MINCOS

SVI 12/1.3-250d
Single current supply with screw neck Ex d

Translation of the original instructions

5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB
About this Site
Translation of the original instructions (de-DE -> en-GB)
© Becker Electronics GmbH 2012
Becker Electronics GmbH is a company of Becker Mining Systems AG.
Manufacturer

Becker Electronics GmbH

Gersdorffstraße 29
45772 Marl, Germany

Telephone +49 2365 6909-0

Fax +49 2365 6909-51
E-mail: electronics@de.becker-mining.com
Internet www.becker-mining.com 5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Customer Service

Becker Service GmbH

Gersdorffstraße 29
45772 Marl, Germany

Telephone +49 2365 6909-0

Fax +49 2365 6909-39
E-mail: service@de.becker-mining.com
Internet www.becker-mining.com

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 Table of contents
1 Information regarding these instructions 5
1.1 Use 5
1.2 Storage 5
1.3 Replacement 5
1.4 Copyright 5
1.5 Safety notices 5
1.6 Typography 6
1.7 Limitation of liability 7
1.8 Limitation of liability 7
1.9 Warranty and guarantee 8

2 Safety information 9
2.1 Intended use 9
2.2 General sources of danger 9
2.3 Responsibility of the machine owner 9
2.4 Personnel qualifications 10
2.5 Warnings and notices 10

3 Technical data 11
3.1 Ambient conditions 11
3.2 Dimensions and weight 11
3.3 Ratings 11
3.4 Output characteristic 12
3.5 Labelling 13
3.6 Parameters according to EC Type-Examination Certificate BVS 03 ATEX E 271 X 13

4 Structure and function 15

4.1 Brief description 15
4.2 Type key 15
4.3 Scope of supply 15
4.4 Structure 16
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

4.5 Device connections 16

4.6 Display elements 17

5 Storage and transport 18

5.1 Safety information 18
5.2 Preparing for storage 18
5.3 Transport to the place of use 18

6 Installation and initial start-up 19

6.1 Safety information 19
6.2 Requirements on the site of installation 19

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 6.3 Tools 19
6.4 Mounting 20
6.5 Connecting the device 21
6.6 Commissioning 22

7 Servicing and trouble-shooting 23

7.1 Safety information 23
7.2 Servicing 23
7.3 Trouble-shooting 23

8 Decommissioning and recommissioning 25

8.1 Decommissioning 25
8.2 Recommissioning 25

9 Deinstallation and transport 26

9.1 Safety information 26
9.2 Tools 26
9.3 Dismantling 26
9.4 Transport away from place of use 28

10 Spare parts and accessories 29

10.1 Spare parts 29
10.2 Accessories 29

11 Supplementary information 30
11.1 EC Declaration of Conformity 30

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 SVI 12/1.3-250d
Information regarding these instructions

1 Information regarding these instructions

This chapter provides information on the documentation and product. Do not commis-
sion the product without having read these instructions.

1.1 Use
These instructions contain information for the entire life cycle of the product. They are
aimed at the specialised and operating personnel who work with the product.
If the translation of the original operating instructions contains unclear passages or con-
tradictions, the original operating instructions must be consulted for clarification and the
manufacturer must be informed before the use of the product.
Due to the variety of versions or product improvements, it may occur that the figures do
not correspond exactly to the delivered product.

1.2 Storage
These instructions are part of the product. They should be stored near the product and
protected from environmental influences.
At the sale of the product, these instructions must be handed over to the buyer together
with the product.

1.3 Replacement
If these instructions should become illegible or lost, a replacement can be ordered from
the manufacturer. For this purpose, the document number located on the cover sheet
and the text margin on the following pages is required.

1.4 Copyright
Becker Electronics GmbH owns the copyright for all documentation containing the com-
pany signature of Becker Electronics GmbH.
Without the permission of Becker Electronics GmbH, this documentation may not be
made accessible to third parties or misused in any other way.
For internal uses only, Becker Electronics GmbH permits the use of the product docu-
ments for the product as a copy in paper and electronic form within a document man-
agement system.

1.5 Safety notices

5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

In these instructions, safety notices may draw your attention to risks or actions.
The following examples clarify the reason for the safety instructions and the required
behaviour if pertinent. In a real safety notice, a specific symbol may be shown for the
respective notice instead of one of the general symbols shown here.

CAUTION
This notice draws attention to work during whose execution
severe bodily injury or property damage may result through
non-observance of the rules of conduct.
Personnel working on or with the product should exercise cau­
tion in the process.

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SVI 12/1.3-250d
Information regarding these instructions

WARNING
This notice draws attention to dangerous work during
whose execution severe bodily injury or property damage
may result through non-observance of the rules of conduct.
Personnel working on or with the product should exercise great
caution in the process.

DANGER
This notice draws attention to an extremely dangerous task
during whose execution death, severe bodily injury, or prop-
erty damage may result through non-observance of the
rules of conduct.
Personnel working on or with the product should exercise utmost
caution in the process.

NOTICE
This notice draws attention to work or measures that you
must observe before or during the work described in the fol-
lowing document.

NOTICE
This notice draws attention to work or measures that you
may not perform under any circumstances.

NOTICE
This notice draws attention to work or measures that you
must observe before performing the work described in the
following document.
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

1.6 Typography
Intermediate headings are bolded and underlined and do not appear in the table of con-
tents.
Text
To emphasize important information clearly, the text is bolded.

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 SVI 12/1.3-250d
Information regarding these instructions

Examples The label is located on the bottom of the module.

The counting direction goes from left to right.
For mounting, use the special tools.
Cross-references
In HTML documents, cross-references are shown as hyperlinks.
In contrast, the page number on which the information is to be found is specified instead
of the hyperlink in PDF documents. The page number is in square brackets.
Example A cross-reference to important information on the topic can be located within the text [6]
or placed after the text in parenthesis. (Important information on this topic can be found
here [6].)
Keys
For the representation of keys, either a graphic will be inserted into the text or the key
label/key name will be specified in square brackets.
Examples To delete the character after the cursor, press the [Del] key.
To confirm the entry, press the [Return] or [Enter] key.
Press to raise the value.
To perform a reboot of the system, press the [Ctrl] + [Alt] + [Del] shortcut.
Enter the four-digit access code with the number keys [1] | [2] | [3] | [4] | [5] | [6] | [7] | [8]
| [9] | [0].

1.7 Limitation of liability

The instructions, especially the safety instructions, must be observed during all tasks
performed with the product. In addition, all rules and regulations applying at the applica-
tion site of the device must be observed.
Warranty and liability claims are excluded if they result from one or more of the following
causes:
■ Non-observance of these instructions
■ Improper use
■ Deployment of untrained personnel
■ Use of non-approved spare parts or accessories
■ Non-permissible structural changes to the device
■ Outside influences or Acts of God

1.8 Limitation of liability

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The software was created under consideration of technical programming standards and
subjected to extensive function tests. It cannot be excluded, however, that the program
itself has errors or generates errors when interacting with other applications or that limit-
ations in function result from these errors.
Warranty and liability claims are excluded if they result from one or more of the following
causes:
■ Non-observance of these instructions
■ Improper use
■ Deployment of untrained personnel
■ Improper installation
■ Impermissible or improper changes in the parameters of devices

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SVI 12/1.3-250d
Information regarding these instructions

■ Outside influences or Acts of God

1.9 Warranty and guarantee

A warranty is a temporally limited obligation to make improvements only for defects that
already existed at the point in time of sale.
Warranty towards end customers
The end customer orders a product from Becker Electronics GmbH and operates the
product under its own name.
The warranty period amounts to 24 months whereas the burden of proof for a defect is
transferred to the customer six months after the transfer of risk to the customer.
Warranty towards commercial customers
Commercial customers order a product from Becker Electronics GmbH and then resell
or licence the product to customers.
The warranty period amounts to 12 months whereas the burden of proof for a defect is
transferred to the customer six months after the transfer of risk to the customer.
Due to a contractual agreement, the warranty can be otherwise regulated.
Warranty exclusion
The following are excluded from warranty claims:
■ Marginal errors or deviations in composition that are not relevant to the value and
proper use of the product
■ Capacity loss of storage batteries
■ Replacement of discharged batteries
■ Parts subject to wear and consumables
■ Traces of wear on data carriers and displays
■ Pixel errors in TFT displays and LCD screens insofar as they lie within error class 2
according to ISO 13406-2
■ Faulty or non-uninterruptible design of integrated, installed, or provided software
■ Reinstallation of the software or operating system in case of limitations of functions
due to the deletion of system-related files, incorrect system settings, or computer
viruses
■ Backup and restoring of customer-specific software or data
■ Provision and installation of software updates
■ Restoring of functionability due to security functions changed by the customer
(passwords deleted or changed).
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Warranty
A guarantee is a contractual agreement between the buyer and seller which guarantees
the buyer an unconditional compensation for damages beyond the warranty.

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 SVI 12/1.3-250d
Safety information

2 Safety information
For the safe use of the device, the following conditions absolutely must be observed.

2.1 Intended use

The device corresponds to device group 1, category M2, is designed in such a way that
is can be operated in correspondence with the parameters listed in the EC type-examin-
ation certificate while guaranteeing a high degree of safety.
The device is intended for use in underground mines and the aboveground of mines that
are at risk or could be at risk of firedamp and/or flammable dusts.
In case an explosive atmosphere develops, the device must be shut down. The device
explosion protection measures guarantee the necessary degree of safety during normal
operation, even during difficult operating conditions and especially in case of rough
handling and variable ambient influences.
In particular, proper use of the product includes:
■ Consideration and observance of the licence conditions for all software belonging to
the device
■ The observance of all instructions in this manual
■ The execution of all prescribed testing and maintenance tasks within the respective
intervals.

2.2 General sources of danger

DANGER
During work on the device, there is a danger to life due to
electrical voltage!
1) De-energise the device.

2) Secure the machine to prevent it being turned on again.

3) Make sure it is de-energised before starting work.

NOTICE
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

There is a danger of injury when working with the product!

Wear personal protective clothing.

2.3 Responsibility of the machine owner

Definition of the term "machine owner"
The machine owner operates the plant for commercial or economic purposes itself or
transfers it to a third party for use whilst bearing the legal product responsibility for the
protection of the user, personnel, or third party during operation.
Machine owner responsibilities
The machine owner must

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SVI 12/1.3-250d
Safety information

■ know and implement the applicable occupational safety regulations.

■ determine the dangers arising through the working conditions at the place of use in
a risk assessment.
■ create operating instructions for the operation of the product.
■ regularly check whether the operating instructions correspond to the current regula­
tions.
■ clearly regulate and determine the responsibilities for installation, operation,
troubleshooting, maintenance, and cleaning.
■ make sure that all employees have read and understood the instructions.
■ train the personnel at regular intervals and inform them of the risk.
■ provide the personnel with the required protective equipment.

2.4 Personnel qualifications

Task
Work with this device may be carried out only by qualified personnel.
"Qualified" means that the personnel must basically:
■ be a skilled electrician and
■ know the general safety regulations.
In addition, the personnel for installation and operation must:
■ have completed training for the device or at least completely read these instructions
before beginning work and understood all tasks and measures, as well as their
effects and contexts described therein
■ observe the applicable setup provision
■ comply with the regulations regarding explosion, personal, and device protection.

Operation
This device must be operated only by trained personnel.
"Trained" means that the personnel must have
■ read and understood the chapters of these instructions that apply to operation
■ been trained in the safe operation of the device.

2.5 Warnings and notices 5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Warnings on housing

Notice regarding use

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 SVI 12/1.3-250d
Technical data

3 Technical data
This chapter contains mechanical, electrical, and other device variables.

3.1 Ambient conditions

Permissible ambient temperature for main- -20 to 50 °C

taining function

3.2 Dimensions and weight

Dimensions

Approx. depth 85.5 mm

Approx. weight 6.1 kg
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Screw neck M36x1.5

Spanner flat 46 mm

3.3 Ratings

Supply voltage 90 to 250 V AC

90 to 365 V DC
Output voltage 12 V DC
Nominal output current 1.25 A

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Technical data

Permissible line diameters

Cable gland M20/PG16 9 to 14 mm

Cable gland M20/PG13.5 7 to 10 mm

Permissible wire cross-sections

Mini terminals 0.25 to 1.5 mm²

3.4 Output characteristic

Output characteristic

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Technical data

3.5 Labelling

Type plate

Symbols on the type plate

Symbol Meaning
Ambient temperature range
Part number of the manufacturer
Date of manufactioring year-month
Serial number of the device

3.6 Parameters according to EC Type-Examination Certificate BVS

03 ATEX E 271 X
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

NOTICE
In the EC type-examination certificate, the name variables
are limit values for explosion protection.
The technical data of a product are limit values for safe opera­
tion and can restrict these variables.

Labelling I M2 Ex q [ib] I
Ambient temperature range -20 to 50°C

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SVI 12/1.3-250d
Technical data

Non-intrinsically safe mains voltage

Input voltage Um ≤250 V AC

≤365 V DC

Intrinsically safe output circuit

Output voltage Uo ≤12.3 V

Output current Io ≤1.3 A
Output line Po ≤16 W
External capacitance Co ≤50 µF
External inductance Lo ≤250 µH

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 SVI 12/1.3-250d
Structure and function

4 Structure and function

This chapter describes the basic structure and function of the device.

4.1 Brief description

From the mains supply voltage, the power supply generates a direct voltage of 12 V to
supply intrinsically safe circuits.
The connection to the supply voltage is established by screwing the device into a hous-
ing with flameproof enclosure "d" type of protection. The mains line is connected to ter-
minals in this housing.

4.2 Type key

SVI * * / *.* - *** *

Device connection (not applicable for SVID)

Quick-mounting coupling Ex e, M36x1.5
d Screw-in thread Ex d, M36x1.5
Primary nominal voltage
100 32 to 100 V AC
45 to 150 V DC
250 90 to 250 V AC
90 to 365 V DC
Secondary nominal current
1.3 1.25 A
2.0 1.90 A
Secondary nominal voltage
12 12 V DC
Mains connection
Screw neck with mains connecting line
D Terminal box in flameproof enclosure "d" type of
protection with cable gland
Intrinsically safe current supply
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4.3 Scope of supply

■ Device
■ Operating instructions

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SVI 12/1.3-250d
Structure and function

4.4 Structure

Structure

1 Cable gland M20/PG16 for intrin- 5 Spanner flat for mounting

sically safe line
2 Free threaded hole M20 for optio- 6 Screw neck
nal cable gland
3 Connection compartment for int- 7 Mains connecting line
rinsically safe line
4 Housing sealed at factory

4.5 Device connections

Device connections
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

1 Cable gland M20/PG16 for intrin- 3 Terminal strip with four mini terminals
sically safe line
2 Free threaded hole M20 for optio- 4 Mains connecting line
nal cable gland

The supply line for the intrinsically safe circuit is inserted into the connection compart-
ment of the power supply unit through a cable gland and connected to mini terminals.
The mains connecting line is connected to terminals in the terminal box.

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 SVI 12/1.3-250d
Structure and function

4.6 Display elements

Display elements

1 Illuminated indicator H1

Illuminated indicator H1

Colour State Meaning

Green Off No supply voltage
Power supply error
Lights up Intrinsically safe output voltage is present
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SVI 12/1.3-250d
Storage and transport

5 Storage and transport

This chapter provides information on how to transport and store the device.

5.1 Safety information

NOTICE
The product may be damaged during transport due to
throwing, impacts, or strong shocks.
Transport the product only in the packaging.
Protect the product against slipping.
Transport the product in the most shock-free manner as pos­
sible.

5.2 Preparing for storage

The device is delivered for storage.
1) If present, check whether every
- individual module is attached
- connecting socket is closed with a protective cap
- cable lead is closed with a circular seal
- housing opening is closed with a blind cover.

2) Check whether the housing door is locked or the housing cover is locked into place.
3) Check whether scratch-sensitive surfaces are covered.
The device can be stored.

5.3 Transport to the place of use

Preparing the device for transport
1) Check whether the housing door is locked or the housing cover is locked into place.
2) Pack the device properly.
The device is ready for transport.
How to transport the device
The device is ready for transport.
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

1) Never jolt or throw the device.

2) Use the most suitable transport container possible.
3) Secure the device against slipping.
4) Prevent strong vibrations during transport.
5) After transport, check the packaging for damage.
6) Unpack the device and perform a visual inspection.
The device is ready for use.

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Installation and initial start-up

6 Installation and initial start-up

This chapter describes how to install the device and start it up for the first time.

6.1 Safety information

The device must be screwed into a threaded borehole of a housing with flameproof
enclosure 'd' type of explosion protection. The assembly of both devices must be tested
and certified separately.
If it is possible for lines to come into contact with metal parts, they must either be mech-
anically protected or fixed in place to protect against damage. All wires must be connec-
ted using suitable terminals or isolated according to the setup provisions.
The device can be interconnected with other electrical equipment as a certified or non-
certified intrinsically safe electrical system according to EN 60079-25.
For use in a certified, intrinsically safe electrical system, the system description of the
certificate issued for this system is binding.
For use in a non-certified, intrinsically safe electrical system, the system design must
provide a system description according to which the interconnection must take place.

6.2 Requirements on the site of installation

NOTICE
Environmental influences can limit the conditions for use of
the device!
Select the mounting site in such a way that the device is protec­
ted and still easily accessible.
The device is to be protected especially against the following:
Dripping and flooding water
- Impermissible temperatures
- Electromagnetic stray radiation
- Shocks and vibrations
- Mechanical damage

NOTICE
Distances to obstacles that are too short can limit the con-
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

nection or operation of the device or make it impossible!

Doors, covers and maintenance openings must always be abled
to be opened without being hindered.
Safety devices must be freely accessible and operable without
being hindered at any time.
Comply with minimum distances:
- 300 mm to device connections (cable glands or bushings)
- 500 mm to operating and control elements

6.3 Tools
■ Spanner 46 mm

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SVI 12/1.3-250d
Installation and initial start-up

■ Allen key 5 mm
■ Screwdriver set
■ End cutting nipper
■ Water pump pliers

6.4 Mounting
The current supply is screwed into a device with flameproof enclosure "d" type of protec-
tion.

DANGER
During work on the device, there is a danger to life due to
electrical voltage!
1) De-energise the device.

2) Secure the machine to prevent it being turned on again.

3) Make sure it is de-energised before starting work.

The screw connection must be secured against accidental loosening. This can be guar-
anteed by using a suitable thread locking glue or by securing the screw connection with
a locknut.
Mounting a device with a threaded flange to a housing with flameproof enclosure
"d" type of protection using thread locking glue
An appropriate threaded borehole in the housing is free.
A new O-ring is on the screw neck.
A suitable thread locking glue is available.
1) Remove the dummy plug from the housing.
2) Store the dummy plug for later disassembly.
3) Insert the device connecting line through the open threaded borehole into the hous-
ing.
4) Apply thread locking glue to the thread of the screw neck.
5) Put the screw neck of the device into place and carefully screw it in by hand to the
end.
Make sure that the mains connecting line is not damaged.
6) Tighten the device to the spanner side of the screw neck so that the O-ring securely
seals.
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

7) Before further work on the device, wait until the required binding time of the thread
locking glue is up.
The device is mounted.
Mounting a device with a threaded flange to a housing with flameproof enclosure
"d" type of protection using a locknut
An appropriate threaded borehole in the housing is free.
A new O-ring is on the screw neck.
An appropriate locknut is present.
1) Remove the dummy plug from the housing.
2) Store the dummy plug for later disassembly.
3) Insert the device connecting line through the open threaded borehole into the hous-
ing.

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 SVI 12/1.3-250d
Installation and initial start-up

4) Put the screw neck of the device into place and carefully screw it in by hand to the
end.
Make sure that the mains connecting line is not damaged.
5) Tighten the device to the spanner side of the screw neck so that the O-ring securely
seals.
6) Push the locknut into the housing over the mains connecting line and screw it onto
the thread of the screw neck.
7) Tighten the locknut with an appropriate spanner, thus securing the device from
unscrewing.
The device is mounted.

6.5 Connecting the device

Device connections

1 Cable gland M20/PG16 for intrin- 3 Terminal strip with mini terminals in
sically safe supply line connection compartment
2 Free threaded hole M20 for optio- 4 Mains connecting line
nal cable gland

Mains connecting
Wire colour Assignment
line
Supply voltage, line 1
Supply voltage, line 2
green/yellow PE

Terminal strip in the

5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Clamps Assignment
connection compart-
ment of the power -X1 1 +12 V DC
supply unit 2
3 GND
4

How to mount a cable gland

An appropriate threaded borehole in the housing is free.
A new O-ring is present.
1) Unscrew the dummy plug from the threaded borehole and keep it safe in the hous-
ing.

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Installation and initial start-up

2) Push the O-ring onto the thread of the threaded flange.

3) Screw the threaded flange into the threaded hole and tighten it.
4) If required, secure the threaded flange in the housing with a lock nut.
The cable gland is mounted.
Connecting a line in single-wire technology
The line is laid to the device with sufficient length.
1) Remove the twist lock of a free cable gland.
2) Unscrew the pressure element of the cable gland.
3) Remove the pressure rings, sealing ring, and circular seal from the bottom part.
4) Keep the circular seal for the disassembly of the device.
5) Shorten the line appropriately.
6) Push the pressure element of the cable gland onto the line.
7) Push the first pressure ring, sealing ring, and second pressure ring onto the line and
position them.
8) Insert the line into the device through the bottom part of the cable gland.
9) With the pressure part of the cable gland, push the pressure rings and sealing ring
into the bottom part of the cable gland to the limit stop and screw in the pressure
element in an hand-tight manner.
10) Tighten the pressure part firmly.
11) Check the tension relief of the line.
12) Mount the twist lock to the pressure element.
13) Lay the wires in the device in a protected manner and shorten them to the correct
length.
14) Connect the wires to the correct terminals.
The line connection is established.

6.6 Commissioning
The device is installed.
1) Switch on the supply voltage.
2) Check whether illuminated indicator H1 in the connection compartment of the power
supply lights up.
Commissioning is completed.

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Servicing and trouble-shooting

7 Servicing and trouble-shooting

This chapter provides information on the care and servicing of the devices, as well as on
the elimination of device malfunctions.

7.1 Safety information

In case of dysfunction the device has to be exchanged as a whole.
Within the scope of troubleshooting defective parts may be exchanged only for genuine
parts of the manufacturer. By use of parts of other manufacturers or unauthorized repair
of defective parts the manufacturer's liability expires.

7.2 Servicing
Cleaning ■ Blow away the dust deposits with dry compressed air.
■ Wipe off caking with a moist cloth.
■ Wipe moisture with a dry cloth.
Maintenance interval The periods between two maintenance procedures depend on the environmental and
operating conditions at the installation site. Ambient conditions at the limit values and
shocks lead to a shortening of the maintenance interval. The following are considered to
be limits:

Humidity 80 - 100% humidity

Temperature < 20% or > 80% of the permissible temperature range
Vibration e.g. attachment to crushers or conveyors

The following maintenance plan must be observed. If defects are discovered during
inspection, corresponding maintenance must be performed.
Maintenance plan

Humidity Temperature Vibration Maintenance inter-

val
No No No Once a month.
No Yes No Once a month.
Yes No No Twice a month.
Yes Yes No Once a week
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Yes/no Yes/no Yes Every work day

Repair It is forbidden to repair the device on site. A damaged or malfunctioning device must be
sent to an authorised workshop for repairs.
Repairs may only be carried out by the manufacturer itself or by a workshop instructed
and monitored by the manufacturer.

7.3 Trouble-shooting
The illuminated indicator does not light up.
1) Check whether the device is supplied with voltage.
Switch on the supply voltage if pertinent.
2) Check whether a short-circuit is present at the output of the device.

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Servicing and trouble-shooting

Remove the line from the output of the device, if necessary.

If the illuminated indicator still does not light up, a defect is present and the device
must be exchanged for a functional one.

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Decommissioning and recommissioning

8 Decommissioning and recommissioning

This chapter provides information on decommissioning and recommissioning the device.

8.1 Decommissioning
The device is in operation.
1) Switch off the supply voltage.
2) Prevent the unintentional reactivation of the disconnecting device.
The device is shut down.

8.2 Recommissioning
The device is shut down.
1) Switch on the supply voltage.
2) Check the function of the device.
The device is recommissioned.
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Deinstallation and transport

9 Deinstallation and transport

This chapter describes how the device is disassembled and transported.

9.1 Safety information

DANGER
During work on the device, there is a danger to life due to
electrical voltage!
1) De-energise the device.

2) Secure the machine to prevent it being turned on again.

3) Make sure it is de-energised before starting work.

NOTICE
Dismantle the device only when de-energised!
Do not dismantle the device until is has been disconnected from
the supply voltage.

NOTICE
There is a danger of injury when working with the product!
Wear personal protective clothing.

9.2 Tools
■ Spanner 46 mm
■ Water pump pliers
■ Screwdriver set

9.3 Dismantling
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

DANGER
During work on the device, there is a danger to life due to
electrical voltage!
1) De-energise the device.

2) Secure the machine to prevent it being turned on again.

3) Make sure it is de-energised before starting work.

The device is shut down.

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Deinstallation and transport

1) Disconnect the wires of the connecting line.

2) Remove the fixing mechanism of the connecting line.
3) Disconnect the connecting line for the intrinsically safe voltage supply.
4) Dismantle the device.

Disconnecting the connecting line for the intrinsically safe supply voltage
The cable gland is mounted.
1) Dismantle the twist lock of the cable gland.
2) Unscrew the insertion fitting of the cable gland.
3) Remove the pressure rings and sealing ring from the flange.
4) Cut the line end down to the required length.
5) One after the other, push the insertion fitting, the first pressure ring, the sealing ring,
and the second pressure ring over the end of the line.
6) Insert the line into the device through the flange.
7) Screw in the insertion fitting until it is hand-tight.
8) Lay the wires of the line according to the connection diagram.
9) Tighten the insertion fitting.
10) Mount the twist lock.
11) Check the tension relief of the connecting line.
12) Coil the excess line length and fixate it with cable ties.
The line is connected.
Dismantling a device with threaded flange secured by thread locking glue
The device is ready for dismantling.
1) Apply the spanner to the spanner flat of the screw neck in such a way that it lies on
the full surface and cannot slip.

NOTICE
Due to a sudden load during the loosening of the screw
connection, the device can be damaged!
Loosen the screw connection with the most evenly applied force
possible and never hit the spanner with an object.

2) Completely unscrew the threaded flange from the threaded borehole.

3) Hold the device firmly and carefully remove the connecting line from the connection
compartment through the threaded borehole.
4) Put aside the device and roll up the connecting line.
5) Protect the device with transport packaging.
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

6) Seal the threaded borehole in the connection compartment with a dummy plug.
The device is disassembled.
Dismantling a device with threaded flange secured by a locknut
The device is ready for dismantling.
1) Loosen the locknut in the connection compartment, unscrew it from the screw neck,
remove it from the connection line, and store it.
2) Apply the spanner to the spanner flat of the screw neck in such a way that it lies on
the full surface and cannot slip.
3) Completely unscrew the threaded flange from the threaded borehole.
4) Hold the device firmly and carefully remove the connecting line from the connection
compartment through the threaded borehole.
5) Put aside the device.

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Deinstallation and transport

6) Push the locknut over the connecting line and screw it onto the screw neck.
7) Roll up the connecting line.
8) Protect the device with transport packaging.
9) Seal the threaded borehole in the connection compartment with a dummy plug.
The device is disassembled.

9.4 Transport away from place of use

Preparing the device for transport away from the place of use
The device is completely disassembled.
1) If present,
- attach every individual module
- close every connecting socket with a protective cap
- close every cable lead with a circular seal
- close every housing opening with a blind cover
2) Close and lock the housing door or put and lock the housing cover into place.
3) Pack the device properly.
The device is ready for transport.
How to transport the device
The device is ready for transport.
1) Never jolt or throw the device.
2) Use the most suitable transport container possible.
3) Secure the device against slipping.
4) Prevent strong vibrations during transport.
5) After transport, check the packaging for damage.
6) Unpack the device and perform a visual inspection.
The device is ready for use.
We recommend that you have devices that were not removed due to a defect be
checked by an authorised repair workshop.

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Spare parts and accessories

10 Spare parts and accessories

This chapter contains the available spare parts for the device and optional accessories.

10.1 Spare parts

Figure Description REF

Cable gland M20x1.5/Pg16 4302 0020 04

Cable gland M20x1.5/Pg13.5 4302 0015 04

O-ring 26x1.5, Viton 5112 4576 20

Dummy plug M20x1.5, plastic, blue 4006 0083 25

10.2 Accessories
No accessories are available for this device.
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SVI 12/1.3-250d
Supplementary information

11 Supplementary information
This chapter contains important further information on the product.

11.1 EC Declaration of Conformity

within the scope of EC Directive 94/9/EC, on equipment and protective systems inten-
ded for use in potentially explosive atmospheres (ATEX), Appendix X, Section B.

Manufacturer Becker Electronics GmbH

Gersdorffstraße 29
D-45772 Marl

We hereby declare that the design

Description Current supply

Type SVI 12/*.*-***d
Labelling I M2 Ex q[ib] I
Manufacturing date from 2011-03-28

corresponds with the following Community Directives:

Directive of the European Parliament and the 94/9/EC

Council of 23 March 1994 on the approximation of
the laws of the Member States concerning equip-
ment and protective systems intended for use in
potentially explosive atmospheres

Directive of the European Parliament and of the 2004/108/EC

Council of 15 December 2004 on the approximation
of the laws of the Member States relating to electro-
magnetic compatibility and repealing Directive
89/336/EEC

Notified body that performed the type examination DEKRA EXAM GmbH
according to Directive 94/9/EC Dinnendahlstraße 9
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

D-44809 Bochum
ID number of the notified body 0158
Number of the EC type-examination certificate BVS 03 ATEX 271 X,
Supplement 3
Date 2009-01-29
Notified body that monitors manufacturing DEKRA EXAM GmbH
Dinnendahlstraße 9
D-44809 Bochum
ID number of the notified body 0158

Applied harmonised standards, in particular:

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 SVI 12/1.3-250d
Supplementary information

Safety of machinery - Basic concepts, general prin- EN ISO 12100-1:2003

ciples for design
Part 1: Basic terminology, methodology

Safety of machinery - Basic concepts, general prin- EN ISO 12100-2:2003

ciples for design
Part 2: Technical principles

Safety of machinery - Risk assessment EN ISO 14121-1:2007

Part 1: Principles

Safety of machinery - Risk assessment EN ISO 14121-2:2007

Part 2 : practical guidance and examples of me-
thods

Electrical apparatus for explosive gas atmospheres EN 60079-0:2006

Part 0: General requirements

Explosive atmosphere EN 60079-1: 2004

Part 1: Equipment protection by flameproof enclos-
ures "d"

DIN EN 60079-5 Electrical apparatus for explosive gas atmospheres

Part 5: Equipment protection by powder filling „q"

Explosive atmospheres EN 60079-11:2007

Part 11: Equipment protection by intrinsic safety "i"

Electromagnetic compatibility (EMC) EN 61000-6-2:2005

Part 6-2: Generic standards—Immunity standard
for industrial environments.
5313212134_SVI-12-1.3-250d_MAN_a_2012-03-21_en-GB

Electromagnetic compatibility (EMC) EN 61000-6-4:2007

Part 6-4: Generic standards—Emission standard
for industrial environments.

Preparation of instructions—Structuring, content EN 62079:2001

and presentation.

Graphical symbols—Safety colours and safety si- ISO 3864-3:2004

gns
Part 3: Design principles for graphical symbols for
use in safety signs

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SVI 12/1.3-250d
Supplementary information

The review for relevant changes in standard series EN 60079-** in comparison with
standard series EN 500** used for the EC type examination established that there are
no differences.
Friedrichsthal, 2011-03-28

Stephan Becker Frank Rosar Karl-Werner Klesen

Becker Mining Systems AG Becker Electronics GmbH Becker Electronics GmbH
Vice President Technology Head of Development Production/Testing Area

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know-how | performance | reliability
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