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All the meticulous planning and detailing that

goes into producing a generator is not something


people think of – nor should they! We work hard
to make sure that people don’t have to think
about generators – after all that’s what we do for
a living. In TDPS we make first class generators
for the world.

www.tdps.co.in

is

power
Manufacturers of
AC Generators upto 250MVA

TD Power Systems Limited

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TD Power Systems Limited

TDPS IS

INNOVATION
We are a young company – founded in 1999.
Growth for us came from the efforts of our people
- a team of competent and dedicated employees
who took the company to a frontline position in
the industry. Getting listed on the BSE and NSE in
the year 2011 was another milestone that helped
the company push this growth story forward.

At TDPS, we are constantly on the move - always


working on improvements - in user markets,
customer segments and other key focus areas
such as product development, energy efficiency
and reliable solutions.

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TD Power Systems Limited

TDPS IS

SOLUTIONS
Over the years, TDPS has established itself as one of the
leading AC generator manufacturers, delivering across
a wide product spectrum - from 1 to 250MVA. Our AC
generator range has been developed to cater to all prime
movers such as steam turbines, gas turbines, hydro
turbines, wind turbines, diesel and gas engines. Our
product offering also has solutions for geothermal, solar
thermal, motor, transformer and propulsion engine
testing, oil & gas applications.

Since inception, the company has manufactured 2900+


generators with an aggregate output capacity of 19000+
MW. Our growing user base illustrates the success story
of a young company with growth plans to become the
world’s leading generator manufacturer and solutions
provider.

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TD Power Systems Limited

TDPS IS
VERSATILE
TDPS has its own design for generators up to 65MVA and is procedures with strict compliance to process standards.
a licensee of Siemens for 2-Pole generators from 71 MVA up
• Co-ordinate Measuring Machine from Zeiss, Germany
to 250 MVA. We have two dedicated manufacturing units
- to measure components ranging from 3 meters on the
located in Bangalore, spanning an area of 122,371 square
x-axis, 6 meters on the y-axis and 2 meters on the z-axis
metres – with advanced facilities for design, development,
- with a least count of zero point one micron. This
production and testing. Both our manufacturing units are
machine can handle weights up to 20T.
ISO 9001:2008 compliant.
• Our range of process equipment includes automatic coil
Highlights of our production process and capability taping machines, automatic coil spreading machines,
• Precision machine shop can handle large components GVPI plants for stator and rotor impregnation,
with lengths of 8m, widths of 2.5m, heights of 3m and rotor coil brazing unit and dynamic balancing
weights of 35T - to very close tolerances. machines that are capable of carrying out hot balancing
• Automated coil shop and advanced quality control even at overspeed.

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TD Power Systems Limited

TURBO HYDRO TURBINE

GENERATORS GENERATORS
Steam turbine & Gas turbine generators from TDPS are Key Features Hydro turbine driven generators are located in remote Our current line meets the stringent requirements suitable
used for base load applications in cogeneration power Range: 1 – 250MVA places where accessibility and grid conditions are generally for coupling with Pelton, Francis and Kaplan turbines.
plants of cement, sugar, steel, paper, biomass, chemicals Voltage levels: Up to 15.75kV demanding. This calls for flexibility and ruggedness in Design support for each of these product lines calls for
and other industries. Speeds: 1500/1800/3000/3600RPM electrical design for long operational life. function-specific parameters based on installation criteria
Frequency: 50/60Hz and application requirements.
Typical operating conditions Typical operating conditions
Bearings: Antifriction/Sleeve
• In power plants, Steam turbine generators utilized for • Our need-specific solution for these conditions are hydro Key Features
Protection: IP23 to IP56
captive power generation are also connected to the generators operating in a speed range from 187rpm to Range: 1 – 40MVA
Cooler: Top/Bottom/Side
national grid, enabling excess power to be supplied 1800rpm and have the benefit of sophisticated design Orientation: Horizontal/Vertical
Cooling: TEWAC/TEAAC/DAC
back into the grid and manufacturing inputs. Voltage levels: Up to 15kV
Termination: Side/Top/Bottom/Cubicle
• Criticality in operating conditions call for high • The direct mounting of the turbine on the generator Speeds: 187 to 1800RPM
Shaft End: Cylindrical/Flanged
efficiency and extra reliability. shaft calls for precise machining of the shaft extension. Frequency: 50/60Hz
Excitation: Brushless/Static
This can be achieved in our world class machine shop Bearings: Antifriction/Sleeve
• The generators are designed in compliance to the latest Others: PMG, Slip Ring, etc.
with machinery from Spain, and the largest CMM Protection: IP23 to IP54
IEC standards suitable to meet S1 operating conditions. Installation: Hazardous/Non-hazardous
machine in South Asia. Cooler: Top/Bottom/Side
TDPS has its own design for generators up to 69MVA and Standards: IEC/NEMA/API/JIS
Termination: Side/Top
has a license with Siemens to manufacture generators • The column of water powering the turbine imparts a
Shaft End: Cylindrical/Flanged
from 71-250MVA. huge load on the generator bearings calling for special
Rotor: Cylindrical/Salient
oil lubrication and rugged design to ensure mechanical
Excitation: Brushless/Static
strength and stability during extreme conditions.
Others: PMG, Slip Ring etc.
• Any failure in the controlling valves of the turbine can Standards: IEC/NEMA/JIS
drive the generator upto three times the rated speed,
referred to as runaway speed, testing its mechanical
rigidity and optimum balance.

Generators with special voltage/ frequency requirements can be manufactured against customer specifications.

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TD Power Systems Limited

DIESEL ENGINE GAS ENGINE

GENERATORS GENERATORS
Diesel engine generators are used for peak load demands Key Features With the renewing emphasis on green energy, there is a Key Features
and find wide application in critical installations such as Range: 1 – 32MVA need to develop gas engine generators for prime power Range: 1 – 32MVA
emergency/back up power plants in hospitals, airports, Voltage levels: Up to 15kV application – calling for stringent design specifications and Voltage levels: Up to 15kV
satellite research centers, data farms, and manufacturing Speeds : 187 to 1800RPM a specialized manufacturing process. Speeds: 187 to 1800RPM
plants involving critical processes. Frequency: 50/60Hz Frequency: 50/60Hz
Typical operating conditions
Insulation Class: H and F Bearings: Antifriction/Sleeve
Typical operating conditions • High vibrations from reciprocating engines and
Bearings: Antifriction/Sleeve Protection: IP23 to IP54
continuous cyclical stress can impact the winding and all
With diesel engine generators, the reciprocating engine Protection: IP23 to IP54 Termination: Side/Top/Bottom
mechanical parts resulting in fatigue .
transfers very high cyclic loads to the generator resulting Termination: Side/Top/Bottom Shaft End: Cylindrical/Flanged/SAE Flange
in high vibrations. These vibrations need to be effectively Shaft End: Cylindrical/Flanged/SAE Flange • Manufacturers of gas engines have critical requirements, Rotor: Cylindrical/Salient
absorbed by the generator, calling for specialized design Rotor: Cylindrical/Salient including global grid code compatibility and end use in Excitation: Brushless/Static
in rotor and stator. Rotor dynamics and stator analysis are Excitation: Brushless/Static varied environments Others: PMG, Slip Ring etc.
carried out using latest finite element analysis softwares. Others: PMG, Slip Ring, Machine mounted AVR etc.
Using our own technology, we have developed generators
to meet specific needs in critical operating environments
across the globe.

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TD Power Systems Limited

WIND TURBINE

GENERATORS
Eco friendly power generating solutions have now taken sophisticated test set up is capable of carrying out load
center stage considering the concessions provided by tests that ensure 100% reliability on site. TDPS caters to
governments all over the world to support alternative the global market by offering three solutions. PMG type,
energy sources. DFIG type and Synchronous Type generators, which are
built as per customer specifications and compliant with
Our dedicated state of the art manufacturing facilities
global standards.
for wind turbine generators are able to deliver high
quality products with quicker lead times. Our highly

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TD Power Systems Limited

TDPS IS

GLOBAL
At TDPS, we focus on custom-designed generators for What customers can expect from our support teams
customers who are based all over the world. Our installation across the world
base maps 2900+ generators working in 80+ countries • Onsite support in erection and commissioning.
across the globe. Supporting the vast installation base is a • Training field technicians in commissioning,
well-established network of 21 service partners. maintenance and trouble-shooting.
• Trouble-shooting assistance.
Our global track record reflects a reputation for efficient
• Preventive maintenance activities at plant locations,
project management, end-to-end execution and timely and monitoring at regular intervals.
completion of projects. This experience has given TDPS the • Retrofit generator to match current site conditions.
ability to adapt and operate in different work environments
and complex power plant locations.

Service Centers

Norway

Costa Rica

Head Office
Branch offices
Service Centers

Installations
Afghanistan Costa Rica Guatemala Korea Nicaragua Sierra Turkey
Argentina Colombia Guinea Dissau Laos Niger Singapore UAE

delivers
Albania Congo Honduras Lebanon Norway South Africa Uganda
Australia Czech Republic India Latvia Nigeria South Korea UK
Austria Egypt Indonesia Malaysia Oman Spain Ukraine
Bangladesh Eritrea Ireland Mauritius Pakistan Sri Lanka USA

value
Belize Ethiopia Iran Mexico Panama Sweden Vietnam
Borundi Fiji Iraq Morocco Philippines Switzerland Yemen
Brazil France Italy Mozambique Poland Taiwan Zambia
Burkina Faso Ghana Japan Myanmar Russia Tanzania
Canada Georgia Jordan Nepal Salvador Thailand
China Germany Kenya Netherlands Saudi Arabia Tunisia

Global product certifications :

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TD Power Systems Limited

TDPS IS TDPS IS

IDEAS EMPOWERMENT
TDPS has a consistent R&D focus to address Innovations from our R&D cell TDPS fosters an excellent work environment - where
changing market conditions, internal design • State of the art insulation systems for medium passion to succeed, commitment to quality and
objectives and customer needs. Working towards voltage application and DFIG. team spirit is our way of life. Today, each of our core
this we have made strategic investments in software functions is headed by experienced professionals
• Air flow systems to optimize generator
labs, test and evaluation facilities, training, and who are committed to sharing their experiences,
performance.
process integration. Our focus here also extends to with each and every one at TDPS. Experienced
new applications for emerging segments in power • Material selection to provide highly efficient management and technical teams contribute to the
generators. compact solutions. growth of our operations and the development of
in-house processes and competencies.

Our management team also has the responsibility


of inspiring and managing new business drivers,
technology partnerships and new product
development - augmenting existing facilities and
planning for the future. Our engineering teams are
strong support arms that help meet challenging
targets every time.

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TD Power Systems Limited

TDPS IS

RESPONSIVE
TDPS has in place a rigid quality assurance policy
aimed at achieving the following:

• Sustained management of quality processes and


levels.

• Improvements in interface systems to optimize


customer satisfaction.

• Improvements in processes linked to supplier


performance.

• Improvements in systems to ensure on-time delivery.

• Improvements in materials and process planning to


reduce wastage.

TDPS IS

TOMORROW
In line with ISO 14001, the generator’s design and
manufacturing principles are based on environmental
sustainability and waste reduction.

High electrical efficiency enables energy consumption


to be reduced under any operating conditions. The
generator’s innovative design concept and carefully
selected materials also enable component recycling
to be maximized and raw material utilization to be
reduced.

Integrated management system :

ISO 3834-2 ISO 9001 ISO 14001 OHSAS 18001

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TD Power Systems Limited

TD Power Systems Limited


REGISTERED OFFICE & FACTORY: TD Power Systems Japan Limited
27, 28 and 29, KIADB Industrial Area Towa Building
Dabaspet, Nelamangala Taluk 4th Floor, 3-3 Kitashinagawa
Bengaluru Rural District 3 Chome, Shinagawa-ku.
Bengaluru – 562 111 India Tokyo-140-001. Japan
Tel : +91 80 229 95700 / 6633 7700 Tel No.: 0081-3-5783-5380
Fax : +91 80 7734439 / 2299 5718 Fax No.: 0081-3-5783-5381
Mail : tdps@tdps.co.in www.tdps.co.jp
www.tdps.co.in

UNIT 2: TD Power Systems USA Inc.


Sy. No.59/2, Yedehalli Village C/o. MBG Advisors
Dabaspet, Nelamangala Taluk PO Box 1331
Bengaluru Rural District Brunswick, OH 44212, USA
Bengaluru – 562 111 India Mail: info@tdpsusa.com
Tel : +91 80 22635500
Mail : tdps@tdps.co.in
www.tdps.co.in

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