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Investigations On Pumping Speed and Compression Work of Liquid Ring Vacuum Pumps
Investigations On Pumping Speed and Compression Work of Liquid Ring Vacuum Pumps
Investigations On Pumping Speed and Compression Work of Liquid Ring Vacuum Pumps
00/0
Printed in Great griiain @ 1963 Pergamon Press Ctd
Liquid ring vacuum pumps are used to create coarse vacuum. Very limited theoretical wor& has been reported
on these vacuum pumps. In the present work, an attempt is made to develop an equation for pumping speed as
e function of free eir displacement conditions, vapour pressure of the sealant liquid, pressure and index of
expansion process in the system to be evacuated end index z representing the set of operating conditions.
Analysis is cerried out for compression work for isothermal systems. Expressions are developed for the pressure
at which the compression work is maximum and its dependence on various parameters is studied. Theoretical
derivations are compared with the experimental work carried out end the dependence of index L on various
operating conditions is studied. The theoretical equations are also compared with theoretical and experimental
studies of other investigators. The analysis presented will help in understanding the performance characteristics
of these vacuum pumps.
255
U S Pow/e end S Ker: Liquid ring vacuum pumps
0
P'
m=pS=pS,. -mb
F
0
p&y L pv(,-y)
m=m, (12)
The pumping action will stop when the pressure in the system p&y)_ pk-y)’
equals to the vapour pressure of the liquid P, The mass flow rate m
will be xero at pressure P-P, and corresponding temperature
For a system always in equilibrium with the surroundings
T- T. and density p-p. in the system. Equation (3) with this
(isothermal changes in the system) the index of expansion process,
condition gives
k equals to one. For such system, equation (12) reduces to
(4)
(13)
With this value of superimposed leakage mass mL and equation of
state P=pRT where R is the molar gas constant of air, Equation (12) can be transformed into an equation for the
equation (3) takes form as pumping speed for any system by substituting m =pS, m,=pS,
and using the equation of state P=pRT as
pcx+ 1)
(5) 4
-T.- 1 s=s,
p” _ pak+p”(r-Y) x
Equation (5) is the general equation for mass flow rate at any
operating point of the pump. The pump handles its free air
displacement mass m, when the pressure and temperature in the
system are P. and Ta respectively. With this condition, qua- (14)
tion (5) becomes
IIIa=s
SP
p(X+l)
L-Y.
C T.
pcx+l)
Combining equations (5) and (6) and substituting Z for (x+ l), (15)
one gets
266
US Pow/e end S Kar: Liquid ring vacuum pumps
and the exhaust pressure of the pump P2. For some values of z, the
volumetric e&iency is found first to increase and then to decrease
with decrease of the inlet pressure P. The experimental results of
pumping speed by Dennis and Heppel’, Green2, Powle and
Kar’,’ exhibit a similar type of trend. The results in Figure 2 show where P2 is the exhaust pressure and n is the index of compression
that the volumetric efficiency increases with decrease in index z. process. The compression work of the pump pumping air from a
system always in equilibrium with the surroundings can be
written, using equations (IS), (16) and (17) as
2.2. Useful comprabm work of tke liquid ring vacuum pump.
The process of compression, whether it is an isothermal or a
polytropic one will depend upon the temperature of the mixture of = psa
Weomp)iso (pP”pzr
a-
k-i)-$]ln@)
“.
(18)
air and vapour being compressed and the temperature of the
sealant liquid. The compression work of the vacuum pump at any and
inlet pressure P, compressing air isothermally is given by
=Pln $S
0
where P2 is the exhaust pressure of the pump. The compression
(19)
work of the liquid ring vacuum pump at any pressure P, Equations (18) and (19) show that for a given set of operating
compressing air polytropically is given by conditions, the compression work of the pump is zero at an inlet
pressure P equal to P2 and at an inlet pressure P equal to the
(&r&r y=Polytropic compression work s-r vapour pressure P, of the sealant liquid. The compression work
257
U S Pow/e end S Kar: Liquid ring vacuum pumps
1200 -
2000-
-lsolnERYu COYPRESElaW 1201
------ ..Dl.O.llCCOPtPRESYON
[2l],n.b‘
IS00 -
-CC"LuRtsnv:R)LvtnOPlC
: PC
t 0.3
WOO-
lb00 -
1200 -
WOO-
WO-
600 -
400 -
I
I Iv p.ra2.s lir, rt,-e&c )
I/
II
‘I ----- f,‘200 T,, (tsrdC I ZOO-
1,
II p.rmo TRI
I
0 I I I I t I I I
0 100 200 300 LOO 500 COO 700 760
INLET PRESSURE 9 ( Tert I-
I
Oil I I I I I 1
(20) p p2 p2
c=-
e =2.7183’
for an isothermal compression process and
The equations (22) and (23) are incorporated in Figure 3. These
results also show that the pressure P, increases with decrease in the
index of compression process n. Chlumsky’s analysis shows that
the pressure P,is a function of only exhaust pressure P2and nature
of compression process. However the present analysis shows that
for a polytropic compression process. Equations (20) and (21) are pressure P, depends upon exhaust pressure P2, vapour pressure
presented in Figures 3 and 4 for various exhaust pressures P2, P,,, index z and index of compression process n.
temperatures or vapour pressura P, and indices z for both Theoretical analysis for the compression work, assuming a
isothermal and adiabatic compression processes. Results presen- suction pocket volume independent ofinlet pressure P was carried
ted in Figure 3 show that the pressure PCincreases with increase in out by Powle and Kar ‘J~ . The expression for pressure PCfor an
exhaust pressure p2,increase in vapour pressure P, and decrease in isothermal process was given as
U S Pow/e md S Kar: Liquid ring vacuum pumps
I.S-
t
c ‘4 -
E
2
E
) 1*5-
VI
2.0 -
1.5 -
1.0‘
0.5 -
00 1132.5 100
1 zoo
I 300 400 SO0
I coo
I 700
I x0I
(I;e- 1
1 (9) : n- 1 p”P,(+!!) (5).
(25) theoretical equation (15) and values of index z were determined
n for different flow rates of the sealant liquid, different exhaust
pressures of the pump and different temperatures of the sealant
liquid.
It can be seen that the equations (20) and (21), with index z = 1
reduce to equations (24) and (25) respectively. The results of the
present analysis shown in Figure 3 represent equations (24) and 4.1. Effect of Bow rate of the sealant liquid. Experimental results
(25). The plot corresponding to z= 1 in Figure 4 represents of pumping speed for different flow rates of the sealant liquid were
equation (24). compared with equation (15). The comparison is presented in
Figure 5. It can be seen that the theoretical equation (15) with
values of index z equal to 1,0.9,0.85,0.7 and 0.7 compares very
3. Experimental programme*~5*7**
well with the experimental results of pumping speed for flow rates
The experiments were conducted on a circular casing type water of 4,12,20,24 and 28 1 min- r respectively. The comparison shows
ring vacuum pump. In order to study the effect of flow rate of that the values of index z as well as the index x decrease with
sealant liquid, experiments were conducted with water at ambient increase in flow rate of the sealant liquid. Equation (1) with these
temperature of 29°C and different flow rates of 4, 1220.24 and vahres of index x shows that the ratio S,/& goes on increasing
28lmin- I. The exhaust pressure of the pump was 762 torr. The with increase in flow rate of the sealant liqu:d. With increase in
effect of exhaust pressure of the pump was studied by conducting flow rate of the sealant liquid, the internal leakage in the pump
the experiments with various exhaust pressures of 762 torr, decreases as a result of reduced clearance gaps. Consequently
850 torr, 940 torr and 1055 torr. The sealant water at ambient S,.&, increases with increase in flow rate of the sealant liquid. The
259
U S Pow/e and S Kar: Liquid ring vacuum pumps
shape of the pumping speed curve also indicates that in general, incorporated in Table 1 and are found to deviate from present
the volume of the suction pocket formed increases with decrease in results of P,
the inlet pressure P.
The compression process was assumed to be an isothermal one 4.2.Effect of exhaust pensure of the pump. Experimental results of
as sealant liquid was at ambient temperature of 29°C. The pumping speed for different exhaust pressures of the pump were
experimental values of isothermal compression work for different compared with equation (15). The comparison is presented in
flow rates of sealant liquid are presented in Figure6. The Figure 7. It can be seen that the theoretical equation (15) with
theoretical values of the compression work were determined using values of index t equal to 0.9,1,1.05 and 1.1 compares well with
equation (18) with the above values of the index z and are the experimental results ofpumping speed for exhaust pressures of
incorporated in Figure 6. The results show that the compression 762,8X$940 and 1055 torr respectively. The comparison shows
work increases with increase in flow rate of the sealant liquid. that the values of index z as well as the index x increase with
Table 1 presents the experimental and theoretical values of increase in exhaust pressure of the pump. Equation (1) with these
pressure f, for different tlow rates of sealant liquid. Theoretical values of index x shows that the ratio S&I,, goes on decreasing
values of pressure P, were determined using equation (20) and the with increase in exhaust pressure of the pump. With increase in
above values of the index t. The present results show that the exhaust pressure of the pump, the internal leakage increases as a
pressure P, decreases with increase in flow rate of the sealant result of increased pressure difference across the compression
liquid Values of P, based on equations (22). (23) and (24) are also pocket and the suction pocket. Consequently S,/Sr, decreases
with increase in exhaust pressure of the pump.
The compression process was assumed to be isothermal as the
Table 1 sealant liquid was at ambient temperature of 29°C. The experi-
mental values of isothermal compression work for different
Flow P, P, P, P, P, exhaust pressures of the pump are presented in Figure 8. The
rate expt theory cqu (22) qe (23) qn (24) theoretical values of compression work were determined using
(I min-‘) (torr) 0ci-r) (torr) (1oi.r) (tcrr) equation (18) with above values of index z and are incorporated in
Figure 8. The results show that the compression work decreases
4 310 282 310 with increase in exhaust pressure at low values ofinlet pressure. At
:: 290 z”B 282 310
high values of inlet pressure, the compression work is found to
:; 275 280 228 282 310
24 250 257 228 282 310 increase with increase in exhaust pressure of the pump.
28 250 260 228 282 310 Table 2 presents the experimental and theoretical values of the
pressure PC for different exhaust pressures of the pump.
2.0.
t-a -
1-C -
I I.‘ -
s 1.2 _
E 1.0-
r
04 -
0.6-
0.r -
0.2 -
OH
o- 200 300 400 500 600 700 i
0 1 200 300 A00 500 500 700 760 32.5 100
INLET PRESSURE P ( ‘Ibrr I- INLET PRESSURE P ( Tow)-
Figure 6. Compression work at different flow rates of sealant liquid. Figure 7. Pumping speed at different exhaust pressures of the pump.
260
lJ S Pow/e and S Kar: Liquid ring vacuum pumps
3.2 - o- s = 1055 Tat, Se= 3.0 m3/min,- TH. EQ? 16 WITH 7. = 1.1
2-d -
t
2.4 -
3
a
1
gz.o-
z
2
t-c-
1.2 -
0.6 -
0
0 32.5 100 200 300 400 500 6w 100 800 900 l 100
261
U S Powie end S Ker: Liquid ring vacuum pumps
with index n equal to 1.4. Experimental values of compression the compression work decreases with increase in temperature of
work for different temperatures of the sealant liquid are presented the sealant liquid.
in Figure 10. The theoretical values of the compression work were Table 3 presents the experimental and theoretical values of
determined using equations (18) and (19) and the above values of pressure P, for different temperatures of the sealant liquid.
index t and are incorporated in Figure 10. The results show that Theoretical values of pressure PCwere determined using equations
(20) and (21) and the above values of index z. The present results
show that the pressure P, increases with increase in temperature of
the sealant liquid. The values of pres#ure P, based on Chlumsky’s
analysis and equations (24) and (25) are incorporated in Table 3.
The values of P, based on Chlumsky’s analysis show a consider-
able deviation from the present results.
Table 3
Tunp of P, P, P,
st!akmt expt theory C!tlunsky 2,s (24). (25).
(“C) (tori) (IOrr) (torr) (torr)
262
U S Pow/e end S KN: Liquid ring vacuum pumps
6. References
'N T M Dennis and T A Hcppell, Vacuum System Design, pp 14-16.
Chapman and Hall, London (1968).
0 PO I I , I I I ’ G F A Green, Liquid ring vacuum pump, Brirish ChemiccllEngng end
125 65 65 200 300 brn 500 600 700 761 Process Technology. 16. 37 (January 1971).
lnlct prcsrurr P ( Ton I_ 3 K Magna& Chem Et&, O&346 (i972).
* U S Powlc and S Kar. Proc First NQI Conf Iadustrial ‘liibology:IIT,
Figure 11. Comparison of equation for pumping speed with previous Madras (December 1974).
investigator’s work. ’ U S Powle and S Kar, Proc Seuenth Nat ConjPluid Mechanics end Fluid
Power, 1.56-70, Baroda (November 1977).
6 Hick Hargreavcs and Co Ltd. Mechanical World and Engineering
Record, 143(3526), 201-202 (May 1963).
0.85 and 1.0 compares well with the experimental results of Dennis ‘IU S Powle and S Kar. Proc Sixth Not Co&Fluid Mechanics and Fluid
and Heppel, Green and Magna11 respectively. Power. IIT, Kanpur (Decenther 1975). d
’ U S Powlc and S Kar, Proc All India Seminar on Fans, Blowers and
Compressors,pp 52-56. The Institution of Engineers (India), Poona Local
5. corlcluaions Centrc (December 1977).
9 V Chlumsky, Liquid Piston Comprasors and Vacuum Pumps, Vacuum
Based on the theoretical and experimental investigations the Pumas. Becirrrocatina and Rotarv Comaressors, pp 287-291 and
following conclusions are drawn : pp 4%423. ‘SNTL, ” Publishers of Technical Literature, Prague,
Czechoslovakia (1965).
(1) Theoretical equations for pumping speed compare well with lo U S Powle and S Kar, Experimental and analytical investigations of
the present experimental investigations as well as with the liquid ring vacuum pump, Proc Fifth Nat ConfFluid Mechanics and Fluid
experimental results of other investigators. Power. VIII, Bombay (Daccmber 1974).
263