II

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MfQ MTQ ENGINEERING PTE LTD
II
a
I ISO 8001

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I DATA BOOK
~I
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<'1
1,1
~.

I CUSTOMER PT BIAS DRILLINDO UTAMA

I CUSTOMER ORDER NO. NA

MTQWOFS NO. 9973

I
I DESCRIPTION
Shaffer 13 5/8" 5,OOOPSISpherical BOP, Top BX-160
Studded c/w Bottom BX-160 Flanged Connection

I
I
I 182 Pandan Loop, Singapore 128373
Tel: (65) 6777-7651 Fax: (65) 6779-4092

I Website: www mta com.sg Sales Contact: oilfieldsales@mtq,com,sg

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MfQ MTQ ENGINEERING PTE LTO
II
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CUSTOMER
CONTENTS
PT BIAS DRILLINDO UTAMA
-
150,Il001

I CUSTOMER ORDER NO. : NA

NA
I CUSTOMER REPAIR NO.:

MTQ WOFS NO. 9973

I DESCRIPTION Shaffer 13 5/8" 5,OOOPSISpherical BOP, Top BX-160 Studded c/w Bottom BX-160
Hanqed Connection

I
- CERTIFICATES OF CONFORMANCE
I - SERVICE REPORT

II - CAPACITIES AND DIMENSIONS

- LIQUID PENETRANT INSPECTION REPORT

I - MAGNETIC PARTICLE INSPECTION REPORT

I - HYDROSTATIC PRESSURE TEST PROCEDURE

- HYDROSTATIC TEST REPORT

I - PHOTOGRAPH

I - APPENDIXES
- COMPANY API CERTIFICATE
- COMPANY ISO CERTIFICATE
I - NDE PERSONNEL CERTIFICATE
- OPERATOR MAINTENANCE MANUAL

I - PART LIST

I REVIEWED BY:

I .......................................................... 28 Jun.! 04
B.A u arao ( QA Manager ) Date

I
I
I Doc No: qsfpqr18_O.doc Form No: QSF/PQR18 Rev 0

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I MfQ MTQ ENGINEERING
182 Pandan Loop
Tel: (65) 67777 651
PTE L TO
Singapore 128373
Fax: (65) 67794 092
Website: www.mtq.com.sg
I Sales contact: oilfieldsales@mtq.com.sg

I CERTIFICATE OF CONFORMANCE
I QUAliTY ASSURANCE DOCUMENTATION

I CUSTOMER PT BIAS DRILLINDO UTAMA

CUSTOMER P.O. NO. NA
I MTQWOFSNO. 9973

I This is to certify that the following items described below have been re-manufactured
tested in accordance with SHAFFERstandard procedures.
I All process surveillance activities, including NDE, material verification and final
dimensional acceptance were performed by du1y authorized personnel in accordance with
I established MTQ Engineering Pte Ltd procedures that fully comply with API/ISO : 900 1
and customer specified requirements.

I ITEM QTY DESCRIPTION

Shaffer 13 5/8" 5,OOOPSI Spherical BOP, Top BX-160 Studded c/w
I 1 1 Unit
Bottom BX-160 Flanged Connection

I
I
I This data, as contained with MTQQuality records have been verified and to the best of our
knowledge is true and correct.

I
I ~-----.-.--
28 June, 2004
Teo Yong Peng Date

I Asst. Manager, QA I QC

I Doc No: qsfpqr17 _O.doc Form No: QSF/PQR17 Rev.1

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I MTQ ENGINEERING PTE LTO
MfQ Service Report --
I ""Iftt

MTQ WOFS NO: 9973 1 Unit I DATE: 29 Jun., D4

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I PARTIDRAWlNG
I CUSTOMER ORDER NO.:

DESCRIPTION:
NA

Shaffer 135/8" S,DDDPSI Spherical BOP, Top BX-160 Studded C/W Bottom BX-160 Flanged
NO.: NA

Connection
I INSPECTION STAGE: o Initial o Intermediate • Final o Other

I WORKSCOPE:

I
- Perfomed Final Dimensional Inspection.
I - AUDimension were within Drawing specification.
- Performed Final NDE Inspection.
I - No relevant Indication was detected at time of inspection.
- All Components were polish and dress up before re-assembly.
I - New Seals were supplied and used on this BOP.
- Performed Hydrostatic Pressure Testing, in the presence of customer
I -
representative.
Door Bolts were tightened and re-torqued accordingly.

I Clean. Lubricate and Paint.

Packed up and ready for Delivery.

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PREPARED BY:

T Y Lee ( Asst. QC Engineer)

f8J~ ;
................ ~~~ ..'.!S ~ .. 29 Jun., 04

I Name Date

I Doc No: qsfpqr14_O.doc Page 1 of 1 Form No: QSF/PQR14 Rev °

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I MTQ ENGINEERING PTE LTO

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MfQ CAPACITIES AND DIMENSIONS --
.. -
I I---
(;:p
A ~
OJ
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I I

1m1!
4 r- r

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B ~ft
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I I[ E

I C

I l-c <,
,
1 0
I l _.I •
I
I NOMINAL
DIMENSION
A B C D E

I Bore
BOP
BOP Top
To Open
Open Port
To Close
Flange Overall
OD Bottom Height
Port Port
I
13 5/8" 50" 205/8" 13 W' 7 13/16" 44 15/16"

I
Total Element
DESCRIPTION Seal Ring Stud Torque
I Weight Weight

I 13,6501b 5501b BX-160 3,100 ft Ib

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I MTQ ENGINEERING PTE LTO

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MfQ Liquid Penetrant Inspection Report -- ... Mt

MTQWOFSNO: 9973 I QTY: 1 Unit I DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I
I CUSTOMERORDERNO.: NA PARTIDRAWINGNO.: NA

Shaffer 13 5/8" S,OOOPSI Spherical BOP, Top BX-160 Studded c/w Bottom BX-160 Flanged
DESCRIPTION:

I INSPECTIONSTAGE:
Connection

o Initial o Intermediate Final o Other

I ACCEPTANCENORM: ASME Sec VIII Div 1 - App 8
I APPLICABLECODE: ASME Sec. V - Addenda 2002
Addenda 2002
MATERIAL: o Carbon Steel o Alloy Steel Stainless Steel o Other
I INSPECTIONCONDITION: 0 As Welded o AfterPWHT After Machining D Other

SURFACEPREPARATION:0 Grinding Machining o Other

I PENETRANTTYPE: • Colour Contrast o Fluorescent
I TECHNIQUE: • Water Washable o Solvent Removable
EXAMINATIONMETHOD APPLICATION: o Brushing • Spraying o Dipping

I PENETRATIONTIME: 10 minutes DEVELOPINGTIME: 10 minutes

TEMPERATURE: 30°C DEVELOPERTYPE: Wet Developer

I MANUFACTURER: Chemetall PENETRANT: Ardrox 907PB
PENETRANTMATERIALS
I LOCATION
REMOVER Ardrox 9PRSO DEVELOPER Ardrox 9D1B

EXAMINED:
I
Upper Housing - BX-160 Stainless Steel Inlaid Ring Groove
I Lower Housing - BX-160 Stainless Steel Inlaid Ring Groove

I
I RESULT: No relevant indication detected at the time of inspection.
JUDGEMENT: Acceptable o Unacceptable I ATIACHED REPORT: _/Nil
I INSPECTEDBY: G:~~

(j}/I'~
I T Y Lee { Asst. QC Engineer1
Name(A~t-JI LevelII)
................
~~,$ .. J) .................... 29 Jun.,04
Date
-
I Doc No: qsfpqr09_O.doc Form No: QSF/PQR09 Rev °
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I MTQ ENGINEERING PTE LTO

I
MfQ Magnetic Particle Inspection Report
MTQWOFSNO: 9973 QTY: 1 Unit I DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I PARTIDRAWINGNO.:
I CUSTOMERORDERNO.: NA NA

DESCRIPTION: Shaffer 13 SIS" 5,000PSI Spherical BOP, Top BX-160 Studded clw Bottom BX-160 Flanged

I INSPECTIONSTAGE:
Connection

o Initial o Intermediate • Final o Other

APPLICABLECODE: ASME sec. V - Article 7 ACCEPTANCENORM: ASME Sec VIII Div 1 - App 61
I Addenda 2002 I ASTM E 709 Addenda 2002 I ASTM E: 125
MATERIAL: o Carbon Steel Alloy Steel o Other

I INSPECTIONCONDITION: o AsWelded o AfterPWHT DAfter HydrolLoad Test Other

SURFACEPREPARATION: o Grinding o Machining • Other

I EQUIPMENT: 0 A. C. Yoke 0 Permanent Magnet

I TECHNIQUE: LJ Black Ink 0 Fluorescent

EXAMINATIONMETHOD APPLICATION: o Spraying 0 Dipping

I FLUX DIRECTION: n Pie Gauge 0 Burmah Shell Strip

TEMPERATURE: 30°C 10 pound Block

I MANUFACTURER: Magnaflux
CALIBRATION:

COLOURCONTRAST: WCP2
PARTICLEMATERIALS
I LOCATION
CLEANER: Thinner MAGNETICINK: 7 HF

EXAMINED: All Critical Area

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I RESULT: No relevant indication was detected at the time of inspection.
JUDGEMENT: Acceptable 0 Unacceptable ATIACHMENT: Nil

I INSPECTEDBY:
~
~ll~~
~~~
1::d11ll!:[ 0
;
I T Y Lee ( Asst. QC Engineer l
Name (ASNTLevel II)
...................
'e>-£.u~..~~ ...................... 29 Jun.,04
Date
-
~1\:!r~I~·

I Doc No: qsfpqr10_O.doc Form No: QSF/PQR10 Rev °

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I MTQ ENGINEERING PTE LTO

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MfQ Hydrostatic Pressure Test Procedure --..... Sf!!;

Hydrostatic Pressure Test Procedure

I Shaffer 13 5/8" 5,OOOPSISpherical BOP

I
HYDRAULIC Operator Shell Test
I
1. The hydraulic Operator Shell Test accomplished without sealing element.
I 2. Cycle BOP to Closed position and fill Closing Chamber with water or water with additives.

I 3. Make sure all air is expelled from Closing Chamber and Open Port is vented to atmosphere.

4. Pressureize Closing Chamber to 2,250 PSI and Hold for 5 minutes. Check for indication of leaks.
I Bleed to zero pressure.

I 5. Re-pressurize Closing Chamber to 2,250 PSI. Hold for 15 minutes. Check for Indication of leaks.
Bleed to zero pressure.

I 6. Cycle BOP to Open position and fill Opening Chamber with water or water with additives.

7. Make sure all air is expelled from Opening chamber and Close Port is vented to atmosphere.

I 8. Pressureize Opening Chamber to 2,250 PSI and Hold for 5 minutes. Check for indication of leaks.
Bleed to zero pressure.

I 9. Re-pressurize Opening Chamber to 2,250 PSI. Hold for 15 minutes. Check for Indication of leaks.
Bleed to zero pressure.

I 10. Hydraulic Operator is acceptable if there is no visible evidence of leakage and pressure remains
within the specific range for the duration of test hold time.

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I MTQ ENGINEERING PTE LTO
MfQ Hydrostatic Pressure Test Procedure --
I ""w;

Hydrostatic Pressure Test Procedure

I Shaffer 13 5/8" 5,OOOPSISpherical BOP

I
Sealing Element Testing
I
1. Remove Upper Housing.
I 2. Install \,4" NPT Plug into Top of Piston Skirt Area

I 3. Grease Upper Housing Concave ID and install Sealing Element.

4. Cycle sealing element closed and open for minimum of three cycles using 1,SOOPSI Hydraulic
I Pressure.

S. To expel trapped air, cycle Sealing Element two times with I,SOOOPSIHydraulic Pressure using Test
I Pipe and leave Sealing Element in Close Position.

I Pipe Low Pressure

1. Open sealing Element and install S" Test Pipe.

I 2. Fill body with water or water with additives. Make sure all air is expelled for body.

I 3. Close sealing element on pipe using 1,SOOPSI Hydraulic Pressure.

4. Pressurize BOP to 300PSI.

I S. Let pressure stabilize until drop below S% test pressure. After drop is less than the allowable limit,
hold pressure for 10 minutes. Check for indications of leaks and extrusions of the element. Bleed to

I zero pressure.

6. Element pipe test is acceptable if there is no visible evidence of leaks and pressure remains withins

I the guidelines for the duration of the test hold time.

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I MTQ ENGINEERING PTE LTO

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MfQ Hydrostatic Pressure Test Procedure --
.......
Hydrostatic Pressure Test Procedure
I Shaffer 13 5/8" 5,OOOPSISpherical BOP

I
Sealing Element Testing
I
Pipe High Pressure
I
1. On 5" Pipe, close Sealing Element to complete closure around pipe using 1,500PSI
I 2. Ensure no air is trapped under the closed element.

I 3. Pressurize unit to pipe Well Bores pressure (5,OOOPSI).

I 4. Let pressure stabilize unit, drop is below IOOPSI per every 3 minutes. After drop is less than the
allowable limit, hold pressure for 10 minutes, ensuring pressure does not fall below test pressure.

I 5. Check for indications ofleak of the element. Bleed to zero pressure.

6. Open BOP, bleed all hydraulic pressure and remove the test pipe.

I 7. Check Bore and Top Sealing Element for abnormality.

I 8. The Sealing Element is acceptable if no abnormality are observed.

9. After the sealing Element Test, the bolts are tightened and re-torqued accordingly.

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I MTQ ENGINEERING PTE LTO

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MfQ Hydrostatic Test Report & Chart --
""SN;

MTQWOFSNO: 9973 I QTY: 1 Unit I DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I ~~~TIDRAWING
I CUSTOMER ORDER NO.: NA NA

DESCRIPTION: Shaffer 135/8" 5,000PSI Spherical BOP, Top BX-160 Studded cJw Bottom BX-160 Flanged

I TEST PROCEDURE:
Connection
I Refer to Hydrostatic Pressure
Test Procedure
RECORDER NO: I S31248
I Close Pressure
Hydraulic
(PSI)
System Function
Holding Time
Test
Remark
1st Cycle 2,250 5min Passed

I Pressure
2
nd
release
Cycle
0
2,250
-
15 min
-
Passed
-
I Pressure
Open
st
release
Pressure
0
(PSI) Holding Time
-
Remark
1 Cycle 2,250 5min Passed

I Pressure
2
nd
release
Cycle
0
2,250
-
15 min
-
Passed
-
I Pressure release 0
Simulated Well Bore Test
With 5" Pipe
-

I Low Pressure
Pressure

300
(PSI) Holding

10 min
Time Remark

Passed
High Pressure 5,000 15 min Passed

I Pressure Release 0 - -

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I RESULT: Acceptable o Unacceptable ATIACHMENT: Sketsl=l t Pl=lete I Nil
Alfred Wong ( MTQ Production Manager)

I Witness 8y: Ali ( Customer's Representative)

Hamid (Customer's Representative)

Tested 8y: Mageswaran ( MTQ General Fitter)

I Certified By: Teo Yong Peng ( MTQ Asst Mananger, QA IQC )

I Doc No: qsfpqr15_O.doc Form No: QSF/PQR15 Rev °

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I MTQ ENGINEERING PTE LTO

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MfQ Hydrostatic Test Report & Chart --
""IN;

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I Test Chart iIIustrating·the 1) Hydraulic System Shell Test' Close I Open' of 2,250 PSI for 2 cycles Each.
2) Simulated Well Bore Test with a S" Pipe for 300PSII S,OOOPSI cycles.

I RESULT: • Acceptable D Unacceptable ATIACHMENT: Sketch! Photo I Nil

I Witness By :
Alfred Wong ( MTa Production Manager)
Ali ( Customer's Representative)
Hamid ( Customer's Representative)

I Tested By: Mageswaran ( MTa General Fitter)

Certified By: Teo Yong Peng ( MTa Asst Mananger, QA lac)

I Doc No: qsfpqr15_O.doc Form No: QSF/PQR15 Rev °

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I MTQ ENGINEERING PTE LTD
MfQ PHOTOGRAPH --
I ... MJ;

MTQWOFSNO: 9973 QTY: 1 Unit DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I CUSTOMERORDERNO.:

DESCRIPTION:
NA PARTIDRAWINGNO.: NA

Shaffer 13 5/8" 5,OOOPSI Spherical BOP, Top BX-160 Studded clw Bottom BX-160 Flanged
Connection
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Upper Housing Lower Housing
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I Adapter Ring Piston

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I MTQ ENGINEERING PTE LTO

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MfQ PHOTOGRAPH --"'tIS;

MTQWOFSNO: 9973 QTY: 1 Unit DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I CUSTOMERORDERNO.: NA PARTIDRAWINGNO.: NA

DESCRIPTION: Shaffer 13 SIS" 5,OOOPSI Spherical BOP, Top BX-160 Studded c/w Bottom BX-160 Flanged

I Connection

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Open and Close Tag install on BOP
I Sealing Element

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I Top Ring Groove

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I MTQ ENGINEERING PTE LTO
MfQ PHOTOGRAPH --
I "'MI:

MTQWOFSNO: 9973 QTY: 1 Unit DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I CUSTOMERORDERNO.: NA PARTIDRAWINGNO.: NA

DESCRIPTION: Shaffer 13 5/8" 5,000PSI Spherical BOP, Top BX-160 Studded cIw Bottom BX-160 Flanged

I Connection

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II/'

I BOP after Paint BOP Packed up for Delivery

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I MTQ ENGINEERING PTE LTO

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MfQ PHOTOGRAPH --... ~
MTQWOFSNO: 9973 QTY: 1 Unit DATE: 29 Jun., 04

I CUSTOMER: PT BIAS DRILLINDO UTAMA

I CUSTOMERORDERNO.:

DESCRIPTION:
NA PARTIDRAWINGNO.: NA

Shaffer 135/8" S,OOOPSISpherical BOP, Top BX-160 Studded C/W Bottom BX-160 Flanged

I Connection

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I BOP Packed up for Delivery with
Anchor Shackle
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I ORIGINAL LICENSE NO. 16A-0143

I American Petroleum Institute

'I Certificate of Authority to Use Official Monogram

I The AMERICAN PETROLEUM INSTITUTE hereby grants to

MTQ ENGINEERING PTE LTD

I Singapore, Singapore

I the right to use the Official Monogram ~ on manufactured products under the

I conditions specified in the official publications of the American Petroleum Institute

entitled API Spec Q1 and Specification 16A

I and in accordance with the provisions of the License Agreement.

II In all cases where the Official Monogram $ is applied, the Monogram

should be used in conjunction with this certificate number 16A-0143

II
The American Petroleum Institute reserves the right to revoke this
II authorization to use the Official Monogram, for any reason satisfactory to the Board
of Directors of the American Petroleum Institute.
The scope of this license includes the following products: Drilling Spools; Adapters; Loose Connections;

I Clamps

I AMERICAN PETROLEUM INSTITUTE,

Effective Date:
I JULY 1,2002

Expiration Date:
I APRIL 10,2004
Awaiting new Certificate Secretary

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I -
DET NORSKE VERITAS
I
MANAGEMENT SYSTEM CERTIFICATE
I
Certificate No. 0379-1998-AQ-SIN-UKAS

I
This is to certify that

I MTQ ENGINEERING PTE LTD

I
182 Pandan Loop

I Singapore 128373

I Has been found to conform to the Quality System Standard

ISO 9001 :2000
I This Certificate is valid for the following product or service range:

I DESIGN OF API 6 A & 16 A MONOGRAMMED PRODUCTS.

MANUFACTURE, REPAIR AND REMANUFACTURE OF OIL & GAS
AND INDUSTRIAL EQUIPMENTS.

I Place and dale

Singapore, 2003-04-30
This certificate
2006-04-30
is valid until:

I for the Accredited

DNV Certification
Unit
Ltd.
Original certificate valid from:
1998-12-29

I ~

I Peter D. Dombey
Management Representative
~
UKAS
QUAUTY
MAAAGEMENT

I Lack of fulfilment of conditions as set out in the Appendix may render this Certificate invalid
The use of Accreditation Mark indicates accreditation in respect of the ac avities covered by accreditation number 013

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I Certificate No. : 8338

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ssrsco
I This is to certify that

LEE TENG YONG

I has satisfactorilY passed an examination in

I LIQUID PENETRANT TESTING LEVEL II

in accordance with
I MTQ ENGINEERING PTE LTD's
WRITTEN PRACTICE ON QUALIFICATION AND

I CERTIFICATION
ASNT'S
OF NDT PERSONNEL
RECOMMENDED
MEETING THE MINIMUM REQUIREMENTS
PRACTICE, SNT-TC-IA (1996 Edition)
OF

I He is eligible to be certified by his empkryer

in accordance with his employer's written practice as a
:1 LEVEL II PERSONNEL IN LIQUID PENETRANT TESTING
I

I ~y
I N. BHARATKUMAR
NDT LEVEL III (ASNT Cert. No. 72829)

I
I ~

I 04 Apr 2003 (Expiry 03 Apr 2006)

Date
(see overleaf for examination results)

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I
I Certificate No. : 8756

I
I
I SETseD
This is to certify that
I LEE TENG YONG

I has satisfactorilY passed an examination in

MAGNETIC PARTICLE TESTING LEVEL IT

I in accordance with
MTQ ENGINEERING PTE LTD's

I WRITTEN PRACTICE ON QUALIFICATION AND

CERTIFICATION OF NDT PERSONNEL MEETING THE MINIMUM REQUIREMENTS OF

I ASNT'S RECOMMENDED PRACTICE, SNT-TC-IA (Latest Edition)

He is eligible to be certified by his employer

in accordance with his employer's written practice as a
I LEVEL II PERSONNEL IN MAGNETIC PARTICLE TESTING

I
N. BHARAT KUMAR

I NDT LEVEL III (ASNT Cere. No. 72829)

I
I 10 Nov 2003 (Expiry 09 Nov 2006)
Date
(see overleaffor examination results)

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I MTQ ENGINEERING PTE LTO
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I
MfQ Maintenance Manual

Shaffer 13 5/8" - 5,OOOPSISpherical Blowout Preventer

-ISO lIllO'

Maintenance

I Early Detection and repair of irregularities in a spherical BOP can prevent failure during a drilling
emergency. A preventive maintenance program provides testing and inspection guidelines to ensure a
safe ng operation.
Monthly Preventative Maintenance

I The Spherical BOP should be inspected for abnormal wear and accumulation
deposit on a routine basis using the procedures described below.
of mud and gravel

1. Function Test the sealing element daily. The sealing element is designed to clean the sphere as it
I 2.
closes. The wellbore pressure seals wipe the piston clean as it passes through them.
The interior of the spherical should be rinsed frequently with clean water. Frequent washings
prolong seal and sealing element and eliminate sconng of the sealing surface caused 5y

I 3.
excessive build-up of solids or dried mud.
If cement reaches the spherical during cementing operations, flush with fresh water to remove the
cement before it set.

I 4.
S.
Check all nuts and studs for damages threads.
Visually check the upper housing, piston and lower housing bores for excessive wear. ( Wear
should not be more ttian 1/S" oversize at any point. )

I 6. Visually check the sealing

splitting.
element for irregularities such as crackinq, gouging, chunking or

7. Replace the sealing element if required.

I Yearly Preventative Maintenance

The purpose of the yearly maintenance operation is to evaluate wear in the BOP so that a major

I overhaul ( 3-year maintenance) can be scheduled at a convenient time before failure occurs.
Yearly .preventative .maintenance
inspection and cleaning.
requires removal of the upper housing and sealing element for

I The yearly inspection should consist of checking the general condition of all exposed areas. Only the
adapter nng .top seal is disturbed when the upper housing is removed. This seal should be inspected
and replace If required.

I 1.
2.
Clean ring groove and inspect for nick and scratches.
Remove the upper housing.
3. Clean the inside sphere surface thoroughly. Remove all dirt with clean water.
I 4.
Remove light surface corrosion and scratches with emery cloth.
Inspect the sphere surface for deep nicks or scratches. If deep nicks or scratches are present,
contact Shaffer representative.

I S.
6.
Inspect the sealing area of Adapter Top for corrosion, pits or scratches. Remove with emery cloth.
Visually check the bore area for excessive wear. In major scoring, contact Shaffer representative.
(Wear should not be more than 1/S" oversize at any point, )

I 7.
S.
Lubricate the sphere surface of the upper housing with grease.
Remove and clean the sealing element.

I 9. Inspect the sealing element for 1~ Excessive wears on the ID at the top.
2 Cracks on the bottom around the bore area
3 Irregularities such as excessive splitting and gouging
10. Replace the sealing element if required
I 11. Reassemble the spherical.
12. Perform Hydraulic Pressure Test.

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I MTQ ENGINEERING PTE LTO
MfQ Maintenance Manual
I
Shaffer 13 5/8" - 5,OOOPSISpherical Blowout Preventer
I Maintenance

I Three Year Maintenance

Three year maintenace is perfomed at a shaffer service facility or authorised repair shop. The BOP is
completely dissassemble, cleaned and inspected. All Elastomer seals are replaced and all parts are

I repair ore replaced as required. Complete dimensional check. Hydraulic and well bore pressure test
are preformed prior to returning the BOP to service.

I Procedures for Disassembly and Assembly

Bleed, diconnecf and vent hydraulic chamber before disassembly to avoid injury to personnal.

I Disassembly

1. Remove the bonnet studs and nuts which retain the upper housing.

I 2. Remove the upper Housing by lifting with the anchor shackles or the lifting ears.

3. Check the bonnet studs and nuts to ensure that the threads are not damaged due to

I 4.
overtorquing.

Install the eyeboHs in the sealing element and remove the sealing element.

I 5. Install the eyeboHs in the adapter ring and rernice the adapter ring.

Vent the opening hydraulic port to prevent suction as the adapter is lifted.

I If the adpater ring id difficult to remove, apply low pressure to opening side of the hydraulic
and pump the adapter ring loose. Do not use compressed air.
port

1. Install the eyeboHs in the piston and remove the piston.

I Vent the Closing hydraulic port to prevent suction as the adapter is lifted.
If the adpater ring id difficult to remove, apply low pressure to Closing side of the hydraulic port

I and pump the adapter ring loose. Do not use compressed air.

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I MTQ ENGINEERING PTE LTO

I
MfQ Maintenance Manual

I Shaffer 13 5/8" - 5,OOOPSISpherical Blowout Preventer

Maintenance
I Assembly

I During assembly of the spherical BOP, avoid cutting or pinching o-ring and seals. Such damage will
cause leakage of the hydraulic fhnd and loss of pressure.
While assembling the spherical BOP, all hydraulic ports must be open.

I 1. Replace piston 10 upper seal and 10 lower seal in the lower housing.

2. Replace the damaged wear band on the lower housing.

I Wear band extent the life of the piston and the lower housing by eliminating metal to metal
contact between moving parts.

3. Replace damage piston 00 upper and lower seals.

I 4. Replace damage piston 00 wear band.

I 5.

6.
Oil the major 10 areas of the lower housing which come in contact with the piston seal.

Oil piston 10 and 00

Do not use grease because it produres a thick film which prevent the piston from dropping in
I 7.
place easily.

Install the piston in the lower housing. If the piston is difficult to seat. use a rubber mallet to

I 8.
hammer it in.

Replace seals on the adapter ring.

I 9.

10.
Install the adapter ring in the lower housing.

Grease the exterior and bottom of the sealing element and install it on top of the piston.

I 11. Install the upper housing on to the lower housing.

12. Install the bonnet studs and nuts and torque accordance with recommendations.( 1,700 ft Ibs)

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I MTQ ENGINEERING PTE LTO
MfQ Part list
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I Nut for Top API
Ranoa

I Stud for Top API Aange

"-----<0 Nut

----..40 Stud

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I Anchor Shackle

Upper Housing. Studded

I Sealing Element

I Seal, Adapter 00

I Seal, Adapter Top

I Adapter Ring"

I Seal, Adapter 10 Upper

I Seat, Adaptl2f )0 lower

Piston
I Wear Band
Seal. Piston 00 Upa
I oer and Lower
Wear Band
I"

I Seal, Piston 10 Upper

Seal, Piston to Lower

I Woar Band

Lower Housing, Flanged

I Pipe Plug

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