Att 8 Painting Specification - Rev.a (Seq.2) - 170213

INSIDabcdef_:MS_0001MS_0001
SEQ. 2
Preliminary Feb. 13, 2017

Предварительный
A Jan. 19. ‘17 Initial Issue K.M.KU I.C.NA Y.S.KANG

REV. DATE DESCRIPTION DSGN CHKD APPD
ИЗМ. ДАТА ОПИСАНИЕ РАЗРАБ ПРОВЕРИЛ УТВЕРДИЛ
EMPLOYER:
ЗАКАЗЧИК:
JSC “TAKHIATASH TPP”

of JSC “UZBEKENERGO”
CONSULTANT:
КОНСУЛЬТАНТ:
CONTRACTOR :
ПОДРЯДЧИК:
PROJECT:
ПРОЕКТ:
TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT
ПРОЕКТ ПО ПОBЫШЕHИЮ ЭФФЕКTИBHОСТИ ТAXИATAШСКОЙ ТЭС
TITLE:
ЗАГОЛОВОК:
Painting Specification
ТЕХНИЧЕСКИЕ ТРЕБОВАНИЯ К ПОКРАСОЧНЫМ РАБОТАМ
SCALE SIZE DOCUMENT NUMBER SHEET REV.
МАСШТАБ ФОРМАТ НОМЕР ДОКУМЕНТА ЛИСТ ИЗМ.
NONE
A4 37 A
НЕТ

Painting Specification Rev.A
CONTENTS
1. GENERAL ....................................................................................................................................... 1
2. APPLICABLE CODES AND STANDARDS................................................................................ 7
3. EXECUTION OF WORK .............................................................................................................. 8
4. TESTING & INSPECTION ......................................................................................................... 14
5. PAINTING SYSTEM.................................................................................................................... 16
6. SAFETY COLOR CODE ............................................................................................................. 29
7. FINAL COLOR SYSTEM TABLE ............................................................................................. 31
8. PRODUCT COLOR CODE ......................................................................................................... 33
ⅰ

1. GENERAL
This specification defines the technical requirements for surface preparation, selection and
application of paints on external surface of structural steel, equipment, vessels, machinery,
etc. for use in Takhiatash Combined Cycle Power Plant in Uzbekistan.
All materials, coatings and finished must be resistant to the ambient conditions at site.
(extreme temperatures, wind, rain, snow, sun, ultraviolet light, etc.).
All load bearing structural steel constructions, handrails, corrugated flooring, fasteners,
etc. should be protected from corrosion by coating systems and decorative painting
systems. Where corrosion resistant materials (e.g. concrete, stainless steel, plastic,
aluminum) are used no decorative finish need to be applied unless otherwise specified.
Materials selection and implementation must prevent the occurrence of rust, corrosion,
ultraviolet degradation, tarnishing, flaking and peeling of materials, coatings and finishes
for the operating life of the CCGT plant.
The whole of the plant shall be designed and constructed to minimize corrosion. Special
attention shall be paid in the design stage to ensure adequate drainage and to prevent the
accumulation of dirt and water on equipment or in crevices and to avoid sharp corners.
Painting and protective coating systems shall be appropriate for the environmental
conditions of the location of each item of the plant and shall comply with relevant
international and national standards. Local standards shall be also considered, taking into
account specifically the atmospheric corrosive categories of Takhiatash area.
All the plant and equipment, including equipment machine bases and enclosures, should
be provided with manufacturer’s standard coat and special paints, with high temperature
resistance required for corrosion protection in accordance with the site classification.
All steelwork shall have a corrosion protection coating applied to it. Structural work shall
be for very long term durability, of hot dip galvanized steel and/or epoxy painted, meeting
relevant international and national standards.
For all those other environments classified as high corrosion (C4 category according to
ISO 12944) a high durability (above 15 years) coating system in the protection painting
system shall be provided.
Where necessary, the plant shall be painted or treated with protective coatings to protect it
from corrosion and to provide a neat and pleasing appearance. Painting and protective
coating systems shall be appropriate for the environmental conditions of the location of
1

each item of the plant.
Where corrosion resistant materials (e.g. concrete, stainless steel, plastic, aluminum) are
used no decorative finish need be applied unless otherwise specified. All steelwork shall
have a corrosion protection coating applied to it.
The minimum atmospheric classification (environmental zone) shall be heavy industrial

with a 20 year long term protection system as defined by the standards.
In regard to the heavy industrial joint classification recognition shall be made by the
Contractor in the selection of coating systems to the acidic soot deposits that occur over
the site from the stacks at the existing power station adjacent to the site.
All coatings shall have a minimum life of 15 years before requiring major re-application.
The Supplier shall submit to the Contractor/Employer for review prior to any work
commencing a schedule of protective coatings for the items of the plant to be provided.
Technical data on each proposed protective coating system shall be provided with the
schedule. The schedule shall be compiled in full cooperation with the paint and protective
coating manufacturers and shall include the following information:
 Details of each protective coating system, compliance standard and colour proposed;
each system shall be identified by a unique identifier;
 Type of surface or material or plant item to which each system is to be applied;
 Protective coating manufacturer;
 Protective coating applicator;
 Surface preparation for each system;
 Application method and dry film thickness of individual layers for each system;
 Method of repair of damaged areas;
 Inspection methods, procedure and criteria;
 Expected life of each coating system;
 Recommended maintenance procedures;
 Copy of manufacturer’s specification for storage, mixing, surface preparation and

application of each coating system.
The entire Project shall be designed to minimize corrosion due to the river environment
and atmospheric borne contaminants. The facility shall be painted or treated with
protective coatings to protect it from corrosion and to provide a neat and pleasing
2

appearance. The coating system shall be suitable for the environment.
Where corrosion resistant materials (e.g. concrete, stainless steel, plastic and aluminum)
are used, no decorative finish need be applied. All outdoor steelwork shall be galvanized
or painted, and all indoor steelwork shall be painted.
Unlagged piping shall be shop primed and welded joints shall be field primed. HVAC
ductwork shall be unpainted. Equipment and enclosures shall be finish painted. All items
of the plant including equipment, supporting metalwork, structures, tanks, pipework,
lifting tackle and other metallic items, including bolts and fasteners shall be protected
from corrosion and the effects of the environment.
Building exterior finish coatings shall be applied to all roof and wall panels and decks,
wall louvers, flashings, gutters, trim, and other exposed galvanized surfaces.
All equipment and structures shall be surface-protected, painted and/or galvanized to

protect the steel against corrosion. Surface preparations, paint systems, and galvanizing
shall be selected to give a minimum practical life to first maintenance repainting in no less
than 15 and 20 years. All surface preparation, galvanizing and painting shall be carried out
strictly in accordance with the paint system manufacturer's recommendations and
requirements.
Cathodic protection systems shall be provided for all buried pipe, conduit and other buried
steel materials.
All paint systems, paint specifications and other material specifications shall be submitted
to the Employer/Contractor for acceptance before commencement of field work. The
different paints used for priming, undercoat and finish for the work and site shall all be
mutually compatible.
The coating system and finish used for both internal and external surfaces shall be suitable
for the particular conditions to be experienced in shipping, storing, erection,
commissioning and operation. Where the surfaces to be coated are subject to heat or
attack by chemicals, oil, acid, fumes, or other corrosive matter special paints having the
appropriate resistant qualities shall be used.
Only high-quality paint products as manufactured by Ameron, Glidden, Sherwin Williams,

Jotun, International, Hempel or similar reputable international paint manufacturers, shall
be used. Products shall be readily available in Uzbekistan.
1.1 Surfaces to be painted
3

Surfaces to be painted include exposed surfaces of the interior and exterior of all building
structures and the exposed surfaces of all equipment, piping, valves, and hangers, unless
excluded hereinafter. The following lists include the major surfaces of materials and
equipment to be painted. Surfaces of materials and minor equipment not listed but
requiring painting for protection shall also be painted.
1) Breeching not insulated and lagged
2) Structural steel work, pipe structural steel supports, walkways, hand rails, ladder,
platform etc
3) Miscellaneous supports for tray, bus duct, conduit, lighting, electric unit heaters, etc
4) Exterior structural steel including any steel not in an enclosed building
5) Field erected tanks
6) Air receivers
7) Shop fabricated tanks (if not insulated)
8) Exposed roof decks and metal deck form
9) Turbine generator
10) Carbon steel alloy steel piping, fitting, valves, equipment.
1.2 Surfaces not to be painted
Some materials or equipment shall not require field painting or shall have been shop
finish painted. Except as otherwise specifies of directed by the Contractor, the
surfaces of the following shall not be painted.
1) .Aluminum surfaces
2) Stainless steel
3) Galvanized steel
4) Surface with materials that are going to be insulated (only one protective coat).
5) Metallic surface that will be in contact with concrete except the rustproof paint that
will be applied in the workshop.
6) Brass
7) Bronze
8) Bus duct enclosures
4

9) Cable tray
10) Chromium plated metals
11) Electrical conductors insulated or uninsulated
12) Electrical conduits, wire ways, and junction boxes (except as otherwise specified)
13) Embedments (Galvanized)
14) Factory finished built-in furniture, doors and frames, folding doors, partitions,
shelving, and similar materials
15) Floor plates
16) Gauges
17) Galvanized ductwork, dampers, and fan boxes
18) Galvanized checkered plate
19) Galvanized grating
20) Glazing
21) Hardware
22) HVAC ductwork
23) Light fixtures, except supports
24) Metal wall panels and flashings
25) Polished or machined surfaces
26) Porcelain enameled surfaces
27) Porcelain bushings
28) Rotating shafts and couplings
29) Rubber belts, skirting, gaskets, and idler discs
30) Polypropylene chemical solution tanks
31) Shop fabricated tanks having shop applied chemical resistant coating
32) Non-metallic surfaces (rubber, plastic, glass, gaskets, FRP, Concrete etc.)
A large part of the steam generator, insulated piping, and insulated equipment surfaces
shall be covered with aluminum cladded lagging and need not be finish painted.
1.3 The whole preparation and paint system shall be suitable for the operating environment
specified.
5

1.4 Proprietary items may be used in manufacturer’s standard of painting system subject to the
approval of the Employer/Contractor. The manufacturer’s painting specification shall be
submitted separately for approval. For specified applications, adequate supervision shall
be provided for all stages of preparation, application and testing. Painting specification for
gas turbine will be done in accordance with the manufacturer’s standard.
1.5 All steelworks shall be protected in accordance with SSPC PA1 or equivalent
internationally recognized Standard and based on the following table to first maintenance.
Any damage occurring to any part of a painting scheme shall be made good to the same
standard of corrosion protection and appearance as that originally employed. Any finish
coat applied on Site shall be considered for decorative purposes only.
6

2. APPLICABLE CODES AND STANDARDS
Materials, manufacturing, inspection and testing shall comply with the latest edition of the
following Standards or equivalent internationally recognized Standards:
- This painting specification
- Swedish standard SIS 055900
- British Standard 4232 second quality
- SSPC (Steel Structures Painting Council)
- ISO 8501-1:1988
- ISO 8504:1992
- ISO 12944-2 as C4 high corrosivity
- ISO 14713
- ASME A13.1 : Scheme for Identification of Piping Systems
- ASTM A123 Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron
and Steel Products
- ANSI Z535.1 (Safety Color Code)
- AS1518 : External Extruded High-Density Polyethylene Coating System for Pipes
- GOST 14202-69 (Safety Color Code)
7

3. EXECUTION OF WORK
3.1 Paint Materials
The Supplier will prepare a painting and corrosion protection plan suitable for site
conditions for the approval of the Contractor/Employer prior to commencement of
fabrication of equipment supplied by the Supplier. This plant must meet the requirements
laid out below.
Structural steelwork
Structural work shall be of hot dip galvanized steel and/or epoxy painted and conform to
relevant international and national standards.
The classification thickness shall be for very long term durability.
For Heat Recovery Steam Generator, Stairways/Platforms/Walkways support and its

auxiliaries will be painted up to final coat according to the Manufacturer’s standard.
1) Other materials subject to corrosion
A high durability (above 15 years) coating specification designed for environments

classified by ISO 12944-2 as C4 high corrosivity.
Abrasive blast clean to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has

occurred between blasting and application, the surface should be re-blasted to the
specified visual standard. Surface defects revealed by the blast cleaning process,
should be ground, filled, or treated in the appropriate manner.
All surfaces to be coated should be clean, dry and free from contamination. Prior to
paint application all surfaces should be assessed and treated in accordance with ISO
8504:1992. Oil or grease should be removed in accordance with SSPC-SP1 solvent
cleaning.
Reference to the local standards shall be made regarding the atmospheric corrosive
categories considered for the Uzbekistan environment and Takhiatash area in
particular.
The coating systems in the protection painting systems shall have a minimum
durability classification of long term (above 15 years).
2) Plant and equipment corrosion protection
All the plant and equipment, including equipment machine bases and enclosures
which are not applied for this specification, should be provided with manufacturer's
standard coat and special paints, with high temperature resistance required for
8

corrosion protection in accordance with the site classification. The Supplier shall
advise to the Contractor/Employer if the manufacturer’s standards are applied for his
equipment or components.
All paint distempers and other materials shall be of an approved brand or brands and
shall comply with JIS Standard or other equivalent standard to be approved by the
Employer(Contractor)/Employer(Contractor)'s Representative. Paint for use on
concrete or brickwork shall be of a type specially prepared for this purpose. Each coat
shall be of a distinct color from the preceding one and all colors shall be approved by
the Employer (Contractor)/Employer (Contractor)'s Representative. Mixed paint and
synthetic resin emulsion paint shall be applied based on the following method.
(unit: kg/sq.m)
Metal Mixed paint Synthetic resin
Wood emulsion
Concrete Brick
First paint 0.14 0.09 0.13
(Rust inhibitive paint)
Second paint 0.08 0.11 0.13
Finishing paint 0.04 0.09 0.13
Note: Rust inhibitive paint shall be either red lead or zinc rich lead type.
3.2 Material Receiving and Storage
All coating material shall be received in the manufacture’s original sealed containers
bearing legible labels. The original sealed containers of paint or components shall not be
opened unless ready for use. Each container shall have the following information.
- Manufacture name
- Product name and number
- Product batch number and manufacturing date
- Product color designation
All coating material shall be protected from direct sunlight, moisture and damage. Storage
must be at temperature within manufacture’s recommended range, and exposure to
extreme temperature shall be avoided. Coating materials are likely to be volatile and
flammable and must be kept away from open flame or other sources of ignition.
3.3 Safety Precautions
9

All necessary precautions shall be taken by the Supplier to protect personnel and property
from hazards due to falls, injuries, toxic fumes, fires, explosion or other harm..
All painting and corrosion protection work, including the inside of buildings and vessels,
shall be performed under strict safety conditions.
The Supplier is responsible for adequate ventilation, protection from open flames, sparks
and excessive heat, by taking into consideration the high temperatures prevailing
especially during summer. The areas where this work is performed shall be clearly marked
with warning signboards.
The Supplier is responsible to ensure that all works to be done and all equipment used is in
accordance with the local authority regulations. The Supplier also has to follow the safety
regulations of the relevant local or plant safety department.
3.4 Surface Preparation
After all machining, forming and welding has been completed, surfaces to be painted shall
be thoroughly cleaned of rust, mill scale, dirt, oil, grease, deteriorated paint, and other
surface contaminants, which shall be removed by acid pickling, blasting, wire brush or
other mechanical means, or by any combination thereof necessary to accomplish removal
as required by the paint manufacturer's instructions.
Prior to painting, the dust, grease, injurious adherent substance, rust shall be removed
from the surface to be painted. The planed grain, interlocked grain, fluff in wood shall be
ridded with sandpaper and all cracks, manholes open, duct and other imperfection shall be
made good with hard stopping consisting of paste white lead and gold size stiffened with
whiting. Cracks and holes on the concrete surface shall be flat tended with cement paste,
mortar, or cement filler.
The surface preparation shall be performed in accordance with the para. 6.0 Painting
System.
3.5 Workmanship
All painting and decoration shall be carried out by skilled workmen according to the best
current practice in accordance with manufacturer's instructions.
3.6 Protection
Major item shall be protected and kept free of paint including:
10

- All valve stems, motor shafts and other moving parts.
- Equipment name plates, pressure gauges, instrument glasses, machined surfaces,

electrical indicating devices, weld bevels, etc.,
- Aluminum jackets on piping and equipment
- Galvanized electrical conduits
- All other items not requiring painting and being damaged by sand or grit blasting.
After the completion of final coating in each work area, all coating surfaces shall be
protected from chipping, gouging, welding scratching, staining and other damage. Any
damage shall be repaired.
Appropriate precaution shall be taken to prevent coatings being applied in one area from
dripping or drifting onto portions requiring the insulation and lining or corrosion resistant
metals (stainless steel, etc). Suitable protective coverings shall be used when applying
materials, particularly when spraying adjacent to surfaces which are subject to damage
from drifting paint. Paint spots and fogging from sprays shall be removed from surfaces
affected.
3.7 Procedure
1) All regulations including storage of paint, handling, surface preparation, painting

work, safety, etc, shall be in compliance with SSPC and paint manufacturer's
specifications.
2) The Supplier shall be responsible for shop painting which shall comply with the
product data sheets, painting procedure, and safety data sheets of the paint
manufacturer.
3) All painting procedures shall be in compliance with the requirements of SSPC, this
technical specification and the manufacturer's recommendations.
4) Overspray or other paint related problems shall be corrected and/or touched up by the
Supplier.
11

5) The Supplier shall protect all of the insulated part including nozzles, insulated
connected parts, specially painted area during painting and cleaning work. Also, all
the rotating and reciprocating machinery, electrical equipment and cabinets and
instrument cabinets shall be protected during cleaning and painting work.
6) All field welds subjected to hydro testing shall not be painted until successful
completion of testing.
7) Painting shall not be applied when air temperature is below + 5℃ and relative
humidity is over 90%.
8) Brushing, spraying, roller coating or other suitable method shall be used depending
on the kinds of paints surfaces and materials to be painted, circumstances of working
area, and recommendation by the paint manufacturer.
9) Materials shall be mixed in the temporary warehouse. Prior to application, paints

shall be well agitated to give uniform mixing.
10) A mixing ratio of the components as recommended by the paint manufacturer shall
strictly be adhered to where multi-component paints are used.
11) Where thinner is used to thin the paint, its volume shall be limited to the extent
specified by the paint manufacturer’s standard.
12) The prime coat of paint shall be applied immediately after completion of surface
preparation.
13) All joinery, metal works to be painted shall be primed using appropriate and
approved primer before delivery assembly or fixing. No primer is required on
surfaces to be distempered or emulsion painted unless otherwise specified.
14) Each coat of the paint shall be applied in a different color.
Unless otherwise specified, the required finishes shall consist of the following
treatments, in addition to preparation, priming etc:
a. Distempering Two coats
b. Emulsion painting Two coats
c. Oil painting Three coats on woodwork
Two coats on elsewhere
15) Painting shall be carefully done by the procedure specified or the painting system
shall be verified by the paint manufacturer. This is to assure the painting coatings will
be free from lifting, loose of adhesion, discoloration and finished to uniform paint
12

film thickness.
16) In the following cases, repair painting shall be done:
a) When there are developments of any detrimental film irregularity, such as lifting
or loose of adhesion of the coat due to change of weather before dried.
b) When there are developments of any detrimental film irregularity such as loose,
cracked, brittle or non-adherent paint or discoloration during 2 or 3 days after
completion of painting.
3.8 Touch-up Painting
1) The Final painting will be applied at shop and touch up will be done for all destroyed
or damaged surfaces during erection.
2) Touch-up painting shall be with brush or airless spray after cleaning. If the touch up
area is wide and blasting operation is possible, spray coating method shall be applied
after re-blasting.
3) The Supplier shall provide sufficient quantity of touch-up paint of the same types and
colors as applied for shop painting.
4) Galvanizing
Galvanized surface shall be solvent-cleaned to remove oil. After that the surface shall
be etched or sweep blasted in accordance with manufacturer's recommendation.
Application of paint or stain should be done in accordance with manufacturer's

recommendation.
13

4. TESTING & INSPECTION
4.1 Painting materials, equipment and working conditions shall be tested and inspected
according to the contractor’s quality assurance procedures which shall be submitted for
engineer’s approval.
4.2 Inspection Items
Prior to, during and after completion of the painting work, the following inspections shall
be performed.
NO TIMING INSPECTION ITEM

1 Prior to Painting 1) Materials
2) Dilution
3) Surface Preparation
2 During Painting 1) Drying Duration
2) Number of Coats
3 After completion of Painting 1) Dry Film Thickness Measurement
2) Color of Final Top
3) Appearance
4.3 Procedure and Inspection Criteria
1) Materials
Prior to application, painting materials shall be confirmed as the same one by the
material certificate issued by the paint manufacturer. The condition of painting
materials shall be visually checked.
2) Dilution
Dilution for each paint shall be checked to meet the requirements specified by the
paint manufacturer’s standard.
3) Surface Preparation
Surface preparation shall be visually checked to meet the requirements specified in
para. 5.0 Painting System. No blasted surface shall be allowed to remain uncoated
overnight.
4) Drying Duration
14

Drying duration and dryness of previous paint film shall be checked before
subsequent coating.
5) Dry Film Thickness

Dry film thickness shall, as a rule, be measured with electro-magnetic type film meter
at each step of coating and after completion of painting..
6) Dry Film Thickness Measurement

The minimum dry-film thickness prescribed in these specifications shall be observed.
of each 100m2, one area of 10m2 will be measured for dry- film thickness. where the
minimum is not achieved, the coat shall be repaired to the minimum dry film
thickness specified.
7) Color of Final Top Coat

The final top coat shall be visually checked in accordance with para. 7.0 Final Color
System Table.
8) Appearance
It shall be visually checked that coated surface are free from any detrimental film
irregularities, such as lifting, peeling, crack, crazing, wrinkling, blushing, runs, sags,
pinholes, holidays, pores, blisters, drops, ridges, waves, laps, bubbles, embedded
foreign matter and other indications of improper application techniques and non-
adherent.
15

5. PAINTING SYSTEM
The following painting specification (Systems) are valid for the different purposes as
quoted in the headlines and/ or as detailed in the first paragraph of each specification.
Interior structural steel and equipment and materials with a shop applied finish paint
system shall only be touch-up painted at site.
5.1 Coating Schedule
System No. Coating System

1 Structural steel- internal & external exposure
2 Carbon Steel Surfaces up to 120 °C, internal exposure
3 Carbon Steel Surfaces up to 120 °C, external exposure
4 Carbon Steel Surfaces up to 200 °C
5 Carbon Steel Surfaces up to 400 °C
6 Tanks, Interior Light Oil or Diesel
7 Tanks, Interior, Carbon Steel – Water
8 Galvanized Surfaces (No paint is applied, if otherwise)
9 Aluminum and Stainless Steel Surfaces (No paint is applied, if otherwise)
10 Buried Steel Pipes
11 Equipment
12 Bitumen Coated Items Requiring Paint Finish
13 Carbon Steel Surfaces Insulated
14 Embedded Material - Painting or Galvanizing
15 Alloy Steel Surfaces Insulated (up to 600 °C)
5.2 Coating system
1) System No.1 : Structural steel- internal & external exposure.
At Works
Surface preparation: Blasting according to SIS 055900 / ISO 8501
Grade: SA 2 1/2
16

Prefabrication
Prime coat: 2-pack inorganic ethyl zinc silicate

Dry film thickness 75 microns
Solids by volume min. 58
Intermediate coat: 2-pack epoxy Polyamide

Solids by volume min. 51%
Finish coat: 2-pack aliphatic polyurethan

Dry film thickness 100(50) microns
Solids by vol. min. 58 %
Total system minimum dry film thickness 250 microns for external and 200 microns
for internal.
The fire protection to internal structural steel shall be applied on prime coat.
At Site
Pre-treatment: Thorough cleaning to remove oil, grease, dirt and any
other contaminants. Derusting of all mechanical
damages according to SIS 055900
Grade: ST3
Touch-up with 2-pack aliphatic polyurethane

Solids by vol. min. 58 %
To restore original dry film thickness
Note:
When airless spray application is not possible, 2 coats of 2-pack epoxy polyamide
cured finish can be applied by roller or brush to achieve specified thickness.
For more information, refer to ‘General Technical Requirement – Civil &Architecture.
2) System No.2 : Carbon Steel Surfaces up to 120℃, internal exposure

Carbon steel surfaces, not insulated, indoors, such as cranes, air ducts, pipes,
17

condensers, tanks and vessels' exterior surfaces, valves and fittings.
Temperature up to 120 °C
At Works
Grade: SA 2 1/2
Prefabrication
Prime coat: 2-pack inorganic ethyl zinc silicate

Solids by volume min. 58 %

Finish coat: 2-pack epoxy Polyamide

Dry film thickness 50 microns.
Total system minimum dry film thickness 200 microns.
At Site
: other contaminants. Derusting of all mechanical
damages according to SIS 055900
Grade: ST3
Touch-up with 2-pack epoxy polyamide
Solids by vol. min. 51%
Note:
When airless spray application is not possible, 2 coats of 2-pack epoxy polyamide cured
finish can be applied by roller or brush to achieve specified thickness.
18

3) System No.3 : Carbon Steel Surfaces up to 120℃, external exposure

Carbon steel surfaces not insulated, outdoors, such as jetty structures non-submerged,
cranes, air ducts, pipes, condensers, tanks and vessels' exterior surfaces, valves and
fittings and other surfaces.
Temperatures up to 120 °C
At Works
Grade: SA 2 1/2
Prefabrication
Prime coat: Single or two pack inorganic ethyl zinc silicate


At Site
Pre-treatment: Thorough cleaning to remove oil, grease, dirt and
damage according to SIS 055900 ISO 8501
Grade: ST3
Touch-up with 2-pack aliphatic polyurethane

19

4) System No.4 : Carbon Steel Surfaces up to 200℃
Carbon steel surfaces not insulated, indoors and outdoors, such as structural steel,
jetty structures non-submerged, cranes, air ducts, pipes, condensers, tanks and vessels'
exterior surfaces, valves and fittings.
Temperatures 121 °C up to 200 °C
At Works /
Grade: SA 2 1/2
Prefabrication
Prime coat: Single pack inorganic ethyl zinc silicate

Intermediate coat: 1-pack silicone-acrylic

Finish coat: 1-pack silicone-acrylic

At Site
damage according to SIS 055900
20

Grade: ST3
Touch-up with single pack silicone-acrylic,

To restore original dry film thickness.
5) System No.5 : Carbon Steel Surfaces up to 400℃
Carbon steel surfaces, not insulated, indoors and outdoors, such as structural steel,
jetty structures non-submerged, cranes, air ducts, pipes, condensers, tanks and vessels'
exterior surfaces, valves and fittings.
Temperatures 201 °C up to 400 °C.
At Works
Grade: SA 2 1/2
Prefabrication
Prime coat: Single or two pack inorganic ethyl zinc silicate

Intermediate coat: 1-pack silicone-aluminum

Finish coat: 1 -pack silicone-aluminum

21

At Site
damage according to SIS 055900 / ISO 8501
Grade: ST 3
Touch-up with single pack silicone-aluminum
6) System No.6 : Tanks, Interior Light Oil or Diesel
Tanks for light oil or diesel oil, internal surface.
At Works
Pre-treatment: Removal of all welding splatter
Blasting according to SIS 055900 / ISO 8501
Grade: SA 3
Prime coat: 2-pack epoxy holding primer

Finish coat: 2 coats of 2-pack polyamide cured epoxy

Dry film thickness 125 microns each.
Note:
The tank supplier can use at works, after blasting to Grade SA 3, a prefabrication
weldable inorganic ethyl zinc silicate shop-primer.
Dry film thickness 20-25 microns.
22

Shop-primer must be sweep-blasted At Site and welding seams must be blasted

according to SIS 055900 before applying the prime coat.
Grade: SA 3.
7) System No.7 : Tanks, Interior, Carbon steel – Water
Tanks for industrial, desalted, deionized, demineralized and potable water
Carbon steel surfaces, intermittently or continuously immersed in river water, fresh

water or sewage water, such as:
- Inlet/ outlet structures, dolphins, sheet piling, jetty structures, and coastal works
- Hydraulic steel structures
- Interior of penstocks and manifolds
- Interior of vessels and tanks
Temperature up to 60 °C, pH range: 4.5 - 9.5
At Works
Pre-treatment: Removal of all welding splatter.
Blasting according to SIS 055900 / ISO 8501.
Grade: SA 3
Finish coats: 2 coats of 2-pack modified epoxy

Dry film thickness 150 microns each.
Volume solids min. 56%
*Pipes and piping for cooling water
- Internal epoxy lining : min. 800 micron
At Site
23


damage, reblasting of weld areas according to
SIS 055900
Grade: SA 2 1/ 2.
Touch-up with coal-tar epoxy
8) System No.8 : Galvanized Surfaces (No paint is applied, if otherwise)
Galvanized surfaces, requiring paint finish, indoors and outdoors, pipes.
At Site
other contaminants.
To obtain min. 25 microns anchor profile sweep blast
surface.
If sweepblasting is not practicable, the surface should

be etched.
Prime coat: 2-pack epoxy polyamide


Total system dry film thickness 100 microns.
9) System No.9 : Aluminum and Stainless Steel Surfaces (No paint is applied, if
otherwise)
Aluminum and stainless steel surfaces, requiring paint finish.
24

At Site
other contaminants.
Prime coat: 2-pack epoxy polyamide.

Finish coat: 2-pack aliphatic polyurethan.

10) System No.10 : Buried Steel Pipes
Buried steel pipe work - external surfaces
At Works
Grade: SA 2 1/2
Apply: Extruded polyethylene bandage or a sintered

polyethylene coating..
Thickness must comply with reinforced
standard of DIN 30670
At Site
Pre-treatment: Clean uncoated areas to remove oil, grease,
weld slag and loose dirt.
25

Then apply: Polyethylene bandage or sintered

polyethylene coating to areas and joints.
Thickness should be at minimum the same as applied at

works and in accordance with the Site Employer's
instructions.
11) System No.11 : Equipment
Equipment - such as pumps, motors, gearboxes, control and reply panel, switchboards
bearings, distribution boxes. (Crane shall be applied on System No. 2 ~ 5).
The Supplier’s standard painting system shall be applied to all equipment subject to
the Purchaser’s approval.
12) System No.12 : Bitumen Coated Items Requiring Paint Finish
At Site
Surface preparation: Thorough cleaning to remove oil, grease and dirt.
Primer: 2-pack epoxy aluminum

Intermediate coat: 1 -pack alkyd undercoat

Finish: 1 -pack alkyd finish

26

13) System No.13 : Carbon Steel Surfaces Insulated
Carbon steel surfaces insulated such as pipe, condensers, tanks and vessels' exterior
surfaces.
At Works
Surface preparation: Blasting according to SIS 055900
Grade: SA 2 1/2
Prefabrication
Prime coat: Single or two pack inorganic zinc silicate

Total system dry film thickness min. 75 microns.
14) System No.14 : Embedded Material – Painting or Galvanizing
For Equipment / For Equipment - At Site / or At Work /

Grade: SA 2 1/2
Prime coat: 2-pack zinc rich epoxy primer.

27

For Sleeper and Trench / For Sleeper and Trench – At Site / or At work /
Grade: SA 2 1/2
Prime coat: Inorganic Zinc Primer.

15) System No.15 : Alloy Steel Surfaces Insulated
Alloy steel surfaces insulated such as pipe, condensers, tanks and vessel's exterior
surfaces etc.
Temperature up to 600 °C.
At Works
Surface preparation: Blasting according to SIS 055900
Grade: SA 2 1/2
Prefabrication
Prime coat: (Non-zinc type) silicon primer

Dry film thickness 1 x 25 microns
(for non Insulated pipes 2 x 25 microns)
28

6. SAFETY COLOR CODE
The safety color code is based on ANSI Z535.1 and shall be as follows:
Safety Color Application
Red Fire protection and emergency; shall be used for hydrants and
associated piping, firefighting equipment and facilities,
including emergency shutdown controls.
Green Safety; shall be used for first aid and protective equipment and
facilities, sealing devices, valves, including safety bulletin
boards, gas mask boxes, and first aid kits.
Yellow Caution; shall be used to designate location of physical hazards

which might cause stumbling, falling, tripping.
Orange Alert ; shall be used inside of removable guards for pull -

up, shafts, chains, etc., inside enclosed doors for electrical
equipment, etc. Stop valves associated with relief valves, any
valves which for safety reasons are locked open.
Black and Yellow Stripe /

Danger; shall be used for dangerous curbs, bottom risers, lap
landings
of stairways, exposed and unguarded edges of platforms and
walks, Lower pulley blocks of cranes, bumpers of fork lift
trucks and cranes, pillar posts and columns in areas hazardous
to personnel (painted up to 2 meters above deck), and dead end
passage ways.
Blue Information; shall be used for informational signs and bulletin

boards.
The following Owner’s requirements shall be applied as necessary.
29

The identification painting of warning signs and marking guards of pipelines, alarm
colours and safety signs for the industrial enterprises should be provided according to state
standard 14202-69.
In heated and ventilated industrial premises without corrosive environment, painting of

warning signs and marking of pipelines is recommended to be in accordance with state
standard 6465-76 (edition 2002), PF-133 in accordance with state standard 926-82 (edition
1988) or other types with similar characteristics.
30

7. FINAL COLOR SYSTEM TABLE
Final colors for all major categories of plant structure, equipment and accessories shall be
in accordance with the following schedule:
Item
Description Color RAL Code
No.
General indoor equipment such as
1. Gray White RAL 9002
Steam Turbine, condenser, pumps, etc
General outdoor equipment such as
2. Gray White RAL 9002
HRSG, pumps, vessels, etc.
Crane bridges, trolleys, hoist etc and
3. Melon Yellow RAL 1028
other mobile equipment
4. Tanks Gray White RAL 9002
Black (Cylinder) RAL 9011
Service Gas Cylinder
5. Yellow (Inscription) RAL 1026
-Nitrogen Brown(Stripe) RAL 1032
Traffic Red RAL 3020
6. Stacks
Pure White RAL 9010
Grating and tread of platforms and
7. Galvanized
stairways
Checkered plates (steel floor),
8. galleries, stairways, kick steps, ladder, Gray White RAL 9002
etc
9. Railings for floor, plate, stair Melon Yellow RAL 1028
Firefighting equipment namely, piping
10. Flame Red RAL 3000
& fittings, and valves
Local control panel for mech.
11. Gray RAL 7032
equipment (indoor)
Local control panel for mech.
12. Gray RAL 7032
equipment (outdoor)
13. Electrical equipment (indoor) Pebble Gray RAL 7032
14. Electrical equipment (outdoor) Pebble Gray RAL 7032
15. Power transformer (external) Pebble Gray RAL 7032
16. Power transformer (internal) Pebble Gray RAL 7032
17. Motor Gray White RAL 9002
18. Isolated phase busduct Pebble Gray RAL 7032
19. Segregated phase busduct Pebble Gray RAL 7032
20. Control panel (indoor) Pebble Gray RAL 7032
21. Control panel (outdoor) Pebble Gray RAL 7032
22. Instrument cabinet/rack/terminal box Pebble Gray RAL 7032
As per safety
23. All safety purposes
color code
24. Pipe Support Gray White RAL 9002
Water treatment plant
As per supplier
25. (including Heating system makeup
standard
water treatment plant)
26. Effluent system As per supplier
31

Item
Description Color RAL Code
No.
(Integrated wastewater treatment, Salt standard
wastewater treatment plant,
Sludge dehydration system, Oily
effluents plant)
Chemical dosing system As per supplier
27.
for HRSG and Cooling tower standard
Note:
RAL Code shown on the table is to be read as reference. Final color code shall be
determined mutually by the Supplier and the Contractor. Equivalent Munsell number shall
be specified for the equipment for which RAL Code is not available.
Cold Vent Stack will be regarded as CS piping.
32

8. PRODUCT COLOR CODE
8.1 General
Piping materials shall be identified and color coded in accordance with ANSI A13.1. All
electrical conduit shall be identified using acceptable industry practice.
The product color code system shall consist of the following;
 A colored band around pipe to indicate classification of product excluding insulated

pipe and underground pipe.
 Black lettering and black directional arrow to indicate flow direction between colored
bands to identify the specific product within the general classification.
8.2 Color Code
Colors shall be as given below. The color band shall be painted around pipe. The banding
color code shall be in accordance with the following:
PRODUCT COLOR RAL Code ABBREVIATION REMARKS

Closed Cooling Base – Pastel Green RAL 6019
COOLING WATER Carbon Steel
water (supply) / Band – No Painting –
Closed Cooling Base – Pastel Green RAL 6019
COOLING WATER Carbon Steel
water (return) Band – No Painting –
Main and aux. Base– Grass Green RAL 6010 CLARIFIED
Carbon Steel
cooling water Band – No Painting – WATER
Base – No Painting –
Make-up water DEMIN. WATER Stainless Steel
Band – Mint Green RAL 6029
Feed water FEED WATER Insulation
Band – No Painting –
Base – Pastel Green RAL 6019
Condensate CONDENSATE Carbon Steel
Raw water RAW WATER HDPE
Band – Light Blue RAL 5012
Base – Pastel Green RAL 6019
Raw water RAW WATER Carbon Steel
Service water Base – Yellow Green RAL 6018
SERVICE WATER Carbon Steel
system Band – No Painting –
Potable water POTABLE WATER Stainless Steel
Band – Light Blue RAL 5012
Stainless Steel
Chemical feed Base – No Painting – Carbon steel
CHEMICAL
system Band – Claret Violet RAL 4004 PVDF
GRP or PP
33

PRODUCT COLOR RAL Code ABBREVIATION REMARKS

Base – Pure White RAL 9010
Compressed air AIR Carbon Steel
Steam STEAM Insulation
Base – Graphite Black RAL 9011
Storm Drainage DRAINAGE Carbon Steel
Base – Daffodil Yellow RAL 1007 HYDROGEN
Hydrogen Carbon Steel
Base – Zinc Yellow RAL 1018
Natural gas NATURAL GAS Carbon Steel
Base – Signal Red RAL 3001
Diesel oil DIESEL OIL Carbon Steel
Base – Oyster White RAL 1013
Nitrogen NITROGEN Carbon Steel
CO2 for fire Base – Zinc Yellow RAL 1018 Galva.Carbon
CO2
fighting Band – No Painting – Steel
Base – Fern Green RAL 6025
Fire water FIRE WATER Carbon Steel
Instrument air INS AIR Stainless Steel
Band – Traffic Blue RAL 5017
Base – Gray White RAL 9002
Service air SVC AIR / Carbon Steel
Base – Graphite Black / RAL 9011
Oily waste water OILY WST WATER Carbon Steel
Chemical waste Base – No Painting – CHEM.WST.WATE HDPE,
water Band – Claret Violet RAL 4004 R Stainless Steel
Base – Orange Brown RAL 8023
Lubricating oil LUBE OIL Carbon Steel
Lubricating oil LUBE OIL Stainless Steel
Band – Mint Green RAL 6029
Sewage Base No Painting –
SEWAGE Insulation
Aboveground Band No Painting –
Sewage Base No Painting –
SEWAGE HDPE
Underground Band No Painting –
8.3 Directional Arrow
The flow direction shall be indicated by black paint.
The arrow thickness at its widest point shall be equal to the letter height.
8.4 Legend
34

Legend shall be brief, informative, pointed, and simple in full or abbreviated form.
Language shall be used in both English and Russian.
Letter height shall be in accordance with the following:
Pipe Size (DN) Letter Height (mm)
Up to 25 15
40 to 50 20
65 to 150 30
200 to 250 65
Over 250 90
8.5 Location of Color Bands
1) Pipes
Color bands shall be applied to pipe immediately inside and outside of buildings,
adjacent to and on both sides of walls or partitions, and in other location as necessary
to further identify systems and maintain uniformity. Band shall be applied as
following spacing:
Pipe Size (DN) Band Spacing (m)
Up to 50 4
65 to 150 7
Over 200 10
2) Vessels and Tanks
Markings shall normally be applied at the tank centerline but not more than 1.5m (5
feet) up from the base. Markings will normally face any entrance to the vessel area.
8.6 Color Code Sketch for Piping System (Example)
1) Identification band, legend and directional arrow shall be indicated on each pipe at
suitable position as following figure.
35

2) Identification Band
D  100 mm W = 50 mm
100 mm < D < 400 mm W = D/2
D  400 mm W = 200 mm
36

Att 8 Painting Specification - Rev.a (Seq.2) - 170213

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INSIDabcdef_:MS_0001MS_0001

Preliminary Feb. 13, 2017

A Jan. 19. ‘17 Initial Issue K.M.KU I.C.NA Y.S.KANG

JSC “TAKHIATASH TPP”

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

2. APPLICABLE CODES AND STANDARDS................................................................................ 7

3. EXECUTION OF WORK .............................................................................................................. 8

4. TESTING & INSPECTION ......................................................................................................... 14

6. SAFETY COLOR CODE ............................................................................................................. 29

7. FINAL COLOR SYSTEM TABLE ............................................................................................. 31

8. PRODUCT COLOR CODE ......................................................................................................... 33

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

each item of the plant.

The minimum atmospheric classification (environmental zone) shall be heavy industrial

 Type of surface or material or plant item to which each system is to be applied;

 Protective coating manufacturer;

 Protective coating applicator;

 Surface preparation for each system;

 Method of repair of damaged areas;

 Inspection methods, procedure and criteria;

 Expected life of each coating system;

 Recommended maintenance procedures;

 Copy of manufacturer’s specification for storage, mixing, surface preparation and

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

appearance. The coating system shall be suitable for the environment.

All equipment and structures shall be surface-protected, painted and/or galvanized to

Only high-quality paint products as manufactured by Ameron, Glidden, Sherwin Williams,

1.1 Surfaces to be painted

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

1) Breeching not insulated and lagged

4) Exterior structural steel including any steel not in an enclosed building

5) Field erected tanks

7) Shop fabricated tanks (if not insulated)

8) Exposed roof decks and metal deck form

10) Carbon steel alloy steel piping, fitting, valves, equipment.

1.2 Surfaces not to be painted

8) Bus duct enclosures

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

10) Chromium plated metals

11) Electrical conductors insulated or uninsulated

13) Embedments (Galvanized)

15) Floor plates

17) Galvanized ductwork, dampers, and fan boxes

18) Galvanized checkered plate

19) Galvanized grating

22) HVAC ductwork

23) Light fixtures, except supports

24) Metal wall panels and flashings

25) Polished or machined surfaces

26) Porcelain enameled surfaces

27) Porcelain bushings

28) Rotating shafts and couplings

29) Rubber belts, skirting, gaskets, and idler discs

30) Polypropylene chemical solution tanks

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

TAKHIATASH POWER PLANT EFFICIENCY IMPROVEMENT PROJECT

2. APPLICABLE CODES AND STANDARDS

- This painting specification

- Swedish standard SIS 055900

- British Standard 4232 second quality

- SSPC (Steel Structures Painting Council)