR ‘oes REVSED AND REISSUED AS STANDARD t SPECIFICATION. Rees so 4s TSSUED AS STANDARD SPECIFICATION 0 04112187 RECOMPOSED IN NOVSS. feu 86 or Sander Commitee" Buresu Rev. se Prepared checked au Re pate Pure ea sete’ “Convenor _ chai ‘Approved by Fomnat No. OD 0001 FT Rav. 0 Gopi EL A ges i Jl. 007 GHZ fly ENGNERS. ‘SPECIFICATION ‘STANDARD SPECIFICATION Ho. FOR 6-51-0019 Rev. 4 weeks OAS BATTERY CHARGER age 20415 Alternating Current “Ampere-hour ‘Bureau of Indian Standards British Standard Central Electricity Authority Compact Fluorescent Camp Cold Rolled Cold Annealed Direct Current Direct Current Distribution Board International Electrotechnical Commission Institute of Electrical and Electronics Engineers Ingress Protection Indian Standard Light Emitting Diode Miniature Circuit Breaker Moulded Case Citeuit Breaker “Material Requisition Mean Sea Level ‘National Electrical Manufacturers Association ‘Nickel Cadmium Purchase Order Poly Vinyl Chloride Radio Frequency Imerference Root Mean Square Uninterrupted Power Supply Volt Verband Der Blecktrotechniker, Elektronik und Information stectn Valve Regulated Lead Acid Electrical Standards Committee Convenor: Mr. UA Patro Members: Mr. AK Tickoo Mr. MP Jain Mr. BR Bhogal Mr. Arun Kumar Mr. KK Gera ‘Mr. Saced AKhtar Format No, 8 00.0000-F1 Rov. 0 ‘Copyright IL — A hs reseed sae OR FOR SPECIFICATION ‘STANDARD SPECIFICATION No. anor SMe BATTERY CHARGER CONTENTS, 10 SCOPE sewn 4 20 CODES AND STANDARDS. 3.0 GENERAL REQUIREMENTS... 40 SITECONDITIONS. 4 5.0 TECHNICAL REQUIREMENTS 60 _ INSPECTION, TESTING AND ACCEPTANCE. 2 7.0 PACKING & DESPATCH. 3 Format No, 800001F! Rev. 8 ‘Saigo \ HNDIA LIMITED FOR 6-51-0019 Rev. 4 REC. ie 1.0 SCOPE This specification covers the design, manufacture, testing at manufacturer’s works, packing and supply to site of Battery Chargers and Distribution Boards. 2.0 CODES AND STANDARDS 24° The equipment shall comply with the requirements of latest revision of the following ‘standards issued by BIS (Bureau of Indian Standards) : ss Colours for ready mixed paints and enamels. 1S 1248 Direct acting indicating analogue electrical measuring instruments and accessories. 383700 ‘Essential rating and characteristics of semi-conductor devices. 183715 Letter symbols for semi-conductor devices. 184411 Code of designation of semi-conductor devices. 185001 ‘Guide for preparation of drawings for semi-conductor devices and integrated circuits 185469 Code of practice forthe use of semi-conductor junction devices. 186619 Safety code for semiconductor rectifier equipment. 18 7204 Stabilised power supplies DC output. 1812021 Control transformers for switchgear and controlgear for voltages not exceeding 1000VAC. 18 13703, Low voltage fuses for voltages not exceeding 1000VAC or 1S00VDC. ISTEC 60947 Low voltage switchgear and control gear. TEC 60146 Semiconductor converters. 22 In case of imported equipment, the standards of the country of origin shall be applicable, if ‘these standards are equivalent or more stringent then the applicable indian standards. 23 The equipment shall siso conform to the provisions of CEA regulations and other statutory regulations currently in force in the country. 24 Incase Indian standards are not available for any equipment, standards issued by IEC! BS! DEY IEEE/ NEMA or equivalent agency shall be applicable. 2.8 Incase of any conflict between requirements specified in various applicable documents for the project, the most stringent one shall prevail. However, Owner’s decision in this regard will be final and binding 30 GENERAL REQUIREMENTS 3.1 The offered equipment shall be brand new with state ofthe art technology and a proven field ‘track record. No prototype equipment shall be offered. 32 Vendor shall ensure availability of spare parts and maintenance support services for the ‘offered equipment for atleast 10 years from the date of supply. 33 Vendor shall give a notice of at least one year to the end user of equipment and EIL before ‘Phasing out the productspares to enable the end user to place order for spares and. SITE CONDITIONS ‘The Battery Chargers shall be suitable for installation and satisfactory operation in Pressured wr non-resupgd aubenion wih reatited aaual ir vention in 2 op humid and corrosive ‘Chargers shall be designed to operate under ‘Cony EL — Ags vosoved ENCINEERS. ‘SPECIFICATION ‘STANDARO SPECIFICATION No, ates ONAN FOR 810019 Rev.4 SCS Nw neces BATTERY CHARGER Paeedis 50 Sa sad 52 $2.1 S244 52.12 $213 site conditions as specified in the data sheet. If not specifically mentioned therein, design fmbient temperature of 40°C and altitude not exceeding 1000 m above MSL stall be considered for all equipment ‘TECHNICAL REQUIREMENTS Input Power Supply “The Battery Chargers shall be suitable for input power supply as defined inthe data sheet. IF not specified therein, they stall be suitable fr the following input power supply: Votage | A1SV 410% Froquency : SOH2-+3% In addition to the shove variations the input voltage may be subject to transient variations ‘comprising of voltage dips up to 20% of normal volage during motor start-up, voltage {eruptions during shor circuits as well s frequency Variations due to large motor start-up. ‘The Battery Chargers shall operate satisfactorily witha total harmonic distortion of up to 5% in the input power supply. “The Battery Chargers shall also be designed to operate satisfactorily while drawing input power from an emergency diesel generator st. ‘The incoming power supply to the Battery Charger system shall be provided by 2 independent feeders. One feeder shall supply power to each rectifier. Battery Charger Design Basis ‘The Battery Charger system shall have two chargers (Charger-1 & Charger-2). Both chargers shall be of identical design and rating. The battery to be connected to the chargers shall be of Nickel Cadmiuny flooded electrolyte Lead Acid’ VRLA type as indicated in the data sheet. Battery Chargers for flooded Lead Acid and Nickel Cadmium batteries shall be sized to provide quick charging of the battery within a duration of 10 hours. Battery Chargers for VRLA battery shall be sized to provide quick charging of the battery up t0 90% of rated Amperchours within 2 duration of 24 hours and to 100% within 4 days. Each charger shall be sized for the most stringent of the following duty conditions, whichever is higher: 2. Offline quick charging ofthe battery assembly. The charger shall be sized as under: Charger rating in Amps. = 0.14 Ab(Ci) of battery (for Lead Acid battery) 0.2 Ab(C) of battery (for VRLA battery) 0.2 Ah(Cs) of battery (for Nickel Cadmium battery). b. Online float charging of the battery assembly while feeding the complete DC load. ‘The charger shall be sized as under: Charger rating in Amps. = 1.15.x Average DC load + float charging current (Average DC load = Area under the battery duty cycle/ battery duty cycle duration). Each charger shall have a 3 phase full wave, controlled rectifier bridge with protective devices. Independent current limits shall be provided for charger load current and battery charging current, Subsequent to a discharge cycle and completion of quick charging, when battery is ‘connected to charger under float mode, the battery current shall be monitored, controlled and limited to set value automatically irrespective of the value of load current. Fast acting semi- ‘conductor fuses shall be provided for protection against internal short circuits. In case of ‘external short circuits, the chargers shall be-protected by rapid shutdown of the semi- conducting power devices. The hi semi-conductor fuses used for rectifier protection. shall be complesesuith trip indi Format No. 600-0004 Cape — Aves evened ‘SPECIFICATION ‘STANDARD SPECIFICATION No. FOR 6-51-0019 Rev. 4 fee BATTERY CHARGER Pogo 5et 18 S214 Filter circuits consisting of smoothing choke and condenser, complete with protection to Timit the ripple content at the output, shall be provided. 5215 Silicon blocking diodes shall be provided in the charger output circuit to prevent hack-feed from battery into the charger and filters 52.16 Protection against reverse battery connection and DC earth fault relay for earth leskage

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