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R1118111-R10014-PUM-P14603-10028-H06_revC

VENDOR DOCUMENT
COVER SHEET
DOCUMENT TITLE: TOP No.:
PROCEDURE FOR SURFACE PREPARATION & R1118111-R10014-PUM-P14603-10028-H06
PAINTING LOS for Tag P-14603 A/B/C CONT. Doc. No.: 2044-14600-MR-189078
VENDOR. Doc. No.:

Project No: R1118111 UNIT 14600 WBS B04

Project Name: CLEAN FUEL PROJECT

PO Code: R10014

TOP PO No.: N/A

PO Description: CENTRIFUGAL PUMPS (API-610, BB TYPE)

Material Type: PUM

Requisition No.: R1118111-00000-MR-REQ-10005

Vendor Name: KIRLOSKAR EBARA PUMPS LIMITED

Sub Vendor/ Sub Con. ENPRO INDUSTRIES PRIVATE LTD

Equipment No.:
P-14603 A/B/C
Doc Class / Category Z - Approval

Revision C
Date 22/03/2021
Signature AS

DOCUMENT STATUS SIGNED DATE


C1 - REVIEWED WITH NO COMMENTS

REVIEWED WITH COMMENTS AS NOTED. COMMENTS


SHALL BE CONSIDERED. REVISE AND RESUBMIT THE 18-04-2021
C2 -
DELIVERABLE FOR REVIEW. PROCEED WITH
FABRICATION.

C3 - REJECTED DO NOT PROCEED WITH FABRICATION

C4 - RECEIVED FOR INFORMATION ONLY

SCF - SUPPLIER CERTIFIED FINAL


ISSUE OF CERTIFIED FINAL DOCUMENT DOES NOT RELIEVE SUPPLIER OF RESPONSIBILITY OR
LIABILITY UNDER THE CONTRACT/PURCHASE ORDER

-Painting inspection shall comply with Table 3 of project spec


Note-This document has been changed from R1118111-R10014-PUM-P14603-10002-H06_revB
R1118111-00000-CI-SPC-00001.
-Inspection personnel shall be certified by a recognized
organisation i.e. NACE level 2
Vendor to revise and implement above,
R1118111-R10014-PUM-P14603-10028-H06_revC
Format no-IF/ENGG/PE/FM/PAINTING /REV1/12.01.17

Name of Document Painting specification


W.O / Sub W.O. 191199ABC

Customer KEPL, PUNE


Project Thai oil clean fuel Project ,Thailand , EPC : Petrofac , PSS JV
Item 80 LPM & 50 LPM , Lube Oil system
Document no 191199ABC-PSP

Rev Date Remark


0 4/ 9/ 2020 First issue for Approval
1 04/12/2020 Revised as per customer comments
2 15/03/2021 Paint make and model updated
3

Applicable specification
R1118111-00000-CI- General Specification for Internal & External Painting/Coating & Lettering
SPC-00001_RevB

Name Sign
Prepared by ANK2
Checked by ARP
Approved by MTC

DETAILS OF PARTS
Cooling water line(Operating Temperature -
38oC/Uninsulated), Cooling water line valves,
LO Cooler Shell & Bonnet Outside (Operating
Temperature - 54oC/Uninsulated), Filter
housing (Operating Temperature -
47oC/Uninsulated), Cooling water side sight
flow indicators(Operating Temperature -
38oC/Uninsulated), Piping supports, Manual CARBON STEEL
Scheme -A (ECS11)
valves(Operating Temperature - 54oC & 47 oC (Surface profile 40-70 μm)
/Uninsulated), Safety Valves (Primer by
manufacturer/ Operating Temperature -
54oC/Uninsulated), Lube Oil Pumps (Primer by
manufacturer/ Operating Temperature -
54oC/Uninsulated), Temperature Control
Valve(Operating Temperature -
54oC/Uninsulated)
Tank (external/ Operating Temperature -
54oC/Uninsulated), Oil Piping(Operating STAINLESS STEEL PARTS
Scheme B (ESS11)
Temperature - 54oC & 47 oC /Uninsulated), (Surface profile 20-30 μm)
Gauge Board, Rundown tank
Instrumentation Tubing & Tube Fittings,
STAINLESS STEEL PARTS
Junction Boxes, Local Control station, Natural Finish
(Unpainted)
Manifolds, Gauges
Cooler Bonnet inside (parts in contact with CARBON STEEL
Scheme C
cooling water) (Surface profile 40-70 μm)
R1118111-R10014-PUM-P14603-10028-H06_revC
Format no-IF/ENGG/PE/FM/PAINTING /REV1/12.01.17

Name of Document Painting specification


W.O / Sub W.O. 191199ABC

Sr. No Scheme -A (ECS11) Scheme B (ESS11) Scheme C


Surface
SA 2½ SA 2½ SA 2½
Preparation
Type Zinc Silicate Epoxy Polyamide Phenolic Epoxy
Make INTERNATIONAL INTERNATIONAL INTERNATIONAL
Product no. Interzinc 2280 Integard 251 Inthertherm 228
DFT / Coat 50-75 Microns 50-75 Microns 100 - 150 microns
Primer coat
No. of coats 1 3 1 No.
Total DFT 75 Microns 130 Microns 100 - 150 microns
Colour shade
Mfg. Std. Mfg. Std. Mfg. Standard
Type High Solid Epoxy
Make INTERNATIONAL
Product no. Integard 475HS MIO
Intermediate
DFT / Coat 100-200 microns NA NA
coat
No. of coats 1
Total DFT 150 microns
Colour shade Mfg. Std.
Acrylic Aliphatic Acrylic Aliphatic
Type
polyurethane polyurethane
Make INTERNATIONAL INTERNATIONAL
Product no. Interthane 990 Interthane 990
DFT / Coat 50-73 microns 50-73 microns NA
Finish coat No. of coats 1 1
Total DFT 2 X 35 microns 2 X 35 microns
FINISH SHADE
RAL 7037 (Dusty Grey) RAL 7037 (Dusty Grey)
(RAL )
Total DFT (P+I+F) 275-348 microns 200-250 microns 100-150 microns
For Bought Out Item :
PCV & Actuator : Painting cycle as per Mfg Std and Finish shade as per Mfg Std
(Final Shade – RAL 6001)
Remark Motors: Painting cycle as per Mfg Std and Finish shade as per Mfg Std (Final Shade – RAL 7037)
Transmitter Housings : Painting cycle as per Mfg Std and Finish shade as per Mfg Std
Heater : Painting cycle as per Mfg Std and Finish shade as per Mfg Std ((Final Shade – RAL 9007)
Level Gauge : Painting cycle as per Mfg Std and Finish shade as per Mfg Std
R1118111-R10014-PUM-P14603-10028-H06_revC
Interzinc® 2280
Inorganic Zinc Rich Silicate
PRODUCT Part of the Interzinc 22 series of products.
DESCRIPTION
A two component, rapid recoat, fast curing solvent based inorganic zinc rich ethyl silicate primer.
Conforms to SSPC Paint 20 Level 2 requirements.

Available in ASTM D520, Type II zinc dust version as standard

INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in
both maintenance and new construction of bridges, tanks, pipework, offshore structures and
structural steelwork.

Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures
of 540°C (1004°F) when suitably topcoated.

Fast drying primer capable of application in a wide range of climatic conditions.

PRACTICAL Colour Green Grey


INFORMATION FOR
INTERZINC 2280 Gloss Level Matt
Volume Solids 65%
Typical Thickness 50-75 microns (2-3 mils) dry equivalent to
77-115 microns (3.1-4.6 mils) wet
Theoretical Coverage 8.67 m²/litre at 75 microns d.f.t and stated volume solids
348 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray
Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

5°C (41°F) 30 minutes 3 hours 18 hours Extended¹


15°C (59°F) 20 minutes 1.5 hours 9 hours Extended¹
25°C (77°F) 10 minutes 1 hour 4.5 hours Extended¹
40°C (104°F) 5 minutes 30 minutes 1.5 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
The drying times quoted have been determined at the quoted temperature and 55% relative
humidity. The 5°C (41°F) time was determined at 60% relative humidity. Prior to overcoating, verify
a value of 4 via ASTM D4752 MEK rub test. See Product Characteristics section for more details on
overcoating.

REGULATORY DATA Flash Point (Typical) Part A 13°C (55°F); Mixed 13°C (55°F)
Product Weight 2.4 kg/l (20.0 lb/gal)
VOC 3.83 lb/gal (460 g/lt) EPA Method 24

221 g/kg EU Solvent Emissions Directive


(Council Directive 2010/75/EU)

477 g/lt Chinese National Standard GB23985

See Product Characteristics section for further details

Protective Coatings Worldwide Product


Page 1 of 4
Issue Date:30/10/2019
Ref:4312
R1118111-R10014-PUM-P14603-10028-H06_revC
Interzinc® 2280
Inorganic Zinc Rich Silicate
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to application all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (or SSPC-SP10 for optimum performance). If
oxidation has occurred between blasting and application of Interzinc 2280, the surface should be reblasted to
the specified visual standard.

Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.

A surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

Shop Primed Steelwork

Interzinc 2280 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop primers.

If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.

Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6.

Damaged / Repair Areas

All damaged areas should ideally be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. However, it is
acceptable that small areas can be power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11, provided the
area is not polished. Repair of the damaged area can then be carried out using a recommended zinc epoxy
primer - consult International Protective Coatings for specific advice.

APPLICATION Mixing Interzinc 2280 is supplied in two parts, a liquid Binder base component (Part A) and
a Powder component (Part B). The Powder (Part B) should be slowly added to the
liquid Binder (Part A) whilst stirring with a mechanical agitator. DO NOT ADD LIQUID
TO POWDER. Material should be filtered prior to application and should be
constantly agitated in the pot during spraying. Once the unit has been mixed it
should be used within the working pot life specified.

Mix Ratio 3.55 part(s) : 1 part(s) by volume

Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
12 hours 8 hours 4 hours 2 hours

Airless Spray Recommended Tip Range 0.38-0.53 mm (15-21 thou)


Total output fluid pressure at spray tip not less than 112
kg/cm² (1593 p.s.i.)

Air Spray Recommended Gun DeVilbiss MBC or JGA


(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Brush Suitable - small areas only Typically 25-50 microns (1.0-2.0 mils) can be achieved
Roller Not recommended
Thinner International GTA803 Thinning is not normally required. Consult the local
(or International GTA415) representative for advice during application in extreme
conditions. Do not thin more than allowed by local
environmental legislation.
Cleaner International GTA803 or International GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA803. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA803. It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.

Page 2 of 4
R1118111-R10014-PUM-P14603-10028-H06_revC
Interzinc® 2280
Inorganic Zinc Rich Silicate
PRODUCT Prior to overcoating, Interzinc 2280 must be clean, dry and free from both soluble salts and excessive
CHARACTERISTICS zinc corrosion products.

Surface temperature must always be a minimum of 3°C (5°F) above dew point.

When applying Interzinc 2280 in confined spaces ensure adequate ventilation.

If thinning is required to assist spray application in warmer climates, (typically >28°C (82°F)), it is
recommended that International GTA803 thinners are used

It is recommended that prior to overcoating a solvent rub test to ASTM D4752 should be undertaken. A
value of 4 indicates a satisfactory degree of cure for overcoating purposes.

At relative humidities below 55%, curing will be retarded. Humidity may be increased by the use of steam
or water spraying. However, cure at relative humidities below 55% is more effectively achieved by
incorporating the Low Humidity Cure Accelerator*; some example overcoating times at 15ºC (59ºF) are
detailed below;

Relative Humidity (%) 20 30 40


Minimum Overcoating Interval 24 hours 10 hours 10 hours

The Interzinc 2280 Application Guidelines contain further information on expected cure times at lower
relative humidities.

Excessive film thickness and/or over-application of Interzinc 2280 can lead to mudcracking, which will
require complete removal of the affected areas by abrasive blasting and re-application in accordance with
the original specification.

Care should be exercised to avoid application of dry film thickness in excess of 125 microns (5 mils).

For high temperature systems the thickness of Interzinc 2280 should be restricted to 50 microns (2 mils)
d.f.t. Continuous dry temperature resistance of Interzinc 2280 is 400°C (752°F) if left untopcoated,
however, if this product is used as a primer for Intertherm 50, the dry temperature resistance will be 540°
C (1004°F).

Untopcoated Interzinc 2280 is not suitable for exposure in acid or alkaline conditions or continuous water
immersion.

This product has the following specification approvals:


ASTM A490 Class B Slip Coefficient

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

*Only available in Europe, China, Middle East, Africa and Russia.

SYSTEMS When it is necessary for Interzinc 2280 to be overcoated by itself due to low dry film thickness, the
D COMPATIBILITY coating surface must be fresh and unweathered. A minimum of 50 microns (2 mils) d.f.t of any
et subsequent coat of Interzinc 2280 is needed to ensure good film formation.
ail
T Before overcoating with recommended topcoats ensure the Interzinc 2280 is fully cured (see above) and
if weathering has occurred all zinc salts should be removed from the surface by fresh water washing, and
o
if necessary scrubbing with bristle brushes.
p
Typical topcoats and intermediates are:

Intercure 200 Intergard 475HS


Intercure 420 Interseal 670HS
Intergard 251 Intergard 269
Intertherm 50 Interplus 356

In some cases it may be necessary to apply a mist coat of suitable viscosity to minimise bubbling. This
will depend upon the age of the Interzinc 2280, surface roughness and ambient conditions during curing
and application. Alternatively, an epoxy sealer coat, such as Intergard 269, can be used to reduce
bubbling problems.

For other suitable topcoats/intermediates consult International Protective Coatings

Page 3 of 4
R1118111-R10014-PUM-P14603-10028-H06_revC
Interzinc® 2280
Inorganic Zinc Rich Silicate

ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:

• Definitions & Abbreviations

• Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

• Interzinc 2280 Application Guidelines

Individual copies of these information sections are available upon request.

Rect Top
SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Safety Data Sheet and the container(s), and
should not be used without reference to the Safety Data Sheet (SDS).

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.

PACK SIZE Unit Size Part A Part B Rect


Vol Pack Vol Pack Bottom
15.3 litre 11.93 litre 15 litre 3.36 litre 20 litre

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B


(TYPICAL)
15.3 litre 14.5 kg 25.6 kg

STORAGE Shelf Life 12 months minimum at 25°C (77°F).


Subject to re-inspection thereafter. Store in dry, shaded
conditions away from sources of heat and ignition.
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 30/10/2019.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

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R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
R1118111-R10014-PUM-P14603-10028-H06_revC
= >?@ABC® ®

Protective Coatings
I n t e r g a rd 2 5 1
E p o x y
W O R L D W I D E P R O D U C T R A N G E

Product A two component epoxy anti-corrosive primer pigmented with zinc phosphate.
Description

Intended Uses For use on properly prepared surfaces in both new construction situations and as an
industrial maintenance primer for a wide range of anti-corrosive coatings systems for
use in the offshore, petrochemical, chemical, pulp and paper and bridge industries.
The fast drying and handling properties, together with extended overcoatability,
make this an excellent primer for factory application prior to full system application
on site. Intergard 251 provides good abrasion resistance which minimises
mechanical damage in transit between the factory and site.

Practical Colour Buff, Grey, Red oxide


Information for
Gloss Level Matt
Intergard 251
Volume Solids 63%
Typical Thickness 50-75 microns (2-3 mils) dry equivalent to 79-119 microns
(3.2-4.8 mils) wet
Theoretical Coverage 8.40 m2/litre at 75 microns d.f.t and stated volume solids
337 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Air Spray, Airless spray, Brush, Roller
Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum*

10°C (50°F) 2 hours 7 hours 7 hours 6-12 months


15°C (59°F) 1 hour 5 hours 5 hours 6-12 months
25°C (77°F) 45 minutes 3 hours 3 hours 6-12 months
40°C (104°F) 30 minutes 2 hours 2 hours 6-12 months

* See Product Characteristics section

Regulatory Flash Point Base (Part A) C/A (Part B) Mixed


Data 24°C (75°F) 27°C (81°F) 24°C (75°F)

Product Weight 1.38 kg/l (11.52 lb/gal)

VOC 385 g/l UK - PG6/23(92), Appendix 3

3.25 lb/gal (390 g/l) USA - EPA Method 24

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R1118111-R10014-PUM-P14603-10028-H06_revC

I n t e r g a rd 2 5 1
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Surface All surfaces to be coated should be clean, dry and free from contamination. Prior to
Preparation paint application all surfaces should be assessed and treated in accordance with
ISO 8504:1992.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to Sa2½ (ISO 8501-1:1988) or SSPC-SP6. If oxidation has
occurred between blasting and application of Intergard 251, the surface should be
reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process, should be ground, filled, or
treated in the appropriate manner.
Shop Primed Steelwork
Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:1988)
or SSPC-SP6.
If the shop primer shows extensive or widely scattered breakdown overall sweep
blasting may be necessary.

Application Mixing Material is supplied in two containers as a unit. Always mix a


complete unit in the proportions supplied. Once the unit has
been mixed it must be used within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator
Mix Ratio 4 parts : 1 parts by volume
Working Pot 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
Life 10 hours 8 hours 6 hours 3 hours
Airless Spray Recommended - Tip range 0.38-0.53 mm (15-21 thou)
- Total output fluid pressure at spray tip not
less than 155 kg/cm2 (2,200 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Brush Suitable Typically 40-50 microns (1.5-2.0 mils) can be
achieved
Roller Suitable Typically 40-50 microns (1.5-2.0 mils) can be
achieved
Thinner International GTA220 Do not thin more than allowed by local
(or GTA415) environmental legislation.
Cleaner International GTA822
(or GTA415)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA822. Once
units of paint have been mixed they should not be resealed and it
is advised that after prolonged stoppages work recommences with
freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA822.
It is good working practice to periodically flush out spray
equipment during the course of the working day. Frequency of
cleaning will depend upon amount sprayed, temperature and
elapsed time, including any delays.

All surplus materials and empty containers should be disposed of


in accordance with appropriate regional regulations/legislation.

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Product Intergard 251 is preferred for use with systems for chemical environments where zinc
Characteristics based materials can be subject to attack in both acidic and alkaline conditions.

The maximum overcoating interval will be dependent upon the integrity of the
exposed film. A film of 75 microns (3 mils) dry film thickness will normally be
overcoatable after 6-12 months exposure (depending upon the corrosivity of the
environment) provided it is adequately cleaned and any areas of mechanical damage
repaired.
Over-application should be avoided as thick films will not be as good a substrate for
topcoat adhesion after ageing as those at the specified thickness. When using as a
blast holding primer avoid over-application as thick films may suffer from cohesive
film splitting if subsequent coats are also over-applied.
Over-application of Intergard 251 will extend both the minimum overcoating
periods and handling times, and may be detrimental to long term overcoating
properties.
When applying Intergard 251 by brush or roller, it may be necessary to apply
multiple coats to achieve the total specified system dry film thickness.
This product will not cure adequately below 5°C (41°F). For maximum performance
curing temperatures should be above 10°C (50°F).

Surface temperature must always be a minimum of 3°C (5°F) above dew point.

In common with all epoxies Intergard 251 will chalk and discolour on exterior
exposure. However, these phenomena are not detrimental to anti-corrosive
performance.

Intergard 251 is not designed for continuous water immersion.

Where a durable cosmetic finish with good gloss and colour retention is required
overcoat with recommended topcoats.

Systems Intergard 251 is designed for application to correctly prepared steel. However, it is
Compatibility also possible to apply over approved prefabrication primers. Further details of these
can be obtained from International Protective Coatings.

The following primers are recommended for Intergard 251:

Interzinc 12 (mist coat or tie coat may be required)*


Interzinc 22 (mist coat or tie coat may be required)*
Interzinc 42
Interzinc 52
Interzinc 280
Interzinc 315
The following topcoats are recommended for Intergard 251:
Intercryl 530 Intergard 735
Intercure 420 Intergard 740
Interfine 629 HS Interplus 770
Intergard 251 Interplus 880
Intergard 401 Interseal 670 HS
Intergard 475 HS Interthane 990

Alternative topcoats are also available, consult International Protective Coatings

* See relevant product data sheet for details.

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I n t e r g a rd 2 5 1
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Additional Further information regarding industry standards, terms and abbreviations used in
Information this data sheet can be found in the following sections of the International Protective
Coatings data manual:
• Definitions & Abbreviations
• Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.

Safety Precautions This product is intended for use only by professional applicators in industrial
situations in accordance with the advice given on this sheet, the Material Safety Data
Sheet and the container(s), and should not be used without reference to the
Material Safety Data Sheet (MSDS) which International Protective Coatings has
provided to its customers.
All work involving the application and use of this product should be performed in
compliance with all relevant national, Health, Safety & Environmental standards and
regulations.
In the event welding or flame cutting is performed on metal coated with this
product, dust and fumes will be emitted which will require the use of appropriate
personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International


Protective Coatings for further advice.

Pack Size 20 litre unit Intergard 251 Base 16 litres in a 20 litre container
Intergard 251 Curing Agent 4 litres in a 5 litre container
5 gallon unit Intergard 251 Base 4 gallons in a 5 gallon container
Intergard 251 Curing Agent 1 gallon in a 1 gallon container
For availability of other pack sizes contact International Protective Coatings
Shipping Weight U.N. Shipping No. 1263
20 litre unit 26.0 kg (57.3 lb) Base (Part A)4.2 kg (9.3 lb) Curing Agent (Part B)
5 gallon unit 24.6 kg (54.1 lb) Base (Part A)4.0 kg (8.8 lb) Curing Agent (Part B)
Storage Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection
thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.

Disclaimer
The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given, or specific
Terms & Conditions of Sale are contained in International’s Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all
advice we give about the product (whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting
the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the
performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of the use of the product. The information
contained in this sheet is liable to modification from time to time in the light of experience and our policy of continuous product development.

It is the user’s responsibility to check that this sheet is current prior to using the product. Issue date: 10/04/2000

Copyright © International Paint Ltd. and International are trademarks.


International Protective Coatings
Worldwide Availability
World Centre Asia Region Australasia Region Europe Region Middle East Region North America Region South America Region
P.O Box 20980 3 Neythal Road 115 Hyde Road P.O Box 20980 PO Box 37 6001 Antoine Drive Av Paiva 999,
Oriel House Jurong Town Yeronga Oriel House Dammam 31411 Houston Neves, Sao Gonçalo,
16 Connaught Place Singapore 628570 Brisbane 16 Connaught Place Saudi Arabia Texas 77091 Rio de Janeiro
London, W2 2ZB Queensland London, W2 2ZB Brazil
England Australia England

Tel: (44) 20 7479 6000 Tel: (65) 663 3066 Tel: (61) 7 3892 8866 Tel: (44) 20 7 479 6000 Tel: (966) 3 812 1044 Tel: (1) 713 682 1711 Tel: (55) 21 624 7100
Fax: (44) 20 7479 6500 Fax: (65) 266 5287 Fax: (61) 7 3892 4287 Fax: (44) 20 7479 6500 Fax: (966) 3 812 1169 Fax: (1) 713 684 1327 Fax: (55) 21 624 7123
H&S (61) 1800 807 001

Local Office:
Tel: 0191 469 6111 Fax: 0191 495 0676
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= >?@ABC ® ®

Protective Coatings
Interther m 228
E p o x y P h e n o l i c
W O R L D W I D E P R O D U C T R A N G E

Product A highly crosslinked, two component, high build Epoxy Phenolic coating which
Description combines properties of corrosion and chemical resistance when used in high
temperature service.

Intended Uses Intertherm 228 has been specifically designed to provide a corrosion resistant barrier
when used to protect steelwork beneath thermal insulation in areas subjected to wet
and dry cycling.
Suitable for exposure in a wide range of highly corrosive environments, including
insulated and uninsulated steel, and on the exterior or pipework, process vessels etc.,
operating at temperatures up to 230°C (446°F).
Intertherm 228 has excellent resistance to "thermal shock" experienced during rapid
temperature cycling

Practical Colour White, Grey, Red Oxide


Information for
Gloss Level Eggshell
Intertherm 228
Volume Solids 67%
Typical Thickness 100 microns (4 mils) dry equivalent to 149 microns
(6.0 mils) wet
Theoretical Coverage 6.7 m2/litre @ 100 microns d.f.t. and stated volume solids
269 sq.ft/US gallon @ 4 mils d.f.t. and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless spray, Airspray, Brush, Roller
Drying Time
Overcoating Interval
Intertherm 228 with self
Temperature Touch Dry Hard Dry Minimum Maximum

10°C (50°F) 8 hours 16 hours 36 hours 5 days


15°C (59°F) 7 hours 12 hours 24 hours 4 days
25°C (77°F) 5 hours 8 hours 16 hours 3 days
40°C (104°F) 3 hours 6 hours 16 hours 2 days

Regulatory Flash Point Base (Part A) C/A (Part B) Mixed


Data 26°C (79°F) 48°C (118°F) 24°C (75°F)

Product Weight 1.85kg/l (15.5lb/gal)

VOC 270g/l (2.25lb/gal) UK - PG6/23(92), Appendix 3


2.83lb/gal (340g/l) USA - EPA Method 24

Ecotech is an initiative by International Protective Coatings a world leader in coating technology


to promote the use of environmentally sensitive products across the globe.
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R1118111-R10014-PUM-P14603-10028-H06_revC

Interther m 228
E p o x y P h e n o l i c

Surface All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
Preparation application all surfaces should be assessed and treated in accordance with ISO 8504:1992.
Where necessary, remove weld spatter, and where required smooth weld seams and
sharp edges.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
This product must only be applied to surfaces prepared by abrasive blast cleaning to
a minimum Sa2½ (ISO 8501-1:1988) or SSPC SP6.
A sharp, angular surface profile of 50-75microns (2-3 mils) is recommended.
Intertherm 228 must be applied before oxidation of the steel occurs. If oxidation does
occur the entire oxidised area should be reblasted to the standard specified above.
Surface defects revealed by the blast cleaning process, should be ground, filled, or
treated in the appropriate manner.
Surfaces may be primed with Intertherm 228 (thinned 10% GTA220) to 40 microns
(1.5 mils) dry film thickness before oxidation occurs.
Power Tool Cleaning (Small Areas Only)
Intertherm 228 is suitable for application over power tool cleaned surfaces prepared
to a minimum of SSPC SP11.
Note, all scale must be removed and all areas which cannot be prepared adequately
should be spot blasted to a minimum standard of Sa2 (ISO 8501-1:1988) or SSPC SP6.

Application Mixing Material is supplied in two containers as a unit. Always mix a


complete unit in the proportions supplied. Once the unit has been
mixed it must be used within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Agitate Curing Agent (Part B) with a power agitator.
(3) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio 5 parts : 1 parts by volume.
Working Pot 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
Life 5 hours 4 hours 2 hours 1 hour
Airless Spray Recommended -- Tip range 0.43-0.53mm (17-21 thou)
- Total output fluid pressure at spray tip not
less than 176kg/cm2 (2,500 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Brush Suitable - Small areas Typically 50-75 microns (2-3 mils) can be
only achieved
Roller Suitable - Small areas Typically 50-75 microns (2-3 mils) can be
only achieved
Thinner International GTA220 Do not thin more than allowed by local
(or GTA415) environmental legislation.
Cleaner International GTA822
(or GTA415)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA822. Once
units of paint have been mixed they should not be resealed and it
is advised that after prolonged stoppages work recommence with
freshly mixed units.
Clean Up Clean all equipment immediately after use with International
GTA822. It is good working practice to periodically flush out spray
equipment during the course of the working day. Frequency of
cleaning will depend upon amount sprayed, temperature and
elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in
accordance with appropriate regional regulations/legislation.

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R1118111-R10014-PUM-P14603-10028-H06_revC

Interther m 228
E p o x y P h e n o l i c

Product Intertherm 228 is typically applied as a two coat system at 100 microns (4 mils) per
Characteristics coat to give a total coating system dry film thickness of 200 microns (8 mils).
Maximum film build in one coat is best attained by airless spray. When applying by
methods other than airless spray, the required film build is unlikely to be achieved.
Application by air spray may require a multiple cross spray pattern to attain optimum
film build. The use of other methods, e.g. brush or roller, may require more than
one coat and are suggested only for small areas, or initial stripe coating.
When applying Intertherm 228 by brush or roller, it may be necessary to apply
multiple coats to achieve the total specified system dry film thickness.
If Intertherm 228 is to be applied by brush to coat small areas for maintenance
purposes, it is recommended that Intertherm 228 is applied as a three coat system at
65 microns (2.5 mils) per coat to give a total coating system dry film thickness of 195
microns (7.5 mils).
Surface temperature must always be a minimum of 3°C (5°F) above dew point.
Do not apply at steel temperatures below 10°C (50°F).
The relative humidity during application and curing should not exceed 80%.
Good ventilation throughout application and cure, and firm control of film
thickness, are essential to ensure full removal of retained solvent and optimum
performance of cured film. Care should be taken to avoid over-application. The
total coating system film thickness applied must not exceed 300 microns (12 mils) in
order to avoid cracking during high temperature service.
When applying Intertherm 228 in confined spaces ensure adequate ventilation.
After the last coat has cured hard, the coating system dry film thickness should be
measured using a suitable non-destructive magnetic gauge to verify the average total
applied system thickness. The coating system should be free of all pinholes or other
holidays. The cured film should be essentially free of runs, sags, drips, inclusions or
other defects. All deficiencies and defects should be corrected.
The curing times will vary depending upon dry film thickness and conditions that
exist during application and throughout curing periods.
Maximum performance is not attained until the film has completely cured. Cure is a
function of temperature, humidity and film thickness. Normally Intertherm 228
coating systems at 200 microns (8 mils) dry film thickness will exhibit full and
complete cure for optimal temperature resistance in 7-10 days at 25°C (77°F).
Curing times are proportionately shorter at elevated temperatures and longer at
lower temperatures.
In common with all epoxies Intertherm 228 will chalk and discolour on exterior
exposure, this product may also show signs of discolouration when exposed to
higher temperatures. However, these phenomena are not detrimental to anti-
corrosive performance.
Intertherm 228 is suitable for protection of insulated steelwork, which may cycle
between wet and dry conditions, and is operating at continuous in-service
temperatures ranging from ambient up to 200°C (392°F), with intermittent surges
up to 230°C (446°F).
Intertherm 228 is an immersion grade epoxy phenolic coating, and is suitable for use
in situations of continuous intimate contact with wet insulation. However,
Intertherm 228 is not intended for use as an internal tanklining

Systems This system is self-priming and is not suitable for application over other primers.
Compatibility Intertherm 228 is normally topcoated with itself, for other suitable topcoats please
consult International Protective Coatings.

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Interther m 228
E p o x y P h e n o l i c

Additional Further information regarding industry standards, terms and abbreviations used in
Information this data sheet can be found in the following sections of the International Protective
Coatings data manual:
• Definitions & Abbreviations
• Surface Preparation
• Paint Application
• Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.

Safety Precautions This product is intended for use only by professional applicators in industrial
situations in accordance with the advice given on this sheet, the Material Safety Data
Sheet and the container(s), and should not be used without reference to the
Material Safety Data Sheet (MSDS) which International Protective Coatings has
provided to its customers.
All work involving the application and use of this product should be performed in
compliance with all relevant national, Health, Safety & Environmental standards and
regulations.
In the event welding or flame cutting is performed on metal coated with this
product, dust and fumes will be emitted which will require the use of appropriate
personal protective equipment and adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International
Protective Coatings for further advice.

Pack Size 20 litre unit Intertherm 228 Base 16.67 litres in a 20 litre container
Intertherm 228 Curing Agent 3.33 litres in a 5 litre container
5 gallon unit Intertherm 228 Base 4.167 gallons in a 5 gallon container
Intertherm 228 Curing Agent 0 .833 gallons in a 1 gallon container
For availability of other pack sizes contact International Protective Coatings
Shipping Weight U.N. Shipping No. 1263
20 litre unit 35.7kg (78.7lbs) Base (Part A) 3.96kg (8.7lbs) Curing Agent (Part B)
5 gallon unit 72.96lbs (33.1kg) Base (Part A) 8.03lbs (3.64kg) Curing Agent (Part B)
Storage Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection
thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.

Disclaimer
The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given, or specific
Terms & Conditions of Sale are contained in International's Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all
advice we give about the product (whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting
the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the
performance of the product or for any loss or damage (other than death or personal injury resulting from our negligence) arising out of the use of the product. The information
contained in this sheet is liable to modification from time to time in the light of experience and our policy of continuous product development.
It is the user's responsibility to check that this sheet is current prior to using the product. Issue date: 22/1/01

Copyright © International Paint Ltd. and International are trademarks.


International Protective Coatings
Worldwide Availability
World Centre Asia Region Australasia Region Europe Region Middle East Region North America Region South America Region
P.O Box 20980 3 Neythal Road 115 Hyde Road P.O Box 20980 PO Box 37 6001 Antoine Drive Av Paiva 999,
Oriel House Jurong Town Yeronga Oriel House Dammam 31411 Houston Neves, Sao Gonçalo,
16 Connaught Place Singapore 628570 Brisbane 16 Connaught Place Saudi Arabia Texas 77091 Rio de Janeiro
London, W2 2ZB Queensland London, W2 2ZB Brazil
England Australia England

Tel: (44) 20 7479 6000 Tel: (65) 663 3066 Tel: (61) 7 3892 8866 Tel: (44) 20 7479 6000 Tel: (966) 3 812 1044 Tel: (1) 713 682 1711 Tel: (55) 21 624 7100
Fax: (44) 20 7479 6500 Fax: (65) 266 5287 Fax: (61) 7 3892 4287 Fax: (44) 20 7479 6500 Fax: (966) 3 812 1169 Fax: (1) 713 684 1514 Fax: (55) 21 624 7123
H&S (61) 1800 807 001

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Painting Procedure - Electric Heater

ISO12944
Corrosion protection of steel structures
by protective paint systems
R1118111-R10014-PUM-P14603-10028-H06_revC

What is ISO12944?
ISO12944 is the industry standard for corrosion protection of steel structures by protective paint systems.
Originally released in 1998, the standard is put together by representatives from key countries and companies
involved in the protection of steel structures to build a mutually beneficial standard.

The standard is designed to provide guidance to architects, engineers, specifiers, applicators and other
parties in the application of coatings to steel.

The standard covers 9 parts with key components of the standard covering environment classification,
protective paint systems, laboratory test methods and systems and test methods for offshore structures.

What has changed in


the 2018 edition of the
standard?
In the latest release there are a number of significant changes to the standard.
These changes are:

1 Changes to
corrosion
categories
The old C5-I and C5-M categories have been replaced with C5 for harsh onshore
categories and by CX for offshore categories. CX is taken care of in a new Part 9.
There is also the addition of a fourth immersion category, IM4, which covers immersed
structures in sea or brackish water which are protected by cathodic protection

Category Corrosivity 12944:1998 12944:2018

C1 Very Low Heated buildings Dry or cold with very low pollution

C2 Low Low levels of pollution Temperate low pollution


Urban and industrial atmos-
Temperate, medium pollution,
C3 Medium pheres, moderate pollution or
tropical low pollution
low salinity
Industrial areas or coastal areas Temperate with high pollution,
C4 High
with moderate salinity tropical with moderate pollution

Industrial, high humidity, ag-


C5-I Very High N/A
gressive atmosphere

Coastal and offshore areas with


C5-M Very High N/A
high salinity
Temperate and subtropical with very high
C5 Very High N/A
pollution and/or significant chloride effects
Extreme industrial areas, offshore areas,
CX Extreme N/A
salt spray
River installations and hydro
IM1 Fresh water River installations and hydro plants
plants
Harbour areas with structures Immersed structures without cathodic
IM2 Sea or brackish water
and offshore structures protection

IM3 Soil Buried structures Buried structures


Sea or brackish water with Immersed structures with cathodic
IM4 N/A
cathodic protection protection
R1118111-R10014-PUM-P14603-10028-H06_revC

2 Changes to
durability
categories
The low, medium and high categories remain but they are joined by
very high. The durations which these categories relate to have also
changed with low durability now up to 7 years and the new very high
category relating to 25 years plus.

Durability Category 12944:1998 12944:2018

Low (L) 2-5 years Up to 7 years

Medium (M) 5-15 years 7-15 years

High (H) More than 15 years 15-25 years


Very High (VH) - More than 25 years

3 Changes
to paint
systems
The dry film thicknesses
and paint systems
now include minimum
number of coats per
coating type or technology and specify a
minimum dry film thickness for the total
system per corrosion category. See the
coatings systems on page 5 or 6 to see
which systems to specify. The standard
now also includes the capacity to accept
new innovative coating technologies if
performance can be demonstrated by 3rd
party testing and field trials.

4 Changes to
laboratory
test methods
Up to C4 high the test methods have not changed. However for C4 very high, C5
high and C5 very high, cyclic testing has been introduced to better replicate in-field
conditions.

Category Low (<7 yrs) Med (7-15 yrs) High (15-25 yrs) Very High (25+ yrs)

C2 Non-cyclic Testing:
Non-cyclic Testing Linear Durations TBC
C3 Durations as 1998(E) revision ISO 6270 / ISO 9227
ISO 6270 / ISO 9227
As C5 High. Phased cyclic
C4
testing: 10 cycles
Phased introduction of ISO 12944-9 Immediate introduction of
Non-cyclic Testing Durations
C5 Cyclic Testing: 10 cycles Cyclic Testing: 16 Cycles
as 1998 (E)
Non-cyclic Testing valid for 5 years ISO 12944-9
R1118111-R10014-PUM-P14603-10028-H06_revC

Why has cyclic testing


been introduced?
One of the major changes in the newest revision is the addition of cyclic testing for systems operating in
environments of C4 very high and above. AkzoNobel welcomes this addition to the standard, having found
over many years that cyclic testing is more representative of real-world corrosion conditions.

The following charts show testing of three coating systems on long-term static salt fog testing and on a
range of cyclic test methods against an in-service field trial. As can be seen from the graphs, systems
performing well on salt fog testing do not show equivalent performance to those on cyclic testing or under
real world conditions. For real world conditions we used our external weathering site at Blyth, UK

Corrosion creep of zinc-rich primed systems


Using salt fog test (4032hrs)

System 1

System 2

System 3

0 1 2 3 4
Corrosion creep (mm)

Corrosion creep comparison of zinc-rich primed systems


Using cyclic testing methods
Blyth (3 Yrs)
ISO 20340
Norsok M-501 ASTM D5894 Draft NACE

0 1 2 3 4 5 6 7
Corrosion creep (mm)
R1118111-R10014-PUM-P14603-10028-H06_revC

A selection of our
third-party certified systems
In conjunction with extensive in-field performance assessment, AkzoNobel commissions testing programs
at third-party houses to certify systems for use in the most commonly specified environments. In addition
to the systems listed below we have tested a range of new and innovative products to the new revision
of the standard. To gain a full listing of third-party certified systems please contact your local AkzoNobel
representative.

C3
Environment Coat 1 Coat 2
C3 Medium Intercure 4500 @ 150μm

C3 High Intergard 251HS @ 130μm Interthane 990 @ 50μm

C3 High Intergard 251HS @ 150μm Interthane 990 @ 50μm


C3 High Intercure 4500 @ 180μm*
C3 Very High Intergard 251HS @ 190μm Interthane 990 @ 50μm
C3 Very High Intercure 4500 @ 240μm*

C4
Environment Coat 1 Coat 2 Coat 3
C4 Medium Intergard 251HS @ 130μm Interthane 990 @ 50μm

C4 Medium Intercure 4500 @ 180μm*


C4 High Interzinc 52 @ 50μm Intergard 345 @ 120μm Interthane 3230SG @ 60μm
C4 High Interzinc 52 @ 60μm Intergard 475HS @ 90μm Interthane 990 @ 50μm
C4 High Intergard 251HS @ 190μm Interthane 990 @ 50μm
C4 Very High Intergard 251HS @ 240μm Interthane 990 @ 60μm

C5
Environment Coat 1 Coat 2 Coat 3
C5 Medium Intergard 251HS @ 190μm Interthane 990 @ 50μm

C5 High Interzinc 52 @ 60μm Intergard 345 @ 160μm Interthane 990 @ 60μm

C5 High Interzinc 52 @ 50μm Intercure 4500 @ 200μm*


C5 High Interzinc 52 @ 60μm Intergard 475HS @ 140μm Interthane 990 @ 60μm
C5 High Interzinc 52 @ 50μm Intercure 4500 @ 210μm*
C5 High Intergard 251HS @ 240μm Interthane 990 @ 60μm
C5 Very High Intershield 4000USP @ 150μm Intergard 475HS @ 150μm Interthane 990 @ 60μm
C5 Very High Interzinc 52 @ 60μm Intergard 475HS @ 200μm Interthane 990 @ 60μm
C5 Very High Interzinc 52 @ 70μm Intercure 4500 @ 250μm*

* System tested with reduced coats as per innovative coatings technologies clause
R1118111-R10014-PUM-P14603-10028-H06_revC

Part 9
The introduction of Part 9 to the ISO12944 standard introduces the old ISO20340 standard into ISO12944.
Part 9 mandates the use of cyclic testing for offshore structures. In previous editions of the standard offshore
structures were referred to as C5-M however a new environmental category, CX, has now been introduced
for all offshore structures.

All offshore systems must continue to go through 4,200 hours of cycling testing, which equates to 25 weeks.

Part 9 sets both the minimum number of coats and minimum film thickness per system, with some changes
from the previous standard’s requirements for C5-M. The table below outlines the requirements for steel
substrates.

Category CX Splash & tidal zones IM4


Primer coat Zinc (R) Other primers Zinc (R) Other primers Other primers

NDFT (μm) ≥40 ≥60 ≥40 ≥60 ≥200 - ≥150


MNOC 3 3 3 3 2 1 2
NDFT of system (μm) ≥280 ≥350 ≥450 ≥450 ≥600 ≥800 ≥350

One of the main changes in ISO12944 Part 9 from ISO20340 is in the performance criteria on corrosion
creep – this now states that coating systems for high impact areas shall be less than or equal to 8.0mm and
all other CX applications less than or equal to 3.0mm. Sea water immersion now states 6.0mm pass criteria
and there are slight changes to adhesion as well.

Please contact your local AkzoNobel representative for ISO12944 Part 9 systems.

international-pc.com
This document is not intended to be a comprehensive review of all changes to the standard, contact your local
AkzoNobel representative for additional detail.

AkzoNobel has used its best endeavors to ensure that the information contained in this publication is correct at
the time of printing. Please contact your local representative if you have any questions. Unless otherwise agreed
by us in writing, any contract to purchase products referred to in this brochure and any advice which we give in
connection with the supply of products are subject to our standard conditions of sale.
® Registered trademark of AkzoNobel in one or more countries. © 2019 Akzo Nobel N.V.
10019 / 1019
R1118111-R10014-PUM-P14603-10028-H06_revC
Painting Procedure - Control valves
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R1118111-R10014-PUM-P14603-10028-H06_revC
Paint Procedure - Electric Motor

ATB Schorch
REV.01 PAINTING PROCEDURE & INSPECTION SPECIFICATION Page 1 of 17

Painting Specification of Motor and Components For


C5 Heavy Corrosive Environment

Prepared by: Y Yang


Reviewed by: Y Feng
Approved by: H LY

ATB Schorch
MAR, 2020

DATE 2020-03-04 Rev.01 Sign. Y Yang Appr. H LY


R1118111-R10014-PUM-P14603-10028-H06_revC

ATB Schorch
REV.01 PAINTING PROCEDURE & INSPECTION SPECIFICATION Page 2 of 17

1. Normative references
The following documents are indispensable for reference in this document. For dated
references, only the dated version applies to this document. For undated references, the
latest version (including all amendments) is applicable to this document.
R1118111-00000-CI-SPC-00001 DEP 30.48.00.31-Gen
ITN 07791-A-B Specification for painting
ASTM D 3359 -Standard Test Method for determining adhesion for tape testing
ASTM D 4414 -Test method for measurement of wet film thickness
ASTM D 4541 -Test method for "pull off strength" of coatings using portable adhesion tester
ASTM D 4752 -Standard Test Method for MEK Resistance of ethyl silicate (inorganic) zinc rich
primers by solvent rub test
ASTM D 4940 -Test method for analysis of water-soluble ion contamination of sandblasting abrasives
ISO 4628 - Paints and varnishes - Evaluation of degradation of painted enclosures. Part 2-3-4-5:
blistering, rusting, cracking and flaking naming of degree
ISO 8501-1 - Preparation of steel substrates before application of paints and related products. Visual
assessment of surface cleanliness. Part A1
Specification for rust grades and preparation grades of uncoated and steel substrates after thorough
removal of the original coating
ISO 8502-3 - Preparation of steel substrates before application of paints and related products.
Preparation of steel surfaces for painting (pressure sensitive tape method) Dust surface cleanliness
evaluation test
ISO 8502-6 - Preparation of steel substrates before application of paints and related products. Near
white metal blast cleaning part 6:
Extraction of soluble impurities for analysis - breyler method
ISO 8503 - Preparation of steel substrates before application of paints and related products. Surface
roughness of steel substrate after blast cleaning nature
ISO 12944-2 - Paints and varnishes - corrosion protection of steel structures by protective paint
systems - environmental classification
ISO 12944-5 - Paints and varnishes - corrosion protection of steel structures by protective paint
systems - protective paint systems
SSPC-SP1- Solvent cleaning
RAL color card - German Institute for Quality Assurance and Labeling e.V.
ISO2409 – Adhesion
Thai Oil Standard Specification - R1116010-TOSS-48-001: Painting and Coating for new project
General Specification for Internal and External Painting/Coating:
R1118111-00000-CI-SPC-00001 DEP 30.48.00.31-Gen;
Protective Coating for Onshore and Offshore Facilities
Data Sheet & GAD as applicable_
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2. Painting System
Painting Supplier
Thickness of
(on Schorch China
Types of paint Color Dry Film (μm)
AVL)
Zhengzhou Shuang
Primer Epoxy Zinc rich primer Gray 60Micron Ta Paint Co., Ltd
Intermediate Epoxy micaceous iron Zhengzhou Shuang
coat oxide intermediate coating 80Micron
Ta Paint Co., Ltd

c polyurethane top coating Zhengzhou Shuang


TOP Coat 60Micron
Ta Paint Co., Ltd

3. Manufacturing Process Control


3.1 Sand blasting parameters
Air sandblasting (hand-held): DiameterΦ1-Φ2 quartz Sand with uniform fineness;
Blasting parameters:
1) Sand Blasting Machine Model:TB4720;
2.) Compressed air pressure requirements:0.4-0.6 MPa;
3) Nozzle caliber:10mm.
3.1.1 Sandblasting environment inspection (Inspection without records)
Inspection method: Use an environmental monitor to determine relative humidity, air
temperature, surface temperature, and dew point temperature. Absorb the environmental
monitor on the surface of the workpiece for no less than 3 minutes. After the indicator is stable,
the temperature, relative humidity, and dew point will be displayed on the screen and observe
the reading.

Conformity criteria (requirements for sandblasting environment): The surface temperature of

steel is between 5 -40 , the ambient humidity is not more than 85%, and the steel surface

temperature is higher than the dew point by 3 .

3.1.2 Compressed air cleanliness inspection (sampling inspection without records)

Inspection method: Use white absorbent paper and place it in the output air flow. The
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absorbent paper is about 300mm away from the center of the exhaust nozzle of the sand

blasting device. After at least 1 minute, remove the absorbent paper and observe the surface

contamination.

Conformity criteria: There is no contamination on the surface of the white absorbent paper.

3.1.3 Inspection of surface cleanliness of sandblasted workpieces (spot inspection


without record)
Cleanliness inspection mainly to inspect dust, using tape sticking method.
Inspection method:
1) Cut a 200mm transparent one-side adhesive tape and stick it to the steel surface. Observe the
dust on the surface of the adhesive tape after removing the adhesive tape.
2) Repeat the above process for three times, and conformity criteria goes as follows:

 If it fails all three times, the product cannot pass and should be cleaned up again. Cleaning

method: Blow with compressed air or use a cleaning agent (the cleaning agent must be a special
thinner for the primer). After the thinner is cleaned, dry it with compressed air and test again.

 If in 3 tests, there are 2 fails, 2 more tests should be performed. If the extra 2 tests are passed

the workpiece is proved clean. If one in the two extra tests or both the two fail(s), the workpiece
should be cleaned up and tested again till it is qualified.

 If one in the three tests fails or no test proved to be unsatisfactory, cleanliness of the

workpiece is qualified.

Conformity Criteria: Grade 1 and grade 2 show conformity while the rest are unqualified.

The figure below is the standard colorimeter.

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The particles can be seen by ordinary or correct visual inspection,

usually the particle diameter is between 50 and 100 microns.

Grade Dust particle size


Particle
The diameter
particles between
are not visible0.5
at and 2.5 mm
a magnification of ten times.

The particles
Particle are visible
diameter greateratthan
a magnification
2.5 mm of ten times, but invisible

to ordinary or correct visual measurements, and the particle diameter

is usually less than 50 microns.

With ordinary or correct visual inspection, the particles are clearly visible,

usually the particle size can reach a diameter of 0.5 mm

3.1.4 Surface salt inspection after sandblasting (spot inspection without records)

Salt contamination inspection methods and steps:

1) Before testing, rinse the probe and measuring cup of the conductivity meter with distilled

water until the conductivity of the distilled water after washing is lower than 5 μs ⁄ cm.

2) Initial value test: Add 10ml distilled water into the measuring cup, immerse the corrected

conductivity probe in the solution, open the conductivity meter, and read the reading C1.

3) Sampling of steel surface

A. Remove the protective packaging and foam from the center of the salt patch. Place a salt

patch on the surface and squeeze the edges tight to achieve a complete seal, ensuring minimal

air in the test chamber.

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B. Insert the syringe filled with 3ml deionized water through the edge of the foam into the

salt patch at a 30 ° angle. Fill 1.5ml of water into the test chamber

C. Reposition the needle to remove residual air from the test chamber. Pull out the needle

and syringe, and point the syringe needle up to remove air. Insert the syringe needle into the salt

patch and fill with the remaining water.

D. Withdraw and pull the solution back into the syringe and re-inject it into the salt patch.

Repeat at least 4 times and draw as much solution as possible.

4) Sample conductivity test: Unplug the syringe from the salt patch, inject it into the

conductivity meter probe, and read the reading C2.

5) Salt content calculation: Salt content = (C2-C1) * 0.12 ug / cm2

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Conformity criteria: less than 5ug/cm2.

3.2 Spraying Equipment Parameters:


Ordinary air spray gun (nozzle caliber of spray gun:2.5 mm) Painting Parameters:
1) Spray gun Model:W-77;
2.) Pressure of compressed air:0.3-0.5 MPa;
3) Nozzle and spray surface: 70-90o;
4.) Moving speed:10-20 m/min;
5) The distance between the nozzle and the sprayed surface200-250.
5 Process Control of painting

4. Primer
4.1.1 Environmental Conditions of Operation:
1) Substrate temperature shall not be less5oC and should be at least higher than the
dew point temperature of the air3oC above
2) Humidity No higher than 85% (Temperature and relative humidity should be
measured near the substrate material)
4.1.2 Primer coating:
1) Primer preparation
Mixing, diluting (special thinner) and maturing according to the Product Specification of
primer coating. Curing time, re-coating time, use time after compounding, etc. shall comply
with the requirements of the Product Specification.

Record the ambient condition (temperature, relative humidity, surface temperature and
dew point) before painting.

2.) Primer pre-Coating


Apply a primer to welded joint, edges, corners and places on the outer surface where is
hard to arrive. The thickness of the pre-coated paint film is 50-70μm. And the pre-coating
width is 10- 15mm.

3) Primer Coating
The ambient temperature during coating should be within the scope specified in the
paint product specification. The surface temperature of the workpiece is not higher than the
dew point of 3 oC, or when the relative humidity exceeds 85%, paint cannot be carried out.
A layer of primer sprayed on the surface of the workpiece whose dry film thickness is
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100%-140% of the rated dry film thickness.

4.1.3 Intermediate paint


Environmental Conditions
1) Ambient temperature: 5-40 C; 2.) Relative humidity (RH %)85%;
3) The surface temperature of the metal is at least higher than the dew point of 3 oC.

4.) When spraying outdoors, in addition to meeting the above provisions, it must also be
ensured that:
Weather conditions are favorable, no rain, fog or snow, and wind speed is not greater
than 7 m/s, and maintain this status before the paint is used up;
Coating of intermediate paint
1) Preparation of intermediate paint
Mixing, diluting (special thinner) and maturing according to the requirements of the
intermediate paint specification. Curing Time, re-coating time, use time after compounding.
Record the ambient condition (temperature, relative humidity, surface temperature and
dew point) before painting).

2.) Intermediate paint pre-Coating


Apply an intermedia paint to welded joint, edges, corners and places on the outer
surface where is hard to arrive. The thickness of the pre-coated paint film is 50-70μm. And
the pre- coating width is 10-15mm.

3) Intermediate paint coating


The ambient temperature during coating should be within the scope specified in the
paint product specification. A layer of primer sprayed on the surface of the workpiece whose
dry film thickness is 100%-140% of the rated dry film thickness.

4.1.4 Top Coat


Environmental Conditions
1) Ambient temperature: 5-40 C; 2.) Relative humidity (RH %)85%;
3) The surface temperature of the metal is at least higher than the dew point of 3 C.
4.) When spraying outdoors, in addition to meeting the above provisions, it must also be
ensured that:
Weather conditions are favorable, no rain, fog or snow, and wind speed is not greater
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than 7 m/s, and maintain this status before the paint is used up;

Construction of top coat


1) Preparation of top coat
Mixing, diluting (special thinner) and maturing according to the requirements of the
intermediate paint specification. Curing Time, re-coating time, use time after compounding.
Record the ambient condition (temperature, relative humidity, surface temperature and
dew point) before painting).

2.) Pre-coating for top coat


Apply a top coat to welded joint, edges, corners and places on the outer surface where
is hard to arrive. The thickness of the pre-coated paint film is 50-70μm. And the pre-coating
width is 10-15mm.

3) Top coating
The ambient temperature during painting shall be within the scope specified in the
product description used. Apply a coat of finish on the surface of the workpiece to measure
the thickness of the Wet Film and the dry film thickness
The ambient temperature during coating should be within the scope specified in the
paint product specification. A layer of primer sprayed on the surface of the workpiece whose
dry film thickness is 100%-140% of the rated dry film thickness.
After each painting process, the thickness and quality of the paint film shall be checked

5 Inspection methods for protective primer, primer, intermediate coat and top

coat

5.1 Surface quality inspection of the workpiece before coating (can provide the

inspection records according to users’ requirements)

Inspection method: visual inspection

Conformity criteria:

(1) Before coating, the surface of the motor and parts should be clean and flat, without

protrusions, cracks, cold-shuts, holes, pits, burrs or oil stains.

(2) After checking the repaired castings and steel plates of welding rods, welding slag,

welding knobs and spatters should be cleaned.

(3) Check that the weld and the base metal, ensuring they are continuously and smoothly

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joined.

5.2 Surface cleanliness inspection: (Sampling inspection without records)

Refer to 1.3 Inspection Method.

5.3 Spraying environment inspection (can provide the inspection records according to

users’ requirements)

Inspection method: the same as 1.1 sandblasting environment inspection.

Conformity criteria: The ambient temperature and humidity shall in accordance with the

requirements of the paint product specification. The steel surface temperature is 3  higher

than the dew point.

5.4 Compressed air cleanliness inspection:

Compressed air shall be tested in accordance with ASTMD 4285 (ink absorption test) (Sampling

inspection without records).

5.5 Dry film thickness test (can provide test records according to users’ requirements)

Test Methods:

Turn on and calibrate the dry film thickness gauge.

Specific calibration steps:

1) Calibrate on the zero plate first, and press the “+” or “-” button to zero the test value.

2) Then select a standard film with a thickness close to the paint film, place the film on the

zero plate, and test the thickness of the standard film. The allowable error is within ±5 ‰.

When measuring, the instrument probe should always be in (vertical) contact with the

painted surface to get a reading. Place the probe on the painted surface and keep it in contact

with the surface during the measurement. The meter reading is the result. After testing as

required, record the dry film thickness of the paint film, and calculate the arithmetic average and

total average of a single test point.

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Number of test points of single-sided dry film

Single-sided measuring area


Test/Measuring area Minimum measuring number Maximum number of
m2 repeated measurements
About 1 5 1
<1≤3 10 2
<3≤10 15 3
<10≤30 20 4
<30≤100 30 6
>100 Each 100 square meters or the same part is 20% of the minimum
added, another 10 measuring test should be number of measured
made points

Note: The above table shows the minimum value of surface thickness measurement (also called

reading point or single instrument measurement). This number can be increased if the area to be

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measured is difficult to paint, such as supports and pipes. In addition, the selected measurement

points fully represent the entire measurement area.

Conformity criteria: (the measured thickness minus the roughness correction should meet the

following requirements)

a) The arithmetic mean (or reading point) of all individual measurements should be within 90-140%

of the nominal dry film thickness (NDFT). If the value is greater than 140% of the NDFT, an adhesion

test should be performed.

b) Individual readings are greater than 80% of the NDFT minimum allowable value.

C) For each area inspected, only 20% of the readings are allowed between 80% and 100% of the

NDTF.

d) The paint film thickness is not allowed to be greater than the maximum thickness predicted in

the product specification.

5.6 Paint film quality inspection (can provide records according to users’ requirements)

Test method: visual inspection

Conformity criteria: The coating should be firm, without missing defects, sags, orange peel,

lacquer, bubbles, wrinkles, chalking, softening, rust spots, peeling, scratches, scars, shrinkage and

other defects. The surface should be uniform and with lustre.

5.7 Adhesion test of the paint film of the whole machine (only conduct sample tests

according to users’ requirements, records can be provided)

Destructive adhesion test (random check if necessary).

5.8.1 Cross-cut tape test (only conduct sample tests according to users’ requirements,

records can be provided)

Application: paint film with thickness less than 127 microns.

Inspection Method:

A. Paint film with a thickness of less than 50 microns. In each direction, make 11 cuts with a

pitch of 1 mm.

B. For paint films with a thickness of 50 microns to 127 microns, make 6 cuts at 2 mm intervals

in each direction.

C. Stick the self-adhesive tape on the paint film after the division. Remove the self-adhesive

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tape and judge whether the paint film adhesion is qualified according to the following table.

Conformity criteria
The cut edges are smooth, no flaking grid qualified
boxes
Small pieces of paint peeling off at the qualified
cross but the defect area covers less than
5%
There are small patches of paint on the qualified
edges and crosses. The defect area
covers 5% to 15% of the grid
The coatings on the edges and part of the unqualified
block are peeling off. The defect area
covers 15% to 35% of the grid
The coating flakes on the edge of the cut are unqualified
stripped, and there is a phenomenon of peeling
off. The defect area covers 35% to 65% of the
grid

5.8.2 X-cut tape test (only conduct sample tests according to users’ requirements,

records can be provided)

Application: paint film with thickness greater than 127 microns

Inspection method: Use a sharp knife to draw an X-shaped incision with an angle of 30 ° -45 ° on

the surface of the paint film, stick adhesive tape, and peel off the adhesive tape.

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Conformity criteria:

Epoxy primer coating system: 4A and 5A are qualified.

Inorganic zinc primer coating system: 3A, 4A and 5A are qualified.

Intermediate coat and / or topcoat: 3A, 4A and 5A are qualified.


5A No peeling and removal
4A Trace removal or peeling along incisions or their intersections
3A Jagged removal at the incision up to 1.6 mm (0.0625 inches) on either side
2A Jagged removal at most incisions up to 3.2 mm (0.125 inch) on either side
1A Most paint peeling off the X-shaped area under the tape
0A Removal beyond the area of X

5.8.3 Pull-out test (only sample sampling can be done according to user requirements,

records can be provided)

Paint film pull adhesion test is a more accurate method for determining coating adhesion,

especially for multi-coat systems.

The test steps are as follows:

1) Sand the surface of the test piece and the tested coating with sandpaper, and then wipe

them clean with a cleaning agent.

2) Take a small amount of glue (two-component epoxy adhesive for elcometer 106pull-out

tester) and apply it on one side of the test piece.

3) Press the glued test piece on the tested surface, remove the extruded excessive glue and

wait until the glue cure.

Note: 1) when the two tubes of adhesive are mixed together, they should be used within 1

hour. The two tubes should be mixed roughly evenly.


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2) curing time: 25 , 24 h or 60 , 3 h. The ordinary epoxy resin adhesive is suitable for

the warm environment, and the curing time should be extended to 3 days or more at low

temperature.

4) Use a cutter to cut a circle around the test block carefully. This step is only required if the

tensile force inside the coating is greater than the coating adhesion.

5) After the glue is cured, the area can be tested. Place the adhesion tester above the base and

eure it lies flat on the surface (if necessary, place the base support ring on the test block to

ensure it is placed horizontally).

6) Loosen the handwheel or nut on the adhesion tester. Zero the pull-off indicator scale.

Carefully put the claw-shaped appliance on the base with one hand to firmly hold the adhesion

tester to prevent it from rotating. Slowly and smoothly tighten the handwheel or nut, gradually

increasing the pressure on the base and coating. Increase the intensity steadily and

continuously at a rate of less than 1Mpa / s. Continue to pressurize until the painting fails and the

base is separated from the surface. Read the force indicator scale to determine the highest

pressure value at the time of failure or the maximum pressure applied.

Note: When the test block is pulled up, it may make a pop and the instrument will pop out a few

centimeters. For safety, please do not use too much force during use.

7) After the test, the handle or nut should be loosened immediately. Never add more pressure so

as to avoid damage.

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8) Conformity criteria
When the pull test reading is less than 3MPa,the paint film adhesion is unqualified.
When the pull test reading is greater than 3MPa:
(1) Observe the coating cross-section. If the cross-sectional area between the substrate and the
primer is greater than 30%, use the X-cut tape test to measure the paint film adhesion. If the X-cut
tape test proved to be satisfactory, the paint film adhesion is acceptable. If not, the paint film
adhesion is unacceptable.
(2) Observe the coating section. If the cross-sectional area between the base and the topcoat is
greater than 30%, use the X-cut tape test to measure the adhesion of the paint film. If the X-cut tape
test proved to be satisfactory, the paint film adhesion is acceptable. If not, the paint film adhesion is
unacceptable.
(3) Except for the conditions described in (1) and (2), the paint film adhesion is acceptable.

5.9 Color difference test (can provide records according to users’ requirements)

The user is required to provide standard color difference values or color samples for

detection with a colorimeter.

6. Safety and Environmental Protection

a) Because the air agitator is easy to take the small bucket paint upside down, so when using

the air agitator to stir the small bucket paint, we should take reasonable measures to fix the

small bucket paint

b) Fireworks are strictly prohibited at painting sites and sufficient firefighting equipment is

needed.

c) The workpiece must be placed neatly, the stacking is firm and reliable, and the stacking of

different workpieces must have obvious signs. The contents of the signs: responsible

person, product model, specification, quantity, protection category.


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d) Check whether the equipment and tooling are sensitive and reliable before each operation.

If there is any bad situation or status, it must be reported to the relevant departments for

handling and solving.

e) The air outlet of the dust extraction system, the spray line and the sink and other area where

the paint is easy to fall must be cleaned once a month.

f) Strictly wear labor protection articles when operating.

g) When hoisting, special hoisting tools must be used for hoisting, and overload hoisting is

strictly prohibited. The specific operation shall be carried out according to the relevant

system requirements of the company, and it shall comply with the safety requirements and

relevant provisions of site management as well as the requirements of relevant professional

process codes.

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Paint Procedure - Transmitter

Process Measurement and Control


www.honeywellprocess.com

April 2020

To,

Whomsoever it may concern

Dear Sir/Madam:

Subject: C5-M/C5-I Coatings and Honeywell SmartLine Transmitters

C5-M (Marine) and C5-I (Industrial) are Environmental categories with a very high risk of corrosion for
steel surfaces as per BS EN ISO 12944 and 9223 standards. It is important to note that these definitions
pertain to steel surfaces and consequently the compliant coatings also apply to steel surfaces which are
best suited to such high corrosive environments. However, lately the industry has demanded corrosion
resistance information for aluminum housings for marine and coastal applications.

Honeywell has conducted several tests as per ASTM B117 on SmartLine transmitters with standard
polyester coated aluminum housings and on similar industrial products available in the market with
aluminum housings.

With the results of the tests stated above conducted on various units against C5M/C5I requirements,
Honeywell SmartLine transmitters with standard polyester coated aluminum housings performed equal
or better compared to the other industrial products with aluminum housings.

Regards,

Honeywell Process Measurement and Control – Field Instrumentation Marketing


www.honeywellprocess.com
R1118111-R10014-PUM-P14603-10028-H06_revC

ENPRO INDUSTRIES PRIVATE LTD.


ALANDI MARKAL ROAD, MARKAL, TAL. KHED, DIST. PUNE – 412 105 (INDIA)

INTEGRATED MANAGEMENT SYSTEM


SURFACE PREPARATION AND PAINTING PROCEDURE

Client: KEPL, PUNE

Project: THAI OIL CLEAN FUEL PROJECT, THAILAND

EIPL WO: 191199ABC

PO No.: Confirmed by Email Dated 3rd Feb. 2020

PROCEDURE- SURFACE PREPARATION AND PAINTING PROCEDURE FOR EXTERNAL SURFACES

Changes made in the latest revision can by identified by bold and italic letters

00 11.11.2020 Issued for Approval Nitin Deshmukh Rajesh Kanase


REV. ACCEPTED BY
DATE DESCRIPTION PREPARED BY APPROVED BY
NO. CUSTOMER

Document Title:

SURFACE PREPARATION AND PAINTING PROCEDURE


Document No.: Rev.: Format Size:
EIPL/SPP/01-191199ABC 00 A4
Controlled Copy No:-
© This Work Instruction is the exclusive property of ENPRO and its contents must not be communicated to unauthorized persons, or persons
outside the company without authorization from the Managing director or Management Representative.
R1118111-R10014-PUM-P14603-10028-H06_revC

Doc. No. ENPRO / SPP / 01


ENPRO INDUSTRIES Rev 00
PRIVATE LTD. Date 11.11.2020
SURFACE PREPARATION & PAINTING PROCEDURE Page 2 of 8

CONTENTS:

1 Purpose

2 Scope

3 Reference standards and Documents

4 Activity with Responsibility & Authority

5 Procedure

General

Surface Preparation & Paint Application Equipment

Inspection Equipment

Atmospheric condition

Blasting media

Surface Preparation

Paint Application

Repair

6 Inspection

7 Reporting

8 Attachment
R1118111-R10014-PUM-P14603-10028-H06_revC

Doc. No. ENPRO / SPP / 01


ENPRO INDUSTRIES Rev 00
PRIVATE LTD. Date 11.11.2020
SURFACE PREPARATION & PAINTING PROCEDURE Page 3 of 8

1. PURPOSE
To establish a system to control & ensure that all items which requires surface preparation
and painting applications are in accordance with Contractor’s Project Specification.
2. SCOPE
This procedure covers the surface preparation and painting for external surface of bare C.S.
structural parts of Lube Oil Console manufactured by Enpro.
3. REFERENCE STANDARDS AND DOCUMENTS
i Paint Manufacturers Data Sheets
i Client Spec. R1118111-00000-CI-SPC-00001 Rev- 0B
i ASTM D 4285 - Standard test method for indicating oil or water in compressed air
i SSPC Vis 1- Guide to Vis 1 - 89 - Visual Standard for Abrasive Blast Cleaned Steel
i SSPC SP 1- Solvent Cleaning
i SSPC-SP 10 - Near-white blast cleaning
i ASTM D 4414- Measurement of Wet Film Thickness by Notch Gages
i ISO 19840 - Paints and varnishes – Corrosion protection of steel structures by
protective paint systems – Measurement of, and acceptance criteria for, the
thickness of dry films on rough surfaces
i ISO 8503 - Preparation of steel substrates before application of paints and related
products – Surface roughness characteristics of blast cleaned steel substrates
i ISO 8502-6 - Preparation of steel substrates before application of paints and related
products – Tests for the assessment of surface cleanliness – Part 6: Extraction of
soluble contaminants for analysis - The Bresle method.
i ISO 4624 - Paints and varnishes - Pull-off test for adhesion
i ISO 2409 - Paints and varnishes – Cross cut test
i ASTM D 4752 - Standard practice for measuring MEK resistance of ethyl silicate
(inorganic) zinc-rich primers by solvent rub
i NACE SP0188 - Discontinuity (holiday) testing of new protective coatings on
conductive substrates
4. ACTIVITY WITH RESPONSIBILITY & AUTHORITY
SR.
ACTIVITY RESPONSIBILITY
NO.
1. To ensure the activity carried out as per this procedure QC

5. PROCEDURE
5.1 GENERAL
5.1.1 Surface preparation and painting shall be selected in accordance with Client/Customer
Specification requirement.
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5.1.2 Storage of surface preparation abrasives and all coating materials shall be in accordance
with the product manufacture’s recommendation. The painting materials that have gelled or
otherwise deteriorated during storage shall not be used. Paint material shelf life to be
checked before use.
5.1.3 The mixing and thinning directions given by the paint manufacturer shall be followed.
5.1.4 The compressed air supply used for surface preparation and paint application must be of
sufficient pressure and volume to prepare and coat the surface to degree/thickness specified
and shall be free of oil and water.
5.1.5 Adequate separators and traps shall be provided, and these shall be kept emptied of water & oil.
5.1.6 In no case an air compressor shall be allowed to deliver air at a temperature above 100°C.
5.1.7 The air pressure at the blasting nozzle shall not be less than 6 Bar.
5.1.8 It is the responsibility of blasting/painting personnel to protect all equipment and structures or
any other areas (which are not to be painted) from mechanical damage, blasting abrasive,
paint splashes/droppings and over spray.
5.1.9 Extreme care shall be taken to avoid contamination [examples of areas to be protected are
valve spindles, glass faced pressure gauges, light fittings, machinery, cables, stainless steel,
name plates, manufacturer’s identification tags, machined surfaces, instrument glass,
finished flange faces and similar items.
5.1.10 Painting to be carried out in closed booth.
5.1.11 Minimum curing time as recommended by paint manufacturer shall be observed to avoid
adhesion problems occurring during multi-coat system painting. Open to atmosphere curing
is recommended. Forced curing is prohibited to avoided blisters, cracking and other such
defects.
5.1.12 The paint manufacturer’s technical data sheet of coating material shall be kept where the
operation takes place.
5.1.13 All coating material shall be kept in safe storage areas.
5.1.14 Paints containing heavy / and or metallic pigments that tend to settle must be kept in
suspension by stirrer during application.
5.2 SURFACE PREPARATION AND PAINT APPLICATION EQUIPMENT
5.2.1 Blasting and painting equipments shall be maintained properly to complete the work in
accordance with the contract specification.
5.2.2 All equipment must be in good working condition and shall be kept in enough clean
condition.

5.3 INSPECTION EQUIPMENT


5.3.1 Minimum following equipments shall be kept for inspection,
a. Wet Film Thickness Comb
b. Dry Film Thickness Gauge
c. Surface Roughness Gauge & Testex Tape
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SURFACE PREPARATION & PAINTING PROCEDURE Page 5 of 8
d. Hygrometer
e. IR Thermometer
5.4 ATMOSPHERIC CONDITIONS
Paint manufacturer technical data sheets shall be consulted while surface preparation &
painting for atmospheric condition limitations. Unless otherwise specified in coating
manufacturer data sheet, no surface preparation or paint application shall take place under the
following conditions,
A) Relative humidity is 85% or above
B) Air temperature is below 10 °C or above 40°C
C) Surface temperature is below 3 °C of Dew Point
D) When the substrate is damp, wet or contaminated in any way.
E) Atmosphere contaminated by dirt, dust, oil, product
5.5 BLASTING MEDIA
A. Carbon or low alloy steel, cast iron- Chilled iron grit
B. Stainless steel, Light alloys & Galvanized surfaces- Aluminum oxide grit (If painting
applicable)
5.6 SURFACE PREPARATION
5.6.1 Any sharp edges rough welds and weld spatter shall be ground smooth. Rounded contour
shall be of 2 mm minimum radius.
5.6.2 Prior to surface preparation, oil, grease and other fatty material shall be removed by suitable means.
5.6.3 Heavy deposit of oil, grease and other fatty material shall be initially broken by appropriate
solvents then above procedure adopted.
5.6.4 Steel surface to be painted shall conform to “Sa 2½” of ISO 8501-1 with surface profile 40 to
60 micron.
5.6.5 Where the coating is damaged these areas shall be prepared by Tool / Mechanical cleaning.
The prepared area must be feathered back to a firm edge of existing coating.
5.6.6 QA/QC shall ensure that all welding and necessary inspection carried out before blasting.
5.6.7 Those surface contaminations are not removed during fabrication but exposed during and
after blasting shall be removed by grinding or other suitable method and edges rendered
smooth and re-blasted to the specified standard.
5.6.8 To prevent abrasive and dust inclusion, blasting shall not be carried out in the area close to
painting operations.
5.6.9 Abrasive blasting shall be done only in day light hours except the rough surface preparation
shall be allowed during the night, provided the surface is re blasted the next morning to the
specified standard.
5.6.10 While carrying out the surface preparation, paint manufacturers technical product data sheet
shall be consulted regarding the limitations relating to relative humidity, dew point, and
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surface/atmospheric temperature. At the commencement of each project sample metal
panels shall be prepared to demonstrate ability to comply with the specified level of
cleanliness and after approval, shall be used as the Project Standard for the remainder of
the project work.
5.7 PAINTING APPLICATION
5.7.1 The abrasive blasted surface shall be free from dust prior to application of the first coat.
Painting shall be applied according to good practices and in accordance with the
manufacturer’s data sheet and/or instructions regarding relative humidity dew point
surface/atmospheric temperature.
5.7.2 Unless otherwise specified the paint shall be applied by spray in number of coats specified.
5.7.3 The first coat shall be applied to the abrasive blasted area within 4 hours from the start of
surface preparation. Prepared painting materials shall be used within specified pot life. When
this time limit reached, the spray pot and other equipment shall be emptied and cleaned.
5.7.4 All dry film thickness shall be as per contractual specification requirements.
5.7.5 After the first coat has been applied and cured sufficiently as paint manufacturer’s
recommendation, edges of beams, all sharp edges, excessively welds etc shall receive a
brush applied stripe coat, which shall be of same genuine type as the second coat of the
specified painting system.
5.7.6 Where a multi-coat paint system is specified to be used, all intermediate coats shall be of
contrasting colour to differentiate between coats.
5.7.7 All runs, skips, sags etc shall be brushed out smooth whilst the paint is still wet.
5.7.8 Care must be taken in observing maximum and minimum over coating time quoted by the
paint manufacturer. Paint manufacturer shall be in position to provide technical support to
representative in sufficient number to assist Contractor during surface preparation and
application of its products in the various locations.
5.8 REPAIR
5.8.1 All damages occurred to previous coats shall be repaired before application of the next one
and before the final acceptance by the painting inspector. Film defects like misses, runs,
sags, poor finish, incorrect colour, texture, dry spray, over spray, adhesion problems,
pinholes, holidays and cracking shall be repaired as per paint manufacturer
recommendation.
5.8.2 Inadequate coating thickness like low DFT & high DFT shall be repaired as follows, Low
DFT: - Additional coat shall be applied.
High DFT: - To be removed manually by emery paper followed by air blow cleaning &
appearance coat
5.8.3 Contaminated surfaces - Surfaces to be over-coated, which have become contaminated
by grease, oil, fatty materials and any other foreign material shall be cleaned and degreased
according to the standard SSPC-SP 1(Solvent cleaning).
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5.8.4 Damages – Damages shall be repaired as follows,
A) Coating damage not exposing substrate: - The coating around the damaged area shall
be feathered using emery paper. The reclining shall be extended to undamaged surrounding
surfaces in order to assure film continuity. The complete specified paint system shall be
applied on the cleaned area.
B) Coating damage exposing substrate: - Damaged areas shall be cleaned by abrasive
blasting or power tooling. Mechanical cleaning shall be performed using wire brushes or
mechanically operated tools like grinders, chippers etc. and number of coating shall be
established as for the original coating system.

6. INSPECTION
6.1 All items to be coated shall be subject to inspection in accordance with the relevant
purchase order requirement.
6.2 QC inspector shall ensure that all coating work is carried out in a workmanship like manner
with equipment suitable for the application.
6.3 QC inspector shall ensure that the correct blasting materials are used and that the blast is to
the required quantity and profile.
6.4 QC inspector shall ensure that the correct paint material is used, and the application is
carried out in accordance with the relevant specification and paint manufactures
recommendation.
6.5 WFT comb shall be used for checking the correct Wet film thickness.
6.6 The measurement points shall be selected so that the relevant thicknesses are
representative enough of the entire measurement area. The dry film thickness of the coating
system shall be determined in accordance with ISO 19840 or by a Microtest thickness gauge
(ISO 2178) or comparable instrument in accordance with the following procedure,
a) All individual DFT measurements shall be equal to or above 80% NDFT.
b) The arithmetic mean of all the individual DFT measurements shall be equal or
above NDFT.
c) Total number of measurements between 80% of NDFT and NDFT shall be no
more than 20% of total readings taken.
d) Maximum allowed DFT for general areas - arithmetic mean of all DFT readings ≤
1.5NDFT & for corners: arithmetic mean of all DFT readings ≤ 2.5 NDFT.
6.7 Prior to over coating, the surface shall be checked for contaminations and ensure that any
contaminate is removed if detected.
6.8 When final coat has been applied the inspector shall check the DFT and inspect the surface
for runs, drips, sagging, bubbles and dry over spray.
6.9 Inspection & tests to be performed during surface preparation & painting work execution as
per below Table
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Test type Test Method Test Acceptance Criteria Consequence


Frequency
Before start of
Ambient & steel
each shift +
Environment temp, Relative
minimum As per clause No.- 5.4 No blasting or coating
al Conditions humidity & Dew
twice
point
per Shift
Visual for sharp
Visual
edges weld
inspection 100 % of all
spatter slivers, No defects Defects to be repaired
before surfaces
rust grade etc
blasting
A) Reblasting
Substrate 100 % of A) Cleanliness- SSPC SP 10
SSPC Vis- 1 B) Recleaning & reblasting until
cleanliness surfaces B) Dust test- Max. rating 2
acceptable value
Repeated washing with potable
Salt test ISO 8502-6 Once / 100 m2 Max. 25 mg/m2 NaCl water and retesting until
acceptable value
40 – 70 Micron for bare
Roughness ISO 8503-5 Once / 100 m2 Reblasting
C.S. surface
Curing test
(For Zn ASTM D 4752 Once / 100 m2 Rating 4 or 5 Allow to cure
silicate)

Visual Visual inspection 100 % of


According to specified
examination to determine surface after Repair of defects
requirements
of coating defects each coat

Holiday
detection
(For internal NACE RP 0188 100 % No holidays Repair & retest
coatings
only)
DFT for each As per ISO Additional coats or recoating as
ISO 19840 AS per clause 6.6
coat 19840 table 1 appropriate
Pull-off adhesion Min. 5 MPa for zinc primer
On test panel
as per ISO 4624 coatings & 7 MPa for non-
Adhesion for each paint Coating to be rejected
(For > 150-micron zinc primer coatings
cycle
DFT) systems.
Cross-cut
adhesion as per On test panel
Classification rating 0 as
Adhesion ISO 2409 (For for each paint Coating to be rejected
per table 1 of ISO 2409
≤150μm -micron cycle
DFT)

2. REPORTING
Report shall be prepared with the surface preparation details and DFT of painting system in
Enpro’s inspection report.
3. ATTACHMENTS
Painting Report Format
Painting Specification
ͳ
R1118111-R10014-PUM-P14603-10028-H06_revC
ENPRO INDUSTRIES PVT LTD.
ALANDI MARKAL ROAD, MARKAL, TAL. KHED, DIST. PUNE – 412 105 (INDIA) PH: +91 02135 611000
INTEGRATED MANAGEMENT SYSTEM
SURFACE PREPARAION & PAINTING INSPECTION REPORT
Painting Report no. Customer
Date Item
ITP No. PO No.
Applied Paint Spec. Enpro W.O. No.
Reference Spec. GA Drawing No.
Part Description: Project
Cleaning
Surface :- Method :- Rust Grade- Temperature :-
Concentration :- NA Pressure :-
Surface Preparation
Abrasive Type: Pressure :- Date:
Blotter Test(ASTM D 4285): Surface profile :- Air Temp :-
Surface Temp :- Relative Humidity :- Dew Point :-
Grade of Cleanliness (ISO 8501-1) - Dust Test(ISO 8502-3)-
Soluble Salt(ISO 8502- 6)-
Painting
Coat Primer Coat Intermediate Coat Top Coat
Required DFT
Manufacturer
Paint Type
Paint Name
Part - A
Batch no.
Part - B
Thinner Batch no.
Paint Colour
Date & Time
Air Temperature 0 C
Surface Temperature 0 C
Relative Humidity, %
Dew Point 0 C
WFT
Application Method
Visual Check
Part Description:
Measured Coat (Primer coat)
Reading Area Readings Spot Average Average of Five Spot
Spot 1
Spot 2
Spot 3 #DIV/0!
Spot 4
Spot 5
Measured Coat (Intermediate coat)
Reading Area Readings Spot Average Average of Five Spot
Spot 1
Spot 2
Spot 3 #DIV/0!
Spot 4
Spot 5
Measured Coat (Finish coat)
Reading Area Readings Spot Average Average of Five Spot
Spot 1
Spot 2
Spot 3 #DIV/0!
Spot 4
Spot 5
Remark :
QC Engineer / Inspection EIPL
Authority

SIGNATURE

DATE Page 1 of 1 FORMAT NO.: - IF/QAC/33,REV.00,EFFECTIVE DATE 08.08.2017


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