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Straw-Bale or Hemplime Construction Which Is More Appropriate For An Environmentally Responsive Low-Density Housing Development in Suffolk
Straw-Bale or Hemplime Construction Which Is More Appropriate For An Environmentally Responsive Low-Density Housing Development in Suffolk
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Table of Contents
TABLE OF CONTENTS.............................................................................................. 2
INTRODUCTION........................................................................................................ 3
CRITICAL ANALYSIS................................................................................................ 4
CONCLUSION.......................................................................................................... 20
GLOSSARY.............................................................................................................. 22
BIBLIOGRAPHY...................................................................................................... 23
APPENDICES........................................................................................................... 30
Introduction
The Housing and Regeneration Bill (now enacted) ‘Supports the delivery of three
million new homes by 2020’ (UK Parliament, 2008). The construction of this number
However, the bill explicitly states that it ‘provides for the establishment of new
settlements like eco-towns and for simplifying the ways in which the Homes and
materials.
Suffolk County Council (SCC) is committed to ‘Creating the Greenest County’. Its
Environmental Action Plan (Appendix 1) for 2009-2010, includes the goal ‘to be an
exemplar in tackling climate change’ and ‘reduce its CO2 emissions by 60% by 2025’.
and sequestered CO2, and ascertain which is more suitable for new low-density
dwellings in Suffolk.
Critical Analysis
Suffolk
Suffolk is a largely rural East Anglian county of 380,000 hectares (Butterfield et al,
2003). It is one of the driest counties of the UK with ‘Sheltered and very sheltered’
driving rain indices (Nicholls, 2008). This is of benefit when considering straw-bale or
Agriculture
A good climate, good soils and flat low-lying terrain, endow Suffolk with prime arable
land. In 2009, 298,474 hectares of Suffolk were farmed, including 135,416 hectares
of cereals of which 96,105 hectares were wheat (DEFRA, 2009). Suffolk has the
Housing need
Suffolk’s population density is less than half that of England’s, at 1881 people/km2
offering scope for low-density housing. Suffolk’s housing stock was 322,292 in spring
2009, up 25,519 since 2001. The Regional Spatial Strategy indicates should
complete 36,181 dwellings between spring 2009 and spring 2021 (Chown, 2009), an
Building Superstructure
Brick-and-block
The standard low-density construction method used in the UK is brick-and-block.
The external weight-bearing walls consist of a ‘brickwork outer leaf, insulation, dense
solid blockwork inner leaf: cement mortar, plaster, paint’. (Anderson et al, 2009). This
building method is well understood by the building trade and the materials are
relatively cheap and reliable. The environmental responsiveness of the materials are
1
Suffolk has a population of 715,700 people (Audit Commission, 2009) and an area of 380,000
hectares (Butterfield et al, 2003). England has a population of 51,464,600 (ONS Centre for
Demography, 2010) and an area of 130,439 sq km (Butterfield et al, 2003)
known (see appendix 2) but not prioritised. Harris and Borer call this ‘Developer’s
vernacular’ (2005).
considering ‘green’ credentials, arguing that the embodied CO2 of the construction
materials are not prioritised, even by the Passihaus standards (2006). Studies of
summarised by Embleton show that minimising the use of concrete and plastics in a
Straw-bale
Straw-bale building began in Nebraska in the nineteenth century. The bales are
simply stacked like Lego to form walls (Woolley, 2006). There are two basic types of
straw-bale construction: load-bearing and infill. With load-bearing houses, the bales
take the weight of the roof and no other super-structural support is used. With infill,
the bales insulate the frame of the house, which is usually timber (Jones, 2009).
Amazonails promote load-bearing straw-bale building, stating it is fast and easy for
favour of the infill method stating that the load-bearing method exposes the bales to
damaging rainfall events. They also cite a major advantage being that adapting a
common structural system to straw-bales will allow easier co-operation with the
follow-on trades (2005). There is no timber reduction using the load-bearing method
(Jones, 2008). Woolley suggests infill is more acceptable to the public (2006).
Houses built with straw-bale and lime rendered would resemble Suffolk vernacular.
Hemp/Lime
Hemp/lime construction uses hemp hurds2 mixed with lime binder to form a kind of
concrete called “hempcrete”. This material was developed in 1990’s France. The
most usual form of Hemp/lime construction involves casting the material around a
2
Hurds or shiv is chopped hemp straw left after the fibre has been extracted.
timber frame with panels of timber stud. This forms a solid wall. External protection is
required; usually lime render (Bevan and Woolley, 2008). Internally, lime or clay
Hemp
Historically Suffolk had a well-established hemp industry (Fordham, M) and the
county is home to the ongoing revival. Hemp Technology, a hemp processing plant
in Halesworth, Suffolk, has the world’s highest hemp production capacity, capable of
Hemp yields average 5,500kg/hectare, of which 70% are hurds (3,850 kg). 8,000kg
of hurds are required to build a 2-bed terrace with 400mm walls (Rhydwen, 2010a).
currently down to cereals. Duel crops would also yield 1-1.6 tonnes/hectare hemp
seed. Currently Hemp Technology could produce the hurds required for 3125 houses
Lime
The lime reserve is classified by Berge as ‘Very Large’ (2009). Suffolk, and the East
of England have major deposits of chalk, most of which lie outside National parks or
SSSIs.
Singleton
Birch lime pit
North
Lincolnshire
Needham
chalk pit
Suffolk
pit exists at Needham. While lime has lower CO2 emissions than OPC, they are still
fairly high and large-scale opencast mines destroy landscapes. Lime is abundant,
Figure 4. Singleton Birch lime pit in Barnetby, North Lincolnshire showing damage to
the landscape caused by mining. Singleton Birch is the UK's largest independent
manufacturer of lime products
causes CO2 emissions, both through processing and transport and chemically as
CO2 is released during burning. Some will be reabsorbed during curing but not all.
hempcrete wall requires 20mm (30kg/m 2) of render, usually lime, inside and out
(Rhydwen, 2010b).
Straw sequesters CO2, but requires more render than a hempcrete wall due to
absorption into the straw. A straw-bale wall requires the equivalent of 35mm
CO2 Sequestration
Hemp
Hempcrete walls vary in thickness depending on house design. The Haverhill Hemp
houses’ walls are 400mm (Rhydwen, 2010b). The net values of CO2
sequestration/emissions vary more for hemp than for straw because hemp needs
Straw-bale
Atkinson estimated that one 1m*0.475m*0.4m 23kg straw-bale sequesters 31.28kg
CO2 Emissions
Rhydwen calculates that the net CO2 emissions from the lime in hempcrete are
embodied CO2.
embodied CO2.
straw-bale wall (475mm). The walls can either be plastered externally with lime (and
This section will examine each end of the range of figures for embodied and
sequestered CO2 in the lime and hemp of a hempcrete wall. Only one value for the
CO2 sequestered in the straw of a straw-bale wall will be used, but two (high and low)
Where the application of lime plaster is to just the outer fabric of the walls, the inner
Table 1. Range of values for Embodied CO2, Sequestered CO2 and CO2 balance for
straw-bale and hempcrete walls (negative values indicate net sequestration).
Embodied (E) Sequestered Net CO2 emissions
CO2 (Kg) (S) CO2 (Kg) Low E CO2 - S CO2 (Kg)
High E CO2 - S CO2 (Kg)
Straw-bale 16.6 78.2 -61.6
plastered one side to to
with 35mm lime 42 -36.2
plastered.
Straw-bale 33.2 78.2 -45
plastered both sides to to
with 35mm lime 84 5.8
plastered.
Embodied (E) Sequestered Net CO2 emissions
CO2 (Kg) (S) CO2 (Kg) Low E CO2 - Low S CO2 (Kg)
Low E CO2 - High S CO2 (Kg)
High E CO2 - Low S CO2 (Kg)
High E CO2 - High S CO2 (Kg)
400mm Hempcrete 34.7 (25.2+9.5) 50.8 -16.1 (34.7 - 50.8)
wall plastered on to to -37.7 (34.7 - 72.4)
one side with 20mm 88.8 (64.8+24) 72.4 38 (88.8 - 50.8)
lime (hempcrete + 16.4 (88.8 - 72.4)
plaster)
400mm Hempcrete 44.2 (25.2+19) 50.8 -6.6 (44.2 - 50.8)
wall plastered on to to -28.2 (44.2 - 72.4)
both sides with 112.8 (64.8+48) 72.4 62 (112.8 - 50.8)
20mm lime 40.4 (112.8 - 72.4)
(hempcrete +
plaster)
Table 1 shows that when comparing like-for-like values for embodied CO2 within the
lime, straw-bale walls sequester more net CO2 than all hempcrete wall scenarios,
and whether the straw-bale walls are plastered on one side or both with lime. E.g.
the best value for straw-bale walls plastered on one side was -61.6kg/m2 compared
In order to ascertain whether a hempcrete wall would ever sequester more CO 2 than
investigated. (The width of the straw-bale wall is fixed). The results are presented in
graphical format. Figure 5 compares walls plastered on one side with lime plaster
and figure 6 showing wall plastered on both sides with lime plaster. (See appendices
Figure 5. CO2 balance in hempcrete walls (plastered on one side with lime plaster) of
different thicknesses using high and low values for CO2 emissions for lime and high
and low values for CO2 sequestration in hemp. Negative values indicate
sequestration. Sequestration within a straw-bale wall of standard fixed width is also
shown with high and low values for CO2 emissions for lime.
60
y = 35x + 24
45
40 41.5
38
34.5
31
27.5
24 22.1
20 20.2
18.3 16.4 14.5
12.6
9.5
y = -19x + 24
3.1
0
-2.3 -3.3
Kg CO2
-37.7
-40
-36.2
y = -118x + 9.5
-49.5
-61.575
-60 -61.3
Thickness hempcrete walls m
High Embodied CO2 & High Sequestered CO2
High Embodied CO2 & Low Sequestered CO2
-80 Low Embodied CO2 & High Sequestered CO2
Low Embodied CO2 & Low Sequestered CO2
Straw High Embodied CO2 Lime Plaster
Straw Low Embodied CO2 Lime Plaster
Source: Author’s calculation based on Rhydwen ‘s hemp/lime data (2010b) and
Atkinson’s straw data (2008)
Figure 6. CO2 balance in hempcrete walls (plastered on both sides with lime plaster)
of different thicknesses using high and low values for CO2 emissions for lime and
high and low values for CO2 sequestration in hemp. Negative values indicate
sequestration. Sequestration within a straw-bale wall of standard fixed width is also
shown with high and low values for CO2 emissions for lime.
80
y = 35x + 48 69
65.5
62
60 58.5
55
51.5
48 46.1 44.2 42.3 y = -19x + 48
40 40.4
38.5 36.6
20 19
Kg CO2
12.6
5.8
7.2 6.2
0 -0.2
0.0 0.1 0.2-4.6 0.3 0.4-6.6 0.5 0.6
-13
-16.4
-20 y = -64x + 19 -19.4
-28.2
y = -118x + 19
-40 -44.95 -40
Figures 5 and 6 show that only the scenarios where the lowest figure for embodied
CO2 in the lime plaster and the highest value of CO2 sequestration in the hemp are
used does the net CO2 sequestration near that of a straw-bale wall. This is true
The formulae for straight line graphs obtained in figure 5 and figure 6 were used to
calculate exact thicknesses of hempcrete walls required to match straw-bale walls for
each of the four scenarios. Results are shown in table 2. See appendix 6 for data.
Table 2. Thickness of a hempcrete wall plastered required to sequester the same amount
of as a straw-bale wall.
High Embodied High Embodied Low Embodied Low Embodied
CO2 & High CO2 & Low CO2 & Low CO2 & High
Sequestered CO2 Sequestered CO2 Sequestered Sequestered CO2
CO2
Plastered outside with 20mm lime and inside with 20mm clay
Equation y = -19x + 24 y = 35x + 24 y = -64x + 9.5 y = -118x + 9.5
It can be seen that after the addition the 20mm of lime plaster externally and 20mm
of clay plaster internally a hempcrete wall of 660mm would match a straw-bale wall
of 525mm. However this would rely on best-case scenario for emissions and
sequestration of CO2 in hempcrete. If the wall were plastered with lime on both sides
straw-bale wall. A hempcrete wall with high embodied and low sequestered is a net
Clearly a straw-bale wall sequesters more CO2 than a hempcrete one and minimises
Structural performance
The timber frame is the structural element in a hemp/lime wall. The hemp/lime forms
a no-cavity wall around the frame. Although the hemp/lime does provide support the
house does not rely on this (Thompson, 2010). Load-bearing straw-bale walls can
withstand loads of 48,826kg/m2. When used as infill, the weight is borne by the
timber frame (Jones, 2010). Structural performance does not differ for timber-framed
Performance in use
Energy in use
Thermal performance: U-values, thermal mass
Building regulations require new external walls to have a U-value of 0.35 or less.
450mm wide straw-bales have a U-value between 0.13 and 0.20. W/m 2K (Jones,
straw-bale, due to air penetration and natural convection flows. This was attributed to
The U-value of Adnams brewery thick hempcrete brick walls are 0.18 W/m 2K. Lime
Technology Ltd’s headquarter building has a calculated U value of 0.14W/m 2K. The
walling is 500 mm thick Tradical® Hemcrete (Bevan and Woolley, 2008). However
the Haverhill houses did not perform as well as the conventional houses although
improve the air quality of buildings. Building can be airtight, so ventilation must be
considered (Bevan and Woolley, 2008), as with straw-bale buildings which are also
airtight (Jones, 2009). Air quality is greatly influenced by the finishes used. Lime or
Acoustics
The Haverhill hemp homes ‘did not perform as well as the traditional (brick-and-
Amazonails has ‘overwhelming experiential evidence that straw walls offer far more
sound insulation than 20th Century wall building techniques’ (2009). (Source material
not checked).
production can be coupled with hemp seed and fibre, giving farmers three products
per crop.
this due to the current lack of skills in the building trade (Rhydwen, 2010b).
materials, though labour needs vary. Both techniques are more accessible to self-
Both hemp and straw are sustainable, renewable products that can be harvested
Total content. -37.7 to 38 kg CO2/m2 for 400mm -61.6 to -36.2 kg CO2/m2 for
Negative value hempcrete wall externally plastered standard straw-bale wall
indicated with lime. externally plastered with
sequestration lime
Extraction Low for hemp is an annual crop. Nil. Straw is a by-product of
High for lime as it must be mined. grain production and energy
is already accounted for.
Processing / Low. Hurds must be extracted and None – already baled
Manufacture chopped, but done locally. during grain harvest so
High for lime burning, but less than energy is already accounted
cement. for.
Transportation Low. To and from Halesworth from Small. Already grown and
the rest of Suffolk. Lime can be baled locally. May be
produced locally, but is often transport minor distances.
trucked in from Lincolnshire.
Environmental
legacy
Sustainable Hemp can be grown organically as Sustainable if organic.
production a break crop. Lime is very Whilst cereals are grown for
abundant but not finite. grain, straw is available as
a by-product.
Deforestation Grown as a break crop, hemp None. Land already farmed.
requires no additional land to be
cleared of trees.
Opencast lime mining strips the
land of vegetation including trees.
Toxic waste None with hemp. None with straw.
Mining can cause heavy metal
pollution.
Pollution Some CO2 emissions- see None. Pollution from
embodied energy. farming accounted for in
Various water and land pollution cereal production.
Conclusion
Summary of the case made
Straw is abundant in Suffolk and the county could grow enough hemp to supply its
housing requirements. Facilities exist in Suffolk to process 95% of the hurds required
to supply the entire housing need of the county. Suffolk’s climate is suitable for both
Both building methods would bring local economic benefits, are suitable for amateurs
and professionals alike and produce structurally sound buildings. Both types of
building have similar air quality properties, but straw-bale buildings may have better
Minimising lime use minimises the environmental destruction caused by mining, and
the associated CO2 emissions. Straw-bale buildings used less lime than hemp/lime
buildings and usually sequester more CO2. Only the best-case scenario for a
hemp/lime building with very thick walls could match the net CO2 sequestration of a
straw-bale building.
Considering all factors, straw-bale building is more appropriate than hemp/lime for
Existing Orthodoxy
Brick-and-block is the default housing type in the UK. These materials have high-
energy-in-use of new builds, assuming that this is the most important source of
GHGs. Low embodied-energy straw-bale and hemp/lime houses are unorthodox and
This essay challenges these assumptions and focuses on the embodied CO2 of
calculating how much CO2 each technique could sequester. The essay also
challenges the assumption that building materials must be mined and manufactured
by specialists remotely by showing that Suffolk could grow and process building
hemp/lime external walls for low-density housing. It did not investigate high-rise
dwellings, the use of the materials for constructing internal or party walls, or their use
Although the essay looked at a range of estimates for embodied and sequestered
CO2, it did not examine a continuum of values, or consider other GHGs associated
with cultivation, such as NO2. When clay plaster was considered it was assumed to
walls. It touched upon, but did not focus on other properties such as structural
Further research
An evaluation of the embodied/sequestered CO2 should be made for an entire
hemp/lime and straw-bale house of the same building style and floor space, rather
than for the external walls. Each section of the house, such as ‘Separating floors’
should be evaluated using a rating system such as the Green guide to specification.
Where the Green guide lacks information, such as the properties of hempcrete,
particularly for the embodied CO2 of hemp, lime and straw, based on the location and
production of the materials. The straw-bale and hemp/lime house should also be
A full LCA should be performed for each building type and energy-in-use should be
Glossary
EA – Environment Agency
EU – European Union
Bibliography
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Chown, J. (2009) Housing stock for Suffolk’s districts and parishes. Research
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Available: http://www.environment-
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Modcell. (2010a). Modcell helping you build a more sustainable future. [Online].
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13 May 2010.
ONS Centre for Demography (2010) Population estimates for UK, England and
Wales, Scotland and Northern Ireland - current datasets. Fareham: Office for
National Statistics
http://www.ordnancesurvey.co.uk/oswebsite/images/userImages/misc/outlinemaps/o
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concept and analysis of their uptake in practice in the UK. C3 [Lecture notes
Appendices
Appendix 1. SCC Environment Action Plan 2009-2011 Theme 1.D Sustainable
Construction and Development
Objective Action Timescale Responsibility Local Area
Agreement Target
or National
Indicator
D1. Improve the Lead a sustainable Ongoing Environment Reduce the
environmental attributes construction working and Transport amount of CO2
of buildings in Suffolk group in Suffolk to look (Sustainable emissions for each
and through this reduce at key plans, policies Environment/ person in Suffolk
carbon emissions. and methodologies Sustainable NI186.
including local Development)/R Make sure
development esource adequate plans are
frameworks and the Management in place so that
Suffolk Design Guide (Corporate Suffolk can adapt
for sustainable Property and respond to the
construction. Services) issue of climate
change NI188
D2. In disposing of Continue to work with Ongoing Resource Reduce the amount
property consideration partners and Management of CO2 emissions
will be given to developers involved in (Corporate for each person in
promoting the highest the Chilton Woods Property Suffolk NI186
environmental development to Services) Make sure
standards. discuss how this adequate plans are
development can in place so that
contribute to creating Suffolk can adapt
the objectives of and respond to the
Creating the Greenest issue of climate
County. change NI188
D3. Establish a culture Implement the End 2009 Resource Reduction in the
of environmental/ council’s BREEAM for strategy. Management county council’s
sustainable excellence policy by: Action Plan (Corporate CO2 emissions
in the built environment. maintaining a website by 2010/11 Property NI185
BREEAM policy: resource for staff to Services) Reduce the amount
Where the council has increase awareness of of CO2 emissions
influence over a design the council’s BREEAM for each person in
and build project it will policy, what BREEAM Suffolk NI186
expect a standard of is and how it can be Make sure
BREEAM ‘excellent’. implemented; adequate plans are
Where this is not implement the in place so that
'External Walls' - 'Brick or stone and blockwork' cavity walls – ‘Brickwork outer
leaf, insulation, aircrete blockwork inner leaf’
Summary Rating
Climate change
Water extraction
Mineral resource extraction
Stratospheric ozone depletion
Human toxicity
Ecotoxicity to freshwater
Nuclear waste (higher level)
Ecotoxicity of land
Waste disposal
Fossil fuel depletion
Eutrophication
Photochemical ozone creation
Acidification
All building
types
Brickwork
outer leaf,
insulation,
aircrete
blockwork
inner leaf:
Cement A+ A A+ A+ A A+ A+ A+ A+ A+ A+ A+ A+ A+ 60+ 73 0.6 0 83
mortar,
plaster, paint
Cement A+ A A+ A+ A A+ A+ A+ A+ A+ A+ A+ A+ A 60+ 74 3.5 2 86
mortar,
plasterboard
on battens,
paint
Cement: A+ A A+ A+ A A+ A+ A+ A+ A+ A+ A+ A+ A+ 60+ 72 0.6 0 83
lime mortar,
plaster, paint
Cement: A+ A A+ A+ A A+ A+ A+ A+ A+ A+ A+ A+ A 60+ 74 3.5 2 86
lime mortar,
plasterboard
on battens,
paint
Anderson et al (2009).
Slate 12 0.0
Total 104,727 90,800 59,093
Source: Harris (1999), Brinkley (2006) and Asif et al. (2007) in Embleton (2009)
-36.2 = 35x + 24
-36.2 - 24 = -35x
-60.2 = 35x
-60.2/35 =x
-1.72 =x
-36.2 = -19x + 24
-36.2 - 24 = -19x
-60.2 = -19x
-60.2/-19 =x
3.17 =x
-71.075 = -64x
-71.075/-64 =x
1.11 =x
-71.075 = -118x
-71.075/-118 = x
0.60 =x
5.8 = 35x + 48
5.8 - 48 = 35x
-42.2 = 35x
-42.2/35 =x
-1.21 =x
5.8 = -19x + 48
5.8 - 48 = -19x
-42.2 = -19x
-42.2/-19 =x
2.22 =x
-44.95 = -64x + 19
-44.95 – 19 = -64x
-63.95 = -64x
-63.95/-64 =x
1.0 =x
-44.95 = -118x + 19
-44.95 – 19 = -118x + 19
-63.95 = -118x
-63.95/-118 =x
0.54 =x