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1/1/2019

Product Specifications

Product Design and Development


Chapter 4

Instructor: Muleta Argaw (MSc.)

Concept Development Process


Mission Development
Statement Identify Establish Generate Select Test Set Plan Plan
Customer Target Product Product Product Final Downstream
Needs Specifications Concepts Concept(s) Concept(s) Specifications Development

Perform Economic Analysis

Benchmark Competitive Products

Build and Test Models and Prototypes

Target Specs Final Specs


Based on customer needs Based on selected concept,
and benchmarking feasibility, models, testing,
and trade-offs

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Outline
• Nature of specifications
• Spec vs. specs.
• Target vs. final specs.
• Process for setting target specs
• Process for setting final specs

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Spec vs. Specs


• A spec consists of a metric, a unit, and
a value
• Specs has a set of specs.

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Target vs. Final Specs


• Target specs: the hope and aspiration
of the design (ideal and marginal)
• Refined specs: trade-offs among
different desired characteristics.
– Intermediate specs
• Final specs
– It is in the project’s contract book

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Nature of Specifications
• The reference point for functionality
design and quality planning

• A product assembly usually requires a


hierarchy of specs, for the final product
and each of its components

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The Product Specs Process


1. Set Target Specifications
– Based on customer needs and benchmarks
– Develop metrics for each need
– Set ideal and acceptable values
2. Refine Specifications
– Based on selected concept and feasibility testing
– Technical and economic modeling
– Trade-offs are critical
3. Reflect on the Results and the Process
– Critical for ongoing improvement

Procedure for establishing


target specifications
1. Identify a list of metrics and measurement
units that sufficiently address the needs
2. Collect the competitive benchmarking
information
3. Set ideal and marginally acceptable target
values for each metric (using at least, at
most, between, exactly, etc.)
4. Reflect on the results and the process

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Product Specifications Example:


Mountain Bike Suspension Fork

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Start with the Customer Needs

Establish Metrics and Units

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Link Metrics to Needs

Benchmark on Customer Needs

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Benchmark on Metrics

Assign Marginal and Ideal Values

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Concept Development Process


Mission Development
Statement Identify Establish Generate Select Test Set Plan Plan
Customer Target Product Product Product Final Downstream
Needs Specifications Concepts Concept(s) Concept(s) Specifications Development

Perform Economic Analysis

Benchmark Competitive Products

Build and Test Models and Prototypes

Target Specs Final Specs


Based on customer needs Based on selected concept,
and benchmarking feasibility, models, testing,
and trade-offs

Process for setting the final


specifications
1. Develop technical models to assess technical feasibility. The
input is design variable and the output is a measurement using
a metric.
2. Develop a cost model of the product.
3. Refine the specifications, making tradeoffs, where necessary to
form a competitive map.
4. “Flow down” the final overall specs to specs for each
subsystem (component and part).
5. Reflect on the results to see
 Whether the product is a winner, and/or
 How much uncertainty there is in the technical and cost model, or
 Whether there is a need to develop a better technical model.

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Set Final Specifications

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Quality Function Deployment


(House of Quality)
technical
correlations

relative engineering
importance metrics

customer benchmarking
needs on needs
relationships between
customer needs and
engineering metrics

target and final specs

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Profit margin

Where:
M: profit margin
P: price
C: cost

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Target Cost

Where:
C = target cost
P = price to the end user
Mi = the margin at the ith stage.

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Mark up
Markup = P/C - 1

Where:
P: price
C: cost

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