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Planning Construction Equipments - March 10, 2021
Planning Construction Equipments - March 10, 2021
Pilani Campus
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Why do you need equipment?
Until almost the twentieth century, one simple tool constituted the primary
earthmoving machine: the hand shovel.
This tool was the principal method by which material was either sidecast or
elevated to load a conveyance, usually a wheelbarrow, or a cart or wagon
drawn by a draft animal.
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Construction Equipment (Why planning is necessary?
➢ For instance, locating cranes in the most appropriate location for the
construction of many work packages can improve the productivity of a
project or group of activities such as concrete, façade, and structural
steel works.
➢ However, positioning a crane in the most suitable position for only one
activity could enhance the productivity of that activity, for instance, façade
work, but might not improve the productivity of other groups of activities
or a project.
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Construction Equipment (Why planning is necessary?
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Evolution of Earth-moving equipment:
➢ The late eighteenth-century, the beginnings of the Industrial Revolution, and the
invention of the steam engine promised a practical mode of power for a wide range of
applications, including earthmoving.
➢ The first steam-powered shovel for moving earth was invented by 25-year-old William
S. Otis of Philadelphia, who built a practical working machine in 1838.
➢ The machine earned a patent in 1839; unfortunately, Otis died that year, so he never
profited from what was perhaps one of the three or four most important
developments in the history of earthmoving equipment. Otis’s invention had to
operate on rails, however, and although it was useful in certain applications such as
railroad construction, its lack of mobility limited its flexibility.
➢ Although the steam shovel went through numerous refinements in the nineteenth
century, it remained rail mounted, eventually on standard-gauge railcars.
➢ Not until the first decade of the twentieth century did it begin to achieve its full
potential, when crawler-mounted versions with 360° swing began to appear
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Crawler Excavators https://www.heavyequipmentrentals.com/
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Crawler Excavators
The crawler excavator (also referred to as the standard excavator) is called a crawler
because it runs on two rotating tracks instead of wheels—in much the same way a
tank does.
The crawler uses hydraulic power and although it's slower than a wheeled
excavator, its tracked chassis makes it more stable.
This is what makes the crawler excavator a good choice for steep, rough or muddy
landscapes—The chain wheel system allows it to balance better on uneven terrain.
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Wheeled Excavators
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Wheeled Excavators
The wheeled excavator is like the crawler (standard) excavator, but, like the name
suggests, it has wheels instead of tracks.
Because the wheeled excavator has less traction than the standard, it's best used on
asphalt or concrete.
While the wheeled excavator is not suited for sites with soft soil or hills and
slopes, it's faster than a crawler when operated on a smooth, hard surface. It's also
easier to maneuver.
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Suction Excavators
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Suction Excavators
Use for: Fragile digging jobs, debris cleanup and underground projects.
Pros: Lessens the chance of damaging the surrounding area or underground utilities.
Cons: The suction pipe is usually only 30 centimeters (one foot) or less in diameter,
making it not applicable for large-scale projects.
Also called vacuum excavators, suction excavators include a suction pipe that
functions as a high pressure-vacuum.
Working in tandem with a built-in water jet, the suction system sucks up soil and
debris fast - at speeds of 200 miles per hour.
Construction companies often utilize suction excavators for jobs that require careful
and precise excavating, as a suction excavator can cut the chance of area damage in
half.
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Long Reach Excavators
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Long Reach Excavators
Pros: It has a long extendable arm, which makes it easier to excavate from a safe
distance.
Like the name suggests, the long reach excavator has a lengthy arm and boom.
The long reach excavator's extendable arm has a range of 40 to 100 feet, making it
possible to reach construction zones that are over 100 feet away horizontally.
This type of excavator is made for jobs where the terrain or construction site prevents
the machine and operator from getting too close, such as demolition projects that are
over a river or lake.
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Hydraulic Shovels
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Hydraulic Shovels
Also called power shovels, the hydraulic shovel is the most powerful type of
excavator.
While it's most commonly used for mining projects, the hydraulic shovel is suited to
handle any job that requires heavy lifting and hauling of large rocks, minerals and
other heavy objects or materials.
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Dragline Excavators
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Dragline Excavators
Use for: Deep pile driving, harbor construction, surface mining, deep excavation,
road excavator and under-water operations.
Pros: Dragline excavators have a digging depth of 65 meters (213 feet) or more.
Cons: Its large size and inflexible system make it only useable for specific jobs.
This hoist/dragline system make this excavator ideal for excavating underwater.
https://www.heavyequipmentrentals.com/
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Skid Steers
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Skid Steers
Pros: Its small size makes it ideal for narrow areas or job sites with limited space.
Cons: Because a skid steer is on wheels instead of a track, it may not perform well
on uneven or muddy, sandy or snowy terrain.
The biggest difference between a skid steer and a standard excavator is that with a
skid steer, the boom and bucket faces away from the driver.
Skid steers are frequently used for small projects and residential work.
https://www.heavyequipmentrentals.com/
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THANKS FOR THE KIND ATTENTION
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Functional classification of construction equipment
Earthwork Equipment:
➢ Excavation and lifting equipment – backhoes, face shovels, draglines, grabs or
clamshell and trenchers.
➢ Earth cutting and moving equipment – bulldozers, scrapers, front-end loaders
➢ Transportation equipment – tippers dumps truck, scrappers rail wagons and
conveyors.
➢ Compacting and finishing equipment – tamping foot rollers, smooth wheel rollers,
pneumatic rollers, vibratory rollers, plate compressors, impact compactors and
graders.
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Functional classification of construction equipment
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Special Purpose Heavy Constructed Plant
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Earth factor in Earthwork
➢ The most important factor that determines the suitability of equipment for
earthwork is the earth itself. The process is affected by the ground condition.
➢ Suitability of equipment
➢ The digging effort
➢ The resulting output
➢ Output measurement
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Cutting over areas
➢ Short-hauls – Dozers
➢ Long-hauls - Scrappers
Loading and transporting excavated soil:
➢ Loading soil – Loaders, shovels, excavators
➢ Transporting soil – Tippers, dumpers, scrappers.
Digging Effort:
Depends on the nature of soil…
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Volume conversion
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Equipment output
Note: The equipment output norms can be derived from the performance data given in
the manufacturer’s manuals.
Correction factors:
➢ Operating characteristics and site conditions
➢ Excavator swing factor
➢ Earth grade factor
➢ Soil factor
➢ Rolling resistance
➢ Traction factor
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Equipment output
The equipment planned performance at site of work depends upon many situational
factors that influence the output.
➢ Controllable factors
➢ Uncontrollable factors
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Equipment output for planning purposes
The soil production (m3) per hour at which the soil is moved can be expressed in
three states.
This ideal output is based on loose excavated soil. It is multiplied by “job conditions
adjustment and equipment performance factor
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Numerical Problem -
Estimate the hourly production in bulk volume (LCM) of a backhoe with bucket
capacity of 0.96/m3 employed on excavation of a foundation four metres deep in hard
digging soil. The excavated earth is to be loaded in waiting dump trucks, placed at a
swing angle of 75 degrees. The expected performance efficiency is 83%.
Solution:
Ideal output of loose soil in cubic metre (LCM) for an equivalent face shovel of bucket
capacity of 0.96 m3 = 150 LCM (approximate)
Backhoe ideal output using equipment conversion factor of 0.8 operating at optimum
depth = 150 x 0.8 = 120 LCM.
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Numerical Problem -
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CONSTRUCTION EQUIPMENT
➢ The use of tracking technologies such as bar codes and radio frequency identification
(RFID) could also have important applications in tools management.
➢ The technology could be used to identify the location of tools, the date the item was
checked out, and the person who took the tool.
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Factors affecting the selection of construction equipment:
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Factors affecting the selection of construction equipment:
➢ The purchase of equipment raises the asset of the company and in fact this
entitles the company for certain tax incentives.
➢ The title (ownership) of the plant and equipment is with the company in the
purchasing option.
➢ In case of hire and purchase option, company enters into an agreement with
the financer of the plant and the equipment.
➢ The financer receives the specified rental from the company using the
equipment during the entire agreement period.
➢ The title of the equipment lies with the financer during the agreement period.
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Factors affecting the selection of construction equipment:
➢ Upon the completion of agreement period, the title is transferred in the name of the
company against some nominal amount of money.
➢ In case of leasing option, company pays the lease rentals to the lessor (lessor – one
who owns the equipment) for the use of equipment for a specified period.
➢ The title of the equipment never gets transferred to the company using the
equipment.
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Concept of depreciation (Life cycle of any equipment):
➢ If a company “X” purchases a truck for use in their construction and then decides
the very next day to sell it, it is unlikely that any buyer will pay the same amount to
buy it.
➢ The truck obviously becomes an operational asset for the company and has a
certain value in the account books of the company.
➢ The account book should appropriately reflect the “loss of value of the truck”
usually on the yearly basis.
➢ The annual value of the truck keeps on changing (decreasing) due to depreciation.
➢ Finally, a stage is reached when the truck may stop serving for the required
purpose, resulting in no value to the business, and subsequently be sold, scrapped
or written off.
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Concept of depreciation (Life cycle of any equipment):
Depreciated cost - The allocation of the cost of an asset over a period of time for
accounting and tax purposes.
Not all assets depreciate with time. [For example, land does not depreciate with time].
Depreciation calculation:
a) Purchase price or initial cost of the asset (P)
b) Economic life or recovery period allowed for the asset (N)
c) Salvage value of the asset (E)
For an asset having an initial cost of Rs. 2 Lakhs, and a salvage value of Rs.
50,000 at the end of an economic life of 5 years, determine the annual
depreciation and the book value at end of the each year during the economic
life of the asset.
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Using Straight line Method:
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Using Sum of the years digit Method:
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Using Sum of the years digit Method:
Year (m) Opening book Annual rate of Annual Closing value (BVm)
value (BVm-1) Depreciation Depreciation
0 0 0 0 Rs. 2,00,000
1 Rs. 2,00,000 5/15 Rs. 50,000 Rs. 1,50,000
2 1,50,000 4/15 40,000 1,10,000
3 1,10,000 3/15 30,000 80,000
4 80,000 2/15 20,000 60,000
5 60,000 1/15 10,000 50,000
Tax benefits in the early years of the economic life of the asset.
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Using Declining balance method:
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Using Declining balance method:
Year (m) Opening book Annual rate of Annual Closing value (BVm)
value (BVm-1) Depreciation Depreciation
0 0 0 0 Rs. 2,00,000
1 Rs. 2,00,000 0.4 Rs. 80,000 (Rs. Rs. Rs. 1,20,000
2,00,000 x 0.4)
2 1,20,000 0.4 48,000 72,000
3 72,000 0.4 28,800 (22,000) 50,000
4 50,000 0.4 0 50,000
5 50,000 0.4 0 50,000
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Numerical Problem:
The earth moving equipment is purchased at a cost of Rs. 5 Lakhs. The income generated and
cost outflow for five years are given below. The salvage value is estimated to be nil.
Year 1 2 3 4 5
Gross income 3 3 2 2 2
Expenses 0.5 0.5 1 0.5 0.5
A tax rate of 40% is applicable to both income and gains and is not excepted to change in 5
years. A discount rate of 10% is appropriate considering the return on investment.
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b) Double Declining Balance method (no switch over):
Year Opening book Annual Closing book Depreciation rate = (2/N) &
value Depreciation value instantaneous book value
0 0 0 5 Lakhs for calculation of
1 5 Lakhs 2 Lakh 3 Lakhs depreciation
2 3 Lakhs 1.2 Lakh 1.8 Lakhs
3 1.8 Lakhs 0.72 Lakh 1.08 Lakhs
4 1.08 Lakhs 0.432 Lakh 0.648 Lakh
5 0.648 Lakh 0.2592 Lakh 0.3888
Very Important Note: The book value of an asset never becomes zero when the
depreciation is determined using the double rate declining balance method.
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c) Double Declining Balance method (switch over permitted):
2 lakhs, 1.2 lakhs, 0.72 lakhs, 0.54 lakhs, 0.54 lakhs (1 mark)
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Switch over - Scenarios:
First scenario: If we switch over in the 2nd year, that means, from 2nd year onwards, we
plan to adopt straight line depreciation….
Annual depreciation = (3 Lakhs – Nil) * 1/4= 0.75 Lakhs.
However, the depreciation calculated using DDB is 1.2 Lakhs which is more than 0.75
Lakhs. Hence, switch over to straight line is a disadvantage.
Second scenario: If we switch over in the 3nd year, that means, from 3rd year onwards,
we plan to adopt straight line depreciation….
Annual depreciation = (1.8 Lakhs – Nil) * 1/3 = 0.60 Lakhs.
However, the depreciation calculated using DDB is 0.72 Lakhs which is more than 0.60
Lakhs. Hence, switch over to straight line is a disadvantage.
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Switch over - Scenarios:
Third scenario: If we switch over in the 4th year, that means, from 4th year onwards, we
plan to adopt straight line depreciation….
Annual depreciation = (1.08 Lakhs – Nil) * 1/2 = 0.54 Lakhs.
However, the depreciation calculated using DDB is 0.432 Lakhs which is less than 0.54
Lakhs. Hence, switch over to straight line is an advantage.
Please note that, one shifting to straight line method, there is no going back again.
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After-tax cash flow:
Year 1 2 3 4 5
Gross income 3 3 2 2 2
Expenses 0.5 0.5 1 0.5 0.5
Depreciation 2 1.2 0.72 0.54 0.54
Net taxable income =(3 – 0.5 – 2) = 0.5 1.3 Lakhs 0.28 Lakhs 0.96 Lakhs 0.96 Lakhs
Lakhs
Tax (40%) 0.2 Lakhs 0.52 Lakhs 0.112 Lakhs 0.384 Lakhs 0.384 Lakhs
After tax cash flow (0.5 – 0.2 Lakhs) + 1.98 Lakhs 0.888 Lakhs 1.116 Lakhs 1.116 Lakhs
2 = 2.3 Lakhs
Net Taxable income: 0.5 lakhs, 1.3 lakhs, 0.28 lakhs, 0.96 lakhs, 0.96 lakhs
Tax (40%): 0.2 lakhs, 0.52 lakhs, 0.112 lakhs, 0.384 lakhs, 0.384 lakhs
After tax cash flow: 2.3 lakhs, 1.98 lakhs, 0.888 lakhs, 1.116 lakhs, 1.116 lakhs
NPV = 0.849
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Net present value (NPV)
➢ Net present value (NPV) is a technique used in capital budgeting to find out whether a
project will add value or not.
➢ It involves finding future cash flows of an option and discounting them to find their
present worth and comparing it to the initial outlay required.
➢ Any calculation of net present value is incomplete if we ignore the income tax
implications of the project. This is because governments in most of the countries collect
tax from companies, which is based on the profits they generate.
➢ Taxes affect a net present calculation in two ways: first, they affect periodic operating
cash flows; second, they affect the final salvage value of the project because any gain or
loss on sale carries tax implications.
➢ Adjustment for taxes involves calculating after-tax net cash flows and after-tax salvage
value (also called terminal value).
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Formula: after-tax net cash flows
The complexity in net present value calculation due to taxes arises from the simple fact that
capital budgeting decisions are based on cash flows while income tax is calculated on net
income.
Net cash flows are different from net income because some expenses are non-cash such as
depreciation, etc.
Following formulas are used in net present value calculation when there are tax implications.
➢ After-tax net cash flows = (cash inflows – cash out flows) – income taxes
➢ Where net income = cash inflows – cash out flows – non-cash expenses
➢ Hence, income taxes = (cash inflows – cash out flows – non-cash expenses) ×tax rate
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Formula: after-tax net cash flows/AFTER-TAX SALVAGE VALUE
After some algebraic manipulation, these formulas can be merged and simplified as follows:
After-tax net cash flows = cash inflows – cash outflows – (cash inflows – cash outflows – non-
cash expenses) × tax rate
After-tax net cash flows = (cash inflows – cash outflows – non-cash expenses) × (1 – tax rate)
+ non-cash expenses
The increase in net cash flows due to decrease in taxes due to depreciation in called tax
shield.