Ref : 6782/EPI/SN/2019-20 Date : 23.01.

2020

YOUR PROJECT : ABIAN DAROU

TECHNO-COMMERCIAL OFFER

OF BLISTER PACKING MACHINE

MODEL

EPI-3522 GRAND

FOR

CLIENT NAME : PART DAROU GROUP

LOCATION : TEHRAN, IRAN

CONTACT PERSON : Ms. MOJGAN KAZEMI

Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

INDEX

DESCRIPTION PAGE NO.

Client, Location & Contact Person 2-2

Index 3-3

Information required 4-4

Technical Specifications of Blister Packing Machine Model 5-7

EPI-3522 GRAND

Commercial Offer for Blister Packing Machine Model EPI-3522 8 - 12

GRAND

Terms & Conditions of the Offer 13 - 14

Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

Information required from you:

Products to be packed : Tablets or Capsules

Forming Foil : PVC or ALU

Sealing Foil : Aluminium

Embossing Readable from : Blister side / Lid Foil side

Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

Technical Specifications of Blister Packing Machine Model

EPI-3522 GRAND

SALIENT FEATURES

1. Large format - 350 mm web width x 220 mm advance, for large packs or high
outputs.
2. Machine suitable for both thermoforming and cold forming films.
3. For packing tablets, capsules in blister packs.
4. Flat forming, flat sealing, perforation-emboss-punching at multiple ratio to
forming speed.
5. Maximum utilization of format area because of matrix arrangement in forming
- multiple repeats and multiple tracks. Upto 4 repeats and 4 tracks possible.
6. Oscillating feeder has provision to mount two feeding channels - for high feed
rates, or for multiproduct packs.
7. Servo-driven independent stations controlled by full function intelligent high
speed PLC.
8. Changeover between cold forming and thermoforming by just selection on
MMI. No mechanical parts to remove or replace.
9. Retractable upper and lower preheaters, and upper sealing platen, to avoid
overheating of web during machine stop.
10. Very fast changeover to different format.
11. Setting of index and cold forming depth on MMI.
12. Separate Stations for Embossing, Punching and Perforation.
13. Easy slide-in tools for Punch, Embossing and Perforation.
14. Heating facility for Embossing and Perforation.
15. 6 servo motors - Forming clamp, forming plugging, Sealing clamp, oscillating
feeder, main web indexing, punch indexing.
16. User friendly touchscreen MMI with recipe setting and product library
functions for quick change - over.
17. Temperature controllers in software - less hardware to maintain - clean look.
18. Listing of alarms and user friendly trouble shooting guide integrated.
19. Compatible for downstream automation. High pack drop delay for excellent
separation between packs on conveyor - trouble-free linkups possible.
Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

MACHINE OPERATION

Base-film is intermittently drawn from a reel stock and fed to the blister forming station.
Base film unwind is motorized. PVC film is heated by platen heaters. Blisters are
formed, in the case of thermoforming, with the help of compressed air. In the case of
alu-alu, blisters are formed in cold condition with solely the mechanical action of plugs
and preheaters are automatically switched off.

In the feeding zone, the product is filled into the blister cavities. The complete feeder
unit continually moves left and right in such a way that actual product feeding takes
place uniformly throughout the machine cycle. The product feeding is either direct by
gravity or controlled by pneumatic escapement whose product release timing can be set
on the MMI.

Then, the web enters the sealing unit along with the lidding material. The lid foil reel is
also mounted on a mandrel which is motorized, and a dancing arm switches the motor
on or off to deliver additional foil, as and when needed. Lid foil passes through a batch
code printer if installed, which will print batch information during each index.

Lidding material is pulled into the sealing station, where it is sealed with the base-web.
The sealed web is cooled immediately on exit from the sealing station by a cooling
plate.

The filled, sealed and cooled web is gripped and pulled through the set index value by a
gripper indexing mechanism. The index value is settable on the MMI.

The sealed web then moves over a dancer arm, into the high speed section of the
machine, where it is independently advanced intermittently by a punch index roller.

Embossing, perforation and punching are carried out and the packs are thus separated
from the web. Trim is cut and dropped into the trim chute. Packs are picked up by a
pack-pickup assembly, transported up to the outfeed conveyor or chute if they are good,
or are dropped earlier into a reject chute if found.

Other features include splice detection, batch code printer, print mark scanning and
correction. The machine is equipped with print registration control, and the correction is
done on the base film advance during indexing to maintain print mark registration.
The machine can be linked to the next machine downstream, the connection between
the two being made by means of a conveyor.
Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

SPECIFICATIONS

Products suitable for blister packing

Tablets, Capsules, Soft Gelatin Capsules, etc.

Packing Materials
Base Film : PVC, PVC with PE/PVDC
ACLAR, COC, Tri-laminated ALU
Lidding Material : Hard tempered Aluminium, medical
grade Paper
Format Range:
PVC base film width maximum : 350 mm
Alu-Alu : 350 mm
PVC film thickness : 0.25 to 0.35 mm
Base film reel diameter : Maximum 440 mm
Lid foil width (max) : 350 mm
Lid foil thickness : 0.02- 0.03 mm
Lid foil reel diameter : Maximum 250 mm
Total forming area : Maximum 330 mm x 212 mm
Indexing length : Maximum 220 mm
Forming depth : Maximum 12 mm for thermoforming
10 mm for cold forming.
Output :
Maximum forming cycles: 40 cycles/minute. Maximum cutting cycles: 160/minute.
Actual output depends on factors like the product shape, feeding method, layout,
packaging materials used.

Electrical Data :
415 V 50hz 3-Phase + Neutral + Earth

Compressed Air Requirement:

Minimum 6 bar (kg/cm2) operating pressure
400 ltr / minute

Cooling Water Requirement:

300 ltr/hr. at 14 °C.
Inlet temperature of cooling water is also dependent on the base film used.

Machine Dimensions:
5680 mm (length) x 1070 mm (width) x 1850 mm (ht), excluding feeding arrangement),
plus 1 m each side for maintenance.

Packing case size : 241’’ x 61’’ x 83’’

Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

Price Schedule for EPI-3522 GRAND

A. COMMERCIAL OFFER FOR BASIC MACHINE

SR. NO. DESCRIPTION AMOUNT (USD)

1. EPI-3522 GRAND Blister Packing Machine with one set

of Change Part consists of :

Structure made of strong Mild Steel Frame (powder

coated), completely SS 304 cladded, and the following
mountings, fitting and accessories :

 Forming Foil and Lidding foil unwinding unit, with

dancing lever system.
 Preheaters, comprising fixed upper and moving
lower platens with independent temperature
controls.
 Forming Station, comprising forming clamp axis
and cold-form plug axis.
 Guide track mounting parts.
 Sweep brush for removal of dislodged product
from web
 Sealing Station and Cooling Station.
 Linear Indexing Station - Servo driven to index
formed filled and sealed web.
 Blister Pack punch station, comprising perforation
module, embossing module, adjustment roller
module, punch index assembly, punching
module, and pack pick-up assembly.
 Sheet metal trim chute for collection of trim, reject
packs and good packs all into customer-supplied
bins.
 Standard control panel consisting of complete
Electro Pneumatic package, cleanly tag. Power
and Control sections are compartmentalized and
isolated from one another.
 PLC housed in SS Panel, Human machine
interface ergonomically placed for easy access.
HMI is Color touch screen interface type.
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SR. NO. DESCRIPTION AMOUNT (USD)

 One no. standard tool kit for operation and
Maintenance.
 One no. standard Manual for operation and
Maintenance.

2. Automatic feeding system consisting of :

 circular SS product Hopper

 linear vibrator with amplitude controller
 chute,
 Oscillating Feeder having a motorized paddle
roller with speed control
 product sensor for minimum and maximum level.
 Provision for mounting of second feeding
channel. However, prefeeder for second channel
not included.

3. Print Registration Control (PRC), consisting of print

registration mark, mark scanner, mounting parts and
control of print draw off through web indexing servo
mechanism.

5. Eyemark sensor

6. Set of Embossing letter 1.59 mm letter height consisting

of
A-3, B-2, C-2, D-2, E-4, F-2, G-2, H-2, I-3, J-2, K-2, L-3,
M-2, N-3, O-3, P-2, Q-1, R-3, S-3, T-2, U-3, V-1, W-2,
X-2, Y-1, Z-1, &-1, / - 2, - - 2, • - 2, 1-4, 2-4, 3-3, 4-4, 5-
3, 6-3, 7-3, 8-3, 9-3, 0-3, - 12
Reverse digit for embossing at extra cost.

Tower lamp unit with Red, Amber and Green lights for
machine condition indication.

TOTAL 200,000/-
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B. OPTIONAL FEATURES
AMOUNT
(USD)
1. Polycarbonate guarding of the machine, with safety 6,000/-
interlock switches.
2. Chilled water temperature interlock 1,250/-
3. Chilled water flow interlock 875/-
4. Machine control with 21CFR Part11 using 10 inch HMI. 12,000/-
5. Low incoming air pressure switch 875/-
6. Safety interlock for front clear guards (in case of Acrylic 1,875/-
Guard)
7. Safety circuit for rear doors, using Siemens or equivalent 1,250/-
make plunger-operated limit switches
8. Splice Detector on base & lid foils (2 Nos. x USD 565/-) 1,130/-

9. Near end of Film Detector on base & lid foil (2 Nos.x USD 565/-) 1,130/-
10. 2nd Base Foil Reel 4,500/-
11. CE Certification 10,000/-

c. VISION / NON-FILL DETECTION SYSTEM

1. Camera : Jekson Make, USA 26,500/-

2. Pin Hole Detector for Base Foil : Jekson Make, USA 19,000/-
OCR / OCV (Please choose from one of the 3 options below)
a) Lid Foil Code Reader 5,650/-
b) OCR/OCV on Lidding Foil Code Reader 10,500/-
3 c) Over Printing & OCR / OCV Presence / absence Camera 13,500/-

D. UTILITIES
1. Vijay make Chilled Water Unit - Model VRC-100 (3TR) 5,000/-
2. INGERSOLL-RAND make 5 HP Air Compressor 3,500/-
complete with 5 HP 1440 RPM Motor, Belt, Belt Grand
and 5 HP DOL Starter.

E. VALIDATION DOCUMENTS
1 Set of Validation Documents (DQ, IQ & OQ) 2,000/-
The camera validation at site Will be extra to
your account
Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

F. CONVEYOR
1. Conveyor for removal of product from machine To be quoted
enclosure / for link up after receipt of
room layout.
G. INSTALLATION & COMMISSIONING

Installation, Supervision & Commissioning Will be extra to

your account

H. COMMERCIAL OFFER FOR ADDITIONAL CHANGE PARTS :

SR.
DESCRIPTION Rate (USD)
NO.
1. One set of ALU-ALU Change Parts consisting of :

1. Forming Die Forming Plug 8,500/-

2. Feeding Channel 3,000/-
3. Guide Tracks 2,000/-
4. Sealing Die (lower) 3,500/-
5. Sealing Die (upper) 3,500/-
6. Indexing Roller 2,000/-
7. Punch Tool 3,500/-
8. Embossing Tool 3,000/-
9. Perforation Tool 3,500/-
10. Motorized Rotary Brush Feeder 3,200/-
2. One set of PVC-ALU Change Parts consisting of :
1. Forming Die & Blow Head 4,500/-
2. Feeding Channel 2,500/-
3. Guide Tracks 2,000/-
4. Sealing Die (lower) 3,500/-
5. Sealing Die (upper) 3,500/-
6. Indexing Roller 2,000/-
7. Punch Tool 3,500/-
8. Embossing Tool 3,000/-
9. Perforation Tool 3,500/-
10. Motorized Rotary Brush Feeder 3,200/-
Note : If required, Embossing can be made readable on PVC side at an extra cost.
Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

J: TERMS & CONDITIONS :

PRICES : F.O.B. Mumbai

FREIGHT : Freight and Insurance charges will be extra to customer’s

account.

PACKING & : Sea Worthy Packing @ 3%.

FORWARDING Machine packed and cased in sea worthy fumigated
wooden box, as per standard and fumigation certification.

DELIVERY PERIOD : Within 12 - 16 weeks from the date of receipt of your order,
receipt of L.C. approved layout drawings and clarifications
of all technical details.

PAYMENT : Should be made in US$ by a confirmed and irrevocable

L.C. opened by a first class bank in favour of Elmach
Packages (I) Pvt. Ltd., through Canara Bank, Fort Market
Branch, Frere Road, Mumbai - 400 038, India.
If L.C. is opened by any other bank instead of bank
mentioned above, then please add the following conditions
in the L.C.

“L.C. to be advised to beneficiary through Canara Bank,

Fort Market Branch, Frere Road, Mumbai 400 038, India
for negotiation and to claim direct reimbursement.”

All bank charges outside India including reimbursement

charges are to opener’s account.

PARTIAL SHIPMENT : To be allowed.

& TRANSHIPMENT

CANCELLATION : 20% will be charged against Order cancellation.

CHARGES

PORT OF SHIPMENT : Any Indian Sea Port / Air Port.

INSURANCE : To be covered by the Applicant preferably. In case you

wish us to cover, kindly let us know the complete details of
risk cover required by you.
Ref : 6782/EPI/SN/2019-20 Date : 23.01.2020

VALIDITY : Valid for 60 days from the offer date.

GUARANTEE : The machine is supplied free of manufacturing defects and

are guaranteed against these only for a period of 12
months from the date of supply and if any defect develops
within that period, free service will be provided together
with free replacement of the required parts. This guarantee
is subject to the machine working on one shift basis only
and if the machine working more than one shift, the
guarantee will be reduced to six months.

TRIAL MATERIAL : Trial material required for taking trials of the Change Parts
before dispatch will have to be provided by you FREE OF
COST, Freight fully paid to our works. Exact quantity will
be informed to you at the time of order finalization.

ORIGINAL SAMPLES : If no original samples have been made available for

preparation of this quotation, we reserve the right to revise
our quotation after receipt of the same.

ERECTION & : Boarding, Lodging and Local Conveyance charges are to

COMMISSIONING be provided by you along with the necessary Visa and Air
Ticket for our Engineers.
FAT CHARGES : ELMACH insists on conducting FAT of the equipment
before the dispatch at our premises. All expenses towards
travelling-boarding-lodging shall be borne by customer.
We shall provide local conveyance and Visa assistance.

OUR BANKERS : CANARA BANK

Fort Market Branch,
Frere Road, Fort,
Mumbai - 400038.
Account No. : C/A. No. 0214201003690

SWIFT : CNRBINBBBDK

Citi Bank Swift Code : CITIUS33

Account No. of Canara : 36053796
Bank with Citi Bank New
York