3 Annexures: Annexure 1: Production Details

EXPANSION OF POLYMER GRADE PRODUCT
SIKA INDIA PRIVATE LIMITED AT GIDC JHAGADIA FORM I
3 ANNEXURES
Annexure 1: Production Details

S. Quantity in MT/Annum
Name of Product
No. Existing Proposed Total
1 Concrete Admixture Products 90000 0 90000
2 Cementitious Mortar (Powder) Products 60000 0 60000
Epoxy Resin based Industrial Flooring, Adhesives &
3 15000 0 15000
Grouts Products
4 Polymer MR (Medium Range Polymer) 1250 -1250 0
Membrane (Liquid Applied Membrane Poly Urathrene,
5 3000 0 3000
Poly Vinyl Chloride & Waterbar)
6 Sealant (Poly Sulphide) 1500 0 1500
7 Polymer (PCE) 0 10000 10000
8 Trading Products (Construction Chemicals) 0 1800 1800
Total 170750 10550 181300
KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 19

Annexure 2: Site Location Map
SIKA INDIA PVT. LTD.
SIKA INDIA PVT. LTD.

SIKA INDIA PRIVATE LIMITED EXPANSION OF POLYMER GRADE PRODUCT AT GIDC JHAGADIA FORM I
Annexure 3: Site Layout Map

Annexure 4: Enhancement of Production Capacity

Justification for Production Enhancement without any additional equipment/machinery
We received EC for 1250 MT Polymer MR Production from SEIAA, Gujarat vide Letter No. SIEAA/
GUJ/EC/5(F)/ 3074/2015 dated 21.08.15. We want to discontinue production of Polymer MR and like to
introduce another grade of Polymer i.e. Polymer (PCE).
To manufacture Polymer (PCE), existing Manufacturing facility of Polymer MR will be used as

manufacturing phenomenon of Polymer MR & Polymer (PCE) is same.
Polymer MR & Polymer (PCE) are our intermediate product used for manufacturing of Concrete Admixtures.
At the time of 1st application for EC, the demand of Polymer based Admixture sales was not higher. So we
took smaller capacity Environment clearance of capacity 1250 Mt/A. And in the process also we planned to
dissolve our major raw material HPEG flakes in the same vessel of Polymer production and that’s how the
plant can produce 1250 Mt of polymer running is general shift.
But now due to recent change in market demand, the Polymer based admixture demand has increased 3-4
fold due to its best performance and improved quality in the market. So to balance the supply chain issue
we need to produce more Polymer to improve our Admixture production and sales. And since we have
installed capacity of more than 10,000 Tons/A, we can make the same quantity without making much
investment in the plant. Only we have to run the plant in more than 1 shift and dissolve the HPEG and
make solution in other vessel. Alternatively we will have option to buy the HPEG solution as readymade
raw material. And this will reduce our production cycle drastically to half
Below we have considered production in 2 shifts with same set up we can produce 10,000 MT per Annum
PCE production.
With the above stated reason we are applying for amendment of Capacity enhancement for EC
from 1250 Mt to 10,0000 Mt.
Since the Plant and equipment are installed with higher installed capacity of more than
10,000 Mt/A capacity, we will not make any capital investment for increasing the production
capacity now. So there will not be any civil construction or equipment addition for this
capacity enhancement.
We have mentioned below the plant equipment details and capacity calculation for your reference.
Capacity Calculation for Polymer (PCE) plant
Activity Quantity Unit Remarks

CAPACITY CALCULATION WITH RESPECT TO CURRENT SCENARIO for 1260 MT per Annum
(WITH SAME SET- UP)
Batch cycle time 9.75 Hr This is including HPEG charging and solution
Batch Size 10 Mt preparation time
Product running for no of days 26 Days

No of Hr 208 Hr Considering only General shift
Monthly capacity 213 Mt
We had asked for EC permission of 1260 Mt/A due
Per Annum 2500 Mts
to low market demand at that time.
CAPACITY CALCULATION WITH RESPECT TO PROPOSED SCENARIO for 10,000 MT /Annum
(WITH SAME SET- UP)
This is considering prepared HPEG solution directly
charging to Reactor.
Batch cycle time 4.6 Hr
Note: HPEG solution to be prepared in existing
setup where heating provision is provided to melt

Activity Quantity Unit Remarks

the crystal solid in a fast way for solution
preparation which reduce time from 9.75 to 4.6 hrs
for preparation of 10 MT batch size or we can have
option of buying HPEG solution directly from
market as raw material
Batch Size 10 Mt
Product running for no of days 26 Days
No of Hr 208 Hr Considering only General shift
Monthly capacity 452 MT Considering only General shift
Monthly capacity 900 MT Considering 2 shift
Per Annum 10000 MT
Note: Hence there will be no construction and additional equipment / machinery requirement required for
production increases from 1260 MT/Annum to 10,000MT /Annum

Annexure 5: Manufacturing Processes

MANUFACTURING PROCESS
1. Polymer (PCE) Production Process
PCE polymer production process involves blending with exothermic reaction of various raw materials
by following steps
a. Material receiving and storage:
Receiving and handling of solid raw materials in small bags and possibly big bags and receiving of
liquid materials in drums, IBC and stored in storage tanks. All raw materials will be stored in adequate
storage containers according to regulations and state of the art technology.
b. Production of intermediates:
Some solid ingredients are melted at elevated temperature (60°C) or dissolved before processed
in the main reaction vessel. The solution is constantly agitated and later slowly metered into the
reactor.
c. Mixing & reaction:

All previously produced intermediates are finally added into the reactor were the polymerization
reaction takes place. Reactor temperature is adjusted to respective starting temperature and
polymerization reaction is started by controlled initiator addition. Polymerization heat is reduced
by appropriate cooling system to keep the temperature in the different range. As soon as
complete conversion reached, product is discharged to the storage tank.
d. QC Test:
After the mixing and reaction process, a sample is drawn and various quality parameters are checked
as QC test.
e. Packing :
Once the batch is cleared by QC, this ready finished polymer is stored in bulk storage tanks until it is
utilized in the production of admixtures.
f. Waste water collection & storage with recycling arrangement:

Since this polymer production is a dedicated process applied on two mixing vessels and a reactor it can
be assumed that no washing of equipment and piping is needed.
g. Dust extraction system:

Dust and fumes are fetched and treated in a wet scrubber system. The wash water will be reused in
the next batches.

PCE Polymer Process Flow Chart
Premix 1
(Acrylic acid+
2 HEA + Water +
Caustic solution)
Water
Water
Sodium Hypophosphite
Mixing vessel
of Whole
system with Ferrous Sulphate
H PEG flake cooling facility

melted and Premix 2 =
dissolved (Water + Hydrogen
with water
Peroxide)
Premix 3 =
(Water + Rongalit C)
Prervative
PCE Polymer
Storage
2. Membrane - Polyurethane products production (LAM)

Receiving and handling of solid raw materials in small bags and big bags and receiving of liquid
materials in drums, IBC and stored in storage tanks. All raw material will be stored in adequate storage
containers according to regulations and state of the art technology.
“Wet” powders need to be dried before the main mixing process. The drying of the powders carbon
black and clay will be done with drying and cooling equipment. The bulk drying system is capable to
dry mixed powders by means of an oven or by a batch drying system. The selection of the drying
system depends on the volumes produced. Before feeding the mixer with dried powder the material
must be cooled to ambient temperature. Traditionally this is done with a batch cooler, cooling silo or
decoupled cooling containers.
The other main ingredient is the intermediate prepolymer. The prepolymer is produced by the reaction
of an isocyanate with a polyol in a closed mixer / rector which has cooling and heating capabilities.
Once the reaction is complete the prepolymer is stored in a tank or directly processed to the finished
product by adding fillers and other ingredients by means of a vacuum dissolver.

c. Mixing:
The prepolymer and other ingredients such as colour paste, fillers, stabilizers and more are
preweighed and manually added or directly metered out to the mixer. The manufacturing recipe
dictates the order of addition of the ingredients and the different process steps. Process steps can
include dispersion of ingredients, maintaining temperature and applying vacuum. Once the product is
finished it is directly packaged into cans or pails.
d. QC Test:
After the mixing and reaction process, a sample is drawn and various quality parameters are checked
as QC test.
e. Packing:
Once the batch is cleared by QC, this ready finished product is packaged into cans or pails.
f. Waste collection:
The manufacturing of LAM (liquid applied membranes) generates little waste, only. Most of the waste
is “produced” when mixing equipment needs cleaning. Pots and mixing tools are cleaned with
solvents, if there is change in product formulation for the next batch. This solvent is reused for
multiple time before being used in product for dilution.
In the worst case the cleaning solvent is sent out to a specialist waste disposal contractor.
g. Dust and fume extraction system:

Dust is fetched and treated in a dry filter system. Any VOCs shall be treated by an carbon active filter.
Polyurethane products Flow Chart
S torage of
R aw M aterial
W eighm ent- B atch

P reparation of R aw M aterial
Q C T est B lending as per Q uality P lan
R eleased for packing
P acking P ales / T ins
S torage of P ales / T ins in

w arehouse on P allets

3. PVC membrane production process
PVC roofing membrane manufacturing process involves following steps:

Blending and extruding of PVC and other raw materials

Solid raw material is received in bags or big bags and firstly stored in the raw material warehouse. Liquid
raw material is received in drums, IBC or tanker truck and stored in dedicated tanks.
Firstly a dry blend is produced on a batch mixer. Raw material is individually charged by loss in weight
method to the dry blend mixer. The finished dry blend is discharged and stored in a few day silos.
c. Compounding & extrusion:
The dry blend materials are fed into a co-extruder where the fed material is melt and deliver in a steady
volumetric throughput to a single extrusion head (die) which will extrude the materials in the desired film
or membrane. The layer thickness is controlled by the relative speeds and sizes of the individual extruders
delivering the materials. The final liner thickness is automatically adjusted to obtain a single-layer
homogeneous membrane.
d. Packing:
At the end of the extrusion process the membrane is rolled and stored on a master roll. A rolling and
cutting unit is utilized to produce the final size membrane. Material left over from the trimming and cutting
process is recycled back to the dry blend operation.

PVC membrane products Flow Chart

4. Polysulfide (PS) products production
1. Material receiving and storage:

Receiving and handling of solid raw materials in small bags and big bags and receiving of
liquid materials in drums, IBC and stored in storage tanks. All raw material will be stored in
adequate storage containers according to regulations and state of the art technology.
2. Production of intermediates:
Polysulfide sealants and adhesives will be purchased from third parties and stored in the
factory warehouse before moved to the production area. Since the volume is initially rather
small the prepolymer intermediate is handled in drums, only.
3. Mixing:
The prepolymer and other ingredients such as color paste, fillers, stabilizers and more are
preweighed and manually added or directly metered out to the mixer. The manufacturing
recipe dictates the order of addition of the ingredients and the different process steps.
Process steps can include dispersion of ingredients, maintaining temperature and applying
vacuum. Once the product is finished it is directly packaged into cans or pails.
4. QC Test:
After the mixing and reaction process, a sample is drawn and various quality parameters are
checked as QC test.
5. Packing:
Once the batch is cleared by QC, this ready finished product is packaged into cans or pails.
6. Waste collection:
The manufacturing of PS sealants generates little waste, only. Most of the waste is
“produced” when mixing equipment needs cleaning. Pots and mixing tools are cleaned with
solvents, if there is change in product formulation for the next batch. This solvent is reused
for multiple time before being used in product for dilution.
In the worst case the cleaning solvent is sent out to a specialist waste disposal contractor.
7. Dust and fume extraction system:

Dust is fetched and treated in a dry filter system. Any VOCs shall be treated by an carbon
active filter.

Polysulfide products Flow Chart:
S torage of
R aw M aterial
W eighm ent- B atch

P reparation of R aw M aterial
Q C T est B lending as per Q uality P lan
R eleased for packing
P acking P ales / Tins
S torage of P ales / T ins in

w arehouse on P allets

5. Concrete Admixture production Process:
Concrete Admixture production process involves following steps:
Blending process (Formulation) of raw material

Receiving and handling of solid raw materials in small bags and big bags of and receiving of liquid
materials in bulk tankers, IBC (Intermediate bulk container) and Drums. Bulk materials will be stored in
storage tanks and balance material came in IBC and Drums is stored in warehouse on pallets.
Normally we are charging all the raw material as per BOM in a blender and it will be mixed. Optionally
at times Suplhonated naphthalene formaldehyde is blended with other additives to save on process
time in a separate mixing pan and stored in a storage tank. This is directly fed into main mixers as and
when required.
c. Mixing:
Various ingredients are fed into a mixer as per recipe and mixed with a vertical agitator for a fixed
batch time.
d. QC Test:
After mixing, a sample is drawn for the admixture & quality parameter is checked for QC test.
e. Packing:
Once the batch is cleared by QC, this ready finished product is stored in to either bulk storage tanks or
in 200 Ltr drums or in required pack size. The bulk supply tanker trucks will also be filled from storage
tanks through filling station.
f. Waste water collection & storage with recycling arrangement:
Waste generated during washing, cleaning and spillage, is collected in a storage tank / drum. If
next batch of the product is of same family, the collected produced are mixed as virgin scrap to next
batch. So this waste water is re-used to reduce the wastage of products.
g. Dust extraction system:
Dust is generated during addition of various powder ingredients in the mixer. A dust collection system
is used to reduce the dust level in the plant. Collected dust is reused in the next batches.

Concrete Admixtures Process Flow Chart
6. CEMENTITIOUS MORTAR (Powder) production Process flow
The Manufacturing process of Cementitious Mortar (Powder) products includes the following production
and process steps:
a. Receiving Graded, dry sand from supplier:

We will receive the graded, dry sand from supplier in small bags / big bags. This will be conveyed and
stored in close silo according to the grading system
b. Receiving Quartz and Cement and Storage in Silo:
Quarts will be received in small bags / big bags and the same will be conveyed in Storage bins or
stored on pallets in warehouse.
Cement will be received normally in bulk tankers, and the same will be conveyed directly in to Silo
system by pneumatic conveying system. There will be a provision of dump station, if we receive the
Cement in bags, then the begs will be emptied in to the dump station and from there it will be
conveyed to Silo system by pneumatic system. Finally the cement will be stored in to closed silo
system.
c. Storage of other raw materials:
Storage of other raw materials like additives will be in bags, on pallets in warehouse.
d. Dosing all ingredients:
Different ingredients are fed to Batch hopper as per the product requirement and recipe.
e. Mixing:
Batch hopper is weighed & batch charging is done in Plough shear/ Ribbon mixer. The material will be
mixed for set mixing time.

f. QC Test:
Sample of Final product material will be tested as per set parameter by QC. Up on batch clearance
from QC, the batch is transfer to holding hopper for packing.
g. Bagging:
From the holding hopper, products are fed to bagging machine for final packing of 30 KG or as per
required packing size or fed to big bags. Later on the big bags will be taken to FFS packing machine to
complete the distribution small packages depending up on requirement.
h. Palletising:
Once bagging is done, bags are shifted for palletising for the ease of transportation / Storage.
i. Dust control devices:
Dust collectors will be used in all the dust generation points. Local dust collector will be used for
various processes to curb the dust level in the air & plant ambiance within the permissible limit.
Cementitious mortar (Powder) Process flow Chart

7. Epoxy Resin based Flooring, Adhesives & Grouts production Process Flow
The Epoxy resin based Flooring, Adhesive and Grouts production plant is a low volume production area
compared with the admixture and powder & mortar plant. The main production processes are:
Receiving and handling of raw materials in bags, IBC and drums. And the same is stored in storage
racks on pallets. One or two material will also come in bulk tanker and the same will be stored in
storage tank in tank farm area.
b. Preparation of raw materials:
Weight measured quantities of all the main ingredients are prepared as per recipe.
c. Adding ingredients to the mixing Vat:
All the ingredients are added to the mixing Vat as per the bill of material.
d. Mixing ingredients to a finished product:
After charging all ingredients mixing is done in dissolvers for a fixed batch time.
e. QC Test:
Product quality is checked manually during the process for physical properties.
f. Evacuated product for packing:
Once product is formulated, being viscous in nature, pressure is applied on the produced to evacuate
from mixing Vat under a dedicated press & to fill in the required packing size. After that, packed
product is shifted to the FG storage area.
g. Cleaning of Vat in dedicated cleaning area:
Normally we keep dedicated Vat for the same product, to avoid cleaning of Vat very often, and the
same Vat can be used for next batch. But if there is special product to be made then and there is
change in formulation, Vat cleaning is done with solvents. This solvent is reused for multiple times
before being used in product for dilution.

Epoxy Resin based Flooring, Adhesives & Grouts Process Flow Chart:
8. Reaction process (Formulation) of hardener (B part).
After an initial stage of importing the B-part of the two components epoxy flooring & coating systems the
production plant shall produce the B component on a small reactor system.
Various raw materials is received in bags and drums and stored in the raw material warehouse.
b. Preparation of raw materials:
Weighted quantity of all the main ingredients is prepared as per recipe.
c. Adding ingredients to the reactor:
All the ingredients are added to the reactor as per the quality plan.
d. Mixing ingredients to a component B:
The component B process is a two stage manufacturing process with the first phase to react an
amine alcohol solution with an epoxy resin. The reaction is maintained at a medium level temperature
for a defined period of time. Once the reaction is complete the hardener is stored or further
processed by adding fillers to the hardener and thus completing the component B.
e. QC Test:
Product quality is checked manually during the process for physical properties.
f. Evacuated product for packing:
Once product is formulated, being viscous, pressure is applied on the produced to evacuate from the
mixing vat under a dedicated press & to fill in the required packing size after that product is sifted to
the FG storage area.

g. Clean pot in dedicated cleaning area:

Vat cleaning is done with solvents if there is change in product formulation for the next batch. This
solvent is reused for multiple times before being used in product for dilution.
Epoxy Resin based Flooring, Adhesives & Grouts production Process Flow
Storage of Raw Material
Material Re-processed as Weighment and Batch

per QC Modification Preparation
QC Test Blending as per Quality Plan
FG Collection in Holding Vat
FG packing in Pails / Tins
Storage of Pails / Tins on pallets

in Warehouse

Annexure 6: Raw Material & Product Storage Details

Table 3-1: Storage Details of Raw Material
Operating Condition No of Storage Maximum
S. Consumption (Storage) vessel/ capacity of Storage
Chemical State Means of Storage
No. (MT/Annum) Press Temp drums/ Bag / drum Capacity
(Kg/cm2) (°C) bags / Tank (MT) (MT)
For Proposed Expansion
1 Liquid HPEG Solution Liq 8,000 SS Tank atmospheric Ambient 1 50 m3 50 m3
2 SIK9220 (H-PEG 2400) Powder 2920 Bag Open on pallet Atmospheric Ambient Non bulk Non bulk 150 m3
3 SIK 9240 /H-PEG 4000 Powder 246 Bag Open on pallet Atmospheric Ambient Non bulk Non bulk 5
4 SIK7010 Sodium hypophosphite Powder 66 Bag Open on pallet Atmospheric Ambient Non bulk Non bulk 2
5 SIK 7002 (Acrylic acid) Liquid 266 Drum Atmospheric Ambient Non bulk Non bulk 60
6 Caustic Soda Flake Solid 26 Bag Open on pallet Atmospheric Ambient Non bulk Non bulk 1
7 2- Hydroxy ethyl Acrylate Liq 172 Drum Atmospheric Ambient Non bulk Non bulk 5
SIK7040 Sodium
8 hydroxymethylsulfinate Solid 18.2 Bag Open on pallet Atmospheric Ambient Non bulk Non bulk 1 MT
(Rongalit C)
SIK7030 (Ferrous
9 Solid 7 Bag Open on pallet Atmospheric Ambient Non bulk Non bulk .200 MT
Sulphate,hepta hydrate)
10 Grotan TK5 Plus Liquid 14 Drum Atmospheric Ambient Non bulk Non bulk 1 M3
SIK7020 (Hydrogen Peroxide) Liquid 21 Drum Atmospheric Ambient Non bulk Non bulk 1 M3
For Existing Production

SIK 9001
40 to
1 (Hydroxypolyethoxy (10) Allyl Liquid 625 SS Tank atmospheric 1 25 25
50°C
Ether)
2 SIK 9010 ( Maleic anhydride) Liquid 125 HDPE Bag atmospheric Ambient 200 0.05 10
3 Vinyl acetate monomer Liquid 25 SS Drums atmospheric ambient 5 0.2 1
4 Sodium hypophosphite Powder 37.5 HDPE Bag atmospheric ambient 40 0.05 2


5 Iron sulphate Powder 25 HDPE Bag atmospheric ambient 20 0.05 1
6 Hydrogen peroxide Liquid 25 HDPE Bag atmospheric ambient 5 0.2 1
7 Sodium Hydroxy methylsulfonate Powder 12.5 HDPE Bag atmospheric ambient 20 0.05 1
8 Aromatic hydrocarbon Liquid 198 SS Tank atmospheric ambient 1 10 10
9 Polyether diol 3800 Liquid 84 MS Drum atmospheric ambient 50 0.2 10
10 Polyether diol 2000 Liquid 44 MS Drum atmospheric ambient 25 0.2 5
11 Low monol polyether diol 4000 Liquid 44 MS Drum atmospheric ambient 25 0.2 5
Isocyanate, aromatic
12 Liquid 49 MS Drum atmospheric ambient 25 0.2 5
polyisocyanate based on MDI
13 1,4 Butandiol Liquid 2 MS Drum atmospheric ambient 1 0.2 0.2

Diisodecyl Phthalate Plasticizer
14 Liquid 71 SS Tank atmospheric ambient 1 10 10
DIDP
15 Pigment concentrate Liquid 2 MS Drum atmospheric ambient 1 0.2 0.2
16 Stabilizer Liquid 4 MS Drum atmospheric ambient 1 0.2 0.2
N-Methylpyrrolidone solution of
17 Liquid 2 MS Drum atmospheric ambient 1 0.2 0.2
modified urea
18 Titanium dioxide Powder 58 HDPE Bag atmospheric ambient 100 0.05 5
19 Barium Sulfate natural Powder 78 HDPE Bag atmospheric ambient 100 0.05 5
20 Calcium carbonate Powder 311 HDPE Bag atmospheric ambient 600 0.05 30
21 Fumed silica Powder 13 HDPE Bag atmospheric ambient 40 0.025 1


Polyethylene polyphenyl
polyisocyanate (Isocyanate
22 Liquid 7 MS Drum atmospheric ambient 2 0.2 0.4
aromatic polyisocyanate based on
MDI)
23 Curing agent, bis oxazolidine Liquid 31 MS Drum atmospheric ambient 10 0.2 2
24 Poly Vinyl Chloride Powder 1200 Big HDPE Bag atmospheric ambient 1000 0.05 50
25 Additive Powder 267 Big HDPE Bag atmospheric ambient 300 0.05 15
26 Additive Powder 276 Big HDPE Bag atmospheric ambient 300 0.05 15
27 Additive Liquid 133 MS Drum atmospheric ambient 50 0.2 10

Di-isodecyl Phthalate Plasticizer
DIDP
29 Polysulfide polymer Liquid 525 SS Tank atmospheric ambient 2 25 50
Di-isodecyl Phthalate Plasticizer
DIDP
31 Calcium carbonate Powder 600 HDPE Bag atmospheric ambient 800 0.05 40
32 Curing agent Liquid 30 MS Drum atmospheric ambient 10 0.2 2
Gamma-
33 Glycidoxypropyltrimethoxysilane Liquid 45 MS Drum atmospheric ambient 10 0.2 2
(Silquest A 187)
34 Acetic Acid Glacial Liquid 5.3 HDPE Drum atmospheric ambient 1 0.2 0.2
35 Aluminium Paste Mt. 7530 Liquid 1.1 MS Drum atmospheric ambient 1 0.2 0.2
Aluminium Sulphate (Coarse
36 Powder 1001.8 HDPE Bag atmospheric ambient 534 0.05 26.7
Grade)
37 Aluminum Sulphate Powder 1819 HDPE Bag atmospheric ambient 1213 0.05 60.65
Atsonyl QA 1000 (Phosphate
38 ester of Alkylaryl Polyglycol Liquid 5.3 HDPE Drum atmospheric ambient 1 0.2 0.2
ether)


39 Boric Acid Powder 0.3 HDPE Bag atmospheric ambient 2 0.05 0.1
40 Calcium chloride 32% Powder 1.3 HDPE Bag atmospheric ambient 1 0.05 0.05
Calcium Lignosulphonate (
41 Powder 42.2 Jumbo HDPE Bag atmospheric ambient 5 0.6 3
Import)
Carbofen 6060 (Natural wood
Resin (Araucaria angustifolia)
43 Caustic Soda Flake Flakes 226.7 HDPE Bag atmospheric ambient 76 0.05 3.8
44 Citric Acid Powder 36.9 HDPE Bag atmospheric ambient 64 0.025 1.6
45 Corn syrup Molasses Liquid 5.3 Drum (Al-container) atmospheric 40 6 0.03 0.18
Crodasinic Ls30
46 Liquid 0.3 MS Drum atmospheric ambient 1 0.2 0.2
(Sodium Lauroyl sarcosinate)
47 Crude Glycol Liquid 205.6 MS Drum atmospheric ambient 100 0.2 20
48 Demineralized Water Liquid 29 HDPE Drum atmospheric ambient 4 0.2 0.8
49 Di - Sodium Phosphate Liquid 0.3 HDPE Drum atmospheric ambient 1 0.2 0.2
50 Diesel Liquid 287.4 MS Drum atmospheric ambient 9 0.22 1.98
51 Diethanolamine Liquid 229.4 MS Drum atmospheric ambient 29 0.22 6.38
52 Dimethyl Aniline Liquid 2.6 HDPE Drum atmospheric ambient 1 0.2 0.2
Emcol DA 1344 (Starch, 2-
hydroxypropyl ether)
Evamol SN (2-
54 Liquid 5.3 HDPE Drum atmospheric ambient 2 0.2 0.4
(Hydroxymethylamino)ethanol)
FDN-B ( Sodiun Naphthalene
55 Liquid 15.8 Jumbo HDPE Bag atmospheric ambient 1 0.6 0.6
Formaldehide Powder)
56 Formalin Liquid 1041.3 SS Tank atmospheric ambient 1 16 16
57 Hydrochloric Acid Liquid 2.6 HDPE Drum atmospheric ambient 2 0.05 0.1
Indoliga ACP 250 (Sodium Salt of
58 Liquid 5.3 Tanker atmospheric ambient 1 0.2 0.2
Polycarboxylate Ether)
Indoliga GV 4010 (Sulphonated
59 Liquid 334.8 Tanker atmospheric ambient 1 50 50
Naphthalene Formaldehyde)
60 Lactic Acid Liquid 76.5 HDPE Drum atmospheric ambient 66 0.05 3.3


61 Liquid Glucose Liquid 245.2 HDPE Drum atmospheric ambient 30 0.22 6.6
62 Melamine Powder 353.3 Paper Bag atmospheric ambient 377 0.025 9.425
63 Monoethanol Amine Liquid 5.3 MS Drum atmospheric ambient 1 0.2 0.2
64 Mono-potassium Phosphate Powder 5.3 HDPE Bag atmospheric ambient 1 0.05 0.05
65 N - Methyl Diethanol Amine Liquid 5.3 HDPE Drum atmospheric ambient 1 0.2 0.2
66 N,N – Dimethyl Ethanol Amine Liquid 1.6 MS Drum atmospheric ambient 1 0.2 0.2
67 Navdicide 91 Liquid 7.9 HDPE Drum atmospheric ambient 8 0.05 0.4
Novibond An Import / DOMSJO
68 Powder 4827 Jumbo HDPE Bag atmospheric ambient 1609 0.6 965.4
10S (Sodium Ligno Sulphonate)
Novkusal 40 (Sodium
Cumenesulphonate)
Pangel S9 (Sepiolite-Magnesium
70 Powder 44.8 Paper Bag atmospheric ambient 50 0.09 4.5
silicate)
71 PEA (Polyethanolamine) Liquid 176.6 HDPE Drum atmospheric ambient 35 0.22 7.7
72 Pep II (Polypropylene glycol) Liquid 60.6 HDPE Drum atmospheric ambient 6 1 6
Petro Resin PR 100-6 /
Hydrocarbon Resin 120
74 Phosphoric Acid Liquid 84.4 HDPE Drum atmospheric ambient 18 0.2 3.6
75 Pine Oil Liquid 2.6 MS Drum atmospheric ambient 1 0.05 0.05
Polyox WSR 301 (Polyethylene
76 Liquid 0.7 HDPE container atmospheric ambient 1 0.063 0.063
Oxide)
77 Potassium Carbonate Powder 2.6 HDPE Bag atmospheric ambient 4 0.025 0.1
78 Potassium Dichromate Powder 0.5 HDPE Bag atmospheric ambient 1 0.025 0.025
Pronal 753W (polyoxyalkylene
alkylether fatty acid ester)
80 Qualiwax C - 40 (Wax Emulsion) Liquid 152.9 HDPE Drum atmospheric ambient 20 0.2 4
81 Sapco NXZ (Mineral oil) Liquid 42.2 HDPE Bag atmospheric ambient 12 0.09 1.08
Sika Viscocrete Polymer PC - 1
82 Flakes (Modified Flakes 197.7 Jumbo HDPE Bag atmospheric ambient 44 0.9 39.6
Polycarboxylates)


Sika Viscocrete Polymer PC - 2
83 Flakes 242.5 Jumbo HDPE Bag atmospheric ambient 54 0.9 48.6
Flakes (Modified
Polycarboxylates)
Sika Viscocrete Polymer PC 1
(Modified Polycarboxylates)
Sika Viscocrete Polymer RMC - 1
Flakes (Modified
Polycarboxylates)
Sika Viscocrete Polymer RMC3
86 Flakes 87 Jumbo HDPE Bag atmospheric ambient 19 0.9 17.1
Flakes (Modified
Polycarboxylates)
Sika Viscocrete Polymer SK 3.2
87 Flakes (Modified Flakes 150.3 Jumbo HDPE Bag atmospheric ambient 33 0.9 29.7
Polycarboxylates)
Sika Viscocrete SK 3.2 40%
88 solution (Modified Liquid 10.5 Intermediate bulk container (IBC) atmospheric ambient 2 1 2
Polycarboxylates)
Sikament Polymer R550 MC
(Sodium Carboxylate Copolymer
89 with Polyoxyalkylene Liquid 81.7 Intermediate bulk container (IBC) atmospheric ambient 16 1 16
glycol/Alkoxylated
Polyamidepolyamine graft chains)
90 Sitau F1 (Aluminium Hydroxide) Liquid 582.6 HDPE Bag atmospheric ambient 505 0.05 25.25
SK 003 / Nipacide HF L / Acticide
91 HF (Combination of CIT/MIT and Liquid 213.5 HDPE Bag atmospheric ambient 142 0.05 7.1
formaldehyde)
SLES (Sodium Lauryl Ether
sulphate)
SNF Liquid 1 (Sulphonated
93 Liquid 35890.3 MS Tank atmospheric ambient 2 50 100
SNF Powder 1 (Sulphonated
SNF Powder 3 (Local)
95 (Sulphonated Naphthalene Powder 10.5 Paper Bag atmospheric ambient 7 0.025 0.175
Formaldehyde)
96 Soda Ash Powder 13.2 HDPE Bag atmospheric ambient 4 0.05 0.2


97 Sodium Bisulphite Powder Powder 313.7 HDPE Bag atmospheric ambient 125 0.05 6.25
98 Sodium Chloride Powder 7.9 HDPE atmospheric ambient 7 0.05 0.35
99 Sodium Gluconate ( Import) Powder 1898.1 HDPE atmospheric ambient 11389 0.025 284.725
100 Sodium Gluconate (Dealer). Powder 735.5 HDPE atmospheric ambient 981 0.025 24.525
101 Sodium Hexa Meta Phosphate Powder 1.6 HDPE atmospheric ambient 2 0.025 0.05
102 Sodium Ligno Sulphonate Powder 303.2 Jumbo HDPE Bag atmospheric ambient 101 0.6 60.6
Sodium Lignosulphonate Powder
103 Powder 450.8 Jumbo HDPE Bag atmospheric ambient 150 0.6 90
/ Sodium Ligno-SB
104 Sodium Nitrate Powder 197.7 HDPE Bag atmospheric ambient 132 0.05 6.6
105 Sodium Nitrite Powder 1.3 HDPE Bag atmospheric ambient 1 0.05 0.05
Sodium Silicate (Neutral &
106 Powder 0.4 HDPE Drum atmospheric ambient 1 0.2 0.2
Transparent)
107 Sodium Silicate Neutral (Crude) Powder 421.8 HDPE Drum atmospheric ambient 300 0.025 7.5
108 Sodium Sulphate (Anhydrous) Powder 2.6 HDPE Bag atmospheric ambient 2 0.05 0.1
109 Sodium Thiocyanate 54% Powder 192.4 HDPE Bag atmospheric ambient 205 0.025 5.125
110 Spindle Oil Liquid 47.5 MS Drum atmospheric ambient 8 0.2 1.6
111 Sugar Powder 0.8 HDPE Bag atmospheric ambient 1 0.1 0.1
112 Sulfuric acid (98%) Liquid 0.8 HDPE Drum atmospheric ambient 1 0.2 0.2
113 Sulphamic Acid Powder 134.5 HDPE Bag atmospheric ambient 54 0.05 2.7
114 Sulphanilic Acid Powder 5.3 HDPE Bag atmospheric ambient 5 0.05 0.25
115 Tri Iso Propanaol Amine (TIPA) Liquid 23.7 HDPE Drum atmospheric ambient 11 0.22 2.42
116 Tributyl Phosphate Liquid 1.6 HDPE Drum atmospheric ambient 0 0.2 0
117 Triethanolamine Liquid 395.4 HDPE Drum atmospheric ambient 60 0.22 13.2
118 Urea Powder 63.3 HDPE Bag atmospheric ambient 21 0.05 1.05
119 Water Liquid 32753.2 RCC (UG Tank) atmospheric ambient 1 300 300
120 Wood Rosin N-Grade Powder 18.5 HDPE Bag atmospheric ambient 6 0.1 0.6
121 Yellow Dextrin Powder 427.1 HDPE Bag atmospheric ambient 228 0.05 11.4


Acronal V275 (Aqueous acrylate-
122 vinyl acetate copolymer Liquid 12.9 HDPE Drum atmospheric ambient 2 0.2 0.4
dispersion)
Acticide EPW (Benzimidazole
carbamate / 2-n-Octyl-4-
isothiazolin-3-one /urea
derivative)
Araldite DY-E (Monoglycidylether
of C12-C14 alcohol)
125 B.P. 121 (BENZOYL PEROXIDE) Liquid 0.5 HDPE Drum atmospheric ambient 1 0.2 0.2
BA91, EA027, HY960, R104
126 (2,4,6-tris(dimethylaminomethyl) Liquid 34.5 HDPE Drum atmospheric ambient 1 0.79 0.79
phenol)
127 Barytes Powder 370.8 HDPE Bag atmospheric ambient 198 0.05 9.9
128 Barytes Micronised Powder 2.2 HDPE Bag atmospheric ambient 2 0.05 0.1
129 Benzoplast Liquid 25.9 HDPE Drum atmospheric ambient 3 0.225 0.675
130 Benzoyl Peroxide Paste 50%. Liquid 60.4 HDPE Drum atmospheric ambient 13 0.2 2.6
131 Benzyl Alcohol Liquid 254.4 HDPE Drum atmospheric ambient 40 0.21 8.4
132 Black Iron Oxide Powder 12.9 HDPE Bag atmospheric ambient 40 0.025 1
133 Blanc Fix (Barium sulphate) Powder 25.9 HDPE Bag atmospheric ambient 22 0.05 1.1
134 Bpg 190 (Epoxy resin) Powder 388 HDPE Bag atmospheric ambient 2328 0.025 58.2
BYK 024 (Mixture of foam

135 destroying polysiloxanes and Liquid 0.5 HDPE Bag atmospheric ambient 2 0.025 0.05
hydrophobic solids in polyglycols)
BYK 1615
(Emulsion of hydrophobic solids,
136 Liquid 0.6 HDPE Bag atmospheric ambient 2 0.025 0.05
emulsifiers and foam destroying
polysiloxanes)


BYK 333 (Polyether modified
polydimethylsiloxane)
BYK S70 (Solution of
polyacrylate)
139 C. S. Primer Liquid 94.9 HDPE Drum atmospheric ambient 228 0.018 4.104
140 Castor Oil Liquid 60.4 MS Drum atmospheric ambient 10 0.2 2
141 CC Yellow Fine Paste 509 Liquid 0.7 HDPE Drum atmospheric ambient 1 0.06 0.06
142 China Clay Powder 0.6 HDPE Bag atmospheric ambient 1 0.05 0.05
143 Chlorinated Paraffin 63 L Liquid 17.2 HDPE Drum atmospheric ambient 3 0.2 0.6
144 CI Pigment Red 101 (4115) Powder 1.3 HDPE Bag atmospheric ambient 5 0.025 0.125
145 Clayton AF Powder 4.3 HDPE Bag atmospheric ambient 4 0.025 0.1
146 Dehydrated Coal Tar Powder 60.4 HDPE Bag atmospheric ambient 8 0.2 1.6
Desmodur N75 (1,6

Hexamethylene diisocyanate
147 Liquid 47.4 MS Drum atmospheric ambient 10 0.2 2
based polyisocyanate in organic
solvent)
148 Diacetone Alcohol (Dry) Liquid 64.7 MS Drum atmospheric ambient 6 0.195 1.17
Disperbyk 192 (Copolymer with

pigment affinic groups)
Disponil LS 500 (Fatty alcohol

polyglycol ether)
151 Dolomite Powder Powder 6.5 HDPE Bag atmospheric ambient 6 0.05 0.3
EH220, K41, BH (A)
152 930(AROMATIC AMINE CURING Liquid 47.4 MS Drum atmospheric ambient 12 0.19 2.28
AGENT)
EH230, K42, BH (A) 950, R109
(Aromatic Amines)
EPG 180sp, Lapox B11, BPG 190
154 (Bisphenol A/Epichlorohydrin Liquid 1478.9 MS Drum atmospheric ambient 179 0.22 39.38
Resin (Epoxy))


EPL 975s, Bpl 972x (Bisphenol-A-
155 (epichlorhydrin) epoxy resin and Liquid 47.4 MS Drum atmospheric ambient 6 0.22 1.32
Xylene)
156 Epoxy Phenol Pge ( Import) Liquid 2.9 MS Drum atmospheric ambient 1 0.2 0.2
157 Epoxy Phenol PGE (Dealer) Liquid 77.6 MS Drum atmospheric ambient 20 0.19 3.8
158 Ethyl Cellosolve Liquid 21.6 MS Drum atmospheric ambient 2 0.195 0.39
159 Ethylene Glycol Liquid 0.5 HDPE Drum atmospheric ambient 1 0.2 0.2
Finalux G101 (Fatty Acid
Derivative)
161 Fine Set 35 (Fatty Ester) Liquid 2.9 HDPE Drum atmospheric ambient 3 0.05 0.15
Finyl NDW (Blend of Hydrocarbon
oils, surfactants.)
163 Floor paste-3, Black Liquid 0.4 MS Drum atmospheric ambient 3 0.015 0.045
Floor paste-3, Hansa brilliant
yellow
165 Floor paste-3, Helio blue Liquid 0.6 MS Drum atmospheric ambient 4 0.015 0.06
166 Floor paste-3, Helio green Liquid 0.6 MS Drum atmospheric ambient 4 0.015 0.06
167 Floor paste-3, Oxide yellow Liquid 0.6 MS Drum atmospheric ambient 4 0.015 0.06
168 Glycerin Liquid 25.9 MS Drum atmospheric ambient 4 0.25 1
169 Himacot Powder 6.5 HDPE Bag atmospheric ambient 6 0.05 0.3
170 Himafill Powder 34.5 HDPE Bag atmospheric ambient 18 0.05 0.9
171 Hydrated Lime Powder 8.6 HDPE Bag atmospheric ambient 7 0.05 0.35
Hyoxyd X100, Griton 635

(ETHOXYLATE NONYL PHENOL)
Hyoxyd X45 / Venus 45 (Alkyl

Phenol Polyglycol Ether)
174 Indifil K-120 ND Powder 2.6 HDPE Bag atmospheric ambient 3 0.025 0.075
175 Isobutanol Liquid 6.5 MS Drum atmospheric ambient 1 0.17 0.17
176 Jagroplast RGE (Fatty acid ester) Liquid 1.3 MS Drum atmospheric ambient 1 0.2 0.2


Jagropol 100 (Polyol consisting of
ester groups)
Jagropol 115 (Polyol consisting of
ester groups/ether groups)
Kamicryl 2505 (ACRYLIC
POLYMER EMULSION)
Kamicryl 61 (ACRYLIC POLYMER
EMULSION)
181 Lapox K44, Replamide 326 Liquid 30.2 HDPE Drum atmospheric ambient 7 0.19 1.33
182 Lapox PAA 140, BH 490. Liquid 86.2 MS Drum atmospheric ambient 12 0.19 2.28
183 Latecol D Liquid 2.2 HDPE Drum atmospheric ambient 1 0.1 0.1
184 LSN (Xylene Substitute) Liquid 69 MS Drum atmospheric ambient 11 0.172 1.892
185 Lumiten EP3108 Powder 12.9 HDPE Bag atmospheric ambient 26 0.025 0.65
186 MIBK (Methyl isobutyl ketone) Liquid 2.2 MS Drum atmospheric ambient 1 0.165 0.165
187 Micacious Iron Oxide Powder 2.9 HDPE Bag atmospheric ambient 6 0.025 0.15
188 Micronised Talc Powder 5.2 HDPE Bag atmospheric ambient 4 0.05 0.2
189 Microsil 5 (Silicone dioxide) Powder 2.6 HDPE Bag atmospheric ambient 11 0.01 0.11
190 Middle Chrome 1340 Powder 8.6 HDPE Bag atmospheric ambient 12 0.025 0.3
191 Mineral Turpentine Oil Liquid 237.1 MS Tank atmospheric ambient 1 5 5
192 Molybdate Orange 1482 Powder 4.3 HDPE Bag atmospheric ambient 13 0.025 0.325
193 N-Butanol Liquid 5.2 MS Drum atmospheric ambient 1 0.2 0.2
194 Neterflex W2 Liquid 5.2 MS Drum atmospheric ambient 3 0.2 0.6
195 Oleic Acid Liquid 64.7 HDPE Drum atmospheric ambient 11 0.2 2.2
196 Pacal F (Calcium carbonate) Powder 159.5 HDPE Bag atmospheric ambient 106 0.05 5.3
Papi 27/ Suprasec 5005
(polymethylene
polyphenylisocyanate that
contains MDI)
Phthalocyanin Blue(Beta,
Hostaform


199 Phthalocyanin Green 2724 Powder 0.9 HDPE Bag atmospheric ambient 2 0.02 0.04
Polyetheramine D-230 / Aradur
200 Liquid 86.2 HDPE d. atmospheric ambient 19 0.195 3.705
3232
201 Polyseal 100 Liquid 8.6 MS Drum atmospheric ambient 1 0.2 0.2
202 Polyseal 101 Liquid 401 MS Drum atmospheric ambient 27 0.2 5.4
PPG 1000 (Polypropylene Glycol
1000)
204 Precipitated Silica Powder Powder 38.8 HDPE Bag atmospheric ambient 112 0.015 1.68
205 Purmol 3ST Powder Powder 12.9 HDPE Bag atmospheric ambient 11 0.05 0.55
206 PVA Cold (Polyvinyl alcohol) Powder 0.9 HDPE Bag atmospheric ambient 2 0.025 0.05
207 Quartz flour Powder 2155.8 MS Silo atmospheric ambient 1 40 40
Quartz sand off white ( 0.30 mm
208 Powder 836.4 MS Silo atmospheric ambient 1 40 40
- 0.075 mm)
Quartz sand off white ( 0.6mm -
209 Powder 194 MS Silo atmospheric ambient 1 40 40
0.15 mm)
- 0.15 mm)
- 0.15 mm)
212 Quartz sand white (0.4 - 0.7 mm) Powder 90.5 MS Silo atmospheric ambient 1 40 40
213 Quartz sand white (0.7 - 1.2 mm) Powder 8.6 MS Silo atmospheric ambient 1 40 40
Quartz sand white 0.425mm -
0.053 Mm
Quartz sand white 0.60 mm -
0.075 mm
216 Red Iron Oxide Powder 0.4 HDPE Bag atmospheric ambient 1 0.025 0.025
217 Replacryl 939 (Acrylic resin) Liquid 172.5 MS Drum atmospheric ambient 37 0.2 7.4


Replamine 818, Us8 (BUTYLATED
218 UREA FORMALDEHYDE AMINO Liquid 4.3 MS Drum atmospheric ambient 1 0.2 0.2
RESIN)
219 Sikadur 348 Liquid 90.5 MS Drum atmospheric ambient 101 0.18 18.18
220 Silica Flour Powder 12.9 HDPE Bag atmospheric ambient 11 0.05 0.55
221 Silica Sand 40 / 100 (White) Powder 94.9 HDPE Bag atmospheric ambient 51 0.05 2.55
222 Silquest A189 Liquid 0.4 MS Drum atmospheric ambient 1 0.2 0.2
Socal S2 / Forcal S (Calcium
carbonate)
Solvesso 100 (AROMATIC
SOLVENT NAPHTHA)
Synocryl 873S (Acrylic
225 Liquid 21.6 HDPE d atmospheric ambient 3 0.19 0.57
copolymer)
Tego Flow 300 (Polyacrylates in
organic solvents)
Tegofoamex N (Dealer)
227 Liquid 2.6 HDPE d atmospheric ambient 10 0.025 0.25
(Polydimethylsiloxane)
228 Teta (Triethylenetetramine) Liquid 90.5 MS Drum atmospheric ambient 7 0.21 1.47
Texanol (2,2,4-Trimethyl-1,3-
229 pentanediolmono(2- Liquid 2.9 MS Drum atmospheric ambient 1 0.2 0.2
methylpropanoate)
230 Titanium Dioxide Powder 181.1 HDPE Bag atmospheric ambient 242 0.025 6.05
231 Titanium dioxide (RC 808) Powder 2.9 HDPE Bag atmospheric ambient 4 0.025 0.1
232 Titanium Dioxide, Anatase Powder 47.4 HDPE Bag atmospheric ambient 50 0.025 1.25
233 Toluene Liquid 1.7 MS Drum atmospheric ambient 1 0.2 0.2
234 Ultramarine Blue Powder 0.9 HDPE Bag atmospheric ambient 2 0.025 0.05
235 Voranol 1010l Liquid 12.9 MS Drum atmospheric ambient 3 0.2 0.6
236 White Cement Powder 1366.8 MS Silo atmospheric ambient 2 80 160
XR - 85 (1-(2,3-epoxypropoxy)-
237 2,2-bis[(2,3-epoxypropoxy) Liquid 0.4 MS Drum atmospheric ambient 1 0.2 0.2
methyl]butane)


238 Xylene Liquid 30.2 MS Drum atmospheric ambient 7 0.2 1.4
239 Yellow Iron Oxide Powder 3.2 HDPE Bag atmospheric ambient 4 0.025 0.1
240 Zinc Dust Powder 51.7 HDPE Bag atmospheric ambient 52 0.05 2.6
241 Zinc Oxide Powder 1.7 HDPE Bag atmospheric ambient 2 0.025 0.05
242 Aluminum Powder Powder 1.5 HDPE Bag atmospheric ambient 2 0.025 0.05
243 Aluminum Sulphate Powder 0.2 HDPE Bag atmospheric ambient 1 0.025 0.025
244 Arbocel FD40 (Cellulose) Powder 0.7 HDPE Bag atmospheric ambient 3 0.025 0.075
245 Birla PPC Powder 4788.5 HDPE Bag atmospheric ambient 4150 0.05 207.5
246 Calcium Formate Powder 39.1 HDPE Bag atmospheric ambient 68 0.025 1.7
247 Calendum Powder 163.6 HDPE Bag atmospheric ambient 87 0.05 4.35
248 Chrome Oxide Green Powder 2.8 HDPE Bag atmospheric ambient 5 0.025 0.125
CSA - II (Calcium
Sulphoaluminate)
250 Densified Silica Fume Powder 10.8 Jumbo HDPE Bag atmospheric ambient 49 0.02 0.98
251 Dried Al - Hydroxide Gel Powder 1.5 HDPE Bag atmospheric ambient 1 0.05 0.05
252 Emery Grain Powder 48.3 HDPE Bag atmospheric ambient 64 0.05 3.2
253 Extra Coarse Sand, Goap Powder 72.5 HDPE Bag atmospheric ambient 34 0.05 1.7
254 Fine Sand BSS 40/120 JPR Powder 851.7 MS Silo atmospheric ambient 1 40 40
255 Gypsum Powder 59.5 HDPE Bag atmospheric ambient 64 0.025 1.6
Methocel 306 / Bermocol EBS
481 FQ
Microafine ADC-3052/Microfine
257 Powder 5 HDPE Bag atmospheric ambient 9 0.025 0.225
ADC - F2
258 Microsilica Grade 920 D Powder 52.1 HDPE Bag atmospheric ambient 90 0.025 2.25
NA - CMC (Carboxy Methyl
Cellulose-Sodium)
260 Neopentyl Glycol Powder 3.5 HDPE Bag atmospheric ambient 2 0.025 0.05
261 Opc 53 / 43 Grade Powder 12146.9 HDPE Bag atmospheric ambient 400 0.025 10
262 Ordinary Sand, Goa Powder 396.1 HDPE Bag atmospheric ambient 200 0.025 5


Portland Pozzolana Cement (Fly
263 Powder 4729 HDPE Bag atmospheric ambient 400 0.025 10
Ash Based)
Quartz sand off white ( 0.6mm -
0.15 mm)
Quartz sand white 0.425mm -
265 Powder 1521.2 HDPE Bag atmospheric ambient 200 0.025 5
0.053mm
266 Sand Bss 12 / 18, Jaipur Powder 13 HDPE Bag atmospheric ambient 3 0.05 0.15
267 Sand Bss 16 / 25 Powder 11.7 HDPE Bag atmospheric ambient 3 0.05 0.15
268 Sand Bss 25 / 100, Jaipur Powder 78.1 HDPE Bag atmospheric ambient 21 0.05 1.05
Sika Viscocrete 125 Powder
(Modified Polymer)
Silica sand radish 0.425mm -
0.075 mm
0.075mm
Silica sand radish 10mm -
1.18mm
Silica sand radish 2.36mm - 0.15
273 Powder 20292 MS Silo atmospheric ambient 1 40 40
mm
1.18mm
Slag Cement (Burnpur / l & TB53
/ Rajashree CSC)
276 Sodium Silicofluoride Powder 1.5 HDPE Bag atmospheric ambient 2 0.025 0.05
277 Stone Dust Powder 814.5 HDPE Bag atmospheric ambient 434 0.05 21.7
278 Talc Powder 1854 HDPE Bag atmospheric ambient 1236 0.05 61.8
279 Ultratech OPC (43 Grade) Powder 1076.7 HDPE Bag atmospheric ambient 574 0.05 28.7
280 Vinnapas 5044N Powder 2.6 HDPE Bag atmospheric ambient 4 0.025 0.1
281 Vinnapas Ll5810 Powder 1.1 HDPE Bag atmospheric ambient 2 0.025 0.05
282 White Cement Based Wall Putty Powder 154.3 HDPE Bag atmospheric ambient 62 0.05 3.1
Table 3-2: Storage Details of Products

Operating Condition (Storage) capacity Storage

Sr. Production, Means of No of
Chemical State vessel or Capacity
No. (MT/Annum) Storage vessel
Press (Kg/cm2) Temp (°C) Drum (MT)
Proposed Production
1 Polymer (PCE) Solid 8750 Tank Atmospheric Ambient 1 10 m3 10

For Existing Production
1 Polymer MR Solid 1252 Tank Atmospheric Ambient 1 25 m3 25
2 Lam PU Membrane Solid Pail Atmospheric Ambient Non bulk Non bulk 50
PVC Membrane Solid 3000 Open on pallet Atmospheric Ambient Non bulk Non bulk 100
Waterbar Membrane Solid Open on pallet Atmospheric Ambient Non bulk Non bulk 10
3 Sealant (PS) Solid 1500 Open on pallet Atmospheric <25°C Non bulk Non bulk 50
3
4 Concrete Admixture Products Solid 90000 Drum Atmospheric Ambient 200 0.2m 40
5 Cementitious Mortar (Powder) Products Solid 60000 Bag Atmospheric Ambient - - 100
Epoxy Resin based Industrial Flooring,
6 Solid 15000 Pail Atmospheric Ambient Non bulk Non bulk 200
Adhesives & Grouts Products

Annexure 7: Water Consumption Details

Fresh Water Quantity, KLD
S. No. Area of Consumption
Existing Proposed Total
1 Domestic 4.5 3.5 8
2 Manufacturing Process 72 1.5 73.5
3 Boiler Make up 2 - 2
4 Washing 3 0.5 3.5
5 Gardening 30 - 30
Total Water Requirement 111.5 5.5 117

Annexure 8: Waste Water Generation Details

S Waste Water Generation in KLD
Activity Treatment / Disposal
No. Existing Proposed Total
1 Domestic 3.6 1.4 5
2 Manufacturing Process 0 - 0
The treated effluent will be
3 Boiler Blow Down 0.2 - 0.2
used for Onland irrigation
4 Washing 3 0.5 3.5
5 Gardening - - 0
Total 6.8 1.9 8.7
Justification of Land Availability:
Greenbelt area available is 17,772 m2.
As per rule, 1 KL of effluent disposal 200 m2 of land is required. So, land requirement for 8.7 kld of effluent
disposal will be 1740 m2.
Greenbelt area available is 17,772 m2. So, sufficient greenbelt area is available to take care of treated
effluent disposal of 8.7 KLD.

Annexure 9: Details of Existing Waste Water Treatment Plant

1. Design Flow:
The proposed quantification for various streams considered for ETP design, based on data given to us
by client, is presented in Table 3-3.
Table 3-3: Quantification of Streams

S. No. Description Total Flow in (KLD)
1. Industrial Waste Water 4
2. Domestic Waste Water 4
TOTAL 8
The ETP is designed for 10 KLD.
2. Mode of Disposal:
The mode of disposal for treated effluents is considered for reuse. The treated wastewater will be
completely reused back for gardening purposes in plant. The solids generated will be disposed off into
a secured landfill facility.
3. Design Inlet and Outlet Characteristics for ETP of 10 KLD
The analysis report of characteristics of existing inlet to ETP is listed below.
Table 3-4: Characteristics of Inlet to Effluent Treatment Plant
Sr. No. Parameters Value
1 pH 5.0 – 9.0
2 COD 12000
3 BOD 6000
4 TSS 2000
Note: All parameter values are in mg/l except pH
Table 3-5: Characteristics of Outlet from Effluent Treatment Plant
Sr. No. Parameters Value
1 pH 7
2 COD 100
3 BOD 30
4 TSS 100
Note: All parameter values are in mg/l except pH
4. Effluent Treatment Scheme and Sizing of Units
The Effluent Treatment Plant is designed for 10 KLD capacity Primary Treatment, Biological and
Tertiary treatment (Break-up shown below) consisting of the following treatment units.

Oil and Grease Trap -1No.

Equalization cum Neutralization Tank -1 Nos. 6 KLD
Primary Settling Tank 1 No.
Intermediate Collection Tank 1– 1No.
Conventional Aeration Tank – 1 No.
Secondary Settling Tank1 – 1No.
Extended Aeration Tank – 1No. 10 KLD
Secondary Settling Tank2- 1No.
Intermediate Collection Tank2 – 1No.
Final Collection Tank – 1No.
Sludge Holding Sump – 1No.
4.1. Oil and Grease Trap: 1 No.

Screened Effluent will be collected in the Oil and Grease Trap by pumping. It is proposed to have a
pressurized collection network system for collection of various effluents from plant to ETP area and
transfer it to Oil & Grease Chamber with Baffle Wall. Screens shall be provided to arrest any floating
matter.
Retention time in the Oil and Grease trap is provided for 4.0 hours at peak flow of 6 KLD in ETP
with dimensions of 1.0 x 1.0 x 1.0 m SWD (1 No). with 0.3 m F.B. Oil and Grease collected is
proposed to be removed manually by scrapping and disposed off as hazardous wastes (waste oils).
4.2. Equalization cum Neutralization Tanks: 2 Nos.
Overflow from Oil and Grease Tank will be taken to the Equalization cum Neutralization tanks (2
Nos.) under gravity. The prime purpose of this tank is for collection and storage of effluents
generated and to have proper equalization & neutralization of effluents in order to have constant
load onto the further treatment units by coarse bubble aeration grid. Also to have preliminary
primary treatment ensuring proper pH adjustments and reaction time for flocculation and
precipitation.
Dosing of lime, alum and poly solution will be carried out in this tank for neutralization cum
flocculation. From this tank the flocculated effluent will be further transferred to Primary Settling
Tank for settling of chemicals sludge’s.
The dosing of chemicals will be carried out by means of three HDPE open top dosing tanks each for
lime, alum and poly. 10% concentration of Lime and Alum solution will be prepared in the dosing
tanks for dosing of chemical solutions and will be dosed in the equalization cum neutralization
tanks.
Equalization cum Neutralization tanks will be provided with coarse bubble aeration grid for mixing
and the dosing tanks will be provided with Agitator assembly with gear box and motor for mixing of
tank contents. The size of Equalization cum Neutralization tank will be 1.50 x 1.50 x 1.0 m SWD +
0.3m F.B. (1 No). Total retention time considered for a flow of 6 KLD is 16 hours. i.e. (8 hrs in each
tank).
Dosing Tank for Lime: 1 No.
One HDPE Chemical resistant tank of 100 Liters capacity with open top is proposed to be used for dosing
tank where 10% concentration of lime solution will be prepared. One M.S EP (Epoxy Painted) agitator
with gear box and motor assembly is proposed to be provided into the tank for rapid mixing for solution
preparation.
Dosing Tank for Alum: 1 No.
tank where 10% concentration of Alum solution will be prepared. One M.S RL (Rubber Lined) agitator
with gear box and motor assembly is proposed to be provided into the tank for rapid mixing for solution
preparation.

Dosing Tank for Poly: 1 No.
of Poly.
4.3. Primary Settling Tank– 1 No
The effluent from neutralization tank will be pumped directly to Primary Settling tank for removal of
the chemical sludge by settling. The size of this tank is 1.0 x 1.0 x 1.0m SWD + 0.5 m Hopper
Bottom (H.B.) + 0.3 m F.B. + 0.3 m (S.B.) with retention time of 4.0 hours.
The sludge from the bottom shall be directly taken to Sludge Holding Sump under gravity. The
sludge will be finally disposed off into a secured landfill site. The supernatant from the primary
settling tank will be further conveyed under gravity to the Aeration Tank for biological treatment.
4.4. Intermediate Collection Tank1: 1 No.
An intermediate collection tank will be provided for collection of supernatant from Primary settling
tank. The tank is provided with 4.0 hours retention time. From this intermediate collection tank, the
primary treated effluents will be pumped into Aeration Tank for biological treatment. Domestic
Waste Water (Sewage) 4 KLD shall be added in this tank totaling the flow to 10 KLD. The size of
tank is 1.2 x 1.2 x 1.2 m SWD + 0.3 m F.B. (1 No.)
4.5. Aeration Tank1: 1 No.
The Aeration tank is designed for a peak flow of 10 KLD taking into consideration the Conventional
Activated Sludge Process. The tank is proposed to run at Conventional rate aeration and is designed
at F/M ratio of 0.5 with MLSS Concentration of 3000 mg/lit. The size of Aeration Tank is 4.4 x 2.2 x
4.0m SWD + 0.3 m F.B. A retention time of about 3.87 days will be provided in this tank. The
oxygen requirements in the Aeration Tank will be sufficed by providing Diffusers and blower system.
The effluent will be taken to the secondary settling tank by gravity for settling and return of MLSS
(biomass).
4.6. Secondary Settling Tank1: 1 No.
Secondary Settling for settling of biological sludge will be provided. The return sludge from the
bottom of the settling tank will be withdrawn and recirculated back to aeration tank for maintaining
required MLSS concentration by means of sludge recirculation pumps or wasted to the Sludge
Holding Sump. The detention time provided in this tank is 5.18 hours. The size of this tank is 1.8 x
1.0 x 1.2 m SWD + 0.9 m Hopper Bottom (H.B.) + 0.3 m F.B. + 0.3 (S.B.).
4.7. Aeration Tank-2: 1 No.
The Aeration tank is designed for a peak flow of 10 KLD taking into consideration the Extended
Activated Sludge Process. The tank is proposed to run as high rate aeration and is designed at F/M
ratio of 0.15 with MLSS Concentration of 3000 mg/lit. The size of Aeration Tank is 5.0 x 2.5 x 4.0 m
SWD + 0.3 m F.B. A retention time of about 5 days will be provided in this tank. The oxygen
requirements in the Aeration Tank will be sufficed by providing Diffusers and blower system. The
effluent will be taken to the secondary settling tank by gravity for settling and return of MLSS
(biomass).
4.8. Secondary Settling Tank2: 1 No.
Secondary Settling for settling of biological sludge will be provided. The return sludge from the
bottom of the settling tank will be withdrawn and re-circulated back to aeration tank for maintaining
required MLSS concentration by means of sludge recirculation pumps or wasted to the Sludge
Holding Sump. The detention time provided in this tank is 6.22 hours. The size of this tank is 1.8 x
1.2 x 1.2 m SWD + 0.9 m Hopper Bottom (H.B.) + 0.3 m F.B. + 0.3 (S.B.).
4.9. Intermediate Collection Tank2: 1 No.
An intermediate collection tank will be provided for collection of supernatant from Secondary
settling tank. The tank is provided with 4.0 hours retention time. From this intermediate collection
tank, the biologically treated effluents will be pumped into Pressure Sand Filter. The size of tank is
1.3 x 1.3 x 1.0 m SWD + 0.3 m F.B. One HDPE Chemical resistant tank of 25 Liters capacity with
open top is proposed to be used for dosing tank where NaOCl solution will be prepared for
disinfection purpose.
4.10. Dual Media Filter- 1 No.

Dual Media Filter will be provided as a form of tertiary treatment for removal of residual suspended
solids, color, odor, etc. The Dual Media Filter is provided of capacity 1.0 cu. m per hour with an
operation time of 20 hrs. The filter will consist of different gradations of gravel & sand bed. The
filter will be provided with necessary valve arrangements for inflow and outflow and backwashing of
the system. The backwash water of the system shall be taken to the Equalization tank for re-
treatment.
Outlet of Dual Media Filter will be taken to Final Collection Tank.
4.11. Final Collection Tank– 1 No.
Final Collection tank is proposed of capacity of peak flow of 10 KLD with a retention time of 72
hours i.e. of size 3.5 x 3.5 x 2.5 m SWD + 0.5 m F.B. From this final collection tank, the treated
wastewater can be further pumped for gardening purpose.
4.12. Sludge Holding Sump:-1 No.
Sludge from Secondary Settling Tanks & Primary Settling Tanks will be collected in the Sludge
Holding Sump of size 1.10 X 1.10 m X 1.0 m + 0.3 m F.B., before feeding to the filter press.
Agitator shall be provided for keeping the solids in suspension in this tank.
4.13. Filter Press: - 1 No.
A filter press is proposed to be provided for dewatering of the sludge. The filtrate from the filter
press will be taken by gravity to the equalization tank for re-treatment. The dried sludge cakes will
be collected in HDPE bags and disposed off to secured landfill site.
5. Sizing of the Components of the Proposed Effluent Treatment Plant of 10 KLD capacity and
Adequacy Statement Check.
The technical requirement of the New Proposed Effluent Treatment Plant of 10 KLD Capacity is as
under:
Table 3-6: Treatment Units of Effluent treatment Plant

Units
Sr.
Unit Detention
No. No. Size Adequacy
Time (Hours)
1.0 m x 1.0 m x 1.0 m SWD + 0.3
1 Oil & Grease Trap 1 4.0 Adequate
m F.B.
Equalization cum 1.50 m x 1.50 m x 1.0 m SWD +
2 2 16.0 Adequate
Neutralization Tank 0.3 m F.B.
1.0 x 1.0 x 1.0 SWD + 0.5 m H.B.
3 Primary Settling Tank 1 4.0 Adequate
+ 0.3 m F.B. + 0.3 m S.B.
Intermediate Collection 1.2 m x 1.2 m x 1.2 m SWD + 0.3
4 1 4 Adequate
Tank1 m F.B.
First Stage Conventional 4.4 m x 2.2 m x 4.0 m SWD +0.3
5 1 3.87 days Adequate
Aeration Tank m F.B.
1.8 x 1.0 x 1.2 SWD + 0.9 m H.B.
6 Secondary Settling Tank1 1 5.18 Adequate
+ 0.3 m F.B. + 0.3 m S.B.
Second Stage Extended 5.0 m x 2.5 m x 4.0 m SWD + 0.3
7 1 5 days Adequate
Aeration Tank m F.B.
1.8 m x 1.2 m x 1.2 SWD + 0.9 m 6.22
8 Secondary Settling Tank2 1 Adequate
H.B. + 0.3 m F.B. + 0.3 m S.B.
Intermediate Collection 1.3 m x 1.3 m x 1.0 m SWD +
9 1 4 Adequate
Tank2 0.3m F.B
3.5 m x 3.5 m x 2.5 m SWD + 0.5
10 Final Collection Tank 1 72 Adequate
m F.B
1.10 m x 1.10 m x 1.0 m SWD +
11 Sludge Holding Sump 1 ----- Adequate
0.3 m F.B.
SWD – Side Water Depth H.B. – Hopper Bottom
S.B. – Sludge Box F.B. – Free Board

Figure 3-1: Hydraulic Flow Diagram

Figure 3-2: Process Block Diagram

Annexure 10: Fuel Consumption
S.
Stack Attached to Nos. Type of Fuel used Fuel consumption
No.
Existing
15 - 20 Lit/hr or
1 Boiler stack* operates max 8 hrs/day 1 HSD or Natural Gas
16.5 - 22 m3/hr
DG stack* 630 KVA- 2 nos. – Only as 260 Lit/hr or

2 2 HSD or Natural Gas
stand by when Power goes off 290 m3/hr
Sand Dryer * Only in Monsoon/winter 70 - 80 Lit/hr or

3 1 HSD or Natural Gas
season @ 6-8 hours/Day 90 m3/hr
Proposed
There will be no additional flue gas stack

Annexure 11: Hazardous Waste Generation

Hazardous Waste Generation in
Hazardous MT/Month
S. Treatment /
Type of Waste Waste Total After
No. Disposal
Category Existing Proposed Proposed
Expansion
Sale to GPCB
1 Used/Spent oil 5.1 0.1 - 0.1 Approved
vender
Discarded containers /
Sale to the
barrels / liners
approved
2 contaminated with 33.3 25 10 35
vender by
hazardous waste /
GPCB
chemicals
Contaminated aromatic,
aliphatic or naphthenic For
3 20.1 20 0.5 20.5
solvents may or may not Incineration to
be fit for reuse Approved
Process Waste Residue & TSDF
4 21.1 30 0.3 30.3
Sludge
5 Waste Residue (Resin) 23.1 30 0.3 30.3
Flue gas cleaning residue 34.1 0.1 - 0.1 For Landfill to
6 Chemical sludge from Approved
34.3 0.2 0.1 0.3
waste water treatment TSDF
7 Used Filter 35.1 0.004 - 0.004
For
Expire Products or off Incineration
8 28.3 0 3.33 3.33
specification to Approved
TSDF

Figure 3-3: Membership Certificate from BEIL for the Disposal of Hazardous Waste

Annexure 12: Stack Details
Flue Gas Stacks
Stack Attached to Sources Nos. of Stacks Stack Height, m Stack Top Dia, m
Existing
Boiler stack* operates max 8 hrs/day 1 9 0.4
DG stack* 630 KVA- 2 nos. – Only as stand by when

2 9 0.3
Power goes off
Sand Dryer * Only in Monsoon/winter season @ 6-8
1 21 0.4
hours/Day
Proposed
There will be no additional flue gas stack.
Process Vents
Stack Air Pollution

Nos. of Pollutants
Stack Attached to Height in Control Measures Remarks
Stacks Emitted
m Attached
Existing
Mortar plant with vents 2 28 PM Bag Filter -
Admixture Plant 1 11 PM Water Scrubber -
Industrial Flooring, Coatings and -
1 11 PM Bag Filter
Adhesives plant
1 11 HC Carbon Active Filter
Adhesives plant include
Concrete Lab 1 11 PM Bag Filter -
To be
Replaced with
Polymer MR Plant 1 11 PM Water scrubber
Polymer (PCE)
Plant
Membrane Plant 1 11 PM Bag filter -
-
Sealant Plant 1 11 HC Carbon Active Filter
Total After Proposed Expansion

Mortar plant with vents 2 28 PM Bag Filter -
Admixture Plant 1 11 PM Water Scrubber -
1 11 PM Bag Filter
Adhesives plant
1 11 HC Carbon Active Filter
Adhesives plant include
Concrete Lab 1 11 PM Bag Filter -
Polymer (PCE) Plant 1 11 PM Water scrubber New Stack
Membrane Plant 1 11 PM Bag filter -
Sealant Plant 1 11 HC Carbon Active Filter -

Details of Air Pollution Control Measures
Water Scrubber
The packed wet scrubber is an efficient means to clean contaminated air streams coming from any
production equipment such as mixers, blowers and more. The wash water collected in a sump is
pumped to the wash water distributor where the water flows over the structured packing back to the
sump. In a counter current stream the gas coming from various sources is flowing towards the top of
the packed scrubber passing the wash water. The wash water is absorbing any contaminants. Both
streams gas and liquid pass each other at a relatively low speed in order to make full usage of the
large contact area. At the very top a droplet separator makes sure that most of the wash water drops
are separated and a clean stream of air exits the wet scrubber.
Figure 3-4: Drawing of Water Scrubber Figure 3-5: Typical Layout of Water Scrubber

Figure 3-6: Typical Flow Chart
Carbon Filter
The principal use of vapour phase activated carbon in the environmental field is for the removal of
volatile organic compounds such as hydrocarbons, solvents and organic based odours. In our case we
want to eliminate any traces of solvents flowing into the atmosphere.
When properly applied, the adsorption process will remove pollutants for which it is designed, to
virtually no detectable levels.
If deep vacuum is applied during the manufacturing process of some coatings products, it could be
possible that traces of hydrocarbon gases leave the production area. This gas shall be removed from
the air leaving the factory.

Annexure 13: Copy of Existing EC





3 Annexures: Annexure 1: Production Details

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EXPANSION OF POLYMER GRADE PRODUCT

SIKA INDIA PRIVATE LIMITED AT GIDC JHAGADIA FORM I

Annexure 1: Production Details

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 19

Annexure 2: Site Location Map

SIKA INDIA PVT. LTD.

SIKA INDIA PVT. LTD.

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 20

Annexure 3: Site Layout Map

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 21

Annexure 4: Enhancement of Production Capacity

To manufacture Polymer (PCE), existing Manufacturing facility of Polymer MR will be used as

Capacity Calculation for Polymer (PCE) plant

Activity Quantity Unit Remarks

Product running for no of days 26 Days

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 22

Activity Quantity Unit Remarks

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 23

Annexure 5: Manufacturing Processes

1. Polymer (PCE) Production Process

c. Mixing & reaction:

f. Waste water collection & storage with recycling arrangement:

g. Dust extraction system:

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 24

PCE Polymer Process Flow Chart

H PEG flake cooling facility

2. Membrane - Polyurethane products production (LAM)

a. Material receiving and storage:

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 25

g. Dust and fume extraction system:

Polyurethane products Flow Chart

W eighm ent- B atch

Q C T est B lending as per Q uality P lan

R eleased for packing

P acking P ales / T ins

S torage of P ales / T ins in

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 26

3. PVC membrane production process

PVC roofing membrane manufacturing process involves following steps:

a. Material receiving and storage:

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 27

PVC membrane products Flow Chart

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 28

4. Polysulfide (PS) products production

1. Material receiving and storage:

7. Dust and fume extraction system:

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 29

Polysulfide products Flow Chart:

W eighm ent- B atch

Q C T est B lending as per Q uality P lan

R eleased for packing

P acking P ales / Tins

S torage of P ales / T ins in

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 30

5. Concrete Admixture production Process:

Concrete Admixture production process involves following steps:

Blending process (Formulation) of raw material

a. Material receiving and storage:

KADAM ENVIRONMENTAL CONSULTANTS | OCTOBER 2016 31

Concrete Admixtures Process Flow Chart

6. CEMENTITIOUS MORTAR (Powder) production Process flow

Blending process (Formulation) of raw material