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Vendor Document Cover Sheet
Vendor Document Cover Sheet
Vendor Document Cover Sheet
VENDOR DOCUMENT
COVER SHEET
DOCUMENT TITLE: TOP No.:
PROCEDURE FOR SURFACE PREPARATION & R1118111-R10014-PUM-P14603-10028-H06
PAINTING LOS for Tag P-14603 A/B/C CONT. Doc. No.: 2044-14600-MR-189078
VENDOR. Doc. No.:
PO Code: R10014
Equipment No.:
P-14603 A/B/C
Doc Class / Category Z - Approval
Revision C
Date 22/03/2021
Signature AS
Applicable specification
R1118111-00000-CI- General Specification for Internal & External Painting/Coating & Lettering
SPC-00001_RevB
Name Sign
Prepared by ANK2
Checked by ARP
Approved by MTC
DETAILS OF PARTS
Cooling water line(Operating Temperature -
38oC/Uninsulated), Cooling water line valves,
LO Cooler Shell & Bonnet Outside (Operating
Temperature - 54oC/Uninsulated), Filter
housing (Operating Temperature -
47oC/Uninsulated), Cooling water side sight
flow indicators(Operating Temperature -
38oC/Uninsulated), Piping supports, Manual CARBON STEEL
Scheme -A (ECS11)
valves(Operating Temperature - 54oC & 47 oC (Surface profile 40-70 μm)
/Uninsulated), Safety Valves (Primer by
manufacturer/ Operating Temperature -
54oC/Uninsulated), Lube Oil Pumps (Primer by
manufacturer/ Operating Temperature -
54oC/Uninsulated), Temperature Control
Valve(Operating Temperature -
54oC/Uninsulated)
Tank (external/ Operating Temperature -
54oC/Uninsulated), Oil Piping(Operating STAINLESS STEEL PARTS
Scheme B (ESS11)
Temperature - 54oC & 47 oC /Uninsulated), (Surface profile 20-30 μm)
Gauge Board, Rundown tank
Instrumentation Tubing & Tube Fittings,
STAINLESS STEEL PARTS
Junction Boxes, Local Control station, Natural Finish
(Unpainted)
Manifolds, Gauges
Cooler Bonnet inside (parts in contact with CARBON STEEL
Scheme C
cooling water) (Surface profile 40-70 μm)
R1118111-R10014-PUM-P14603-10028-H06_revC
Format no-IF/ENGG/PE/FM/PAINTING /REV1/12.01.17
INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in
both maintenance and new construction of bridges, tanks, pipework, offshore structures and
structural steelwork.
Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures
of 540°C (1004°F) when suitably topcoated.
REGULATORY DATA Flash Point (Typical) Part A 13°C (55°F); Mixed 13°C (55°F)
Product Weight 2.4 kg/l (20.0 lb/gal)
VOC 3.83 lb/gal (460 g/lt) EPA Method 24
Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (or SSPC-SP10 for optimum performance). If
oxidation has occurred between blasting and application of Interzinc 2280, the surface should be reblasted to
the specified visual standard.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.
Interzinc 2280 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers.
If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6.
All damaged areas should ideally be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. However, it is
acceptable that small areas can be power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11, provided the
area is not polished. Repair of the damaged area can then be carried out using a recommended zinc epoxy
primer - consult International Protective Coatings for specific advice.
APPLICATION Mixing Interzinc 2280 is supplied in two parts, a liquid Binder base component (Part A) and
a Powder component (Part B). The Powder (Part B) should be slowly added to the
liquid Binder (Part A) whilst stirring with a mechanical agitator. DO NOT ADD LIQUID
TO POWDER. Material should be filtered prior to application and should be
constantly agitated in the pot during spraying. Once the unit has been mixed it
should be used within the working pot life specified.
Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
12 hours 8 hours 4 hours 2 hours
Brush Suitable - small areas only Typically 25-50 microns (1.0-2.0 mils) can be achieved
Roller Not recommended
Thinner International GTA803 Thinning is not normally required. Consult the local
(or International GTA415) representative for advice during application in extreme
conditions. Do not thin more than allowed by local
environmental legislation.
Cleaner International GTA803 or International GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA803. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA803. It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.
Page 2 of 4
R1118111-R10014-PUM-P14603-10028-H06_revC
Interzinc® 2280
Inorganic Zinc Rich Silicate
PRODUCT Prior to overcoating, Interzinc 2280 must be clean, dry and free from both soluble salts and excessive
CHARACTERISTICS zinc corrosion products.
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
If thinning is required to assist spray application in warmer climates, (typically >28°C (82°F)), it is
recommended that International GTA803 thinners are used
It is recommended that prior to overcoating a solvent rub test to ASTM D4752 should be undertaken. A
value of 4 indicates a satisfactory degree of cure for overcoating purposes.
At relative humidities below 55%, curing will be retarded. Humidity may be increased by the use of steam
or water spraying. However, cure at relative humidities below 55% is more effectively achieved by
incorporating the Low Humidity Cure Accelerator*; some example overcoating times at 15ºC (59ºF) are
detailed below;
The Interzinc 2280 Application Guidelines contain further information on expected cure times at lower
relative humidities.
Excessive film thickness and/or over-application of Interzinc 2280 can lead to mudcracking, which will
require complete removal of the affected areas by abrasive blasting and re-application in accordance with
the original specification.
Care should be exercised to avoid application of dry film thickness in excess of 125 microns (5 mils).
For high temperature systems the thickness of Interzinc 2280 should be restricted to 50 microns (2 mils)
d.f.t. Continuous dry temperature resistance of Interzinc 2280 is 400°C (752°F) if left untopcoated,
however, if this product is used as a primer for Intertherm 50, the dry temperature resistance will be 540°
C (1004°F).
Untopcoated Interzinc 2280 is not suitable for exposure in acid or alkaline conditions or continuous water
immersion.
Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.
SYSTEMS When it is necessary for Interzinc 2280 to be overcoated by itself due to low dry film thickness, the
D COMPATIBILITY coating surface must be fresh and unweathered. A minimum of 50 microns (2 mils) d.f.t of any
et subsequent coat of Interzinc 2280 is needed to ensure good film formation.
ail
T Before overcoating with recommended topcoats ensure the Interzinc 2280 is fully cured (see above) and
if weathering has occurred all zinc salts should be removed from the surface by fresh water washing, and
o
if necessary scrubbing with bristle brushes.
p
Typical topcoats and intermediates are:
In some cases it may be necessary to apply a mist coat of suitable viscosity to minimise bubbling. This
will depend upon the age of the Interzinc 2280, surface roughness and ambient conditions during curing
and application. Alternatively, an epoxy sealer coat, such as Intergard 269, can be used to reduce
bubbling problems.
Page 3 of 4
R1118111-R10014-PUM-P14603-10028-H06_revC
Interzinc® 2280
Inorganic Zinc Rich Silicate
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:
• Surface Preparation
• Paint Application
Rect Top
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Safety Data Sheet and the container(s), and
should not be used without reference to the Safety Data Sheet (SDS).
All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.
All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com
Page 4 of 4
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
= >?@ABC® ®
Protective Coatings
I n t e r g a rd 2 5 1
E p o x y
W O R L D W I D E P R O D U C T R A N G E
Product A two component epoxy anti-corrosive primer pigmented with zinc phosphate.
Description
Intended Uses For use on properly prepared surfaces in both new construction situations and as an
industrial maintenance primer for a wide range of anti-corrosive coatings systems for
use in the offshore, petrochemical, chemical, pulp and paper and bridge industries.
The fast drying and handling properties, together with extended overcoatability,
make this an excellent primer for factory application prior to full system application
on site. Intergard 251 provides good abrasion resistance which minimises
mechanical damage in transit between the factory and site.
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R1118111-R10014-PUM-P14603-10028-H06_revC
I n t e r g a rd 2 5 1
E p o x y
Surface All surfaces to be coated should be clean, dry and free from contamination. Prior to
Preparation paint application all surfaces should be assessed and treated in accordance with
ISO 8504:1992.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to Sa2½ (ISO 8501-1:1988) or SSPC-SP6. If oxidation has
occurred between blasting and application of Intergard 251, the surface should be
reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process, should be ground, filled, or
treated in the appropriate manner.
Shop Primed Steelwork
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:1988)
or SSPC-SP6.
If the shop primer shows extensive or widely scattered breakdown overall sweep
blasting may be necessary.
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R1118111-R10014-PUM-P14603-10028-H06_revC
I n t e r g a rd 2 5 1
E p o x y
Product Intergard 251 is preferred for use with systems for chemical environments where zinc
Characteristics based materials can be subject to attack in both acidic and alkaline conditions.
The maximum overcoating interval will be dependent upon the integrity of the
exposed film. A film of 75 microns (3 mils) dry film thickness will normally be
overcoatable after 6-12 months exposure (depending upon the corrosivity of the
environment) provided it is adequately cleaned and any areas of mechanical damage
repaired.
Over-application should be avoided as thick films will not be as good a substrate for
topcoat adhesion after ageing as those at the specified thickness. When using as a
blast holding primer avoid over-application as thick films may suffer from cohesive
film splitting if subsequent coats are also over-applied.
Over-application of Intergard 251 will extend both the minimum overcoating
periods and handling times, and may be detrimental to long term overcoating
properties.
When applying Intergard 251 by brush or roller, it may be necessary to apply
multiple coats to achieve the total specified system dry film thickness.
This product will not cure adequately below 5°C (41°F). For maximum performance
curing temperatures should be above 10°C (50°F).
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
In common with all epoxies Intergard 251 will chalk and discolour on exterior
exposure. However, these phenomena are not detrimental to anti-corrosive
performance.
Where a durable cosmetic finish with good gloss and colour retention is required
overcoat with recommended topcoats.
Systems Intergard 251 is designed for application to correctly prepared steel. However, it is
Compatibility also possible to apply over approved prefabrication primers. Further details of these
can be obtained from International Protective Coatings.
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R1118111-R10014-PUM-P14603-10028-H06_revC
I n t e r g a rd 2 5 1
E p o x y
Additional Further information regarding industry standards, terms and abbreviations used in
Information this data sheet can be found in the following sections of the International Protective
Coatings data manual:
• Definitions & Abbreviations
• Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.
Safety Precautions This product is intended for use only by professional applicators in industrial
situations in accordance with the advice given on this sheet, the Material Safety Data
Sheet and the container(s), and should not be used without reference to the
Material Safety Data Sheet (MSDS) which International Protective Coatings has
provided to its customers.
All work involving the application and use of this product should be performed in
compliance with all relevant national, Health, Safety & Environmental standards and
regulations.
In the event welding or flame cutting is performed on metal coated with this
product, dust and fumes will be emitted which will require the use of appropriate
personal protective equipment and adequate local exhaust ventilation.
Pack Size 20 litre unit Intergard 251 Base 16 litres in a 20 litre container
Intergard 251 Curing Agent 4 litres in a 5 litre container
5 gallon unit Intergard 251 Base 4 gallons in a 5 gallon container
Intergard 251 Curing Agent 1 gallon in a 1 gallon container
For availability of other pack sizes contact International Protective Coatings
Shipping Weight U.N. Shipping No. 1263
20 litre unit 26.0 kg (57.3 lb) Base (Part A)4.2 kg (9.3 lb) Curing Agent (Part B)
5 gallon unit 24.6 kg (54.1 lb) Base (Part A)4.0 kg (8.8 lb) Curing Agent (Part B)
Storage Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection
thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.
Disclaimer
The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given, or specific
Terms & Conditions of Sale are contained in International’s Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all
advice we give about the product (whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting
the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the
performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of the use of the product. The information
contained in this sheet is liable to modification from time to time in the light of experience and our policy of continuous product development.
It is the user’s responsibility to check that this sheet is current prior to using the product. Issue date: 10/04/2000
Tel: (44) 20 7479 6000 Tel: (65) 663 3066 Tel: (61) 7 3892 8866 Tel: (44) 20 7 479 6000 Tel: (966) 3 812 1044 Tel: (1) 713 682 1711 Tel: (55) 21 624 7100
Fax: (44) 20 7479 6500 Fax: (65) 266 5287 Fax: (61) 7 3892 4287 Fax: (44) 20 7479 6500 Fax: (966) 3 812 1169 Fax: (1) 713 684 1327 Fax: (55) 21 624 7123
H&S (61) 1800 807 001
Local Office:
Tel: 0191 469 6111 Fax: 0191 495 0676
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R1118111-R10014-PUM-P14603-10028-H06_revC
= >?@ABC ® ®
Protective Coatings
Interther m 228
E p o x y P h e n o l i c
W O R L D W I D E P R O D U C T R A N G E
Product A highly crosslinked, two component, high build Epoxy Phenolic coating which
Description combines properties of corrosion and chemical resistance when used in high
temperature service.
Intended Uses Intertherm 228 has been specifically designed to provide a corrosion resistant barrier
when used to protect steelwork beneath thermal insulation in areas subjected to wet
and dry cycling.
Suitable for exposure in a wide range of highly corrosive environments, including
insulated and uninsulated steel, and on the exterior or pipework, process vessels etc.,
operating at temperatures up to 230°C (446°F).
Intertherm 228 has excellent resistance to "thermal shock" experienced during rapid
temperature cycling
Interther m 228
E p o x y P h e n o l i c
Surface All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
Preparation application all surfaces should be assessed and treated in accordance with ISO 8504:1992.
Where necessary, remove weld spatter, and where required smooth weld seams and
sharp edges.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
This product must only be applied to surfaces prepared by abrasive blast cleaning to
a minimum Sa2½ (ISO 8501-1:1988) or SSPC SP6.
A sharp, angular surface profile of 50-75microns (2-3 mils) is recommended.
Intertherm 228 must be applied before oxidation of the steel occurs. If oxidation does
occur the entire oxidised area should be reblasted to the standard specified above.
Surface defects revealed by the blast cleaning process, should be ground, filled, or
treated in the appropriate manner.
Surfaces may be primed with Intertherm 228 (thinned 10% GTA220) to 40 microns
(1.5 mils) dry film thickness before oxidation occurs.
Power Tool Cleaning (Small Areas Only)
Intertherm 228 is suitable for application over power tool cleaned surfaces prepared
to a minimum of SSPC SP11.
Note, all scale must be removed and all areas which cannot be prepared adequately
should be spot blasted to a minimum standard of Sa2 (ISO 8501-1:1988) or SSPC SP6.
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R1118111-R10014-PUM-P14603-10028-H06_revC
Interther m 228
E p o x y P h e n o l i c
Product Intertherm 228 is typically applied as a two coat system at 100 microns (4 mils) per
Characteristics coat to give a total coating system dry film thickness of 200 microns (8 mils).
Maximum film build in one coat is best attained by airless spray. When applying by
methods other than airless spray, the required film build is unlikely to be achieved.
Application by air spray may require a multiple cross spray pattern to attain optimum
film build. The use of other methods, e.g. brush or roller, may require more than
one coat and are suggested only for small areas, or initial stripe coating.
When applying Intertherm 228 by brush or roller, it may be necessary to apply
multiple coats to achieve the total specified system dry film thickness.
If Intertherm 228 is to be applied by brush to coat small areas for maintenance
purposes, it is recommended that Intertherm 228 is applied as a three coat system at
65 microns (2.5 mils) per coat to give a total coating system dry film thickness of 195
microns (7.5 mils).
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
Do not apply at steel temperatures below 10°C (50°F).
The relative humidity during application and curing should not exceed 80%.
Good ventilation throughout application and cure, and firm control of film
thickness, are essential to ensure full removal of retained solvent and optimum
performance of cured film. Care should be taken to avoid over-application. The
total coating system film thickness applied must not exceed 300 microns (12 mils) in
order to avoid cracking during high temperature service.
When applying Intertherm 228 in confined spaces ensure adequate ventilation.
After the last coat has cured hard, the coating system dry film thickness should be
measured using a suitable non-destructive magnetic gauge to verify the average total
applied system thickness. The coating system should be free of all pinholes or other
holidays. The cured film should be essentially free of runs, sags, drips, inclusions or
other defects. All deficiencies and defects should be corrected.
The curing times will vary depending upon dry film thickness and conditions that
exist during application and throughout curing periods.
Maximum performance is not attained until the film has completely cured. Cure is a
function of temperature, humidity and film thickness. Normally Intertherm 228
coating systems at 200 microns (8 mils) dry film thickness will exhibit full and
complete cure for optimal temperature resistance in 7-10 days at 25°C (77°F).
Curing times are proportionately shorter at elevated temperatures and longer at
lower temperatures.
In common with all epoxies Intertherm 228 will chalk and discolour on exterior
exposure, this product may also show signs of discolouration when exposed to
higher temperatures. However, these phenomena are not detrimental to anti-
corrosive performance.
Intertherm 228 is suitable for protection of insulated steelwork, which may cycle
between wet and dry conditions, and is operating at continuous in-service
temperatures ranging from ambient up to 200°C (392°F), with intermittent surges
up to 230°C (446°F).
Intertherm 228 is an immersion grade epoxy phenolic coating, and is suitable for use
in situations of continuous intimate contact with wet insulation. However,
Intertherm 228 is not intended for use as an internal tanklining
Systems This system is self-priming and is not suitable for application over other primers.
Compatibility Intertherm 228 is normally topcoated with itself, for other suitable topcoats please
consult International Protective Coatings.
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R1118111-R10014-PUM-P14603-10028-H06_revC
Interther m 228
E p o x y P h e n o l i c
Additional Further information regarding industry standards, terms and abbreviations used in
Information this data sheet can be found in the following sections of the International Protective
Coatings data manual:
• Definitions & Abbreviations
• Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.
Safety Precautions This product is intended for use only by professional applicators in industrial
situations in accordance with the advice given on this sheet, the Material Safety Data
Sheet and the container(s), and should not be used without reference to the
Material Safety Data Sheet (MSDS) which International Protective Coatings has
provided to its customers.
All work involving the application and use of this product should be performed in
compliance with all relevant national, Health, Safety & Environmental standards and
regulations.
In the event welding or flame cutting is performed on metal coated with this
product, dust and fumes will be emitted which will require the use of appropriate
personal protective equipment and adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International
Protective Coatings for further advice.
Pack Size 20 litre unit Intertherm 228 Base 16.67 litres in a 20 litre container
Intertherm 228 Curing Agent 3.33 litres in a 5 litre container
5 gallon unit Intertherm 228 Base 4.167 gallons in a 5 gallon container
Intertherm 228 Curing Agent 0 .833 gallons in a 1 gallon container
For availability of other pack sizes contact International Protective Coatings
Shipping Weight U.N. Shipping No. 1263
20 litre unit 35.7kg (78.7lbs) Base (Part A) 3.96kg (8.7lbs) Curing Agent (Part B)
5 gallon unit 72.96lbs (33.1kg) Base (Part A) 8.03lbs (3.64kg) Curing Agent (Part B)
Storage Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection
thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.
Disclaimer
The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given, or specific
Terms & Conditions of Sale are contained in International's Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all
advice we give about the product (whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting
the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the
performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of the use of the product. The information
contained in this sheet is liable to modification from time to time in the light of experience and our policy of continuous product development.
It is the user's responsibility to check that this sheet is current prior to using the product. Issue date: 22/1/01
Tel: (44) 20 7479 6000 Tel: (65) 663 3066 Tel: (61) 7 3892 8866 Tel: (44) 20 7479 6000 Tel: (966) 3 812 1044 Tel: (1) 713 682 1711 Tel: (55) 21 624 7100
Fax: (44) 20 7479 6500 Fax: (65) 266 5287 Fax: (61) 7 3892 4287 Fax: (44) 20 7479 6500 Fax: (966) 3 812 1169 Fax: (1) 713 684 1514 Fax: (55) 21 624 7123
H&S (61) 1800 807 001
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R1118111-R10014-PUM-P14603-10028-H06_revC
ISO12944
Corrosion protection of steel structures
by protective paint systems
R1118111-R10014-PUM-P14603-10028-H06_revC
What is ISO12944?
ISO12944 is the industry standard for corrosion protection of steel structures by protective paint systems.
Originally released in 1998, the standard is put together by representatives from key countries and companies
involved in the protection of steel structures to build a mutually beneficial standard.
The standard is designed to provide guidance to architects, engineers, specifiers, applicators and other
parties in the application of coatings to steel.
The standard covers 9 parts with key components of the standard covering environment classification,
protective paint systems, laboratory test methods and systems and test methods for offshore structures.
1 Changes to
corrosion
categories
The old C5-I and C5-M categories have been replaced with C5 for harsh onshore
categories and by CX for offshore categories. CX is taken care of in a new Part 9.
There is also the addition of a fourth immersion category, IM4, which covers immersed
structures in sea or brackish water which are protected by cathodic protection
C1 Very Low Heated buildings Dry or cold with very low pollution
2 Changes to
durability
categories
The low, medium and high categories remain but they are joined by
very high. The durations which these categories relate to have also
changed with low durability now up to 7 years and the new very high
category relating to 25 years plus.
3 Changes
to paint
systems
The dry film thicknesses
and paint systems
now include minimum
number of coats per
coating type or technology and specify a
minimum dry film thickness for the total
system per corrosion category. See the
coatings systems on page 5 or 6 to see
which systems to specify. The standard
now also includes the capacity to accept
new innovative coating technologies if
performance can be demonstrated by 3rd
party testing and field trials.
4 Changes to
laboratory
test methods
Up to C4 high the test methods have not changed. However for C4 very high, C5
high and C5 very high, cyclic testing has been introduced to better replicate in-field
conditions.
Category Low (<7 yrs) Med (7-15 yrs) High (15-25 yrs) Very High (25+ yrs)
C2 Non-cyclic Testing:
Non-cyclic Testing Linear Durations TBC
C3 Durations as 1998(E) revision ISO 6270 / ISO 9227
ISO 6270 / ISO 9227
As C5 High. Phased cyclic
C4
testing: 10 cycles
Phased introduction of ISO 12944-9 Immediate introduction of
Non-cyclic Testing Durations
C5 Cyclic Testing: 10 cycles Cyclic Testing: 16 Cycles
as 1998 (E)
Non-cyclic Testing valid for 5 years ISO 12944-9
R1118111-R10014-PUM-P14603-10028-H06_revC
The following charts show testing of three coating systems on long-term static salt fog testing and on a
range of cyclic test methods against an in-service field trial. As can be seen from the graphs, systems
performing well on salt fog testing do not show equivalent performance to those on cyclic testing or under
real world conditions. For real world conditions we used our external weathering site at Blyth, UK
System 1
System 2
System 3
0 1 2 3 4
Corrosion creep (mm)
0 1 2 3 4 5 6 7
Corrosion creep (mm)
R1118111-R10014-PUM-P14603-10028-H06_revC
A selection of our
third-party certified systems
In conjunction with extensive in-field performance assessment, AkzoNobel commissions testing programs
at third-party houses to certify systems for use in the most commonly specified environments. In addition
to the systems listed below we have tested a range of new and innovative products to the new revision
of the standard. To gain a full listing of third-party certified systems please contact your local AkzoNobel
representative.
C3
Environment Coat 1 Coat 2
C3 Medium Intercure 4500 @ 150μm
C4
Environment Coat 1 Coat 2 Coat 3
C4 Medium Intergard 251HS @ 130μm Interthane 990 @ 50μm
C5
Environment Coat 1 Coat 2 Coat 3
C5 Medium Intergard 251HS @ 190μm Interthane 990 @ 50μm
* System tested with reduced coats as per innovative coatings technologies clause
R1118111-R10014-PUM-P14603-10028-H06_revC
Part 9
The introduction of Part 9 to the ISO12944 standard introduces the old ISO20340 standard into ISO12944.
Part 9 mandates the use of cyclic testing for offshore structures. In previous editions of the standard offshore
structures were referred to as C5-M however a new environmental category, CX, has now been introduced
for all offshore structures.
All offshore systems must continue to go through 4,200 hours of cycling testing, which equates to 25 weeks.
Part 9 sets both the minimum number of coats and minimum film thickness per system, with some changes
from the previous standard’s requirements for C5-M. The table below outlines the requirements for steel
substrates.
One of the main changes in ISO12944 Part 9 from ISO20340 is in the performance criteria on corrosion
creep – this now states that coating systems for high impact areas shall be less than or equal to 8.0mm and
all other CX applications less than or equal to 3.0mm. Sea water immersion now states 6.0mm pass criteria
and there are slight changes to adhesion as well.
Please contact your local AkzoNobel representative for ISO12944 Part 9 systems.
international-pc.com
This document is not intended to be a comprehensive review of all changes to the standard, contact your local
AkzoNobel representative for additional detail.
AkzoNobel has used its best endeavors to ensure that the information contained in this publication is correct at
the time of printing. Please contact your local representative if you have any questions. Unless otherwise agreed
by us in writing, any contract to purchase products referred to in this brochure and any advice which we give in
connection with the supply of products are subject to our standard conditions of sale.
® Registered trademark of AkzoNobel in one or more countries. © 2019 Akzo Nobel N.V.
10019 / 1019
R1118111-R10014-PUM-P14603-10028-H06_revC
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Paint Procedure - Electric Motor
ATB Schorch
REV.01 PAINTING PROCEDURE & INSPECTION SPECIFICATION Page 1 of 17
ATB Schorch
MAR, 2020
ATB Schorch
REV.01 PAINTING PROCEDURE & INSPECTION SPECIFICATION Page 2 of 17
1. Normative references
The following documents are indispensable for reference in this document. For dated
references, only the dated version applies to this document. For undated references, the
latest version (including all amendments) is applicable to this document.
R1118111-00000-CI-SPC-00001 DEP 30.48.00.31-Gen
ITN 07791-A-B Specification for painting
ASTM D 3359 -Standard Test Method for determining adhesion for tape testing
ASTM D 4414 -Test method for measurement of wet film thickness
ASTM D 4541 -Test method for "pull off strength" of coatings using portable adhesion tester
ASTM D 4752 -Standard Test Method for MEK Resistance of ethyl silicate (inorganic) zinc rich
primers by solvent rub test
ASTM D 4940 -Test method for analysis of water-soluble ion contamination of sandblasting abrasives
ISO 4628 - Paints and varnishes - Evaluation of degradation of painted enclosures. Part 2-3-4-5:
blistering, rusting, cracking and flaking naming of degree
ISO 8501-1 - Preparation of steel substrates before application of paints and related products. Visual
assessment of surface cleanliness. Part A1
Specification for rust grades and preparation grades of uncoated and steel substrates after thorough
removal of the original coating
ISO 8502-3 - Preparation of steel substrates before application of paints and related products.
Preparation of steel surfaces for painting (pressure sensitive tape method) Dust surface cleanliness
evaluation test
ISO 8502-6 - Preparation of steel substrates before application of paints and related products. Near
white metal blast cleaning part 6:
Extraction of soluble impurities for analysis - breyler method
ISO 8503 - Preparation of steel substrates before application of paints and related products. Surface
roughness of steel substrate after blast cleaning nature
ISO 12944-2 - Paints and varnishes - corrosion protection of steel structures by protective paint
systems - environmental classification
ISO 12944-5 - Paints and varnishes - corrosion protection of steel structures by protective paint
systems - protective paint systems
SSPC-SP1- Solvent cleaning
RAL color card - German Institute for Quality Assurance and Labeling e.V.
ISO2409 – Adhesion
Thai Oil Standard Specification - R1116010-TOSS-48-001: Painting and Coating for new project
General Specification for Internal and External Painting/Coating:
R1118111-00000-CI-SPC-00001 DEP 30.48.00.31-Gen;
Protective Coating for Onshore and Offshore Facilities
Data Sheet & GAD as applicable_
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2. Painting System
Painting Supplier
Thickness of
(on Schorch China
Types of paint Color Dry Film (μm)
AVL)
Zhengzhou Shuang
Primer Epoxy Zinc rich primer Gray 60Micron Ta Paint Co., Ltd
Intermediate Epoxy micaceous iron Zhengzhou Shuang
coat oxide intermediate coating 80Micron
Ta Paint Co., Ltd
steel is between 5 -40 , the ambient humidity is not more than 85%, and the steel surface
Inspection method: Use white absorbent paper and place it in the output air flow. The
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absorbent paper is about 300mm away from the center of the exhaust nozzle of the sand
blasting device. After at least 1 minute, remove the absorbent paper and observe the surface
contamination.
Conformity criteria: There is no contamination on the surface of the white absorbent paper.
If it fails all three times, the product cannot pass and should be cleaned up again. Cleaning
method: Blow with compressed air or use a cleaning agent (the cleaning agent must be a special
thinner for the primer). After the thinner is cleaned, dry it with compressed air and test again.
If in 3 tests, there are 2 fails, 2 more tests should be performed. If the extra 2 tests are passed
the workpiece is proved clean. If one in the two extra tests or both the two fail(s), the workpiece
should be cleaned up and tested again till it is qualified.
If one in the three tests fails or no test proved to be unsatisfactory, cleanliness of the
workpiece is qualified.
Conformity Criteria: Grade 1 and grade 2 show conformity while the rest are unqualified.
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The particles
Particle are visible
diameter greateratthan
a magnification
2.5 mm of ten times, but invisible
With ordinary or correct visual inspection, the particles are clearly visible,
3.1.4 Surface salt inspection after sandblasting (spot inspection without records)
1) Before testing, rinse the probe and measuring cup of the conductivity meter with distilled
water until the conductivity of the distilled water after washing is lower than 5 μs ⁄ cm.
2) Initial value test: Add 10ml distilled water into the measuring cup, immerse the corrected
conductivity probe in the solution, open the conductivity meter, and read the reading C1.
A. Remove the protective packaging and foam from the center of the salt patch. Place a salt
patch on the surface and squeeze the edges tight to achieve a complete seal, ensuring minimal
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B. Insert the syringe filled with 3ml deionized water through the edge of the foam into the
salt patch at a 30 ° angle. Fill 1.5ml of water into the test chamber
C. Reposition the needle to remove residual air from the test chamber. Pull out the needle
and syringe, and point the syringe needle up to remove air. Insert the syringe needle into the salt
D. Withdraw and pull the solution back into the syringe and re-inject it into the salt patch.
4) Sample conductivity test: Unplug the syringe from the salt patch, inject it into the
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4. Primer
4.1.1 Environmental Conditions of Operation:
1) Substrate temperature shall not be less5oC and should be at least higher than the
dew point temperature of the air3oC above
2) Humidity No higher than 85% (Temperature and relative humidity should be
measured near the substrate material)
4.1.2 Primer coating:
1) Primer preparation
Mixing, diluting (special thinner) and maturing according to the Product Specification of
primer coating. Curing time, re-coating time, use time after compounding, etc. shall comply
with the requirements of the Product Specification.
Record the ambient condition (temperature, relative humidity, surface temperature and
dew point) before painting.
3) Primer Coating
The ambient temperature during coating should be within the scope specified in the
paint product specification. The surface temperature of the workpiece is not higher than the
dew point of 3 oC, or when the relative humidity exceeds 85%, paint cannot be carried out.
A layer of primer sprayed on the surface of the workpiece whose dry film thickness is
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4.) When spraying outdoors, in addition to meeting the above provisions, it must also be
ensured that:
Weather conditions are favorable, no rain, fog or snow, and wind speed is not greater
than 7 m/s, and maintain this status before the paint is used up;
Coating of intermediate paint
1) Preparation of intermediate paint
Mixing, diluting (special thinner) and maturing according to the requirements of the
intermediate paint specification. Curing Time, re-coating time, use time after compounding.
Record the ambient condition (temperature, relative humidity, surface temperature and
dew point) before painting).
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than 7 m/s, and maintain this status before the paint is used up;
3) Top coating
The ambient temperature during painting shall be within the scope specified in the
product description used. Apply a coat of finish on the surface of the workpiece to measure
the thickness of the Wet Film and the dry film thickness
The ambient temperature during coating should be within the scope specified in the
paint product specification. A layer of primer sprayed on the surface of the workpiece whose
dry film thickness is 100%-140% of the rated dry film thickness.
After each painting process, the thickness and quality of the paint film shall be checked
5 Inspection methods for protective primer, primer, intermediate coat and top
coat
5.1 Surface quality inspection of the workpiece before coating (can provide the
Conformity criteria:
(1) Before coating, the surface of the motor and parts should be clean and flat, without
(2) After checking the repaired castings and steel plates of welding rods, welding slag,
(3) Check that the weld and the base metal, ensuring they are continuously and smoothly
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joined.
5.3 Spraying environment inspection (can provide the inspection records according to
users’ requirements)
Conformity criteria: The ambient temperature and humidity shall in accordance with the
requirements of the paint product specification. The steel surface temperature is 3 higher
Compressed air shall be tested in accordance with ASTMD 4285 (ink absorption test) (Sampling
5.5 Dry film thickness test (can provide test records according to users’ requirements)
Test Methods:
1) Calibrate on the zero plate first, and press the “+” or “-” button to zero the test value.
2) Then select a standard film with a thickness close to the paint film, place the film on the
zero plate, and test the thickness of the standard film. The allowable error is within ±5 ‰.
When measuring, the instrument probe should always be in (vertical) contact with the
painted surface to get a reading. Place the probe on the painted surface and keep it in contact
with the surface during the measurement. The meter reading is the result. After testing as
required, record the dry film thickness of the paint film, and calculate the arithmetic average and
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Note: The above table shows the minimum value of surface thickness measurement (also called
reading point or single instrument measurement). This number can be increased if the area to be
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measured is difficult to paint, such as supports and pipes. In addition, the selected measurement
Conformity criteria: (the measured thickness minus the roughness correction should meet the
following requirements)
a) The arithmetic mean (or reading point) of all individual measurements should be within 90-140%
of the nominal dry film thickness (NDFT). If the value is greater than 140% of the NDFT, an adhesion
b) Individual readings are greater than 80% of the NDFT minimum allowable value.
C) For each area inspected, only 20% of the readings are allowed between 80% and 100% of the
NDTF.
d) The paint film thickness is not allowed to be greater than the maximum thickness predicted in
5.6 Paint film quality inspection (can provide records according to users’ requirements)
Conformity criteria: The coating should be firm, without missing defects, sags, orange peel,
lacquer, bubbles, wrinkles, chalking, softening, rust spots, peeling, scratches, scars, shrinkage and
5.7 Adhesion test of the paint film of the whole machine (only conduct sample tests
5.8.1 Cross-cut tape test (only conduct sample tests according to users’ requirements,
Inspection Method:
A. Paint film with a thickness of less than 50 microns. In each direction, make 11 cuts with a
pitch of 1 mm.
B. For paint films with a thickness of 50 microns to 127 microns, make 6 cuts at 2 mm intervals
in each direction.
C. Stick the self-adhesive tape on the paint film after the division. Remove the self-adhesive
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tape and judge whether the paint film adhesion is qualified according to the following table.
Conformity criteria
The cut edges are smooth, no flaking grid qualified
boxes
Small pieces of paint peeling off at the qualified
cross but the defect area covers less than
5%
There are small patches of paint on the qualified
edges and crosses. The defect area
covers 5% to 15% of the grid
The coatings on the edges and part of the unqualified
block are peeling off. The defect area
covers 15% to 35% of the grid
The coating flakes on the edge of the cut are unqualified
stripped, and there is a phenomenon of peeling
off. The defect area covers 35% to 65% of the
grid
5.8.2 X-cut tape test (only conduct sample tests according to users’ requirements,
Inspection method: Use a sharp knife to draw an X-shaped incision with an angle of 30 ° -45 ° on
the surface of the paint film, stick adhesive tape, and peel off the adhesive tape.
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Conformity criteria:
5.8.3 Pull-out test (only sample sampling can be done according to user requirements,
Paint film pull adhesion test is a more accurate method for determining coating adhesion,
1) Sand the surface of the test piece and the tested coating with sandpaper, and then wipe
2) Take a small amount of glue (two-component epoxy adhesive for elcometer 106pull-out
3) Press the glued test piece on the tested surface, remove the extruded excessive glue and
Note: 1) when the two tubes of adhesive are mixed together, they should be used within 1
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the warm environment, and the curing time should be extended to 3 days or more at low
temperature.
4) Use a cutter to cut a circle around the test block carefully. This step is only required if the
tensile force inside the coating is greater than the coating adhesion.
5) After the glue is cured, the area can be tested. Place the adhesion tester above the base and
eure it lies flat on the surface (if necessary, place the base support ring on the test block to
6) Loosen the handwheel or nut on the adhesion tester. Zero the pull-off indicator scale.
Carefully put the claw-shaped appliance on the base with one hand to firmly hold the adhesion
tester to prevent it from rotating. Slowly and smoothly tighten the handwheel or nut, gradually
increasing the pressure on the base and coating. Increase the intensity steadily and
continuously at a rate of less than 1Mpa / s. Continue to pressurize until the painting fails and the
base is separated from the surface. Read the force indicator scale to determine the highest
Note: When the test block is pulled up, it may make a pop and the instrument will pop out a few
centimeters. For safety, please do not use too much force during use.
7) After the test, the handle or nut should be loosened immediately. Never add more pressure so
as to avoid damage.
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8) Conformity criteria
When the pull test reading is less than 3MPa,the paint film adhesion is unqualified.
When the pull test reading is greater than 3MPa:
(1) Observe the coating cross-section. If the cross-sectional area between the substrate and the
primer is greater than 30%, use the X-cut tape test to measure the paint film adhesion. If the X-cut
tape test proved to be satisfactory, the paint film adhesion is acceptable. If not, the paint film
adhesion is unacceptable.
(2) Observe the coating section. If the cross-sectional area between the base and the topcoat is
greater than 30%, use the X-cut tape test to measure the adhesion of the paint film. If the X-cut tape
test proved to be satisfactory, the paint film adhesion is acceptable. If not, the paint film adhesion is
unacceptable.
(3) Except for the conditions described in (1) and (2), the paint film adhesion is acceptable.
5.9 Color difference test (can provide records according to users’ requirements)
The user is required to provide standard color difference values or color samples for
a) Because the air agitator is easy to take the small bucket paint upside down, so when using
the air agitator to stir the small bucket paint, we should take reasonable measures to fix the
b) Fireworks are strictly prohibited at painting sites and sufficient firefighting equipment is
needed.
c) The workpiece must be placed neatly, the stacking is firm and reliable, and the stacking of
different workpieces must have obvious signs. The contents of the signs: responsible
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d) Check whether the equipment and tooling are sensitive and reliable before each operation.
If there is any bad situation or status, it must be reported to the relevant departments for
e) The air outlet of the dust extraction system, the spray line and the sink and other area where
g) When hoisting, special hoisting tools must be used for hoisting, and overload hoisting is
strictly prohibited. The specific operation shall be carried out according to the relevant
system requirements of the company, and it shall comply with the safety requirements and
process codes.
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April 2020
To,
Dear Sir/Madam:
C5-M (Marine) and C5-I (Industrial) are Environmental categories with a very high risk of corrosion for
steel surfaces as per BS EN ISO 12944 and 9223 standards. It is important to note that these definitions
pertain to steel surfaces and consequently the compliant coatings also apply to steel surfaces which are
best suited to such high corrosive environments. However, lately the industry has demanded corrosion
resistance information for aluminum housings for marine and coastal applications.
Honeywell has conducted several tests as per ASTM B117 on SmartLine transmitters with standard
polyester coated aluminum housings and on similar industrial products available in the market with
aluminum housings.
With the results of the tests stated above conducted on various units against C5M/C5I requirements,
Honeywell SmartLine transmitters with standard polyester coated aluminum housings performed equal
or better compared to the other industrial products with aluminum housings.
Regards,
Changes made in the latest revision can by identified by bold and italic letters
Document Title:
CONTENTS:
1 Purpose
2 Scope
5 Procedure
General
Inspection Equipment
Atmospheric condition
Blasting media
Surface Preparation
Paint Application
Repair
6 Inspection
7 Reporting
8 Attachment
R1118111-R10014-PUM-P14603-10028-H06_revC
1. PURPOSE
To establish a system to control & ensure that all items which requires surface preparation
and painting applications are in accordance with Contractor’s Project Specification.
2. SCOPE
This procedure covers the surface preparation and painting for external surface of bare C.S.
structural parts of Lube Oil Console manufactured by Enpro.
3. REFERENCE STANDARDS AND DOCUMENTS
i Paint Manufacturers Data Sheets
i Client Spec. R1118111-00000-CI-SPC-00001 Rev- 0B
i ASTM D 4285 - Standard test method for indicating oil or water in compressed air
i SSPC Vis 1- Guide to Vis 1 - 89 - Visual Standard for Abrasive Blast Cleaned Steel
i SSPC SP 1- Solvent Cleaning
i SSPC-SP 10 - Near-white blast cleaning
i ASTM D 4414- Measurement of Wet Film Thickness by Notch Gages
i ISO 19840 - Paints and varnishes – Corrosion protection of steel structures by
protective paint systems – Measurement of, and acceptance criteria for, the
thickness of dry films on rough surfaces
i ISO 8503 - Preparation of steel substrates before application of paints and related
products – Surface roughness characteristics of blast cleaned steel substrates
i ISO 8502-6 - Preparation of steel substrates before application of paints and related
products – Tests for the assessment of surface cleanliness – Part 6: Extraction of
soluble contaminants for analysis - The Bresle method.
i ISO 4624 - Paints and varnishes - Pull-off test for adhesion
i ISO 2409 - Paints and varnishes – Cross cut test
i ASTM D 4752 - Standard practice for measuring MEK resistance of ethyl silicate
(inorganic) zinc-rich primers by solvent rub
i NACE SP0188 - Discontinuity (holiday) testing of new protective coatings on
conductive substrates
4. ACTIVITY WITH RESPONSIBILITY & AUTHORITY
SR.
ACTIVITY RESPONSIBILITY
NO.
1. To ensure the activity carried out as per this procedure QC
5. PROCEDURE
5.1 GENERAL
5.1.1 Surface preparation and painting shall be selected in accordance with Client/Customer
Specification requirement.
R1118111-R10014-PUM-P14603-10028-H06_revC
6. INSPECTION
6.1 All items to be coated shall be subject to inspection in accordance with the relevant
purchase order requirement.
6.2 QC inspector shall ensure that all coating work is carried out in a workmanship like manner
with equipment suitable for the application.
6.3 QC inspector shall ensure that the correct blasting materials are used and that the blast is to
the required quantity and profile.
6.4 QC inspector shall ensure that the correct paint material is used, and the application is
carried out in accordance with the relevant specification and paint manufactures
recommendation.
6.5 WFT comb shall be used for checking the correct Wet film thickness.
6.6 The measurement points shall be selected so that the relevant thicknesses are
representative enough of the entire measurement area. The dry film thickness of the coating
system shall be determined in accordance with ISO 19840 or by a Microtest thickness gauge
(ISO 2178) or comparable instrument in accordance with the following procedure,
a) All individual DFT measurements shall be equal to or above 80% NDFT.
b) The arithmetic mean of all the individual DFT measurements shall be equal or
above NDFT.
c) Total number of measurements between 80% of NDFT and NDFT shall be no
more than 20% of total readings taken.
d) Maximum allowed DFT for general areas - arithmetic mean of all DFT readings ≤
1.5NDFT & for corners: arithmetic mean of all DFT readings ≤ 2.5 NDFT.
6.7 Prior to over coating, the surface shall be checked for contaminations and ensure that any
contaminate is removed if detected.
6.8 When final coat has been applied the inspector shall check the DFT and inspect the surface
for runs, drips, sagging, bubbles and dry over spray.
6.9 Inspection & tests to be performed during surface preparation & painting work execution as
per below Table
R1118111-R10014-PUM-P14603-10028-H06_revC
Holiday
detection
(For internal NACE RP 0188 100 % No holidays Repair & retest
coatings
only)
DFT for each As per ISO Additional coats or recoating as
ISO 19840 AS per clause 6.6
coat 19840 table 1 appropriate
Pull-off adhesion Min. 5 MPa for zinc primer
On test panel
as per ISO 4624 coatings & 7 MPa for non-
Adhesion for each paint Coating to be rejected
(For > 150-micron zinc primer coatings
cycle
DFT) systems.
Cross-cut
adhesion as per On test panel
Classification rating 0 as
Adhesion ISO 2409 (For for each paint Coating to be rejected
per table 1 of ISO 2409
≤150μm -micron cycle
DFT)
2. REPORTING
Report shall be prepared with the surface preparation details and DFT of painting system in
Enpro’s inspection report.
3. ATTACHMENTS
Painting Report Format
Painting Specification
ͳ
R1118111-R10014-PUM-P14603-10028-H06_revC
ENPRO INDUSTRIES PVT LTD.
ALANDI MARKAL ROAD, MARKAL, TAL. KHED, DIST. PUNE – 412 105 (INDIA) PH: +91 02135 611000
INTEGRATED MANAGEMENT SYSTEM
SURFACE PREPARAION & PAINTING INSPECTION REPORT
Painting Report no. Customer
Date Item
ITP No. PO No.
Applied Paint Spec. Enpro W.O. No.
Reference Spec. GA Drawing No.
Part Description: Project
Cleaning
Surface :- Method :- Rust Grade- Temperature :-
Concentration :- NA Pressure :-
Surface Preparation
Abrasive Type: Pressure :- Date:
Blotter Test(ASTM D 4285): Surface profile :- Air Temp :-
Surface Temp :- Relative Humidity :- Dew Point :-
Grade of Cleanliness (ISO 8501-1) - Dust Test(ISO 8502-3)-
Soluble Salt(ISO 8502- 6)-
Painting
Coat Primer Coat Intermediate Coat Top Coat
Required DFT
Manufacturer
Paint Type
Paint Name
Part - A
Batch no.
Part - B
Thinner Batch no.
Paint Colour
Date & Time
Air Temperature 0 C
Surface Temperature 0 C
Relative Humidity, %
Dew Point 0 C
WFT
Application Method
Visual Check
Part Description:
Measured Coat (Primer coat)
Reading Area Readings Spot Average Average of Five Spot
Spot 1
Spot 2
Spot 3 #DIV/0!
Spot 4
Spot 5
Measured Coat (Intermediate coat)
Reading Area Readings Spot Average Average of Five Spot
Spot 1
Spot 2
Spot 3 #DIV/0!
Spot 4
Spot 5
Measured Coat (Finish coat)
Reading Area Readings Spot Average Average of Five Spot
Spot 1
Spot 2
Spot 3 #DIV/0!
Spot 4
Spot 5
Remark :
QC Engineer / Inspection EIPL
Authority
SIGNATURE