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Analysis of Fluid-Induced Force of Centrifugal Pump Impeller With Compound Whirl
Analysis of Fluid-Induced Force of Centrifugal Pump Impeller With Compound Whirl
Analysis of Fluid-Induced Force of Centrifugal Pump Impeller With Compound Whirl
H O S T E D BY
Alexandria University
KEYWORDS Abstract In order to research the fluid-induced force of centrifugal pump impeller with compound
Centrifugal pump; whirling, based on the N-S equations, the RNG k-e turbulence model is applied to simulate the low
Compound whirl; specific speed centrifugal pump under eccentric assembly condition. The effects of different flow
Fluid-induced force; rates, impeller eccentricities and whirl ratios on the fluid-induced force of impeller were investi-
Nonlinear fitting; gated. Finally, the fitting models of fluid-induced force with compound whirl were obtained by least
Numerical simulation square method (LSM). The results imply that the calculated results considering the impeller eccen-
tricity are closer to the experimental data than those without considering the eccentric whirl. In
addition, the extremum value of fluid-induced force of impeller has a significant positive correlation
with the impeller eccentricity. With the increase of flow rate, the fluid-induced force is non-
monotonic. The whirl ratio can change the numbers of peak and valley of fluid-induced force,
and the nonlinear fitting model of fluid-induced force using LSM presents high precision. This study
can provide important references for the design and fluid-structure interaction (FSI) vibration of
centrifugal pump.
Ó 2020 The Authors. Published by Elsevier B.V. on behalf of Faculty of Engineering, Alexandria
University. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).
Exploring the flow field characteristics of centrifugal pump with compound whirl is proposed to investigate the fluid-
is helpful to reveal the essence of fluid-induced characteristics induced force. The accuracy of the proposed model is verified.
of centrifugal pump. Li et al. [14] utilized PIV technology to Besides, the effects of different eccentricity ratios, flow rates
measure the internal flow of centrifugal pump and pointed and whirl ratios on the fluid-induced force are further analyzed
out that as the flow rate decreases, there would appear clock- according to the radial force distribution. Finally, the nonlin-
wise vortex on the working surface of the blade, which might ear fitting method, LMS, is applied to obtain the fitting func-
increase the energy loss. Zhang et al. [15] proposed a nonlinear tions of fluid-induced force. The proposed model and
hybrid RANS/LES method, which could capture the internal corresponding calculated results can provide another solving
flow characteristics and pressure pulsation signals of centrifu- method for the research of inner flow and fluid-induced char-
gal pump more effectively. Wang et al. [16] used CFX software acteristics of centrifugal pump.
to study the influence of eccentricity on the internal flow and
the exterior performances in the centrifugal pump. Chalghoum 2. Numerical model and calculation method
et al. [17–19] studied the effect of stator-stator interaction on
the pressure pulsation of centrifugal pump and found that 2.1. Basic parameters of centrifugal pump
the pressure amplitude was obviously affected by the existence
of vortices. Zou et al. [20] studied the change of the flow field
The research object in this paper is a two-dimensional cylindri-
around impeller in the start-up process of a large double-
cal vane centrifugal pump with low specific speed. The main
suction centrifugal pump and analyzed the causes of the
design parameters are shown in Table 1.
change of transient fluid-induced vibration force. Hao et al.
[21,22] studied the effect of clearance on the internal flow char-
2.2. Physical model of centrifugal pump
acteristics and the fluid-induced force from the aspects of tip
clearance and variable clearance. Tao [23] studied the pressure
pulsation of a main nuclear power plant pump impeller and The calculated model including the five fluid domains of cen-
pointed out that the simulated values of the pressure pulsation trifugal pump (inlet, impeller, clearance, volute and outlet) is
could not be well matched with the experimental values when established, the model is shown in Fig. 1. The motions of
the impeller was not eccentric. impeller include two types in the real operation, on the one
Fluid-induced force is the macroscopic manifestation of fluid hand, the impeller rotates around its rotation center O’ at
excitation effect, which has a great influence on the whole oper- rotating speed X, on the other hand, it rotates around the geo-
ation process of centrifugal pump. Li [24] changed the blade metric center O of volute at whirl speed x. The corresponding
load distribution and found that pre-loading the impeller would compound motion of impeller is shown in Fig. 2.
make the flow more uniform, which could reduce the pressure The distance between OO’ is e, which is called the impeller
pulsation and the exciting force of impeller. Barrio et al. eccentricity. The eccentricity ratio e is the ratio of impeller
[25,26] obtained the unsteady pressure distribution through eccentricity e to clearance width d1. The whirl ratio k is the
the pressure sensor and the radial integral of the clearance side ratio of the whirl speed x to the impeller rotating speed X.
pressure. Li et al. [27] compared and analyzed the radial force Fig. 3 shows the periodical compound motion of impeller
of a molten salt pump under the dual volute and single volute when whirl ratio is 1, which means that the impeller whirls
structure. They found that the dual volute structure could effec- 360° around the geometric center O meanwhile the impeller
tively balance the blade surface load and reduce the blade cir- synchronously rotates 360° around its rotation center O’ in
cumferential pressure fluctuation. Chen et al. [28] illustrated the same direction.
that the radial force of centrifugal pump impeller decreased with
the increase of flow rate and the relative velocity distribution 3. Numerical calculation method
became more uniform under large flow rate condition. Krzysz-
tof et al. [29] studied the radial force and axial push torque of 3.1. Computing model of impeller
centrifugal pump impeller experimentally and numerically.
They found that there was a correlation between distributions Based on the N-S equation, the RNG k-e model is adopted to
of radial force and axial thrust moment. Tan et al. [30] investi- solve the problem, which can better adapt to high strain rate
gated the effect of the guide vane outlet angle on the radial force
and hydraulic performance of a centrifugal pump. The calcu-
lated results implied that with the decrease of the guide vane Table 1 Main parameters of the model pump.
blade outlet angle, the pulsation amplitude of radial force Design parameters Design
reduced obviously. Alemi et al. [31] explored the effects of mul- value
tiple volute structures on hydraulic performance and fluid- Design flow Qd (m3/h) 55
induced vibration force at off-design conditions. Head Hd (m) 20
Although there are a lot of studies on the excitation force of Number of blades Z 6
impeller, most of them only consider the situation of impeller Rotational speed X (rpm) 1450
self-rotation. In fact, the impeller whirls synchronously around Specific speed ns 69
the geometric center of rotor system due to indelible eccentric- Inlet and outlet diameter D1 (mm) 80
ity. Compared with single impeller self-rotation, the motion Outside diameter of impeller D2 (mm) 260
model of impeller considering compound motion can better Base circle diameter of Volute D3 (mm) 290
Outlet width of impeller b1 (mm) 17
describe the internal flow field and fluid excitation characteris-
Clearance width between the impeller and volute d1 15
tics because it is closer to the real work condition. In this
(mm)
paper, a novel model of low specific speed centrifugal pump
Analysis of fluid-induced force of centrifugal pump impeller 4249
x x x e ω
ε= λ=
d1 Ω
e
O O’
y y y
e e
y e y y
e
which is shown in Fig. 4. It can be seen that when the eccentric- and 2%-eccentricity, the maximum errors are 4.62% and
ity of impeller is 2%, the maximum and minimum errors are 1.82%, respectively. The calculated results clearly imply that
1.42% and 0.02%, respectively. While the maximum and min- the eccentricity should be considered in the calculation of inner
imum errors are 2.31% and 0.97%, respectively, when the flow characteristics and fluid-induced force of impeller. In fact,
eccentricity is not considered. Besides, the errors of 4%- the calculated results considering the eccentricity is closer to
eccentricity are larger than the other results as a whole. The the real work condition of centrifugal pump.
similar results also can be got in the efficiency curves, which
is presented in Fig. 4(b). The errors under 2%-eccentricity con- 4.2. Influence of eccentricity on Fx and Fy
dition are obviously smaller than the other results in the range
of [0.6Qd, 1.2Qd]. When the eccentricities are not considered According to the results of unsteady calculation, the transient
pressure on the impeller wall can be integrated to obtain the
components of the fluid-induced force in the x- and y- direc-
tions under different working conditions. In addition, the
influences of eccentricity ratio, flow rate, whirl ratio on the
Fx and Fy are further researched.
The impeller always has a certain eccentricity due to incom-
plete alignment between the impeller and the shaft. In order to
research the influence of eccentricity on the fluid-induced
force, the following six eccentricity ratios (e = 0, 0.02, 0.04,
0.06, 0.08 and 0.1) are chosen to simulate the whirl motion
under the design flow rate condition. The corresponding
results are shown in Fig. 5. It is seen that both Fx and Fy have
six local peaks and troughs, the reason for this phenomenon is
the rotor–stator interaction caused by the periodic sweeping of
the six blades on the septal tongue. With the increase of eccen-
tricity ratio, the fluctuation range of Fx and Fy become signif-
icantly larger. Besides, the distribution of fluid-induced force
can be roughly divided into three areas according to the ampli-
tude of Fx and Fy with the increase of eccentricity ratio. As
Fig. 5(a) shown, Fx grows fastest in area (1), where is the far-
thest region from the volute tongue. The magnitude of fluid-
induced force in area (2) is close and the change is not obvious
for different eccentricity ratios. In area (3), Fx reaches the max-
imum negative value when e = 0.1, this is because the circum-
ferential position is closest to the volute tongue, where the
rotor–stator interaction is strongest. In Fig. 5(b), the change
trend of Fy is similar to that of Fx when the 90°angle difference
between the two coordinates is considered.
Fx / N
Fx / N
-10 50
-20
0
-30
-40 Area(1) -50
Area(2)
-50
-60 -100
0 36 72 108 144 180 216 252 288 324 360
0 36 72 108 144 180 216 252 288 324 360
θ/° θ/°
(b) 0.6Qd
(b) = 30 0.8Qd
60 =
25 1.0Qd
=
50 1.2Qd
=
20
=
40
= 15
30 Area(3) Area(3)
Fy / N
10
Fy / N
20
5
10
0
0
-5
-10 Area(2) Area(1) Area(2)
-10
-20
-15
-30 0 36 72 108 144 180 216 252 288 324 360
0 36 72 108 144 180 216 252 288 324 360
θ/°
θ/°
Fig. 6 Distribution of Fx and Fy for different Qd.
Fig. 5 Distribution of Fx and Fy for different e.
-20 20
Fx / N
-30
Fr / N
0 270° 90°
-40
-50 20
-60 240° 120°
40
-70
0 36 72 108 144 180 216 252 288 324 360 210° 150°
60
180°
θ/°
(b) 50 λ = -0.5 (b) 0°
ε=0
λ = 0.5 60 ε = 0.06
330° 30°
40 λ = 1.0 ε = 0.08
λ = 1.2 ε = 0.10
40
30
300° 60°
20
20
Fy / N
10 Fr / N
0 270° 90°
0
-10
20
-20
240° 120°
40
-30
Fr / N
0 270° 90° 0 270° 90°
30 15
60 30
90 240° 120° 240° 120°
45
120 60
210° 150° 210° 150°
150 75
180° 180°
(b) 0° 0.6Qd
(b) λ = -0.5
150 0° λ = 0.5
330° 75
30° 0.8Qd 330° 30°
120 1.0Qd
λ = 1.0
60
1.2Qd λ = 1.2
90 300° 60° 45 300° 60°
60 30
30 15
Fr / N
Fr / N
0 270° 90° 0 270° 90°
30 15
60 30
90 240° 120° 240° 120°
45
120 60
210° 150° 210° 150°
150 75
180° 180°
Fig. 9 Effect of flow rate on the resultant force for (a) e = 0.02 Fig. 10 Effect of whirl ratio on resultant force for (a) e = 0.02
and (b) e = 0.03. and (b) e = 0.03.
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