HIPULSE U 80kVA 500kVA-Manual - V1.1

HIPULSE U™
User Manual – Single Module And “1+N” (Expandable) 80-500kVA

HIPULSE U UPS Single Module And ‘1+N’ (Expandable) 80kVA~500kVA
User Manual
Version V1.1
Revision date February 19, 2014
BOM 31012923
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2014 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: overseas.support@emerson.com
Special Declaration
Personnel Safety
1. This product must be installed and commissioned by professional engineers of the manufacturer or its
authorized agent. Failure to observe this could result in product malfunction or personnel safety risk.
2. Take the time to read this product manual and the safety precaution thoroughly before installing and
commissioning this product. Failure to observe this could result in product malfunction or personnel safety risk.
3. This product cannot be used as power supply of life support equipment.
4. Never dispose of the internal or external battery of this product in a fire, as it may explode and jeopardize
personnel safety when exposed to flame.
Product Safety
1. If this product will be stored or remain de-energized for a long period, it must be placed in a dry and clean
environment within specified temperature range.
2. This product should be used in an appropriate operating environment. For details, refer to the section on the
environmental requirement in this manual.
3. It is prohibited to use this product in places:
where the temperature and relative humidity are outside the specifications
subject to vibrations or shocks
where conductive dusts, corrosive gases, salts, or flammable gases are present
near heat sources or strong electromagnetic interferences
Disclaimer
Emerson disclaims any and all responsibility or liability for the defection or malfunction caused by:
application range or operating environment outside the specifications
unauthorized modification, improper installation or operation
force majeure
other actions NOT in compliance with the instructions in this manual
Safety Precautions
Always observe the following safety symbols!

Safety symbol Explanation
Used for instructions intended to alert the user to the risk of
death or severe injury should the unit be used improperly
Used for instructions intended to alert the user to the risk of

injury or device damage should the unit be used improperly
Used for instructions intended to notify the user to carefully

read and observe this unit though it may not cause damage
This manual contains information concerning the installation and operation of the HIPULSE U single module
(expandable) UPS of Emerson Network Power Co., Ltd. (Emerson for short).
All relevant parts of the manual should be read carefully prior to commencing installation.
The UPS must be commissioned by an engineer approved by the manufacturer (or its agent) before being put
into service. Failure to observe this condition will invalidate any implied warranty.
Warning
This UPS is Class C3 equipment, if this product is used for commercial and industrial application in the second environment,
installation restrictions or additional measures may be required to prevent disturbances.
Conformity and standards
This product complies with CE 2006/95/EC (low voltage safety) and 2004/108/EC (EMC), EMC standards of Australia and
New Zealand (C-Tick), and the following UPS product standards:
* IEC62040-1 General safety requirements for UPS
* IEC62040-2-EMC, Class C3 UPS
* IEC62040-3 Performance requirements and test methods
For details, refer to Chapter 11 Specifications.
Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved
accessories only.
Note: 3-phase 4-line for power input
The standard UPS system can be connected to 3-phase 4-line (PE) TN and TT AC power distribution system (IEC60364-3).
For IT AC power distribution system use, 4-pole CB should be configured, please refer to the relative IT system standard.
Warning: high earth leakage current
Earth connection is critical before connecting the input supply (including both mains supply and battery).
This equipment must be earthed in accordance with local electrical codes.
Warning
Upstream power distribution protection device of the UPS must be selected according to local electrical codes.
Warning
If any internal fuse of the UPS is damaged, it must be replaced by professionals with a new one of the same specification.
Note
The UPS output neutral line is from the input neutral line. If the external block device blocks input neutral line, the output
neutral line will be lost, and then the system risk may be caused.
Caution
This equipment is fitted with an EMC filter.

Earth leakage current exceeds 3.5mA and is less than 1000mA.
Transient and steady-state earth leakage currents, which may occur when starting the equipment, should be taken into
account when selecting instantaneous residual current circuit breaker (RCCB) or residual current detector (RCD) devices.
RCCBs must be selected sensitive to DC unidirectional pulses (Class A) and insensitive to transient current pulses.
Note also that the earth leakage currents of the load will be carried by this RCCB or RCD.
General safety
As with other types of high power equipment, dangerous voltages are present within the UPS and battery enclosure. The
risk of contact with these voltages is minimized as the live component parts are housed behind a hinged, lockable door.
Further internal safety screens make the equipment protected to IP20 standards.
No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating
procedures.
All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained
personnel.
Warning: backfeeding protection
This UPS is fitted with a dry contact closure signal for use with an external automatic disconnect device (supplied by others)
to protect against backfeeding voltage into the incoming terminal through the rectifier or bypass static switch circuit. A label
must be added at the external incoming bypass supply disconnect device to warn service personnel that the circuit is
connected to a UPS. The text of the label has the following meaning: Risk of voltage backfeed! Isolate the UPS, then check
for hazardous voltage between all terminals including the protective earth before working on this circuit.
User serviceable components
All the equipment maintenance and servicing procedures involving internal access need tools/special key and should be
carried out only by trained personnel. The components that can only be accessed by opening the protective cover with tools
cannot be maintained by the user.
Warning: hazardous voltage
Note that line N is live when maintaining the UPS.
Warning: multiple power inputs
This UPS system receives power from more than one source. Disconnection of all AC sources and the DC source is
required before servicing.
Note
Protect against electric shock and energy risk. The equipment inside still has hazardous conductive components powered
from battery, though AC input source is off.
The UPS is equipped with high-capacity capacitor. Though the equipment is off from mains and battery, the terminals of
these capacitors will remain dangerous voltage for a while. Before doing equipment internal maintenance, wait at least five
minutes after UPS complete disconnection, and measure the voltage between bare metal parts, then ensure that the
voltage is below the safety extral-low voltage (SELV). Failure to observe this could cause severe shock and even death.
Battery voltage higher than 432Vdc
All the battery physical maintenance and servicing procedures need special tools or keys and should be carried out only by
trained personnel.
Take special care when working with the batteries associated with this UPS. When the batteries are connected together,
the battery terminal voltage exceeds 432Vdc and is potentially lethal.
Battery manufacturers supply details of the necessary precautions to be observed in working on or in the vicinity of battery
strings. These precautions should be followed implicitly at all times. Particular attention should be paid to the
recommendations concerning local environmental conditions and the provision of protective clothing, first aid and
fire-fighting facilities.
Warning
Beside the communication board is a static sensitive area, ESD-proof action is critical before contacting with this area.
The warning triangle indicates the personal safety instructions.

The Manual Describes The Following Equipment:
Equipment Model
80kVA UPS (6-pulse rectifier) HIPULSE U/80/S/6P
400kVA UPS (6-pulse rectifier) HIPULSE U /400/S/6P
Option Model
80kVA 5th harmonic filter (50Hz) ULC366SZ2
80kVA 5th harmonic enhanced filter (50Hz) ULC366SZ19
120kVA 11th harmonic filter (50Hz) ULC36CS3Z4
160kVA 11th harmonic filter (60Hz) ULG36CSZ13
160kVA 5th harmonic filter (50Hz) ULG366SZ10
160kVA 5th harmonic filter (60Hz) ULG366SZ13
160kVA 5th harmonic enhanced filter (50Hz) ULG366SZ19
200kVA 11th harmonic filter (50Hz) ULK36CSZ2
200kVA 11th harmonic filter (60Hz) ULK36CS3Z3
200kVA 5th harmonic filter (50Hz) ULK366SZ10
200kVA 5th harmonic filter (60Hz) ULK366SZ13
200kVA 5th harmonic enhanced filter (50Hz) ULK366SZ19
300kVA 5th harmonic filter (50Hz) ULS366SZ10
300kVA 5th harmonic filter (60Hz) ULS366SZ13
300kVA 5th harmonic enhanced filter (50Hz) ULS366SZ19
400kVA 11th harmonic filter (50Hz) ULW36CS3Z7
400kVA 11th harmonic filter (60Hz) ULW36CS3Z9
400kVA 5th harmonic filter (50Hz) ULW366SZ10
400kVA 5th harmonic filter (60Hz) ULW366SZ13
400kVA 5th harmonic enhanced filter (50Hz) ULW366SZ19
400kVA (6-pulse rectifier) common source option ULW366SZ18
500kVA 11th harmonic filter (50Hz) HIU 050KTK16CN01Z7
500kVA 11th harmonic filter (60Hz) HIU 050KTK16CN01Z9
500kVA common source option HIU 0500kCSS01
500kVA battery transfer option HIU 0500kBTF01
80kVA bypass load sharing inductor assembly ULC366SZ4
160kVA bypass load sharing inductor assembly ULG366SZ11
200kVA bypass load sharing inductor assembly ULK366S3Z11
300kVA bypass load sharing inductor assembly ULS366SZ11
Equipment Model
400kVA (6-pulse) bypass load sharing inductor assembly ULW366SZ11
400kVA (12-pulse) bypass load sharing inductor assembly ULW36CS3Z8
500kVA bypass load sharing inductor HIU 0500kBIS01
500kVA PFC option HIU 0500kPFC01
500kVA IP21 option HIU 0500kIP21
200kVA C2 option ULK366S3Z20
ELBS option UF-LBS01
UF-BCB500/0500-03, UF-BCB300/0500-03,
Battery circuit breaker (BCB) box
HIU 0500kBCB01
Battery temperature sensor UF-SENSOR
SIC card UF-SN71Z1
UPS JBUS/MODBUS adapter UF-MODBUS110
Low voltage dry contact card UF-DRY210
Relay card assembly (dry contact board) UF-DRYCONTACTOR
Battery ground fault detector assembly HIU 0500kBGF01
Class C surge protection device (SPD) SPD24Z-SPD-24
Battery monitor UFBATMON1Z
Top cabling option
SiteMonitor UPS monitoring software
Load bus synchronization (LBS) cable (10m/15m/20m)
Parallel cable (10m/15m/20m)
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Features................................................................................................................................................................ 1
1.2 Design Concept .................................................................................................................................................... 1
1.2.1 System Design .......................................................................................................................................... 1
1.2.2 System Control Principle ........................................................................................................................... 2
1.2.3 UPS Power Supply Switch Configuration .................................................................................................. 3
1.2.4 System Expansion ..................................................................................................................................... 4
1.3 Parallel System ..................................................................................................................................................... 4
1.3.1 Parallel System Features........................................................................................................................... 4
1.3.2 Parallel System Requirements .................................................................................................................. 4
1.4 Operation Mode .................................................................................................................................................... 5
1.5 Battery Management............................................................................................................................................. 7
1.5.1 Normal Function ........................................................................................................................................ 7
1.5.2 Advanced Function .................................................................................................................................... 7
Chapter 2 Mechanical Installation ....................................................................................................................................... 8
2.1 Notes .................................................................................................................................................................... 8

2.2 Transportation....................................................................................................................................................... 8
2.3 Unpacking............................................................................................................................................................. 9
2.4 Preliminary Checks ............................................................................................................................................. 11
2.5 Environmental Requirements.............................................................................................................................. 11
2.5.1 UPS Location........................................................................................................................................... 11
2.5.2 Battery Location....................................................................................................................................... 11
2.5.3 Storage .................................................................................................................................................... 11
2.6 Mechanical Requirements .................................................................................................................................. 12
2.6.1 System Composition................................................................................................................................ 12
2.6.2 Moving The Cabinets............................................................................................................................... 12
2.6.3 Clearances .............................................................................................................................................. 12
2.6.4 Fixing Of The Magnetic Components ...................................................................................................... 13
2.6.5 Cable Entry.............................................................................................................................................. 13
2.6.6 Final Positioning And Fixing .................................................................................................................... 13
2.6.7 Mechanical Connection Of Parallel Cabinets........................................................................................... 13
2.7 Installation Drawings........................................................................................................................................... 17
Chapter 3 Electrical Installation......................................................................................................................................... 33
3.1 Power Cabling..................................................................................................................................................... 33

3.1.1 System Configuration .............................................................................................................................. 33
3.1.2 Rated AC And DC Currents..................................................................................................................... 33
3.1.3 Recommended CSA Of UPS Cable ........................................................................................................ 34
3.1.4 Distance Between The UPS Connection Point And The Floor ................................................................ 34
3.1.5 Notes ....................................................................................................................................................... 34
3.1.6 Power Cable Connecting Terminal .......................................................................................................... 35
3.1.7 Protection Ground ................................................................................................................................... 35
3.1.8 External Protective Device....................................................................................................................... 35
3.1.9 Cabling Procedure ................................................................................................................................... 36
3.2 Control Cabling ................................................................................................................................................... 41
3.2.1 Monitoring Board Ports ............................................................................................................................ 41
3.2.2 Battery Control......................................................................................................................................... 46
3.3 Connecting Cabinets........................................................................................................................................... 47
3.3.1 Connecting Power Cables And Copper Bars........................................................................................... 47
3.3.2 Connecting Signal Cables ....................................................................................................................... 52
Chapter 4 Operator Control And Display Panel................................................................................................................. 59
4.1 Introduction ......................................................................................................................................................... 59

4.1.1 LED Indicators ......................................................................................................................................... 59
4.1.2 Buzzer ..................................................................................................................................................... 60
4.1.3 Control Buttons........................................................................................................................................ 60
4.1.4 LCD And Menu Keys ............................................................................................................................... 60
4.1.5 EPO Button.............................................................................................................................................. 61
4.2 LCD Screen Types.............................................................................................................................................. 61
4.2.1 Start Screen............................................................................................................................................. 61
4.2.2 Primary Screen........................................................................................................................................ 61
4.2.3 Default Screen......................................................................................................................................... 62
4.2.4 Help Screen............................................................................................................................................. 62
4.3 Detailed Description Of Menu Items ................................................................................................................... 63
4.4 Prompt Window................................................................................................................................................... 67
4.5 UPS Alarm Message List .................................................................................................................................... 67
Chapter 5 Operating Instructions ...................................................................................................................................... 72
5.1 Introduction ......................................................................................................................................................... 72

5.1.1 Notes ....................................................................................................................................................... 72
5.1.2 Power Switches ....................................................................................................................................... 72
5.2 Start-Up Procedure ............................................................................................................................................. 76
5.2.1 Normal Mode ........................................................................................................................................... 76
5.2.2 ECO Mode............................................................................................................................................... 77
5.3 Battery Test Mode Procedures ........................................................................................................................... 77
5.4 System Test Procedure ...................................................................................................................................... 78
5.5 Maintenance Bypass Procedure (And UPS Shut Down)..................................................................................... 78
5.6 Shutdown Procedure (Complete UPS And Load Shutdown) .............................................................................. 79
5.7 EPO Procedure................................................................................................................................................... 80
5.8 UPS Reset Procedure......................................................................................................................................... 80
5.9 Auto Restart ........................................................................................................................................................ 80
5.10 Language Selection .......................................................................................................................................... 81
5.11 Changing The Current Date And Time.............................................................................................................. 81
5.12 Password Verification ....................................................................................................................................... 81
Chapter 6 Battery .............................................................................................................................................................. 82
6.1 Introduction ......................................................................................................................................................... 82

6.2 Safety.................................................................................................................................................................. 82
6.3 UPS Batteries ..................................................................................................................................................... 84
6.4 Installation Design Considerations...................................................................................................................... 84
6.5 Battery Installation And Maintenance.................................................................................................................. 84
6.5.1 Installation Environment: ......................................................................................................................... 84
6.5.2 Battery Number ....................................................................................................................................... 85
6.6 Battery Protection ............................................................................................................................................... 85
6.7 Battery Connection ............................................................................................................................................. 86
6.7.1 Fitting The Batteries ................................................................................................................................ 86
6.7.2 Connecting The Battery ........................................................................................................................... 86
6.8 Battery Installation .............................................................................................................................................. 86
6.9 BCB Box (Optional)............................................................................................................................................. 87
6.10 Battery Maintenance ......................................................................................................................................... 91
6.11 Disposal Of Used Battery.................................................................................................................................. 91
Chapter 7 Parallel System And Dual Bus System............................................................................................................. 92
7.1 General ............................................................................................................................................................... 92

7.2 ‘1+N’ System Installation Procedures ................................................................................................................. 92
7.2.1 Preliminary Checks.................................................................................................................................. 92
7.2.2 Cabinet Installation .................................................................................................................................. 93
7.2.3 Protective Devices ................................................................................................................................... 93
7.2.4 Power Cables .......................................................................................................................................... 93
7.2.5 Emergency Power Off (EPO)................................................................................................................... 94
7.2.6 Battery Control......................................................................................................................................... 94
7.2.7 External Bypass And Output Interlock ..................................................................................................... 94
7.3 ‘1+N’ System Operating Instructions................................................................................................................... 94
7.3.1 Start-Up Procedure (Into Normal Mode) .................................................................................................. 95
7.3.2 Maintenance Bypass Procedure.............................................................................................................. 95
7.3.3 Isolation Procedure (Of One UPS Module From Parallel System)........................................................... 95
7.3.4 Insertion Procedure (Of One Module In A Parallel System)..................................................................... 95
7.3.5 Shutdown Procedure (Complete UPS And Load Shutdown) ................................................................... 96
7.4 Dual Bus System Installation Procedures ........................................................................................................... 96
7.4.1 Cabinet Installation .................................................................................................................................. 96
7.4.2 Protective Devices ................................................................................................................................... 97
7.4.3 Power Cables .......................................................................................................................................... 97
7.4.4 Control Cables......................................................................................................................................... 97
Chapter 8 Options ............................................................................................................................................................. 99
8.1 Option List........................................................................................................................................................... 99

8.2 Option Introduction.............................................................................................................................................. 99
8.2.1 Bypass Load Sharing Inductor Kit ........................................................................................................... 99
8.2.2 PFC Option............................................................................................................................................ 111
8.2.3 Lightning Proof Box ............................................................................................................................... 111
8.2.4 BCB Box ................................................................................................................................................ 111
8.2.5 Battery Temperature Sensor ................................................................................................................. 112
8.2.6 Battery Ground Fault Detector............................................................................................................... 112
8.2.7 BM-42 Battery Monitor........................................................................................................................... 113
8.2.8 Top Cabling Cabinet .............................................................................................................................. 113
8.2.9 LBC Cable ............................................................................................................................................. 114
8.2.10 ELBS (Optional)................................................................................................................................... 114
8.2.11 Parallel Cable ...................................................................................................................................... 115
8.2.12 SIC Card.............................................................................................................................................. 115
8.2.13 Relay Card........................................................................................................................................... 116
8.2.14 Relay Card Assembly (Dry Contact Board) ......................................................................................... 117
8.2.15 Modbus Card ....................................................................................................................................... 117
8.2.16 SiteMonitor Monitoring Software.......................................................................................................... 118
8.2.17 IP21 Option.......................................................................................................................................... 118
Chapter 9 Communication............................................................................................................................................... 120
9.1 SNMP Protocol Communication........................................................................................................................ 120

9.2 Modbus Protocol Communication ..................................................................................................................... 120
9.3 Dry Contact Communication ............................................................................................................................. 120
9.3.1 Communication Through Dry Contact Card........................................................................................... 120
9.3.2 Communication Through Dry Conatct Board ......................................................................................... 120
9.3.3 Communication Through Monitoring Board Ports.................................................................................. 121
Chapter 10 Service & Maintenance................................................................................................................................. 122
10.1 Safety.............................................................................................................................................................. 122

10.2 UPS Key Components And Their Lives .......................................................................................................... 122
10.2.1 Magnetic Components: Transformer, Inductor .................................................................................... 122
10.2.2 Power Semiconductor Devices ............................................................................................................ 122
10.2.3 Electrolytic Capacitors ......................................................................................................................... 122
10.2.4 AC Capacitors ..................................................................................................................................... 122
10.2.5 Lives And Recommended Replacement Time Of Key Components ................................................... 123
10.2.6 Replacing Fuses .................................................................................................................................. 123
10.3 Maintenance Of UPS And Options.................................................................................................................. 123
Chapter 11 Specifications ............................................................................................................................................... 124
11.1 Conformity And Standard................................................................................................................................ 124

11.2 Environmental Requirements.......................................................................................................................... 124
11.3 Mechanical Characteristics ............................................................................................................................. 124
11.4 Electrical Characteristics (Input Rectifier) ....................................................................................................... 125
11.5 Electrical Characteristics (DC Intermediate Circuit) ........................................................................................ 126
11.6 Electrical Characteristics (Inverter Output) ..................................................................................................... 127
11.7 Electrical Characteristics (Bypass Input)......................................................................................................... 128
11.8 Electrical Characteristics (System Performance) ............................................................................................ 129
11.9 Electrical Characteristics (ECO Mode)............................................................................................................ 129
Appendix 1 Transportation Restraints Removing Procedures......................................................................................... 130
1. 80kVA/100kVA/120kVA UPS Transportation Restraints Removing Procedures ................................................ 130

2. 160kVA UPS Transportation Restraints Removing Procedures ......................................................................... 131
Appendix 2 Glossary ....................................................................................................................................................... 140

Chapter 1 Overview 1
Chapter 1 Overview
This chapter briefly introduces the features, design concept and operation mode of the HIPULSE U series UPS.
1.1 Features
The UPS is connected between the 3-phase input power and the critical loads (e.g. computer) to provide high quality
three-phase power for the loads. The UPS has the following advantages:
 Increase the power supply quality
The UPS protects its output against the input power change through the internal voltage and frequency controller.
 Improve noise suppression
Due to the application of AC-DC-AC conversion mode, the noise in the input power is effectively filtered, and the load
gets clean power supply.
 Provide mains failure protection
If the input power fails, the UPS will work in battery mode, and the power supply to the loads will NOT be interrupted.
1.2 Design Concept
1.2.1 System Design
This section describes the operating principle of a single module. The UPS basically operates as an AC-DC-AC
converter (see Figure 1-1). The first conversion stage (from AC to DC) uses a 3-phase, fully controlled SCR bridge
rectifier to convert the incoming mains supply into a regulated DC busbar.
Input Output
Maintenance bypass switch Maintenance bypass
Bypass input
Bypass input switch
Rectifier Inverter
Transformer
Mains input UPS output
Rectifier input switch
Battery
Figure 1-1 Single module schematic diagram
The UPS has its own battery charger and adopts advanced temperature compensation technology to effectively
prolong the battery service life. The inverter mainly adopts large power IGBT, and adopts advanced SVPWM
technology for control, to invert the DC bus voltage back to AC voltage.
When the mains is normal, the rectifier and inverter work together to supply the loads and charge the battery.
When the mains is abnormal, the rectifier stops working, and the battery supplies power to the loads through the
inverter. If the battery voltage falls to the EOD voltage and the mains still has NOT been recovered, the UPS will shut
HIPULSE U UPS Single Module And ‘1+N’ (Expandable) 80kVA~500kVA User Manual
2 Chapter 1 Overview
down (if the system uses split bypass configuration and the bypass is normal, the system will transfer to bypass). The
battery EOD voltage is preset (330Vdc for 80kVA ~ 400kVA 400Vac system; 410Vdc for 500kVA 400Vac system).
When the mains is abnormal, the battery maintains the UPS operation till the battery voltage is reduced to EOD
voltage and the UPS shuts down, this time is called ‘Backup Time’. The length of backup time depends on the battery
capacity and the loads.
Through the intelligent control of the ‘Static Switch’ module (as shown in Figure 1-1) containing the controllable
electronic switch, the loads can be supplied by the inverter or the bypass. In normal situation, the loads are supplied
by the inverter, in which case the inverter switch at inverter side is closed. In the case of overload (the overload delay
time expires) or inverter failure, the inverter switch is opened, and the ‘Static Switch’ module will automatically
transfer the loads to the bypass.
In normal operating state, to realize the uninterrupted transfer between inverter and bypass, the inverter output must
be synchronized with the bypass.
Therefore, when the bypass frequency is within the synchronization range, the inverter control circuit will synchronize
the inverter output frequency with the bypass frequency and phase.
Besides, the UPS has a manual maintenance bypass switch for shutdown of the UPS upon maintenance. In this
situation, the bypass will directly supply the critical loads through the maintenance bypass.
Note
When the load is supplied by the bypass or maintenance bypass, the power supply quality will be uncertain.
1.2.2 System Control Principle
Normal operation
During normal operation, that is, when the UPS input supply is present and within specification, both the rectifier and
inverter sections are active and the static switch is turned on to connect the inverter output to the critical load busbars.
The battery circuit breaker (BCB) is also closed and the battery is therefore permanently float charged at the DC
busbar voltage level.
(‘1+N’ parallel UPS system) Note: As the single module outputs are connected in parallel, the system checks that
the inverter control circuits are perfectly synchronized with one another and with the bypass mains in terms of both
frequency and phase and that they have the same output voltages. Current supplied to the load is automatically
divided among UPSs. A warning message appears while synchronization is in progress.
Mains abnormal
If the mains has a failure or is out of tolerance, the rectifier will go off automatically, while the inverter will continue to
operate on power from the battery for a period of time which depends on the load and the capacity of the battery. If
the mains supply has NOT returned within this time, the inverter will go off automatically and an alarm message will
appear on the operator control and display panel of the UPS.
Critical load will NOT be interrupted in the event of a drop or return of the AC power mains.
Mains recovery
When the mains resumes normal within allowable time, the rectifier will start automatically (at this time its output
power will increase gradually) and supply the load and charge the battery again. Therefore, the power supply to the
load will NOT be interrupted.
Battery disconnection
If the battery system is taken out of service for maintenance, it is disconnected from the rectifier/charger and inverters
by means of a battery switch. The UPS shall continue to function and meet all of the specified steady-state
performance criteria, except for the power outage back-up time capability.
UPS module fault

In the event of an inverter fault, the static transfer switch will automatically transfer the load onto the bypass mains
with no interruption. In such an event, seek technical assistance from Emerson local customer service center.
(‘1+N’ parallel UPS system) In the event of a fault in a unit, the unit’s static transfer switch will automatically exclude
the unit from the system. If the system is still capable of providing the required load, the remaining units will continue
to supply the load with no interruption. When the units still present in the system are no longer capable of fulfilling
power requirements, the load will automatically be transferred onto the bypass.
Overload
If the inverter is overloaded or the inverter current remains outside the specifications (refer to Table 11-6) longer than
the specified time, the load will automatically transfer to the bypass without power interruption. If both the overload
and the current are reduced to a level within the specified range, then the load will be transferred back to the inverter.
In case of output short circuit, the load will be transferred to the bypass, and the inverter will shut down.
In either case, an alarm message will appear on the operator control and display panel of the UPS.
(‘1+N’ parallel UPS system) The control logic system constantly monitors load requirements and controls the power
supplied by the UPS modules. In the event that an overload condition is sustained for greater than a preset time, the
load will transfer to the bypass mains supply, when the number of active modules is unable to satisfy load
requirements. The load returns to the inverter supply if the power is reduced to a value that can be sustained by the
number of active modules in the system.
Maintenance bypass
The UPS has a second bypass circuit, i.e. maintenance bypass, which provides a safe working environment for the
engineers to provide regular maintenance or repair to the UPS system and at the same time provide unregulated
mains supply to the loads. The maintenance bypass can be manually selected through the maintenance bypass
switch, and it can be disconnected by turning the switch to OFF.
Warning
The internal maintenance bypass must NOT be used when the UPS system is comprised of more than two UPS modules in
parallel.
Caution
If an automatic circuit breaking device is NOT present in the input distribution panel, there remains a dangerously high voltage at
the output busbars and also on the input busbars of the UPS module that is switched off.
1.2.3 UPS Power Supply Switch Configuration
Maintenance bypass switch Q3

UPS
Bypass input Bypass switch Q2 Static switch
Rectifier input
Mains input Rectifier Inverter Static switch UPS output
switch Q1
DC bus
Output switch
Transformer
Q5
Battery BCB
Figure 1-2 UPS power supply switch configuration
Figure 1-2 illustrates the HIPULSE U UPS module in what is known as the split bypass configuration. In the split
bypass configuration, the static bypass line is connected by a separate power switch to a dedicated bypass power
source which also feeds the maintenance bypass line. Where a separate power source is NOT available, the bypass
(Q2) and rectifier (Q1) input supply connections would be linked together (have been linked for some standard types)
to make the bypass input and rectifier input use mains power of the same route.
Warning
When the bypass input and rectifier input use mains power of the same route, the system may be powered off due to
rectifier/bypass input short circuit.
With the exception of the maintenance bypass switch Q3, all the switches shown must be closed during normal UPS
operation.
The battery shall be connected to the UPS through the BCB. The BCB box is a standard option, which shall be
installed near the battery. The BCB is closed manually. The BCB has undervoltage tripping coil. Upon the DC bus
undervoltage, the UPS control circuit will send a signal to the coil to trip the BCB. It also has a magnetic trip facility for
overload protection.
1.2.4 System Expansion
If necessary, a single module system can be expanded to cater for an increased load requirement by adding
additional modules, up to a maximum of six UPS modules can be connected in parallel.
System expansion requires a change in the ‘Settings’ option of the operator control and display panel of each UPS
module.
Note
1. System expansion should be carried out only by Emerson trained service personnel.
2. The individual modules connected to the system must be of the same power rating.
1.3 Parallel System

Up to six UPS modules can be parallel-connected to form a parallel system to increase the system capacity or
reliability, or both. The load is equally shared between the paralleled UPS modules.
Moreover, two UPS modules or parallel system can comprise a dual bus system (LBS). Each UPS module or parallel
system has independent output. Output synchronization is achieved through the LBS cable, thus enabling seamless
load transfer between the two systems.
1.3.1 Parallel System Features
1. The hardware and software of parallel system are completely the same as those of the single module. The parallel
system configuration is achieved through settings in configuration software or panel buttons.
2. Parallel cables are connected in a ring, providing both system reliability and redundancy. LBS cables are
connected between any two UPS modules of each bus. The intelligent parallel logic provides the user with maximum
flexibility. For example, shutting down or starting up UPS modules in a parallel system can be done in any sequence.
Transfers between normal mode and bypass mode of operation are seamless and self-recoverable, that is, the
overload is cleared, and the system will be automatically recovered to its original operation mode.
3. The total load of the parallel system can be queried from each UPS module’s LCD.
1.3.2 Parallel System Requirements
A group of paralleled modules behave as if it were one large UPS with the advantage of presenting higher reliability.
To ensure that all modules are equally utilised and to comply with relevant wiring rules, the following requirements
apply:
1. All UPS modules must be of the same rating and must be connected to the same bypass source.
2. Any RCD, if installed, must be of an appropriate setting and located upstream of the common neutral line input
terminal. Alternatively, the device must monitor the protective earth current of the system. Refer to Warning: high
earth leakage current before Contents.
3. For parallel system consists of three or more UPS modules, the bypass load sharing inductors (optional) should be
selected.
Note
The isolation transformer should be configured if the bypass has no common neutral line.
1.4 Operation Mode

The UPS has the following operation modes:
Normal mode
Battery mode
Bypass mode
Maintenance bypass mode
Source share mode
ECO mode
Parallel redundancy mode (system expansion)
Frequency converter mode
Intelligent parallel mode
PFC mode
Normal mode
As shown in Figure 1-3, the UPS inverter continuously supplies the critical AC load. The rectifier/charger derives
power from the AC mains input source and supplies DC power to the inverter while simultaneously float or boost
charging its associated backup battery.
Rectifier Inverter
Transformer
Battery
Figure 1-3 Schematic diagram of normal mode
Battery mode
As shown in Figure 1-4, upon failure of the AC mains input power, the critical AC load is supplied by the inverter,
which obtains power from the battery. There is no interruption in power to the critical load upon failure or restoration of
the AC mains input power after which the Normal mode operation will continue without the necessity of user
intervention.
Battery Inverter Static switch
Transformer
UPS output
Output switch
Figure 1-4 Schematic diagram of battery mode
Bypass mode
As shown in Figure 1-5, the load power is supplied though the mains static bypass line. This may be considered as
an intermediate operating condition being utilized for the purpose of load transfers between inverter and maintenance
bypass or supply under abnormal operating conditions.
Static switch
Bypass input UPS output
Bypass input switch Output switch
Figure 1-5 Schematic diagram of bypass mode
Maintenance bypass mode

As shown in Figure 1-6, the UPS is shut down but the load is connected to the unprotected mains through the
maintenance bypass supply line. This maintenance bypass switch is fitted in all UPS modules and rated for full load
of one module.
Maintenance bypass switch Maintenance bypass
Bypass input UPS output
Figure 1-6 Schematic diagram of maintenance bypass mode
Source share mode

The UPS has the capability of fully supporting their critical load while limiting the amount of power taken from the
incoming AC mains supply. Any balance of power required is supplied by the UPS battery. This feature is useful, for
example, in applications where peak-hour tariffs apply or where a generator smaller than needed feeds the UPS
during mains outages. The Source Share mode is set by Emerson authorized personnel, and the ratio of the mains
AC input power is programmable from 20% to 100% of the rated UPS power.
ECO mode
As shown in Figure 1-7, all power switches and the BCB are closed, the system prefers to put the load on the bypass
mains, with the inverter on stand-by; only when the voltage and/or frequency of the bypass supply are beyond
pre-defined and adjustable limits is the critical AC load transferred to the inverter.
If ECO mode is required, adjust the corresponding parameters through the operator control and display panel.
The operation method of ECO mode is the same as the description in Chapter 5 Operating Instructions. However, in
normal mode, the load is powered by the bypass, the inverter indicator is flashing, and the LCD displays ‘Bypass
mode’.
Warning
In ECO mode, the load is NOT protected against mains distortion.
Bypass input
Bypass input switch
Rectifier Inverter
Transformer
Battery
Figure 1-7 Schematic diagram of ECO mode
Parallel redundancy mode (system expansion)

For higher capacity or higher reliability or both, the outputs of up to six UPS modules can be programmed for directly
paralleling while a built-in parallel controller in each UPS ensures automatic load sharing. The parallel system can be
composed of up to six UPS modules.
Frequency converter mode

The UPS can be programmed into Frequency Converter mode for either 50Hz or 60Hz stable output frequency. The
input frequency may vary from 45Hz to 65Hz. In this mode, it is required to open the bypass switch to disable the
static bypass operation, and the battery becomes optional depending on any requirement to operate in Battery mode.
Intelligent parallel mode

To improve efficiency of the parallel system, shut down the redundant inverters under the condition of load normal
operation. This mode should be set through the setting software by Emerson service personnel.
PFC mode
This PFC mode, which should be set through the setting software by Emerson service personnel, can improve the
input power factor of the system.
Note: This function is available only when you select PFC options.
1.5 Battery Management

The following battery management functions are set by the service engineer through the Emerson setting software.
1.5.1 Normal Function
1. Constant current boost charge

Adopt the constant current (within battery charging limit) to charge the battery. The charge current can be set.
2. Constant voltage boost charge
Adopt the constant voltage to charge battery. For VRLA batteries, the maximum boost charge voltage should NOT
exceed 2.4V/cell.
3. Float charge
The charging method is used for keeping battery with a full capacity. The float charge voltage is generally low. The
function can balance the capacity loss due to battery self discharging, and can be used for battery capacity recovery.
For VRLA batteries, the float charge voltage should be between 2.2V/cell and 2.3V/cell.
4. Float charge temperature compensation (optional)
The UPS system has battery charge temperature compensation function. When the ambient temperature is increased,
the DC bus voltage (which charges the battery) will be reduced correspondingly to provide optimal charging voltage
for the battery. This function must be used together with the battery temperature detection device. The Emerson
battery temperature sensor is a standard option for your selection.
5. EOD protection
When the battery voltage drops to the EOD voltage, the battery converter shuts down automatically and the battery is
isolated to avoid further battery discharge. The EOD voltage is settable from 1.6V/cell to 1.67V/cell (VRLA).
6. Battery low pre-warning time
The battery low pre-warning time is adjustable between 3min and 60min. The default setting is 5min.
1.5.2 Advanced Function
The UPS provides battery maintenance test function. At periodic intervals, 20% of the rated capacity of the battery will
be discharged automatically, and the actual three-phase load must exceed 15% of the nominal UPS capacity. If the
load is less than 15%, the automatic discharge cannot be executed. The periodic interval can be set from 30 to 180
days. The battery maintenance test function can be disabled through the Emerson setting software.
Conditions: Battery at float charge for at least 5h, load larger than 15%.
Trigger: Automatically, or manually through the command of battery maintenance test in LCD.
Interval: 30 ~ 180 days (default setting: 60 days).
The battery connects to the UPS through the BCB box. The BCB is manually closed and tripped by the UPS control
circuit. The BCB open alarm occurs when the BCB opens.
8 Chapter 2 Mechanical Installation
Chapter 2 Mechanical Installation
This chapter briefly introduces the mechanical installation of the HIPULSE U series UPS, including the notes,
environmental considerations, mechanical considerations, preliminary checks and installation drawings.
2.1 Notes
This chapter describes the environmental and mechanical requirements and mechanical considerations that must be
taken into account when planning the positioning and cabling of the UPS equipment.
Because each site has its particular characteristics, this chapter does NOT provide the detailed installation steps, it
only acts as a guide for the general procedures and practices that should be observed by the installing engineer, so
that they can properly handle the specific situation of the site.
Warning: professional installation required
1. Do NOT disassemble the package without permission of authorized service engineer.

2. The UPS should be installed by an authorized engineer in accordance with the information contained in this chapter.
Warning
Before the authorized engineer powers on and comissions the UPS, do NOT remove the dust cover on the top of the UPS, so as
to prevent dust accumulation in the UPS in installation from causing system fault or personnel injury.
Warning
1. The UPS system can connect to the power system (i.e., IT system) whose neutral point is NOT earthed.
2. The UPS can be connected to TN and TT AC distribution systems (IEC60364-3) of 3-phase 5-wire (A, B, C, N, PE).
Warning: battery danger
Take special care when installing batteries. When connecting batteries, the battery terminal voltage will reach 320Vdc, which is
fatal to human being.
1. Please wear safety glasses to protect the eyes from being damaged by arc.
2. Remove all the metal items, including finger rings, watch, etc.
3. Use tools with insulated handle.
4. Wear insulating gloves and arc preventive coveralls.
5. If the battery has electrolyte leakage or the battery is damaged, it must be replaced. Place the battery into the container that
can withstand sulfuric acid and dispose of it according to the local regulations.
6. If the skin contacts the electrolyte, flush it with water immediately.
7. Do NOT place the tools and metal components on top of the battery.
8. Disconnect charging power supply before connecting cables.
9. Check if the battery is earthed accidently, if so, solve it. Electric shock may occur if you contact with any part of the earthed
battery. In installing and maintaining battery, earthed battery protection can effectively reduce the possibility of electric shock risk.
2.2 Transportation
Railroad transportation and shipping are the recommended means of transportation. If truck transportation is
unavoidable, choose roads that are less bumpy in order to protect the equipment.
The UPS cabinet is heavy (see Table 11-3 for the weight). It is recommended to use mechanical equipment such as
an electric forklift to unload and move the equipment to the place closest to the installation site. If an electric forklift is
used, insert the tines of the forklift below the bottom pallet (as shown in Figure 2-1) to prevent the equipment from
falling over.
Chapter 2 Mechanical Installation 9
Figure 2-1 Inserting and movement
2.3 Unpacking
Unpack the UPS and battery packages under the guidance of authorized service engineer. Steps:
1. Remove the side panels and top cover.
Use a hammer or straight screwdriver to straighten the connection hook that connects the side panels to the top
cover, as shown in Figure 2-2.
Figure 2-2 Straightening the hook
At first, straighten all the hooks that fix side panel I, and remove side panel I. Then straighten all the hooks that fix
side panel II, and remove side panel II. At last remove top cover III, as shown in Figure 2-3.
III
II
II
Figure 2-3 Removing side panels and top cover
2. Remove the fixing bolts of the bottom pallet (see Figure 2-4), and reserve the fixing bolts. Then use the forklift
(following the inserting direction shown in Figure 2-4) to move the cabinet near the installation place.
Fixing bolt Insertion direction
Bottom pallet
Figure 2-4 Removing bottom pallet
3. After moving the cabinet to the installation place, use the fixing bolts removed in step 2 to fasten the cabinet, see
Figure 2-5.
Fixing bolt
Cabinet foot
A amplified view
Figure 2-5 Lower right corner of the cabinet front (amplified view)
2.4 Preliminary Checks

Before installing the UPS, carry out the following inspections:
1. Ensure that the environment of the UPS equipment room meets the relevant international standard & specifications
and the operating range (see Table 11-2) specified in this manual, especially the ambient temperature, ventilation
conditions, and the dust situations.
2. Unpack the UPS and battery under the guidance of authorized service engineer. Visually inspect whether the
inside and outside of the UPS and the battery have any transportation damage. If there is any damage, report to the
carrier immediately.
3. Verify the UPS label and confirm the correctness of the UPS. The UPS label is attached on the back of the door.
The UPS model, capacity and main parameters are marked on the label.
2.5 Environmental Requirements
2.5.1 UPS Location
The UPS should be located in a cool, dry, clean-air indoor environment with adequate ventilation, and should be
located on concrete or other nonflammable and flat surfaces. The ambient environment should be free of conductive
powder (such as metallic powder, sulfide, sulfur dioxide, graphite, carbon fiber, conductive fiber, etc.), acid mist or
other conductive media (strongly ionized substances). The environment specifications should comply with relevant
international standard & specifications and the operating range (see Table 11-2) specified in this manual.
All models in the UPS range are cooled with the aid of internal fans. Cooling air enters the module through ventilation
grills located at various parts of the cabinet and exhausted through grills located in the cabinet roof, which is
applicable for installation on concrete or other nonflammable surface. Because the UPS is heavy, you must take site
bearing capacity (see Table 11-3 for equipment weight) into consideration when selecting the installation site. When
the cabinet is located on a raised floor, and bottom cable entry is used, additional cooling air also enters the UPS
through the floor void. If necessary, a system of extractor fans should be installed to aid cooling-air flow, and a
suitable air filtration system used where the UPS is to operate in a dirty environment.
Note 1: When the battery cabinet is installed near the UPS, the maximum allowable ambient temperature is
dependent on the battery rather than the UPS.
Note 2: If the UPS is working in ECO mode, the power consumption will be less than that in normal mode.
Proper air conditioning system shall be selected according to the normal mode.
2.5.2 Battery Location
Temperature is a major factor in determining the battery life and capacity. Battery manufacturers quote figures for an
operating temperature of 20°C. Operating above this temperature will reduce the battery life, and operation below this
temperature will reduce the battery capacity. On a normal installation the battery temperature is maintained between
15°C and 25°C. Batteries should be mounted in an environment where the temperature is consistent and even over
the whole battery. Keep batteries away from main heat sources or main air inlets, and so on.
Battery can be installed inside the specialized battery cabinet which shall be close to the UPS. If the battery is placed
on the raised floor, bracket shall be installed under the floor, just as for the UPS. If the battery adopts rack mounting
or is mounted far from the UPS with other installation mode, the battery circuit breaker shall be installed near the
battery, and the cabling distance shall be minimized.
2.5.3 Storage
Should the UPS NOT be installed immediately, it must be stored with the original packaging in a room for protection
against excessive humidity and heat sources (see Table 11-2). The battery needs to be stored in a dry and cool place
with good ventilation. The most suitable storage temperature ranges from 20°C to 25°C.
Warning
During battery storage, periodically charge the battery according to the battery manufacturer instructions.
2.6 Mechanical Requirements
2.6.1 System Composition
A UPS system can comprise a number of equipment cabinets, depending on the individual system design
requirements, for example, UPS cabinet, battery cabinet. The 120kVA UPS (12-pulse rectifier), 200kVA UPS
(12-pulse rectifier), 300kVA UPS (12-pulse rectifier), 400kVA UPS (6-pulse rectifier) 400kVA UPS (12-pulse rectifier)
and 500kVA UPS (12-pulse rectifier) system comprise two cabinets. In general, all the cabinets used in a particular
installation are of the same height and designed to be positioned side-by-side to form an aesthetically appealing
equipment suit.
2.6.2 Moving The Cabinets
Warning
1. Ensure that any lifting equipment that used in moving the UPS cabinet has sufficient lifting capacity. The cabinet needs vertical
move with tilt degree NOT more than 10.
2. Vertical hanging of cabinet is NOT allowed.
3. Do NOT move the battery cabinet fitted with batteries.
Ensure that the UPS weight is within the designated surface weight loading of any handling equipment. See
Table 11-3 for UPS weight details.
The UPS cabinet can be moved by fork lift. Before moving the UPS cabinet, it is necessary to remove both the front,
rear (or side) grille panels located at the base of the cabinet.
In the eventuality that the equipment cannot be moved by fork lift, then rollers should be used.
2.6.3 Clearances
As HIPULSE U UPS has no ventilation grills at either the sides or the rear, no clearances are required. However,
where space permits, a clearance of approximately 600mm at the back will ease access to magnetic component parts.
Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors
fully opened.
Figure 2-6 Clearances
2.6.4 Fixing Of The Magnetic Components
Before the equipment is in place, be sure to remove the transportation restraints that hold the output transformer in
place. For procedures, refer to Appendix 1 Transportation Restraints Removing Procedures.
2.6.5 Cable Entry
The HIPULSE U 500kVA UPS uses top and bottom cable entry method, and the HIPULSE U 80 ~ 400kVA UPS uses
bottom cable entry method, an optional top cable entry extension should be used in top cable entry.
2.6.6 Final Positioning And Fixing
After final positioning, fix the UPS directly on the installation surface through the anchor holes on the UPS base. If the
UPS is mounted on raised floor, a suitable pedestal should be designed, which should be able to bear the UPS
weight.
Important
Fixing the UPS to the installation surface through the anchor holes on the UPS base is mandatory.
2.6.7 Mechanical Connection Of Parallel Cabinets
This section details the mechanical connection of parallel cabinets. The guidance is only applicable to the UPS
containing several cabinets and parallel connected on site.
120kVA UPS (12-pulse)

1. Remove transportation restraints of the main cabinet and side cabinet.
2. Remove the left door of the main cabinet, and then install the removed left door on the left side of the side cabinet.
3. Place the main cabinet and side cabinet together according to the requirements.
4. Install the six M8 fixing screws (accessory) on the column, see Figure 2-7.
In parallel installation, remove left panel of the main
cabinet, then install it to the left of the side cabinet.
It is a side view of column of the side cabinet

combined with two cabinets. There are 3 areas, you
can select a hole in one area, then use sems screws,
plain washers and nuts to fix the main and side cabinets.
Note that there are 6 columns at both front and rear.
Side cabinet Main cabinet

Figure 2-7 120kVA UPS (12-pulse) mechanical connection (front view)

4. Install the parallel connection fixing pieces at both front and rear, see Figure 2-8 and Figure 2-9.
M6*12 screw
Parallel connection
fixing pieces
A amplified view
Side cabinet A Main cabinet
Parallel connection
fixing pieces
B amplified view
B
Figure 2-9 200kVA UPS (12-pulse) mechanical connection (rear view)

4. Install the six M12 fixing screws (accessory) on the column, see Figure 2-10.

cabinet, then install it to the left of the side cabinet Note: Select a hole in one area.
Parallel hole
Parallel hole
Parallel hole
Side cabinet Main cabinet Rear column Front column


4. Install the M12 fixing screws (accessory) on the column, see Figure 2-11.
cabinet, then install it to the left of the side cabinet.
It is a section view of front column of the side cabinet

combined with two cabinets. There are 3 areas, you
can select a hole in one area, then use sems screws,
plain washers and nuts to fix the main and side cabinets.
Note that there are 6 columns at both front and rear.
Side cabinet Main cabinet


3. Install the parallel connection fixing pieces at front, rear and top, see Figure 2-12 and Figure 2-13.
Use M6*12 screws to fasten

parallel connection fixing parts
A Side cabinet
Main cabinet A amplified view
Use M6*12 screws to fasten top

parallel connection fixing parts
B amplified view
Use M6*12 screws to fasten the

bottom parallel connection fixing parts
C amplified view
C
Figure 2-13 400kVA UPS (12-pulse) mechanical connection (rear view)

3. Install the parallel copper bars and the connection fixing pieces at both front and rear, see Figure 2-14 and
Figure 2-15.
Use M6*12 screws to fasten the

bottom parallel connection fixing parts
Main cabinet A Side cabinet A amplified view
2-M10*25 scems screws, two at

front/rear, and two at top/bottom
B amplified view
Figure 2-15 500kVA UPS (12-pulse) mechanical connection (side view)
2.7 Installation Drawings

The following drawings illustrate the key mechanical characteristics of the various UPS system cabinets.
Front view Side view

855
1900
900
Removable grille for lifting with Removable grille for side
fork-lift truck, 1 piece in 825*57.5 cable entry, 1 piece in 628*40
Top view (door open) Base view

104
4-M12
fixing screws
Feet installation
plate 4*104*104
650
800
98
1682
714
879
Figure 2-16 Front/side/top/base views of 80kVA/100kVA/120kVA UPS (6-pulse) (unit: mm)

1540 855
1900
Removable grille, 1 piece in 603*57.5 (left) and 1 piece in Removable grille for side
825*57.5 (right). For lifting with fork-lift truck after being cable entry, 1 piece in 628*102
removed. For protection and ventilation after being installed.
Top view (door open) Back view

1682
Removable grille, Removable grille,

1 piece in 628*102 1 piece in 464*102
92
8-M12 fixing screws
Feet installation
plate 8*104*104
651
800
91
141
495 714
1350
1491
Base view
Figure 2-17 Front/side/top/back/base views of 120kVA UPS (12-pulse) (unit: mm)

1250 855
1900
Removable grille for lifting with
fork-lift truck, 2 pcs in 628*102

1685
Removable grille for lifting with fork-lift truck,

1 piece in 1201*116, 2 pcs in 484*102
Figure 2-18 Front/side/top/back views of 160kVA UPS (6-pulse) (unit: mm)
96
4-M12
fixing screws
Feet installation
273
plate 4*104*104
105
800
273
89
155
451 454
1210
Base view
Figure 2-19 Base view of 160kVA UPS (6-pulse) (unit: mm)

1640 855
1900 Removable grille for lifting with

Top view (door open)

Back view
1685

1 piece in 1591*116, 2 pcs in 607*102
95
4-M12
fixing screws
273
Feet installation
plate 4*104*104
800
105
272
90
155 235 155
453 454
1600
Base view

1240 855
1900

Back view
1693

fork-lift truck, 1 piece in 1198*90
120
4-M12
fixing screws
Feet installation
plate 4*104*104
650
800
95
1000
1200
Base view

1740 855
1900

Back view
1693

1 piece in 1198*90, 1 piece in 484*94
498 1204
8-M12
fixing screws
Feet installation
plate 8*104*104
650
800
94
200
102 300 1000
Base view

1640 855
1900

Back view
1692

95 1452
4-M12
fixing screws
345
Feet installation
plate 4*104*104
653
132
335
90
155 235 155
538 528
Base view

2280 855
1900


1692

1 piece in 404*102, 2 pcs in 607*102
Figure 2-28 Front/side/top/back views of 300kVA UPS (12-pulse) and 400kVA UPS (6-pulse) (unit: mm)
148
492 1451
8-M12
fixing screws
345
651
105
362
Feet installation
plate 8*104*104
155 235 155
638 527 527
Base view
Figure 2-29 Base view of 300kVA UPS (12-pulse) and 400kVA UPS (6-pulse) (unit: mm)

2280 855
1900
Removable grille for side

cable entry, 2 pcs in 798*90

1691

1 piece in 1198*92, 1 piece in 1023*90
200
119 413 412 449 551
8-M12
fixing screws
Feet installation
plate 8*104*104
650
750
800
95
150 150
439 437 475 574
Base view

2640 855
1900
Removable grille for lifting with fork-lift truck, Removable grille for side
2 pcs in 957*90, 1 piece in 515*90 cable entry, 2 pcs in 798*90
1385
1540

2 pcs in 1023*90, 1 piece in 515*90
200
120 413 412 413 412 145 460
8-M12
fixing screws
820
750
650
Feet installation
95 plate 8*104*104
150 150
437 438 437 437 550
Back view
Chapter 3 Electrical Installation 33
Chapter 3 Electrical Installation
This chapter introduces the electrical installation of the HIPULSE U UPS, including the procedures or methods for
power cabling and control cabling, the distance from floor to connection point，and the connection of cabinets.
The UPS requires both power cabling and control cabling once it has been mechanically installed. All control cables,
whether shielded or not, should be run separate from the power cables in metal conduits or metal ducts which are
electrically bonded to the metalwork of the cabinets to which they are connected.
Warning
1. Do NOT power on the UPS before the arrival of authorized service engineer.
2. The UPS cables must be routed by an authorized engineer in accordance with the information contained in this chapter.
3.1 Power Cabling
Warning
1. Before cabling the UPS, ensure that you are aware of the location and operation of the switches that connect the UPS
input/bypass supply to the mains distribution panel.
2. Check that these switches are disconnected, and post any necessary warning signs to prevent their inadvertent operation.
For cable entry, refer to 2.6.5 Cable Entry.

For wiring cables, follow this instructions and local regulations, and take environmental conditions into consideration,
then refer to Table 3B in IEC 60950-1.
3.1.1 System Configuration
The cable size of the system power cable shall meet the following requirements:
UPS input cables

The size of the UPS input cable differs with the UPS power ratings and input AC voltages, provided that it meets the
requirement of rated input current, including the rated battery charge current, see Table 3-1.
UPS bypass and output cables

The size of the UPS bypass and output cable differs with the UPS power rating and output AC voltages, provided that
it meets the requirement of rated output or bypass current, see Table 3-1.
Battery cables
Each UPS connects to its battery through two cables connecting to the positive pole and negative pole. The cable
size of the battery cable differs with the UPS power ratings, provided that it meets the battery discharge current
requirement when the battery discharges to near EOD voltage, see Table 3-1.
3.1.2 Rated AC And DC Currents
The power cable must be selected according to the current and voltage values in Table 3-1 as well as the local wiring
regulations, and take environmental conditions (temperature and physical media) into consideration, then refer to
Table 3B in IEC 60950-1.
34 Chapter 3 Electrical Installation
Table 3-1 Rated AC and DC currents

Nominal current: Amps Busbar stud size
UPS
Rated battery Input/output
rating Rated mains current Rated bypass current Battery Torque
current (A) cables
(kVA) cables (Nm)
380V 400V 415V 380V 400V 415V (400Vac)* Bolt
80 145 138 133 121 116 112 170 M8 M8 bolt 12 ~ 15
100 181 173 166 151 145 140 213 M8 M8 bolt 12 ~ 15
120 217 207 199 181 174 167 255 M8 M8 bolt 12 ~ 15
160 289 277 265 243 231 222 340 M10 M10 bolt 25 ~ 30
200 362 346 331 304 289 278 425 M10 M10 bolt 25 ~ 30
300 542 519 497 456 434 413 638 M12 M12 bolt 50 ~ 55
400 723 692 663 607 578 556 856 M12 M12 bolt 50 ~ 55
500 882 844 809 759 722 695 856 M12 M12 bolt 50～55
Note*: Maximum battery discharge current at 380Vac supply increases by 3%, and for a 415Vac supply decreases by 3%
3.1.3 Recommended CSA Of UPS Cable
The recommended CSA of the UPS cable is listed in Table 3-2.

2
Table 3-2 Recommended CSA of the UPS cable (unit: mm , ambient temperature: 25°C)
UPS power (kVA) Input Bypass Output Battery
80 35 25 25 120
100 50 35 35 120
120 70 35 35 120
160 120 70 70 150
200 150 95 95 240
300 2 × 120 150 150 2 × 185
400 2 × 185 240 240 3 × 185
500 2 × 240 2 × 150 2 × 150 3 × 185
Note*:
1. The appropriate ambient temperature is 25°C, and the cables are surface wiring.
2. AC cables here are PVC insulated cables, suitable for: Copper single core cable TNS system, with length of 100m and volt
drop less than 3%. Single triangle arrangement.
3. Battery cables here are PVC insulated cables, suitable for: Copper single core cable with length up to 25m and volt drop less
than 1%
3.1.4 Distance Between The UPS Connection Point And The Floor
See Table 3-3 for details.

Table 3-3 Min. distance between UPS connection point and floor
Min. distance (mm)
UPS connection point 400kVA 400kVA 500kVA
80kVA 100kVA 120kVA 160kVA 200kVA 300kVA
（6P）（12P）（12P）
Rectifier input 210 210 210 247.5 239 273 273 306 505
Bypass input 210 210 210 247.5 239 273 273 306 1162
AC output 210 210 210 247.5 239 267.5 273 306 1472
Battery cable 240 240 240 244 239 300 305 442 442
Battery
control/temperature 612 612 612 325 496 350 350 496 496
compensation cable
PE terminal 210 210 210 247.5 248 270 274 307 356
3.1.5 Notes
The following are guidelines only and superseded by local regulations and codes of practice where applicable:
1. The neutral conductor should be selected according to local regulations.
2. The earth conductor should be selected according to local regulations (this is dependent on the fault rating, cable
lengths, type of protection etc.).
3. For battery cable selection, follow the current value in Table 3-1, at most 3Vdc voltage drop is allowed. The load
equipment is usually connected to distribution network with independent bus protection, NOT directly connected to
the UPS. To avoid affect load-sharing, in the parallel system, ensure that output terminal of each single and cable
output length of each single of distribution busbar is consistent. To avoid increase the formation of electromagnetic
interference, do NOT round cables.
4. Consideration should be given to the use of paralleled smaller cables for heavy currents, as this can ease
installation considerably.
5. In most installations, especially those concerning parallel multi-module systems, the load equipment is connected
to a distribution network of individually protected busbars fed by the UPS output rather than being connected directly
to the UPS itself. Where this is the case the UPS output cables can be rated to suit the individual distribution network
demands rather than being fully load-rated.
3.1.6 Power Cable Connecting Terminal
The rectifier input, bypass, output and battery power cables (all require lug type terminations) are connected to
busbars situated below the power isolator switches, as shown in Figure 3-2 to Figure 3-9.
3.1.7 Protection Ground
The safety earth busbar is located near the input and output power supply connections, as shown in Figure 3-2 to
Figure 3-9. The safety earth cable must be connected to the earth busbar and bonded to each cabinet in the system.
All cabinets and cable troughs should be earthed in accordance with local regulations. The earth cable should be
bound with binding strips onto the metallic column for cabling so as to prevent the fixing screw of the earth cable from
loosening in the case the earth cable is pulled.
Warning
Failure to follow adequate earthing procedures can result in electric shock hazard to personnel, or the risk of fire, should an earth
fault occur.
3.1.8 External Protective Device
To ensure the safety, it is necessary to install external circuit breaker for the input and battery of the UPS. Because of
the difference of the specific installations, this section only provides general practical information for the installation
engineer. The qualified installation engineer should have the knowledge of the local wiring regulations on the
equipment to be installed.
Rectifier and bypass input supply of the UPS

1. Protection against excessive overcurrents and short circuits in the mains supply input
Install suitable protective devices in the distribution line of the input and output mains supply. The protective devices
should provide functions such as the overcurrent protection and short circuit protection. When selecting the protective
devices, consider the power cable current-carrying capacity, system overload capacity (see Table 11-6 and Table 11-7)
and the short circuit capability of the upstream power distribution. Table 3-4 is the recommended UPS switch
capacity.
Table 3-4 Selection of the UPS switch capacity
UPS power (kVA) Input (A) Bypass (A) Output (A)
80 250 250 250
100 250 250 250
120 250 250 250
160 400 400 400
200 400 400 400
300 630 500 500
400 800 630 630
500 1000 800 800
UPS power (kVA) Input (A) Bypass (A) Output (A)

Note:
1. These selections are recommended, with ambient temperature at 25°C.
2. It is generally recommended to use the thermomagnetic circuit breaker of IEC60947-2 tripping curve C (normal)
2. Split bypass: rectifier and bypass in the cabinet have no electrical connection.
If the UPS adopts split bypass configuration, independent protective device shall be installed respectively on the
rectifier input and bypass input distribution lines.
Note
1. The UPS output neutral line is from the input neutral line. If the external block device blocks input neutral line, the output
neutral line will be lost, and then the system risk may be caused.
2. For IT grid system, 4-pole protective device must be installed at the UPS external power distribution.
3. Protection against earth faults

In the event of a residual current detector (RCD) device being installed upstream of the input supply, one must take
into account the transient and steady state earth leakage currents that are produced during start-up of the UPS.
The presence of a radio frequency interference (RFI) suppression filter inside the UPS determines a residual earth
current greater than 3.5mA and less than 1000mA.
Residual current circuit breakers (RCCBs) must be sensitive to DC unidirectional pulse (Class A) in the network and
insensitive to transient current pulses. They are identified by the symbols respectively in Figure 3-1.
Figure 3-1 Symbols of residual current circuit breaker (RCCB)
These isolators must have an average sensitivity, possible adjustable between 0.3A and 1A.
It is recommended that the selectivity with every RCD be verified both upstream of the input distribution board and
downstream (to the load).
External battery
The BCB must be installed for protecting the external battery. The UPS provides an optional BCB box to provide
overcurrent protection, short circuit protection and automatic tripping functions for the external battery.
The circuit breaker is essential for maintenance of the battery and is normally located near to the battery installation.
System output
The UPS output distribution shall be configured with a protective device. The protective device shall be different from
the input distribution protection switch and able to provide overload protection (refer to Table 11-6 and Table 11-7).
3.1.9 Cabling Procedure
Once the equipment has been finally positioned and secured, refer to Figure 3-2 to Figure 3-9 to connect the power
cables as described in the following procedures.
Warning
Before cables connection, make sure that all external and internal power switches of the UPS are off, and post necessary warning
signs to prevent inadvertent operation of the switches. Meanwhile, measure the voltages between the UPS terminals and the
voltages between the terminals and the earth.
Note
1. The power cables should be routed through tunnels or cable troughs to prevent cable damage due to mechanical stress, and
then reduce the EMI .
2. When routing the cables inside the cabinets, it is required to bind and fix the cables as instructed in Figure 3-2 and Figure 3-9 in
the cabinets, so as to prevent cable damage due to mechanical stress.
1. Open the UPS front door and remove the lower protective cover to gain access to the connections copper bars.
Note: The shorting copper bar of the 400kVA UPS (6-pulse) and common input cables of 500kVA UPS are
optional parts.
2. Connect the safety earth and any necessary bonding earth cables to the copper earth busbar located on the floor
of the equipment below the power connections.
Note 1: The earthing and neutral bonding arrangement must be in accordance with local and national codes
practice.
Note 2: HIPULSE U 80kVA/100kVA/120kVA/200kVA UPS is delivered with an accessory magnetic ring for EMI
suppression. When connecting the power cables, route the power cables through the magnetic ring. See the
following for details.
3. Common input connections.
For common bypass and rectifier inputs (optional shorting copper bars between rectifier input and bypass input is
needed for 400kVA UPS (6-pulse), common input options are needed for 500kVA UPS (12-pulse)), connect the AC
input supply cables between the mains distribution panel and the UPS input supply busbar U1-V1-W1-N1 terminals
(160kVA UPS) or U1-V1-W1-N2 terminals (80kVA/100kVA/120kVA/200kVA/300kVA/400kVA/500kVA UPS). Tighten
the connections to 13Nm (M8 bolt), 26Nm (M10 bolts) and 50Nm (M12 bolts). ENSURE CORRECT PHASE
ROTATION.
For 80kVA/100kVA/120kVA/200kVA UPS, when connecting the cables between the rectifier input U1-V1-W1 terminals
and bypass N2 terminal, lead the cables through the accessory magnetic ring.
4. Split bypass connections.
If a split bypass configuration is used for 160kVA UPS, connect the AC input supply cables to the input busbar
U1-V1-W1-N1 terminals, and the bypass AC supply cables to the bypass busbars (U2-V2-W2-N2 terminals), and then
tighten the connections to 13Nm (M8 bolt). ENSURE CORRECT PHASE ROTATION.
If a split bypass configuration is used for 80kVA/100kVA/120kVA/200kVA/300kVA/400kVA/500kVA UPS, connect the
AC input supply cables to the input busbar U1-V1-W1-N1 terminals, and the bypass AC supply cables to the bypass
busbars (U2-V2-W2-N2 terminals), and then tighten the connections to 13Nm (M8 bolt), to 26Nm (M10 bolt), and to
50Nm (M12 bolt). ENSURE CORRECT PHASE ROTATION.
For 80kVA/100kVA/120kVA/200kVA UPS, when connecting the cables to the rectifier input U1-V1-W1 terminals, lead
the cables through the accessory magnetic ring.
Warning
1. For 160kVA/200kVA/300kVA UPS and the 400kVA UPS (12-pulse), ensure that any links (*) fitted between rectifier input and
bypass busbars are removed. But do NOT remove those between the neutral terminals. See Figure 3-5 to Figure 3-7.
2. For 80kVA/100kVA/120kVA UPS, change the connection of the cables (*) between the connection copper bar of the bypass
switch Q2 and the rectifier input terminals (U1-V1-W1), connect these cables to the bypass input terminals (U2-V2-W2), as
shown in Figure 3-2 to Figure 3-4. ENSURE CORRECT PHASE ROTATION.
5. System output connections.

Connect the system output cables between the output busbars (N3-U3-V3-W3 terminals) and the critical load and
tighten the connections to 13Nm (M8 bolt), to 26Nm (M10 bolt), and to 50Nm (M12 bolt). ENSURE CORRECT
PHASE ROTATION.
Warning
If the load equipment will NOT be ready to accept power on the arrival of the commissioning engineer then ensure that the
system output cables are safely isolated at their ends.
6. Battery connections.
Connect the battery cables between the UPS terminals (+/-) and its associated BCB. Connect screened auxiliary
cables from each BCB control board to the auxiliary terminal block (X3). OBSERVE THE BATTERY CABLE
POLARITY.
Warning
Do NOT close the BCB before the equipment has been commissioned.
7. Refit the lower protective cover after the installation.

Q1
Q2 Q5
Q3
BAT-
BAT+ PE
PE U1 V1 W1 U2 V2 W2 N2 U3 V3 W3 N3
Figure 3-2 Power cable connection terminals of 80kVA/100kVA/120kVA UPS
Q1
Q2 Q5
Q3
* * *
BAT-
BAT+ PE
PE U1 V1 W1 U2 V2 W2 N2 U3 V3 W3 N3
Figure 3-3 Power cable connections for 80kVA/100kVA/120kVA (common input configuration)
Q1
Q2 Q5
Q3
* * *
BAT-
BAT+ PE
PE U1 V1 W1 U2 V2 W2 N2 U3 V3 W3 N3
Figure 3-4 Power cable connections for 80kVA/100kVA/120kVA (split bypass configuration)
Q1 Q2 Q3 Q5
*
*
*
BAT- BAT+ U1 V1 W1 N1 U2 V2 W2 N2 PE U3 V3 W3 N3
Note: For split bypass operation, ensure that the busbars (*) between
the bypass input and rectifier input are removed in this figure.
If common input configuration, the neutral line is connected to N1. If
split bypass configuration, the neutral line is connected to N2.
Figure 3-5 Power cable connections for 160kVA UPS
*
*
*
BAT- BAT+ U1V1W1PE U2V2W2N2 U3V3 W3N3

Note: For split bypass operation, ensure that the busbars (*) between
the bypass input and rectifier input are removed in this figure.
Figure 3-6 Power cable connections for 200kVA UPS
Q5
Q1 Q3
Q2
* *
*
BAT- BAT+ U1 V1 W1 U2 V2 W2 N2 PE N3 U3 V3 W3
Note: For split bypass operation, ensure that the
three horizontal busbars (*) between the bypass
input and rectifier input are removed in this figure.
Figure 3-7 Power cable connections for 300kVA/400kVA UPS (6-pulse)
*
*
*
BAT- BAT+ U1 V1 W1PE U2 V2 W2 N1 N2 U3 V3 W3

Note: For split bypass operation, ensure that the three horizontal busbars (*)
between the bypass input and rectifier input are removed in this figure.
Figure 3-8 Power cable connections for 400kVA UPS (12-pulse)
Output
PE (PE position for top cabling)
Maintenance
Bypass
Main
PE (PE position for bottom cabling)
BAT- BAT- (transfer option)

BAT+ U V W N
BAT+ (transfer option)
Figure 3-9 Power cable connections for 500kVA UPS (12-pulse)
3.2 Control Cabling

24B
3.2.1 Monitoring Board Ports

102B
Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system,
communicate with a personal computer or provide alarm signaling to external devices or for remote Emergency
Power Off (EPO). The monitoring board, arranged for this purpose, is located on the front of the internal door (200kVA
UPS, 400kVA (12-pulse) UPS, 500kVA (12-pulse) UPS) or on the back of the front door (other UPSs). As shown in
Figure 3-10, it provides the following ports:
 dry contact input ports (J10, J24, J26, J30)
 dry contact output ports (J13, J21, J26)
 emergency power off (EPO) input port (J28)

 auxiliary DC power output port (MODEM/SNMP card power supply)
 communication ports: serial ports RS232-1 and RS232-2, Intellislot ports and RS485 port J24
M485 EPO
+- +-
+24V IN-
J8 LCD LAMP J3 J1
X7
LCD NC
+12V
BAT-T
GND
A-IN
J3A1 +12V
ENV-T
GND
GNDX
TMP+
J1
2
LCD P485+ P485-
J9
J2 UHA241U2 X5
J15 0
+12V
BACKGROUN
D 232-1
J16
BACKGROUN
D 232-2
J17
J24 485_1+
Intellislot-1 J14 485_1-
485_2+
485_2-
Intellislot-2 J20
X4
J13 J21 J25 J28 J4 J26 J30 J10 Intellislot-3 J19
X1 X2 X3
BFP_O
BFP_C
BFP_S
ACF_O
ACF_C
GEN
FUSE
ACF_S
EPO-
EPO-
INV_O
+12V
+12V
F_FAN
INV_C
FB
DRV
T_OT
INV_S
GND
GND
BtG
AUX_O
OL
ENV
AUX_I
T_IT
NO
NC
Figure 3-10 Ports of the monitoring board
For 200kVA, 400kVA (12-pulse), 500kVA UPSs, the signals of the ports J13, J21, J25, J28, J24, J17 and J16 on the
monitoring board are transferred respectively to the ports J13, J21, J25, J28, J24, J30 and J29 on the signal transfer
board ULK366S3X1 on the front of the internal door. Please connect the cables to the corresponding ports on the
signal transfer board ULK366S3X1. The ports on the signal transfer board ULK366S3X1 are shown in Figure 3-11.
44
4
EPO-NO
4
EPO- NC EPO-NO
INV_C
EPO- NO
INV_C
INV_ C
H3
H3
H2
H3
H2
INV_S
INV_S
INV_ S
J21
J21
J28
BACKGROUND 232- 1
BACKGROUND 232-1
J28
J21
BACKGROUND 232-1
J28
EPO-NC
EPO-NC
INV_O
INV_O
INV_ O
4
2010.06.24
44
1 55
ULK366S3X1
VER:A00 2010.06.24
BEP_C
BFP_ C 66 99
ULK366S3X1
BFP_C
ULK366S3X1
111
11
BEP_S
BFP_
BFP_SS
J29
J29
J29
J13
J13
J13
VER：A00
BEP_O
BFP_O
BFP_ O
44
44
ACF_C
ACF_ C 485_2-
485_2-
485_ 2-
111
BACKGROUND 232-2
Y
X Y
Y
BACKGROUND 232-232-2
2
No
No
No.
485_2+
X
X
ACF_S
ACF_ S 485_2+
485_ 2+
J25
J24
J25
J24
J25
J24
ACF_O
ACF_ O 485_1-
485_1- 11 5
55
H1
H4
485_ 1-
H1
H4
H4
6
6 99
485_1+
485_ 1+
485_1+
J30
J30
J30
11
11
Figure 3-11 Ports on signal transfer board ULK366S3X1
Dry contact input ports (X3)

The dry contact input ports (X3) include a battery environment, battery ground fault and generator supply detection
port (J4) and a maintenance bypass cabinet port (J26, J30), as shown in Figure 3-12.
J4 J26 J30
AUX_I
GEN
F_FAN
BTG
AUX_O
FUSE
GND
ENV
T_OT
T_IT
12V
12V
Figure 3-12 Dry contact input port
1. Battery environment, battery ground fault and generator supply detection port (J4).
The battery environment, battery ground fault and generator supply detection port is described in Table 3-5.
Table 3-5 Description of battery environment, battery ground fault and generator supply detection port
Position Name Description
J4.1 ENV1 Battery environment detection (NC)
J4.2 BtG Battery ground fault detection (NC)
J4.3 GEN2 On generator (NO)
J4.4 +12V +12V power
Note:
1. Activating this feature will limit the battery charging.
2. Must be configured by configuration software before becoming active
The UPS accepts external signaling from voltage-free (dry) contacts connected to push-in terminal J4. Subject to prior
software programming, the signaling is accepted by the UPS when connection between the relevant terminal and the
+12V terminal of J4 is altered. Cables connected to J4 must be segregated from power circuits (for screening
purposes), double insulated and of a typical 0.5mm2 to 1mm2 cross-section area for maximum runs between 25 and
50 meters, respectively.
2. Maintenance bypass cabinet port (J26, J30).
J26 and J30 are the maintenance bypass cabinet (MCB) port. The ports are described in Table 3-6.
Table 3-6 Description of maintenance bypass cabinet port
J26.1 T_IT* Input transformer overtemperature (NC)
J26.2 AUX_I (Reserved)
J26.3 ＋12V +12V power
J26.4 GND Power ground
J30.1 FUSE (Reserved)
J30.2 F_FAN Fan fail alarm (NC)
J30.3 T_OT* Output transformer overtemperature (NC)
J30.4 AUX_O (Reserved)
Note*: Must be configured by software before becoming active
Note
All auxiliary cables must be double insulated. Wire CSA should be 0.5mm2 ~ 1.5mm2.
Dry contact output port (X1)

There are three output dry contact relays at the X1 slot, see Figure 3-13 and Table 3-7.
X1
J13
J13 J21
J21 J25
J25
INV_O
INV_S
BFP_O
ACF_O
BFP_S
ACF_S
BFP_C
ACF_C
INV_C
Figure 3-13 Dry contact output port
Table 3-7 Description of dry contact output port

J13.2 BFP_O Bypass feedback protection relay (NO)
J13.3 BFP_S Bypass feedback protection relay center
J13.4 BFP_C Bypass feedback protection relay (NC)
J21.2 INV_O On inverter dry contact relay (NO)
J21.3 INV_S On inverter dry contact relay center
J21.4 INV_C On inverter dry contact relay (NC)
J25.2 ACF_O Main input voltage or frequency fault relay (NO)
J25.3 ACF_S Main input voltage or frequency fault relay center
J25.4 ACF_C Main input voltage or frequency fault relay (NC)
Note
All auxiliary cables must be double insulated. Wire CSA should be 0.5mm2 ~ 1.5mm2.
EPO input port (X2)

The UPS has an EPO function that operates by a button on the UPS door or by a remote contact provided by the
user.
The X2 slot, shown in Figure 3-14, is the remote EPO input port, which is described in Table 3-8.
Figure 3-14 EPO input port
Table 3-8 Description of EPO input port

J28.1 EPO_NC EPO activated when opened to J28.2
J28.2 EPO_NC EPO activated when opened to J28.1
J28.3 EPO_NO EPO activated when shorted to J28.4
J28.4 EPO_NO EPO activated when shorted to J28.3
The remote EPO facility is connected to the normally open or normally closed remote stop switch between these two
terminals using shielded cable. If this function is not used, terminals J28: 3 & 4 must be opened and J28: 1 & 2 must
be closed.
Note
1. The emergency stop action within the UPS shuts down the rectifier, inverter and static bypass. It does not internally disconnect
the input power supply. To disconnect ALL power to the UPS, open the upstream I/O and battery breaker(s) when the remote
EPO is activated.
2. Normally closed EPO–J28: 1, 2, these terminals are supplied factory-linked on the monitoring board.
Warning
1. If individual UPS output isolation circuit breaker are not installed on the power distribution switchboard, remember that voltage
supplied by the others UPS which remains in service will still be present on the output terminals of the shutdown UPS.
2. Wait five minutes for the internal DC bus bar capacitors to discharge.
Auxiliary DC power output port (X5)

The auxiliary DC power output port X5 provides auxiliary DC power for optional SIC card. The voltage is between 9V
to 12V. The maximum current is 500mA.
Communication ports
The communication ports include the serial ports RS232-1 and RS232-2, Intellislot intelligent communication ports
and RS485 port.
1. Serial ports RS232-1 and RS232-2
RS232-1 provides serial data and is intended for direct use with Emerson SiteMonitorTM UPS monitoring software.
RS232-2 provides serial data and is intended for use by authorized commissioning and service personnel.
2. Intellislot intelligent communication ports
There are three intelligent communication ports (Intellislot 1, Intellislot 2, and Intellislot 3) available for installing
optional SIC card, UPS JBUS/MODBUS adapter, and relay card.
The UPS in standard configuration provides two intelligent card interface boxes, which are connected to the Intellislot
ports in factory. The two interface boxes can accommodate two SIC cards or UPS JBUS/MODBUS adapters.
The serial ports RS232-1, RS232-2, and the Intellislot intelligent communication ports share the same communication
resources, as described in Table 3-9.
Table 3-9 Communication port resource deployment table
On the UPS
Port LCD screen, under Monitoring devices supported Baud rate Comments
Settings, controlled by:
SIC card 9600
Not simultaneous with
Intellislot 1 Comm 1 JBUS/MODBUS adapter Any
RS232-1 and RS485-1
Relay card Any
SIC card 9600
RS232-2
Relay card Any
SIC card 9600
RS485-2
Relay card Any
SitePlusTM UPS monitoring software, Not simultaneous with
RS232-1 Comm 1 9600
to make ‘one to more communication’ Intellislot1 and RS485-1
Commissioning and service software
RS232-2 Comm 2 (only for use by authorized 9600
the Intellislot2 port
commissioning and service personnel)
RS485-1 Comm 1 Reserved
Intellislot1 and RS232-1
RS485-2 Comm 3 Reserved
the Intellislot3 port
Each Intellislot intelligent communication port provides five optic-coupling dry contacts, as described in Table 3-10.
For cable connection, see Figure 3-15.
Table 3-10 Description of optic-coupling dry contacts of Intellislot intelligent communication ports
Name Definition
S_ARM Summary alarm
ON_BPS On bypass
ON_BAT On battery
U_FLT UPS fault
L_BAT Battery low
Table 3-11 Option card type and installation position

Option card Type Installation position
 Relay card  UF-DRY210  Intellislot 1, 3 ports (Intellislot 3 recommended)
 Modbus card  UF-MODBUS110  Intellislot 1, 3 ports (Intellislot 3 recommended)
 SIC card  UF-SN71Z1  Intellislot 1, 2, 3 ports (Intellislot 2 recommended)
Note
Common communication source for Intellislot1 and RS232-1. To avoid conflict, it is not recommended to use Intellislot1 when
using RS232-1 for maintainig and commissioning.
Intellislot-1 J14 Intellislot-3 J19 Intellislot-2 J20

1 1 1
Intellislot-1 2 2 2
3 GND X 3 GND X 3
+12VX 4 +12VX 4 +12VX 4
GND X 5 5 5
RXD1_1 6 6 RXD2_1 6
TXD1 7 RXD3 7 TXD2 7
8 TXD3 8 8
9 9 9
10 10 10
11 GND X 11 GND X 11
12 12 12
13 13 13
GND X 14 14 14
15 15 15
16 16 16
17 17 17
18 18 18
19 19 19
20 20 20
21 21 21
S_ARM 22 S_ARM 22 S_ARM 22
S_ARM ON_BPS 23 ON_BPS 23 ON_BPS 23
ON_BPS ON_BAT 24 ON_BAT 24 ON_BAT 24
ON_BAT U_FLT 25 GND G U_FLT 25 GND G U_FLT 25
GND G U_FLT 26 26 26
L_BAT 27 L_BAT 27 L_BAT 27
L_BAT 28 28 28
+24VG 29 +24VG 29 +24VG 29
+12VG 30 +12VG 30 +12VG 30
31 31 31
32 32 32
33 33 33
34 34 34
HEADER 34 HEADER 34 HEADER 34

Figure 3-15 Cable connection of optic-coupling dry contacts of Intellislot intelligent communication ports
3. RS485 port
The RS485 port (X4) is shown in Figure 3-16. Port 485-2 is the battery monitor port. It is used to communicate with
the battery monitor. Port 485-1 is reserved.
The RS485 port is a 4-pin phenix terminal. The communication cable should be configured by authorized engineer
according to the site conditions. You must use twisted pair cable as the communication cable.
X4
RS485-1+
RS485+ 1
RS485 -
RS485-1- 2
RS485-2+ 3
RS485-2- 4
Figure 3-16 RS485 port
3.2.2 Battery Control
The BCB is controlled by the BCB control board. Both are located within the BCB box. This board controls the circuit
breaker's undervoltage release coil and also provides a path for the circuit breaker auxiliary contacts to signal the
circuit breaker status back to the UPS control logic.
All connections between the BCB control board and the UPS module are made through the auxiliary terminal block
X3 located on the base of the UPS Cabinet. X3 is shown in Figure 3-17 and described in Table 3-12.
X3
FB
AUX 1
BCB status feedback
GND 2
OL 3
BCB connection detection 4
+12V
TMP_T 5
Battery temperature sensing 1
GND 6
LM355+ 7
LM355+ GND 8
DRV 9
BCB drive
DRV_GND 10
NC 11
Not connected
NC 12
Figure 3-17 Auxiliary terminal block X3
Table 3-12 Description of auxiliary terminal block X3

X3 terminal reference Reference label Description
1 AUX BCB normally open auxiliary contact
2 GND Signal ground
3 OL Cable detection
4 +12V Power positive
5 TMP_T Temperature sensing terminal
6 GND Temperature sensing signal ground
7 LM355+ LM335 detection positive
8 LM355+GND LM335 signal ground
9 DRV BCB drive
10 DRV_GND Drive ground
Note:
1. The auxiliary cables of the battery must be screened and double insulated.
2. The screen is connected to the earth of the battery cabinet or supporting rack.
3. Use multiple-core shielded cables with a section of 0.5mm2 to 1mm2.
4. Connect the cables with the fast-on 6.3*0.8mm terminals (female)
Connect the BCB control and temperature compensation cables between the UPS auxiliary terminal block X3 and
BCB control board. For details, refer to Figure 6-10. These cables must be shielded. The temperature compensation
cables should be connected at protective earth of battery cabinet or BCB, and the BCB control cable shielding coat
should be connected to protective earth of the UPS.
Note
If battery temperature compensation is needed, this function must be activated by the commissioning engineer.
3.3 Connecting Cabinets

The 120kVA UPS (12-pulse), 200kVA UPS (12-pulse), 300kVA UPS (12-pulse), 400kVA UPS and 500kVA UPS
(12-pulse) comprise two cabinets. In parallel installation, you need to make electrical connection between the main
cabinet and side cabinet.
3.3.1 Connecting Power Cables And Copper Bars
Power cable connections between the two cabinets of the 120kVA UPS (12-pulse), 200kVA UPS (12-pulse), 300kVA
UPS (12-pulse) and 400kVA UPS (6-pulse) are shown in Figure 3-18 to Figure 3-23. The connections of the DC bus
copper bars between the two cabinets of the 400kVA UPS (12-pulse), and 500kVA UPS (12-pulse) are shown in
Figure 3-23 to Figure 3-24. The installation engineer should make cable connection in strict accordance with these
drawings.
W03-2
BUS-
W03-1
BUS+
A amplified view
Figure 3-18 DC bus connection between main cabinet and side cabinet of 120kVA UPS (12-pulse) (Front view)
W01-3
W01-2
W01-1
B amplified view
Figure 3-19 Power cables connection between main cabinet and side cabinet of 120kVA UPS (12-pulse) (Rear view)
Main cabinet
Side cabinet
W10-2
W122-1
W122-2
W11-2 W12-2
Nut M10 W122-3
Spring washer M10
Plain washer M10
Bolt M10*30
Figure 3-20 Power cable connection between main cabinet and side cabinet of 200kVA UPS (12-pulse)
W4-2, W5-2, W6-2
W4-2
W5-2
W6-2
Nut M10
Side cabinet Spring washer M10
Plain washer M10
Main cabinet
Bolt M10*35
A
AAamplified
amplifiedview
amplified view
view
W212
W211
W210
W4 W5
(Phase A) W6
(Phase B)
(Phase C)
Plain washer M10
A
Nut M10
Bolt
M10*35
A amplified view Spring
washerM10
Plain
washer M10
W18 W17 W16
A amplified view
Screw
Nut Plain Terminals
螺母M 平垫线缆端子平垫 Spring
Plain 弹垫螺钉
M10 washer washer washer M10*40
M10
A 处接线端子放大图 M10 M10
A amplified view
Parallel copper bar installation

diagram, use the screws delivered with
cabinet, torque value: 20kgf.cm
B amplified view
W16 W17 W18
A amplified view
B
4-M10x25 sems screws/
plain washer/ nut
4-M10x25 sems screws
B amplified view
Figure 3-24 DC bus connection between rectifier cabinet and inverter cabinet of 500kVA UPS (12-pulse)
3.3.2 Connecting Signal Cables

105B
Connect the signal cables from main cabinet 120kVA UPS (12-pulse) to the corresponding ports on ULW366SA8
board. The connection is shown in Table 3-13.
Table 3-13 Signal cable connection between main cabinet and side cabinet of 120kVA UPS (12-pulse rectifier)
Port (board ULW366SA8, side cabinet) Cable No. (main cabinet) Meaning
J4 W98-4 Fan power
J6 W45 Rectifier current detection
J7 W41-5 Fuse fault detection
J10 W58 Rectifier drive
I1-J14
A5-J3
I1-J9
I1-J9
I1-J1
W45 -10
W45 -9
W41 -5
W58 -2
W98 -4
J6
J7 J10 J4
FAN6
F4/F5/F6
W300
FAN5
T30
T31 ULW366SA8
W302
W302
W302
J3
J5
J12 J1
J11 J2
W303
A2(2)-X7
Figure 3-25 Connection between main cabinet and ULW366SA8 board in side cabinet of 120kVA UPS (12-pulse)
ULW366SA8
Figure 3-26 Position of ULW366SA8 board in the cabinet of 120kVA UPS (12-pulse)
For the cables connection of 200kVA UPS (12-pulse), refer to Table 3-14.
Table 3-14 Signal cable connection between main cabinet and side cabinet of 200kVA UPS (12-pulse)
Connection port, main cabinet Cable No. (main cabinet) Meaning
A2(2)-X8 W79-2 Connection of side cabinet transformer temperature contact
A5-J3 W98-7 Connection of side cabinet fan 7
ULK366SA5
Figure 3-27 Position of ULK366SA5 board in the cabinet of 200kVA UPS (12-pulse)
Connection port, main cabinet Cable No. (main cabinet) Meaning
A2(2)-X8 W79-2 Connection of side cabinet transformer temperature contact
ULK366SA5
Figure 3-28 Position of ULK366SA5 board in the cabinet of 300kVA UPS (12-pulse)
Port (board ULW366SA8,
Cable No. (main cabinet) Meaning
side cabinet)
J2 W98-12 Fan power
J4 W98-13 Fan power
J6 W45 Rectifier current detection
J7 W41-5 Fuse fault detection
J10 W58 Rectifier drive
Auxiliary contact of harmonic oscillation branch contactor,
J6 W129-1 inductor overtemperature protection, secondary side output
of harmonic oscillation current transformers T33 and T34
J8 W129-2 Drive power of harmonic oscillation branch contactor
I1-J13/J14
F1/F2/F3
I1-J9
I1-J9
I1-J1
T19
T20
W45-5
W45-4
W41-5
W302
W302
W302
W58
J10 J5 J6 J7
J1 W303-1 A2(1)-X7
W301
J11
FAN12
J2
W98-12
A5(1)-J3
ULW36CSA8
ULW 366SA8 J12
W303-2 A2(2)-X7
J3
FAN13 W300-1
FAN14 W300-2
FAN15 W300-3
J4
W98-13
A5(1)-J5
Figure 3-29 Signal cable connection between main cabinet and ULW366SA8 board in side cabinet of 400kVA (6-pulse) UPS
Table 3-17 Signal connection between side cabinet and main cabinet of 400kVA UPS (12-pulse)
Port (ULW366S3X1 board) Cable type (side cabinet) Meanings
W41-9 ~ W41-12 for knife switch state, W41-13, W41-14
J1/J4 W41
for fuse state
J3 W53 Current check signal
J5 W55 Filter control signal
Port (ULK366SA5(1) board) Cable type (side cabinet) Meanings
J3 W98-1, W978-7 Side cabinet fan 1, side cabinet fan 7
Main cabinet cable Side cabinet cable Meanings
W42 W42 Mains voltage sampling
W43 W43 Bypass voltage sampling
W44 W44 Output voltage sampling
Port (ULS366SI1 board) Port (ULK366SA2) Meanings
J13 A2(1)-X7 6-pulse drive
J31 A4-X13 Static switch drive
1 34 1 J5 8 1 14
J3 J1
1 34 1 J6 8 1 14
J4 J2
W45, W97
W51
M3-J2
I1-J9
I1-J9
ULW366S3X1
1 14
J14 J12
1 14
J13 J11
W41
I1-J1
Figure 3-30 Connection between the main cabinet ULW366S3X1 board and side cabinet of 400kVA UPS (12-pulse)
Main cabinet Side cabinet

Figure 3-31 Parallel signal connection of 400kVA UPS (12-pulse)
W58-1
I1-J13
W58-1
W58-2
X8 X8
X7 X7
ULK366SA2(1) ULK366SA2(2)
X1 X2 X3 X4 X5 X6 X1 X2 X3 X4 X5 X6
Figure 3-32 Connection of SCR drive board on the side cabinet top
FAN1
FAN7
FAN2
FAN9
FAN3
FAN8
W98-1
W98-7
W98-2
W98-9
W98-3
W98-8
J3 J4 J5 J3 J4 J5
J7
J7
ULK366SA5(1) ULK366SA5(2)
J6
J6
J1 J2 J8 J9 J10 J1 J2 J8 J9 J10
1 3 5 8 1 3 5 8 1 3 5 8 1 3 5 8
W201 W201 W201 W201 W201 W201
Figure 3-33 Parallel connection of fan fault board in middle of main cabinet
For connection of 500kVA UPS (12-pulse), connect the signal cables from side cabinet to the corresponding ports on
ULW366S3X1 board in main cabinet, see Table 3-18 for details. See Figure 3-30 for connection between
ULW366S3X1 board and rectifier cabinet.
Table 3-18 Signal connection between side cabinet and main cabinet of 500kVA UPS (12-pulse)
Port (ULW366S3X1 board) Cable type (side cabinet) Meanings
W41-9 ~ W41-12 for knife switch state, W41-13, W41-14
J1/J14 W41
for fuse state
J3 W53 Current check signal
J5 W55 Filter control signal
Main cabinet cable Side cabinet cable Meanings
W42 W42 Mains voltage sampling
W43 W43 Bypass voltage sampling
W44 W44 Output voltage sampling

J31 A4-X13 Static switch drive
Main cabinet Side cabinet

Figure 3-34 Parallel signal connection of 500kVA UPS (12-pulse)
Chapter 4 Operator Control And Display Panel 59
Chapter 4 Operator Control And Display Panel
This chapter expounds the functions and use of the components on the operator control and display panel of the
HIPULSE U UPS, and provides LCD display information, including the LCD screen types, detailed menu messages,
prompt windows and UPS alarm message list.
4.1 Introduction
The operator control and display panel is located on the front door of the UPS. The panel is the access point for
operator control and monitoring of all measured parameters, UPS and battery status and of event and alarm logs.
The operator control and display panel is divided into three functional areas: Local machine No. & mimic power flow
chart, LCD monitor with menu keys, EPO button & control buttons, as shown in Figure 4-1.
Local machine No. LCD monitor with EPO button &
& mimic power flow chart menu keys control buttons
Local
machine No.
Load LED
Bypass LED
INVERTER ON button
Rectifier LED INVERTER OFF button
Battery LED FAULT CLEAR button
Inverter LED
SILENCE ON/OFF button
Buzzer
Alarm LED LCD menu keys

Figure 4-1 Operator control and display panel
4.1.1 LED Indicators
The six LEDs mounted on the mimic flow chart represent the various power paths of the UPS, and indicate the
current UPS operational status and alarm status by color (red, green, yellow) and state (ON, OFF, flashing), as
described in Table 4-1.
Table 4-1 Description of LED indicators
LED State Description
Steady green Rectifier in normal operation
Flashing green Input AC normal, but rectifier not operating
Rectifier LED
Steady red Rectifier f failed
OFF Rectifier not operating, input ac not available or out of normal range
Steady green Load on bypass power
Bypass LED Steady red Bypass not available, out of normal range or static bypass switch fault
OFF Bypass normal, load not on bypass power
Steady green Battery normal, but discharging and powering the load
Flashing green Battery end-of-discharge pre-warning
Battery LED
Steady red Battery abnormal (failed, absent or polarity reversed) or battery circuit breaker abnormal
OFF Battery and battery circuit breaker normal, battery charging
Steady green Inverter normal and powering the load
Flashing green Inverter ON, starting up, synchronizing, or standing by (ECO mode)
Inverter LED
Steady red Inverter failed
OFF Inverter not operating
60 Chapter 4 Operator Control And Display Panel
LED State Description

Steady green UPS output ON and normal
Load LED Steady red UPS output ON and overloaded
OFF UPS output OFF
Steady green Normal operation
Alarm LED
Steady yellow UPS warning (for example, AC input failure)
(STATUS)
Steady red UPS fault (for example, fuse or hardware failure)
4.1.2 Buzzer
The operator control and display panel provides a buzzer. UPS activity is accompanied by the following sounds.
Table 4-2 Audible alarm description
Audible alarm Description
Single beep Direct access key acknowledgement
One beep per second UPS warning. For example, AC input failure
Continuous beep Fault. For example, fuse or hardware failure
4.1.3 Control Buttons
The operator control and display panel provides four control buttons, as described in Table 4-3.
Table 4-3 Description of control buttons
Control button Description
Pushing this button turns on the inverter.
INVERTER ON
Note: If the inverter is not ready, pushing this button cannot turn on the UPS
INVERTER OFF During UPS operation, pushing this button turns off the inverter and transfers the load to the bypass
In case the UPS shuts down due to fault, after eliminating the alarm conditions, pushing this button clears
FAULT CLEAR
the fault
When an alarm is active, pushing this button silences the audible alarm. When a new alarm occurs
SILENCE
afterwards, the buzzer will give audible alarm again. When there is no audible alarm, pushing this button
ON/OFF
initiates the audible alrm test
Note
To activate the above control buttons, you are required to press and hold the buttons for approximately 2 seconds until a beeping
sound is heard.
4.1.4 LCD And Menu Keys
The operator control and display panel provides an LCD and five menu keys (F1, F2, F3, F4, and HELP). The menu
keys are described in Table 4-4.
Table 4-4 Menu key icons and their meaning
Key F1 F2 F3 F4 HELP
Function 1
?
Shift Left Right Enter Help
ESC
Function 2
Escape Up Down
The user-friendly and menu-driven LCD allows you to easily browse through the input, output, load and battery
parameters, learn current UPS status and alarm information, perform functional setting and control operation. The
LCD also stores up to 512 historical records that can retrieve for reference and diagnosis.
In Figure 4-2, the LCD primary screen is divided into five windows: system information window, menu window, UPS
data window, and current record window. Pressing the F1 key scrolls through the user-operable windows.
HIPULSE U 2006-01-01 12:30:36 UPS System Window

200kVA-3X3 Unit #1 Normal
Main Bypass Output UPS Menu Window
A(AB) B(BC) C(CA)

Vphase V 220 220 220 UPS Data Window
Iphase A 20.5 20.5 20.5
Freq. Hz 50.1 50.1 50.1
Vline V 380 380 380
P. F. 0.99 0.99 0.99
Input breaker closed 10-12 12:28:16 Current Record Window

Manual turn on 10-12 12:30:06
UPS in normal mode 10-22 12:30:16
Keypad Window
?
Figure 4-2 LCD primary screen
4.1.5 EPO Button
The UPS provides an emergency power off (EPO) button on the operator control and display panel, as shown in
Figure 4-1. The EPO button is housed beneath a safety cover to prevent inadvertent operation. After the EPO button
has been pressed and hold for 2 seconds, it disables the static switch block entirely (so removing load power). It also
disables the rectifier and inverter, and trips the battery circuit breaker. Under normal circumstances it does not
remove UPS input power since this is applied through a manually controlled input load isolator; however, if the UPS
input supply is connected through circuit breaker having an electrical trip facility, the EPO switch can be used to drive
the external circuit breaker’s trip circuit so as to remove the UPS input power.
4.2 LCD Screen Types
4.2.1 Start Screen
Upon UPS start, the UPS executes system test, and the start screen will appear and remains approximately 15
seconds, as shown in Figure 4-3.
Figure 4-3 Start screen
4.2.2 Primary Screen
After the UPS starts and finishes system test, the primary screen will appear, as shown in Figure 4-4. For details
about the primary screen, refer to 4.3 Detailed Description Of Menu Items.
HIPULSE U 2006-01-01 12:30:36

Main Bypass Output
A(AB) B(BC) C(CA)

Vphase V 220 220 220
Iphase A 20.5 20.5 20.5
Freq. Hz 50.1 50.1 50.1
Vline V 380 380 380
P. F. 0.99 0.99 0.99
Input Breaker Closed 10-12 12:28:16
Manual Turn On 10-12 12:30:06
UPS in Normal Mode 10-22 12:30:16
Figure 4-4 Primary screen
4.2.3 Default Screen
During UPS operation, if there is neither an alarm nor a keypad operation within two minutes, the default screen will
appear, as shown in Figure 4-5. Two minutes later, the LCD backlight will turn off. When an alarm occurs or a key is
pressed, the primary screen will return, and the LCD backlight will turn on.
The LCD will also return to the primary screen when pressing any menu key at the default screen.
单机在线
HIPULSE U 2006-01-01 12:30:36
Press any key, back to main menu
Figure 4-5 Default screen
4.2.4 Help Screen
At the primary screen, use the HELP key to display the help screen, as shown in Figure 4-6. This screen describes
current meanings of the menu keys to help you with the menu operation. Pressing the HELP key exits the help
screen and returns to the primary screen.
Help information
Select the current record window
Select the previous menu item

Select the next menu item
Q3
Q2
Q1 Q5
Figure 4-6 Help screen
Operation of the HELP key:

1. Only at the primary screen can you use the HELP key to display the help screen.
2. The HELP key is invalid at the start screen.
3. At the default screen, help screen, or when the LCD backlight is off, the primary screen will return if you press the
HELP key.
4.3 Detailed Description Of Menu Items

The description that follows refers to the LCD primary screen shown on Figure 4-2.
System information window

The system information window displays current time and date and identifies the UPS, its configuration and its status.
For details, see Table 4-5.
Table 4-5 System information window
No. Item Explanation
1 HIPULSE U UPS series name
2 2006-01-01 Current date
3 12:30:36 Current time
200kVA: UPS rated output
4 200kVA-3x3
3 x 3: 3-phase input and output
Single: single unit
5 (Configuration) Single, ECO, or Unit # 1 ECO: single unit operating in ECO mode
Unit # 1: of max 6 units in a parallel system
Normal: UPS in normal operation, load on inverter, no alarm
6 (Status) Normal, Warning, or Fault Warning: system attention required
Fault: serious UPS fault existing
Menu window and UPS data window

The menu window provides the menus of the UPS data window. The UPS data window displays the items of the
menu selected in the menu window. UPS parameters can be browsed and functions can be set through the menu
window and UPS data window. Details are provided in Table 4-6.
Table 4-6 Menu window and UPS data window
No. Menu Item Explanation
L-L voltage (V) Line voltage
1 Mains L-N current (A) Phase current
Frequency (Hz) Input frequency
L-N voltage (V) Phase voltage
2 Bypass Frequency (Hz) Bypass frequency
L-N voltage (V) Phase voltage
L-N current (A) Phase current
3 Output Frequency (Hz) Output frequency
Power factor Power factor
Sout (kVA) Apparent power
Pout (kW) Active power
4 Load Qout (kVAR) Reactive power
Loadlevel (%) The percentage of the UPS rating load
Crest factor Output current crest factor
Sout (kVA) Apparent power
Pout (kW) Active power
5 System Qout (kVAR) Reactive power
When configured as a single unit, UPS has only native load, no
Single system, no parallel data
system load

Battery voltage (V) Battery bus voltage
Battery current (A) Battery bus current
Battery temperature (°C) Internal battery temperature °C
6 Battery Battery remain time (Min.) Battery run time remaining
Battery boost charging Battery is boost charging
Battery float charging Battery is float charging
Battery is not connected Battery is not connected
……
Inverter output abnormal
20-01-2006 11:30:02 Displays up to 512-event history log indicating system status with
22-01-2006 13:38:06 start/stop date and time stamp for each event.
7 Records
Battery maintained You may scroll through the history log.
22-01-2006 13:38:02 Refer to Table 4-8 for a complete list of UPS alarm messages
22-01-2006 13:38:36
……
Selects display in Chinese or English.
Use F1, up and down arrow keys (F2, F3) to select this menu item,
8 Language Chinese/English and press the Enter key (F4).
Use left and right arrow keys (F2, F3) to reach desired language and
press the Enter key (F4)
Adjusts the graphic LCD monitor contrast for best viewing.
Use the Shift key (F1) and up and down arrow keys (F2, F3) to
Display contrast highligt this setting. Press the Enter key (F4).
Select setting with left and right arrows (F2, F3) and press the Enter
key (F4)
YYYY MM DD, DD MM YYYY and MM DD YYYY formats can be
selected.
Date format set
highligt this setting. Press the Enter key (F4).
Select setting with left and right arrows (F2, F3) and press the Enter
key (F4)
Adjusts time (in 24-hr format) and Date format (in user defined
format previously set).
9 Settings
Date & time highligt this setting. Press the Enter key (F4).
Enter each date or time digit with up arrow (F2) and use right arrow
(F3) to access next field. Press the Enter key (F4) when all digits
have been entered
Comm1 baud rate
Adjusts the transmission speed of any of the 3 UPS communication
(Monitoring board RS232-1,
ports available. Available settings are
Intellislot 2)
- 9600bps (default setting, SIC card supports this baud rate only)
Comm2 baud rate
- 4800bps
(Monitoring board RS232-2,
- 2400bps
Intellislot 1)
Comm3 baud rate
highligt the desired port and baud rate. Press the Enter key (F4)
(Monitoring board Intellislot 3)

This setting applies to RS485 communication and the
“one-to-multiple points” communication mode of parallel system. It is
Communication address required to set the parameter Host communication mode of COM1 in
parallel system to Multipoint to point using background software
before setting the communication address of each UPS module
Reserved modem function. No need to change the default setting
Communication mode
“RS232”
Callback times (reserved)
Phone No.1 (reserved)
Modifies password for the Command menu.
Use the Shift key (F1) to highligt Command Password, press the
Enter key (F4).
Command password Enter each old password digit with up arrow (F2) and use right arrow
have been entered.
Follow prompts and repeat the process for new password
Sets the intelligent parallel mode. Default: Disable. This function is
valid for UPS parallel system and invalid for UPS module system.
Press the Enter key (F4) to select this menu, then use the up arrow
IntelliPara Mode
(F2) or down arrow (F3) to select Disable or Enable, and press the
9 Settings
Enter key (F4) to confirm. After setting, the setting value will be
displayed on the right side of this setting item
Sets the alternate intelligent parallel time of the UPS module in
parallel system. Unit: month. This function is valid for UPS parallel
system and invalid for UPS module system.
When the intelligent parallel time of the UPS module reaches the set
time, the UPS module will join the parallel system again and begin to
IntelliPara Alter Time (Month)
operate, and other UPS modules meeting the intelligent parallel
conditions with intelligent parallel function disabled will enter
intelligent parallel mode.
Better set the same alternate sleep time for all UPS modules in the
same parallel system
Sets the ID of the main battery monitor whose detailed data the UPS
BatMon Main Com. ID
need to acquire. Setting range: 1 ~ 247
Sets the type of the detailed data of the main battery monitor that the
UPS need to acquire
Press the Enter key (F4) to select this menu, then use the up arrow
(F2) or down arrow (F3) to select “Voltage” or “Batt. R” (battery
BatMon Main Com. Data
internal resistance), and press the Enter key (F4) to confirm.
After setting, the setting value will be displayed on the right side of
this setting item, and the Battery menu will display the detailed data
of the set type of the main battery monitor

Manually initiates battery maintenance test, which will lead to the
battery being partly discharged, for rough assessment of the battery
capacity.
The Load must exceed 20% and be less than 80% of rated UPS
capacity, and the battery must have been float charging for 5 hours
Battery maintenance test or more.
highligt the desired test. Press the Enter key (F4).
Enter each password digit with up arrow (F2) and use right arrow
have been entered
Manually initiates battery capacity test, which will lead to the battery
being completely discharged, for accurate assessment of the battery
capacity.
The Load must exceed 20% and be less than 80% of rated UPS
capacity, and the battery must have been float charging for 5 hours
Battery capacity test or more.
3
10 Command
highligt the desired test. Press the Enter key (F4).
have been entered
Manually initiates the system test.
The user actives this function, after 5 seconds, a pop window will
System test
appear to show the result of this diagnosis: Rectifier, Inverter,
Monitor OK or Fault
Manually stop the test, including maintenance test, capacity test and
Stop testing
system test
Manually initiates freshening charge, when the battery is not in boost
charge state.
Freshening charge highlight this item. Press the Enter key (F4).
have been entered
Stop freshening charge Manually stop the freshening charge
Monitor Version: Vxxx
Displays UPS firmware versions, including inverter, rectifier,
Rectifier Version: Vxxx
11 Version monitoring board firmware versions
Inverter Version: Vxxx
UPS model Displays UPS model information; for example, 380V-50Hz
Note:
1. Applicable to UPS with monitoring software V140 or above.
2. Applicable to UPS with the optional battery monitor correctly installed and configured.
3. Password controlled. The default passward is “12345”, please enter Settings=>Command password to change the password.
In case the password is lost, please contact the local customer service center of Emerson
Current record window

Keeps a log of current alarms, ignores transient conditions that have been resolved. Use F1, F2 and F3 to read the
alarm messages.
For a complete history log, refer to the Records menu in Table 4-6.
Refer to Table 4-8 for a complete list of UPS alarm messages.
Keypad window
The function of menu keys F1 to F4 and HELP is shown by a self-explanatory icon as appropriate for the particular
window.
4.4 Prompt Window

A prompt window is displayed during the operation of the system to alert you to certain conditions and/or to require
your confirmation of a command. The prompts are provided in Table 4-7.
Table 4-7 Prompts and meanings
No. Prompt Meaning
Inverter and Bypass supplies are not synchronized and any load transfer
1 Transfer with interrupt, confirm or cancel
between the supplies will cause a brief load interruption
The load is too high to be transferred The total load must be less than the capacity of one unit to allow a parallel
2
with interrupt system to perform an interrupted transfer from bypass to inverter
This operation leads to output shutdown, No alternative supply is available and any Inverter Off operation will cause
3
confirm or cancel the load to be de-energised
This operation leads to inverter overload, Turning off this inverter will lead to the overload of remaining inverter(s) in a
4
confirm or cancel parallel system
The number of paralleled inverters already turned on is insufficient to carry
5 Turn on more UPS to carry current load
the existing load
Battery capacity test discharges the battery 100%. This prompt apears to
Battery will be depleted, confirm or
6 require your confirmation. Cancelling the test will ends the test and transfers
cancel
the UPS to Normal mode
7 System selftest finished, everything is ok No action required
System selftest finished, please check
8 Check the current record window
the current warnings
9 Enter control password Required for battery or UPS test (default: 12345)
Battery test condition is not met. Please check whether the battery is in
Battery selftest condition is low, please
10 boost charge state and the load level meets the battery test conditions. To
check battery state and loadlevel
initiate the battery test, the load must range between 20% and 80%
This prompt appears when you select the freshening charge command while
Freshening charge condition is low,
11 the freshening charge condition is not met (such as no battery, charger
please check battery settings and state
failure)
12 Unit is Sleeping* Unit is sleeping
Note*: A single unit in parallel system is in sleeping state
4.5 UPS Alarm Message List

Table 4-8 provides the complete list of UPS alarm messages supported for display either on the Records menu
(historical data) or in the current record window (prevailing data) as described in 4.3 Detailed Description Of Menu
Items.
Table 4-8 UPS alarm message list
Alarm message Description
Rectifier comm. fail Internal RS485 communication failure between monitor and rectifier
Mains Voltage exceeds the upper or lower limit and results in rectifier shutdown. Check the input
Mains volt. abnormal
line-to-neutral voltage amplitude of rectifier
Mains undervoltage Mains voltage is undervoltage. Check the input line voltage
Mains frequency is out of limit range and results in rectifier shutdown. Check the input voltage and
Mains freq. abnormal
frequency
Battery fuse fail Battery fuse flowout led to BCB tripping
Rectifier block Rectifier detected faulty. Rectifier shuts down. Battery discharges
The temperature of heat sink is too high to keep the rectifier running. The UPS can recover
Rectifier overtemp.
automatically. Check the environment and ventilation
Input fuse fail Input fuse blowout led to rectifier turning off
Control power 1 fail UPS operates but Redundant Control Power is not available
Control power 2 fail UPS operates but Redundant Control Power is not available
Mains phase reversed Rectifier AC input phase sequence is reversed
Rectifier current limit Rectifier overcurrent led to power limiting operating
Soft start fail Rectifier could not start due to low DC bus voltage
Input filter fault Filter inductor overtemperature led to filter contactor tripping
Filter contactor fault Filter contactor operation abnormal

Mains power outside the normal voltage or frequency range of the input passive filter results in filter
Filter overcurrent
overcurrent. Please find out the reason for the mains power abnormality
After the enhanced filter option is installed and set to automatic filter connection mode, when the
Filter transfer times over filter is automatically connected for the fifth time within one hour, this alarm occurs. This alarm will be
cleared automaticcally at the beginning of the next hour
REC drive cirtuit fault Rectifier being off due to improper connection of rectifier drive cable or rectifier type setting error
REC input Ph. missing Rectifier input phase missing. Check the input power connection or if the mains power is abnormal
Rectifier and inverter were shut down because DC bus voltage is too high. Check whether there is a
DC bus over voltage
fault in rectifier side
Bus capacitor voltage exceeds 350V, rectifier is off. Check the voltages of the two groups of bus
Bus capacitor overvolt
capacitors
EPO Emergency Power Off direct access key pressed or external command received
Input disconnect open Rectifier input switch open
Input disconnect closed Rectifier input switch closed
Normal mode Load supplied from inverter output through double conversion of the AC mains input supply
Load supplied from inverter output through shared double conversion of the AC mains input supply
Source Share mode
and of the Battery supply
PPF online Reactive input filter connected
PPF disconnecting Reactive input filter disconnected
Battery mode Load supplied from inverter output through battery
Check the battery and the battery wiring; check whether the BCB is closed and the BCB dry contact
No battery
is connected
Auto start After UPS was shutdown at EOD, inverter auto starts when utility restore
Generator connected The generator has been connected to the UPS
BCB open Battery Circuit Breaker status (open)
BCB closed Battery Circuit Breaker status (closed)
Battery float charging Battery status (Float charge mode)
Battery boost charging Battery status (Boost charge mode)
Battery discharging Battery status (discharge mode)
Battery period testing Automatic periodic battery maintenance discharge test (20% capacity discharge)
Batt. capacity testing User initiated battery capacity discharge test (100% capacity discharge)
Batt. maint. testing User initiated maintenance discharge test (20% capacity discharge)
UPS system testing User initiated system test
Inverter in setting Inverter starting up and synchronizing
Rectifier in setting Rectifier starting up and synchronizing
Battery Room Alarm Environment in Battery Room Needs Attention
REC FLASH UPDATE Ongoing update of rectifier firmware
INV FLASH UPDATE Ongoing update of inverter firmware
MONITOR FLASH
Ongoing update of monitor firmware
UPDATE
Prompt to press the Enter key (F4) to acknowledge that the UPS will be disconnected from other
Unit off confirm
paralleled UPS modules
Prompt to press the Enter key (F4) to acknowledge that the all paralleled UPS will be disconnected
System off confirm
from the load
Fault reset FAULT CLEAR direct access key pressed
Alarm silence SILENCE ON/OFF direct access key pressed
Inverter failed to turn on when INVERTER ON direct access key was pressed. This may be as a
Turn on fail
result of Invalid Operation (Maintenance bypass on) or DC bus or rectifier not ready
Alarm reset FAULT CLEAR or SILENCE ON/OFF direct access key pressed
Prompt to press the Enter key (F4) to acknowledge that an interrupted load transfer to bypass will
Transfer confirm
happen
Transfer cancel Prompt to press the ESC key (F4) to avoid that an interrupted load transfer to bypass will happen
Manual turn on Manual Turn On through operator control and display panel
Manual turn off Manual Turn Off through operator control and display panel
Battery ground fault Battery leakage to ground detected (option)
Protocol version clash Firmware incompatibility between monitoring board and digital signal processor board
Setting save error History records not saved. (Reserved)
Battery overtemp. The Battery temperature is over limit. Check the battery temperature and ventilation
Ambient overtemp. The Ambient temperature is over limit. Check the ventilation of UPS room

Battery fault Battery detected faulty (Reserved)
Battery maintained Battery test failed, Battery should be replaced
Before the end of discharge, battery undervoltage pre-warning should occur. After this pre-warning,
Battery low pre-warning battery should have the capacity for 3 minutes discharging with full load. The time is user-configured
from 3 to 60 minutes. Shut down the load in time
Battery end of discharge Inverter turned off due to low battery voltage. Check the utility failure and try to recover it
Inverter comm. fail Internal RS485 communication failure between monitor and inverter
The CAN communication between different UPSs within a parallel system fails. 1.Check if there are
Parallel comm. fail some UPSs not powered on in the parallel system. If so, power on these UPSs and check if the
alarm disappears. 2. Press the FAULT CLEAR push button
This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass
voltage is beyond the normal range. The amplitude threshold is fixed for positive and negative 10%
rating.
This alarm automatically resets once the bypass voltage goes normal. 1. First verify that the bypass
Bypass unable to trace voltage and frequency displayed on the operator control and display panel is within the selected
range. Note here the rated voltage and frequency are specified by the system voltage level and
output frequency level respectively. 2. If the displayed voltage is believed to be abnormal, then verify
the bypass voltage and frequency presented to the UPS. Check the external supply if it is found to
be faulty
This alarm is triggered by an inverter software routine when the amplitude or frequency of bypass
voltage exceeds the limit. This alarm automatically resets once the bypass voltage goes normal.
First check if there are some relevant alarms such as Bypass disconnect open, Bypass phase
reverse. If they appear, solve them first. 1. Then verify that the bypass voltage and frequency
displayed on the operator control and display panel is within the bypass limit. Note here the rated
Bypass abnormal
voltage and frequency are specified by the system voltage level and output frequency level
respectively. 2. If the displayed voltage is believed to be abnormal, then verify the bypass voltage
and frequency presented to the UPS. Check the external bypass supply if it is found to be faulty. If
the utility is likely to trigger this alarm frequently, the bypass limit can be changed a little larger
through the configuration software according to the customer’s agreement
This alarm is triggered by an inverter software routine when the inverter and bypass waveforms are
misaligned by more than 6 degrees in phase. This alarm resets automatically once the condition is
no longer true.
Inverter asynchronous
1. First check if the alarm Bypass unable to trace or Bypass abnormal occurs. If so, solve it first.
2. Verify the waveform of the bypass voltage. If it is too distorted, ask the customer to verify and
seek any possible measurements
Inverter output abnormal Inverter output voltage beyond limits. Load transfers to bypass
The temperature of the inverter heat sink is too high to keep inverter running. This alarm is triggered
by the signal from a temperature monitoring thermostat on the inverter bridge heat sink. The UPS
Inverter overtemp. will recover automatically after a 5 minute delay from the disappearance of the overtemperature
signal. If the overtemperature condition is true, then check for and verify: 1. high ambient air
temperature. 2. blocked cooling airway. 3. any fan failure. 4. prolonged inverter overload
Fan fault At least one of the cooling fans has failed
At least one of the static switches of inverter side is open or short circuit. This fault is locked until
Inverter STS fail
power off
At least one of the static switches of bypass side is open or short circuit. This fault is locked until
Bypass STS fail
power off
Operation invalid This record is registered following an incorrect operation
The UPS is confirmed to be overload when the load arises above 105% nominal rating. The alarm
automatically resets once the overload condition is removed. 1. Confirm that the alarm is true by
checking the load percent indicated on the LCD to determine which phase is being overloaded. 2. If
Unit over load
the alarm is true, measure the actual output current to verify that the indications are valid.
Disconnect unnecessary load and ensure the safety. In a parallel system, a severe load sharing
error can also leads to the alarm

The UPS parallel system is confirmed to overload when the total load arises above 105% nominal
rating for the set basic number of UPSs. The alarm automatically resets once the overload condition
is removed.
1. Confirm that the alarm is true by checking the system load percent indicated on the LCD to
System over load
determine which phase is being overloaded. 2. If the alarm is true, measure the actual output current
to verify that the indications are valid.
Disconnect unnecessary load and ensure the safety. In a parallel system, a severe load sharing
error can also leads to the alarm
The UPS is confirmed to overload and the overload times out.
Note 1: the highest loaded phase will indicate overload timing-out first. Note 2: When the timer is
active then alarm “unit overload” should also be active as the load is above nominal.
Note 3: When the timer has expired, the inverter Static Switch is opened and the load transferred to
Unit over load timeout bypass. The inverter shutdown and will restart after 10 seconds. Note 4: If the load decreases lower
than 95% after 5 minutes, the system will transfer back to inverter mode.
Confirm that the alarm is genuine by checking the load percent indicated on the LCD. If an overload
is indicated then check the load, and investigate any additional load connected prior to the alarm (if
applicable)
Byp. abnormal shutdown Both bypass and inverter voltages unavailable. Load interruption
Inverter over current Inverter pulse width modulation module overloaded
The phase sequence direction of bypass voltage is reversed. Normally, the phase of phase B lags
120 degrees behind phase A, and the phase of phase C lags 120 degrees behind phase B.
Bypass phase reverse
Verify that the phase rotation of the bypass supply presented to the UPS is correct, and rectify it if it
is found to be in error
A transfer to bypass occurred due to a large step load. The UPS should recover automatically. Turn
Load impact transfer
on connected equipment in sequential order to reduce the step loading of the inverter
The load is on bypass power due to excessive number of transfers that occurred within the last hour.
Transfer time-out
The UPS will recover automatically and will transfer the load back to inverter power within an hour
Load sharing fault UPS modules within a parallel system are not sharing the load current equally
DC bus abnormal DC input voltage to inverter beyond limits. Inverter shuts down. Load transfers to bypass
The whole paralleled UPS system transferred to bypass at the same time. This message will appear
System transfer
on the UPS which passive transfer to bypass
Malfunction of the paralleling control circuits of this UPS module. Can cause system transfer to
Parallel board fault
bypass
The parallel cables are not connected correctly in a parallel system.
Parallel connect fault Reset the fault by pressing the FAULT CLEAR button, then restart the inverter by pressing the
INVERTER ON button
Bypass over current Bypass current is over limit above 135% rating. The UPS just alarms and does nothing
Load Bus Synchronization is active. The UPS is acting as an LBS master or slave in a dual bus
LBS Active
configuration
UPS set to LBS mode (master or slave), but no LBS signal on LBS bus. Check the LBS bus
LBS abnormal
connection
Byp. induct overtemp. Bypass load sharing inductor overtemperature. Check the environment and ventilation
Static Sw. overtemp. Overtemperature of static switch on bypass or inverter side. Check the environment and ventilation
UPS feeds output voltage back to the mains grill through bypass due to shortcircuit of static switch
on bypass side during mains failure. In this case, lack of protective bypass switch or improper
Byp. feedback fault
connection of switch auxiliary contact will endanger the user safety. Special attention should be paid
to this
INV drive circuit fault Improper connection of inverter drive cable, or equipment type setting error
Bypass disconnect
Bypass switch closed
closed
Bypass disconnect open Bypass switch open
Maint. disconnect closed Maintenance bypass switch closed
Maint. disconnect open Maintenance bypass switch open
Output disconnect
Output switch closed
closed
Output disconnect open Output switch open
Check UPS output The UPS is off and has no output
If the UPS auto-recovery after EOD function is disabled, after UPS shutdown due to battery
Output disabled discharge to EOD (end-of-discharge) voltage, when the mains power is restored, the UPS will not
restart automatically, and the LCD will display this alarm message

Normal mode The UPS is in Normal mode
Battery mode The UPS is in Battery mode
Source Share mode The UPS is in Source Share mode
Bypass mode The UPS is in Bypass mode
This alarm signifies that the imbalance of the three phase input currents of the rectifier reaches a
Input Curr. unbalanced
certain value. This alarm is accompanied with no action
The capacity of the output AC filter capacitor is reduced due to long time of use or fault. This alarm is
INV Cap. maintained
accompanied with no action
Battery SCR Fault Available only when the PFC option is connected. Check if the battery SCR is opened or shorted
Abnormal PFC Mode Cannot enter the PFC mode, that is, not able to disconnect the battery SCR
Note: For UPS installed with the optional battery monitor, refer to the user manual of the battery monitor for the alarm messages
related to battery cell and charge current
72 Chapter 5 Operating Instructions
Chapter 5 Operating Instructions
This chapter provides detailed operating notes and instructions of the HIPULSE U series UPS.
5.1 Introduction
5.1.1 Notes
Important
Special attention: Before system poweron, the authorized engineer must remove the dust cover on the top of the UPS.
Important
Only after an authorized engineer has conducted the initial power-on and finished the UPS configuration is the user allowed to
operate the UPS.
Warning
1. No user accessable parts are located behind covers that require a tool for their removal. Only qualified service personnel are
authorised to remove such covers.
2. Hazardous voltages are always present at the UPS input and output terminals. If the UPS is fitted with an internal Class A
filter, the filter carries hazardous voltages too.
1. All the user controls and indicators (LED) mentioned in these procedures are identified in Chapter 4 Operator
Control And Display Panel.
2. The audible alarm may annunciate at various points in these procedures. It can be canceled at any time by
pressing the SILENCE ON/OFF button.
3. When UPS uses traditional lead-acid battery, the system provides boost charge optional function. If the lead-acid
battery is used, when the mains returns after an extended mains failure, the charging voltage of the battery will be
higher than the normal charging voltage, this is normal, and the charging voltage of the battery will return to normal
value after a few hours’ charging.
5.1.2 Power Switches
The UPS can be separated by means of power switches, mounted inside the cabinet and accessible after opening
the front door, which has a key. The location of the UPS power switches is shown in Figure 5-1 to Figure 5-8.
The UPS module power switches are:
Q1 — input switch: Connects the UPS with the mains supply.
Q2 — bypass switch: Connects the UPS with the bypass supply.
Q3 — maintenance bypass switch (locked): Permits supply of the load directly by the bypass line for maintenance of
the UPS module.
The internal maintenance bypass must not be used when the UPS system is comprised of more than two UPS
modules in parallel.
Q5 — output switch: Connects the output of the UPS to the load.
BCB — battery switch: Control the connection of the battery. BCB can be closed only when the rectifier starts.
Note: The battery circuit breaker (BCB) is not expected inside of the UPS and should be installed in the
proximity of the respective battery.
Chapter 5 Operating Instructions 73
Q1
Q2 Q5
Q3
Figure 5-1 Power switch location of 80kVA/100kVA/120kVA UPS
Q1 Q5
Q2
Q3
Figure 5-2 Power switch location of 160kVA UPS
Q1 Q5
Q2
Q3
Figure 5-3 Power switch location of 200kVA UPS
Q5
Q1 Q2 Q3
Figure 5-4 Power switch location of 300kVA/400kVA (6-pulse) UPS
Q1 Q5
Q2
Q3
Figure 5-5 Power switch position of 400kVA UPS (12-pulse)
Q1 Q5
Q2
Q3
Figure 5-6 SOCOMEC switch position of 400kVA UPS
Output
Maintenance
Bypass
Rectifier
Figure 5-7 SOCOMEC switch position of 500kVA UPS
Output
Maintenance
Bypass
Rectifier
Figure 5-8 ABB switch position of 500kVA UPS
5.2 Start-Up Procedure

32B
It is assumed that the installation is complete, the system has been commissioned by authorized personnel and the
external power isolators are closed.
5.2.1 Normal Mode

17B
Warning: mains voltage will be applied to UPS output terminals
1. This procedure results in mains voltage being applied to the UPS output terminals.
2. Isolate and attach warning labels to any downstream load connections, as applicable.
3. Only authorized personnel shall power on the system.
1. Open the UPS door to gain access to the power switches.

2. Close the bypass switch Q2 and output switch Q5. Close also any external output isolation switches, where used.
The LCD display becomes active and after initialization, the UPS output is powered from the bypass. At this point, the
status of the LEDs is as described in Table 5-1.
Table 5-1 LED status

LED Status
Bypass LED Steady green
Load LED Steady green
Battery LED Steady red
Alarm LED Steady yellow
3. Close the input switch Q1.

The rectifier LED flashes during the startup of rectifier and becomes steady green once the rectifier reaches normal
operation state after about 15s.
4. Verify the bus voltage and the battery polarities, and close the BCB, which is located in the BCB box. The system
can close the BCB switch after the rectifier is started.
5. Following battery availability being detected by the UPS, the red battery LED extinguishes.
6. Open (or confirm open) the internal maintenance bypass switch Q3.
7. Press and hold the INVERTER ON button for two seconds.
The inverter will start up and the inverter LED flashes while it synchronizes to the bypass voltage frequency.
After the inverter is ready, the UPS transfers from bypass to inverter, the bypass LED turns off, and the inverter LED
becomes steady green.
8. Check that no Warning message is displayed in the top right corner of the LCD screen and the status of the LEDs
is as described in Table 5-2.
LED Status
Rectifier LED Steady green
Bypass LED Off
Battery LED Off
Inverter LED Steady green
Alarm LED Off
The UPS is now operating in Normal mode
5.2.2 ECO Mode
Apply only to a single module UPS and when programmed by the commissioning engineer to perform ECO mode
control of the power delivered to the load.
Follow previous 5.2 Start-UP Procedure and observe at the end of the procedure that bypass LED on the operator
control and display panel remains green (indicating that the load is supplied by the bypass mains), and the inverter
indicator is flashing.
The UPS is now operating in ECO mode
Note
This function can be available only after the Emerson authorized engineer set it through the setting software.
5.3 Battery Test Mode Procedures

The Battery test mode procedures transfer the UPS into shared source mode wherein approximately 15% of the load
power is supplied by the battery and the balance by the AC input mains.
The battery test function is disabled by default. If you need this function, please contact the customer service
engineer of Emersion.
Battery test type and preconditions

1. There are two battery tests to select from:
 Battery maintenance test: verifies the battery integrity and leads to the battery being partly discharged (20%).
 Battery capacity test: verifies precisely the battery capacity and leads to the battery being fully discharged (until
Battery low pre-warning alarm)
2. The tests can be carried out from the operator control and display panel of the UPS by the operator when the
following conditions are satisfied:
 The load must be greater than 5% of rated UPS capacity and must be stable (for battery maintenance test)
 The load must be between 20% and 80% of rated UPS capacity and must be stable (for battery capacity test)
 The battery must have been float charging for 5 hours or more before battery capacity test
The battery test procedures are password controlled and menu driven. The test is immediately terminated in the
event of a battery or a mains failure and the total load power is supported from the remaining source without
interruptions.
Test procedure
1. Select the Command menu on the LCD screen on the operator control and display panel of the UPS.
Use the right or left arrow key to navigate to the Command menu.
2. Select the desired test (the Battery maintenance test or Battery capacity test option).
Use the Shift key (F1), up and down arrow keys (F2, F3) to highlight the desired test. Press the Enter key (F4).
When prompted, enter each password digit with up arrow (F2) and use right arrow (F3) to access next field. Press the
Enter key (F4) when all digits have been entered.
3. Wait until the test completes.
This test updates the battery information, including the battery autonomy time (battery discharge duration during AC
input failure) and the battery aging coefficient (battery capacity percentage when compared to a new battery).
4. Stop the test.
If required, the test may be stopped before completion by selecting Stop testing on the Command menu.
5.4 System Test Procedure

The UPS test procedure checks the control functions of the UPS, the mimic flow chart LEDs and the audible alarm.
This self-test is password controlled and menu driven. It can be carried out from the operator control and display
panel by the operator and takes 5 seconds.
Test procedure:
1. Select the Command menu on the LCD screen on the operator control and display panel of the UPS.
Use the right or left arrow key to navigate to the Command menu.
2. Select the System test option.
Use the Shift key (F1) and up and down arrow keys (F2, F3) to highlight the desired test. Press the Enter key (F4).
When prompted, enter each password digit with up arrow (F2) and use right arrow (F3) to access next field. Press the
Enter key (F4) when all digits have been entered.
3. Wait until the test completes.
After five seconds, a pop window will appear to showing the result of this diagnosis: rectifier, inverter, monitor OK or
fault.
4. Stop the test.
If required, the test may be stopped before completion by selecting Stop testing on the Command menu.
5.5 Maintenance Bypass Procedure (And UPS Shut Down)

The following procedure transfers the load supply from being protected by the UPS into being connected directly to
the AC input bypass supply though a maintenance bypass switch.
Caution: risk of load interruption
1. Except in emergency situations, so as not to risk a short interruption in powering the load, before initiating this bypass
procedure, confirm that no warning status is displayed in the top right corner of the LCD screen.
2. If a warning status is displayed, the operator will be prompted to confirm or cancel any action that can lead to load interruption.
1. Press the INVERTER OFF button on the operator control and display panel.
The UPS inverter will shut down and the load is supplied through the static bypass supply. At this point, the inverter
LED extinguishes, and the alarm LED turns on.
2. Close the maintenance bypass switch Q3.
The maintenance bypass supply is now in parallel with the UPS static switch supply, and the LCD shows messages
reflecting the actions taken (that is, maintenance bypass closed, etc.).
3. Open the output switch Q5.
This ends the bypass procedure. The load is now powered directly from the maintenance bypass supply.
Note
The load equipment is not protected from AC supply aberration.
Proceed with following steps if rectifier and battery shutdown is also required.
4. Press and hold the emergency power off (EPO) button on the UPS door for two seconds.
This will disable further rectifier, inverter, static switch and battery operation, but will not affect the maintenance
bypass switch.
Note
Before carrying out this step, verify that the EPO contact is not connected to any external switch or device.
5. Open the input switch Q1 and the bypass switch Q2.

6. Open the BCB, which is located in the BCB box.
All LED indications and messages on the operator control and display panel will extinguish as the mains driven
internal power supplies decay.
The load is now powered from the maintenance bypass supply and the UPS is completely shut down.
5.6 Shutdown Procedure (Complete UPS And Load Shutdown)

This procedure must be followed to completely power down the UPS and load. All power switches, isolators and
circuit breakers will be opened and power will be removed from the load.
Caution
The following procedure will switch off all power to the load equipment.
1. Press the INVERTER OFF button on the UPS front door, and this will disable rectifier operation.
Note: Except in an emergency situation, do not press any remote EPO button.
3. Open the input switch Q1.
4. Open the BCB, which is located in the BCB box.
5. Open the output switch Q5.
6. Open the bypass switch Q2.
7. Ensure that the maintenance bypass switch Q3 is open.
All LED indications and messages on the operator control and display panel will extinguish as the mains driven
internal power supplies decay.
8. To completely isolate the UPS from the AC supplies, the main external power input switches (both switches, where
split supplies are provided for rectifier and bypass) and external output switch must be opened and tagged with
warning labels accordingly.
Warning
5.7 EPO Procedure

The UPS provides an EPO button on the UPS door. The EPO button is designed to switch off the UPS in emergency
conditions (that is, fire, flood, etc.). To achieve this, just press and hold the EPO button for two seconds, and the
system will turn off the rectifier, inverter and stop powering the load immediately (including the inverter and bypass),
and the battery stops charging or discharging.
If the input utility is present, the UPS control circuit will remain active; however, the output will be turned off. To
remove all power from the UPS, the external feeder breaker should be opened.
5.8 UPS Reset Procedure

Once all appropriate measures have been taken to correct the problem indicated by the alarm message appearing on
the LCD, carry out this procedure to restore the UPS to regular operation following an EPO action or for the following
reasons: inverter overtemperature, cut-off overload, battery overvoltage, excessive switching, etc.
After confirming that the fault is cleared and there is no EPO signal:
1. Press the FAULT CLEAR button to clear all alarms.
Note
The rectifier restarts, and the bypass supplies power to the load. When the rectifier starts, the rectifier LED flashes. When the
rectifier is in normal operation (about 15s later), the rectifier LED turns steady green.
Note
Five minutes after the overtemperature signal disappears, that is, when the overgemperature fault is eliminated, the rectifier will
automatically start.
After the EPO button is pressed, if the input utility is removed, the UPS will shut down completely. When input utility is
returned, if the bypass switch Q2 and output switch Q5 are closed, the UPS will start up on Bypass. There will be
power at the output terminals of the UPS.
Warning
If the maintenance bypass switch Q3 is closed and the mains input is available, the UPS has output.
5.9 Auto Restart

When the mains power fails, the UPS draws power from the battery system to supply the load until the batteries are
depleted. When the UPS reaches its end of discharge (EOD) threshold, it will shut down.
The UPS will automatically restart and enable output power:
 After the mains power is restored.
 If the Auto Recovery after EOD Enabling feature is enabled.
 During the auto recovery delay, (default delay is 10 minutes), the UPS will charge its batteries.
If the Auto Recovery after EOD Enabling feature is disabled, the user may restart the system manually by pressing
the INVERTER ON button.
5.10 Language Selection

The LCD menus and data display are available in two languages: Chinese, English.
To select a different language than the one being displayed:
1. From the main menu, press the F1 (Shift) key to move the cursor to the menu at the top of the screen.
2. Press the F2 and F3 (left and right arrows) keys as needed to select the Language menu.
3. Press the F1 (Shift) key to move the cursor to the UPS Data Window of the LCD.
4. Use the F2 and F3 (up and down arrows) keys to select the required language.
5. Press the F4 (Enter) key to accept the language selection.
6. Return to the main menu by repeatedly pressing the F1 (ESC) key as needed; all text on the LCD will now be
displayed in the selected language.
5.11 Changing The Current Date And Time

To change the system date and time:
1. From the main menu, press the F1 (Shift) key to move the cursor to the menu at the top of the screen.
2. Press the F2 and F3 (left and right arrows) keys as needed to select the Settings menu.
3. Press the F1 (Shift) key to move the cursor to the UPS Data Window of the LCD.
4. Use the F2 and F3 (up and down arrows) keys to select the Date & time option, then press the F4 (Enter) key.
5. Position the cursor on the row in which the date and time are displayed, then press the F4 (Enter) key.
6. Using the F2 and F3 (up and down arrows) keys, enter the current time and date information.
7. Press the F4 (Enter) key to save the settings, and then press the F1 (ESC) key to return to the main menu.
5.12 Password Verification

The system provides password protection for UPS operation and control. The default password is ‘12345’. Only
enters the correct password can you execute the UPS self-test and battery test operation.
82 Chapter 6 Battery
Chapter 6 Battery
This chapter introduces the battery, including the battery safety points, installation, maintenance, and the battery
protection function, as well as the connections of the optional battery circuit breaker (BCB) box and battery
temperature sensor.
6.1 Introduction
The UPS battery consists of battery blocks connected in series to provide a nominal DC input voltage for the UPS
inverter. The required autonomy time (the time that the battery can maintain supply to the load in the event of a mains
failure) is limited by the ampere-hour size of the individual battery blocks and in some cases this could mean several
strings are connected in parallel.
It must be possible to disconnect the battery from the UPS module when undertaking maintenance or service
procedures. This is facilitated by means of a suitably rated circuit breaker which must be located as close as possible
to the battery terminals, and the power and control cables connected to the UPS using the most direct route possible.
If multiple sets of batteries connected in parallel are used to increase battery autonomy, the extension must be fitted
with a sectioning device to permit work to be performed on one set of batteries while the others remain in service.
For external battery assembly, Emerson offers an optional battery circuit breaker (BCB) box, the features of which
depend on the size of the UPS. Normally, you must select a corresponding BCB box for each UPS, in order to
disconnect the battery from the UPS when the UPS requires maintenance or repair. The BCB box includes a BCB
control board. This box is designed to be either wall-mounted or assembled on a frame, and is connected between
the UPS and the battery. Refer to 6.9 BCB Box (Optional) for more information.
6.2 Safety
Take special care when operating the UPS battery. When all the cells are connected, the voltage of the battery string
may exceed 432Vdc, which is fatal to human being. Ensure the compliance with the high-voltage operation
precautions. Only qualified personnel are allowed to install and maintain the battery. To ensure the safety, the
batteries shall be installed inside the locked cabinet or specially designed battery room, so that they are kept away
from human being (except for the qualified maintenance engineer).
Warning
1. The battery shall be firmly and reliably connected. After the connection is completed, the screw connections between all the
terminals and the batteries shall be calibrated. The requirements on torque specified in the specifications or user manual
provided by the battery manufacturer shall be satisfied. The connections between all the wiring terminals and the batteries shall
be inspected and tightened at least once a year. Otherwise it may cause fire!
Proper connection mode Improper connection mode
Too large or too small torque may cause poor connection of the terminal. Under
Tighten the terminal bolt of the battery with
certain conditions, the terminal may have arcing or heat accumulation, which
specified torque
finally will cause fire
Chapter 6 Battery 83
Warning
2. The battery appearance must be inspected before accepting and using the battery. If there exists any package damage, dirty
battery terminal, terminal erosion, rust, or enclosure crack, deformation or liquid leakage, replace it with a new battery.
Otherwise, battery capacity reduction, electric leakage or fire may be caused
Battery damaged during handling or transportation After a week of normal charge/discharge experiment
3. Observe the following safety precautions when working on the batteries:

1) The battery shall be firmly and reliably connected. After the connection is completed, the screw connections between all the
terminals and the batteries shall be calibrated. The requirements on torque specified in the specifications or user manual
provided by the battery manufacturer shall be satisfied. The connections between all the wiring terminals and the batteries shall
be inspected and tightened at least once a year. Otherwise it may cause fire!
2) The battery appearance must be inspected before accepting and using the battery. If there exists any package damage, dirty
battery terminal, terminal erosion, rust, or enclosure crack, deformation or liquid leakage, replace it with a new battery.
Otherwise, battery capacity reduction, electric leakage or fire may be caused.
3) The battery is very heavy. Please use proper method to move and lift the battery, so as to prevent any damage to human
being or the battery terminal. Severe damage to the battery may cause fire.
4) The battery connecting terminal shall not be subject to any force, such as the pulling force or twisting force of the cable,
otherwise, the internal connection of the battery may be damaged. Severe damage to the battery may cause fire.
5) The battery shall be installed and stored in a clean, cool and dry environment. Do not install the battery in a sealed battery
chamber or a sealed room. The battery room ventilation shall at least meet the requirement of EN50272-2001. Otherwise, battery
bulging, fire or even human injury may be caused.
6) The battery shall be installed far away from the heating products (e.g. transformer), used or stored far away from any fire
source, and shall not be burnt or put into fire for heating. Otherwise, battery leakage, bulging, fire or explosion may be caused.
7) Do not directly connect any conductor between the positive and negative terminals of the battery. Remove the finger rings,
watch, necklace, bracelet and other meta items before operating the battery, and ensure that the tools (e.g., wrench) are covered
with insulating material. Otherwise, battery burning, human death/injury or explosion may be caused.
8) Do not disassemble, modify or demolish the battery. Otherwise, battery short circuit, liquid leakage or even human injury may
be caused.
9) Clean the battery enclosure with the wringed wet cloth. To avoid any static or arcing, do not use dry cloth or duster to clean the
battery. Do not use the organic solvent (such as thinner, gasoline, volatile oil) to clean the battery. Otherwise, the battery
enclosure may be cracked. In worst case, fire may be caused.
10) The battery has diluted sulfuric acid. In normal use, the diluted sulfuric acid will be absorbed to the baffle and polar plate of
the battery. However, if the battery is damaged, the acid may leak from the battery. Therefore, personal protective equipment
(e.g., protective glasses, rubber gloves and apron) must be used when operating the battery. Otherwise, if the diluted sulfuric
acid enter the eyes, blindness may be caused; if it contacts the skin, the skin may be burnt.
11) The battery may have short circuit, electrolyte dry-up or positive pole erosion failure at the end of its life. If it is still used under
this state, the battery may have thermorunaway, bulging or liquid leakage. Please replace the battery before it becomes this
state.
12) Before connecting or disconnecting the battery connection cables, please isolate the charging power.
13) Check if the battery has been unexpectedly earthed. If this is the case, remove the earth connection. Contact with any part of
the earthed battery may result in an electric shock.
6.3 UPS Batteries

The UPS generally adopts valve-regulated battery. At present, 'valve-regulated' means the 'sealed type' or
'maintenance free' mentioned in the past.
The valve-regulated battery is not completely sealed, especially when it is over-charged, there will be gas escape.
The volume of the gas escape is less than the water injection battery. However, during the installation design of the
battery, temperature rise shall be taken into account, and enough room shall be reserved to ensure good ventilation.
Besides, the valve-regulated battery is not maintenance free. The valve-regulated battery must be kept clean, and it
shall be inspected regularly to check if the connection is reliable, and if it is corroded.
It is suggested to connect no more than 4 strings of batteries in parallel. Batteries of different types, names or
newness shall not be used together. Otherwise, the battery inconsistency will cause frequent over-discharge or
under-charge of certain battery. At last, the battery will have premature failure, and the entire string of battery will
have insufficient backup time.
The battery must be stored in fully charged state. The battery will lose certain capacity because of self discharge
during the transportation or storage. Charge the battery before use. During the storage, ensure that the ambient
temperature shall not exceed the range of -15°C ~ +45°C, and the optimal temperature is 20°C ~ 25°C. To
compensate for the self discharge of the battery during the storage, the battery shall be charged every 3 months
during the storage. The specific time may differ for different batteries. For details, refer to the requirement of the
battery manufacturer.
It is very important to fully charge the battery before carrying out onsite test on the battery backup time. The test may
take several days. Therefore, it should be conducted after the battery has been subject to uninterrupted float charging
for at least one week.
When the battery has been running for several weeks or subject to two to three charge and discharge cycles, the
battery performance will be increased.
To avoid the battery over-charge or under-charge, please set the battery management parameters according to the
equalizing/float charge voltage and temperature compensation factor specified in the manuals provided by the battery
manufacturer. Please charge the battery immediately after discharge.
6.4 Installation Design Considerations
Note
Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery
manufacturers manuals. The battery safety information contained in this section relates to key considerations which must be taken
into account during the installation design process and might affect the design outcome depending on localized conditions.
6.5 Battery Installation And Maintenance
6.5.1 Installation Environment:
Fresh air volume (EN50272-2001)

The operating environment of the battery must be ventilated. During the operation of the battery, the following
requirement for the fresh air ventilation shall be satisfied:
Q=0.05×n×Igas×Crt×10–3[m3/h]
Where:
Q―The fresh air ventilation volume per hour, the unit is m3/h
n―Number of cells
Igas―The gas evolving current density under battery float charging or equalizing charge conditions, the unit is mA/Ah
Igas=1, under the float charging condition of 2.27V/cell
Igas=8, under the equalizing charge condition of 2.35V/cell
Crt―20hr battery rated capacity
Temperature
Table 6-1 Ambient temperature range

Type Temperature value Remark
Recommended The ambient temperature for the battery operation shall not be too high or too low.
20°C ~ 25°C
optimal temperature If the average operating temperature of the battery rises from 25°C to 35°C, the
Short time service life of the battery will be reduced by 50%. If the operating temperature of
allowable -15°C ~ 45°C the battery is over 40°C, the service life of the battery will be reduced
temperature exponentially each day
The higher the temperature is, the shorter the battery service life will be. At low temperature, the charge/discharge
performance of the battery will be significantly reduced.
The battery must be installed in cool and dry environment with the humidity less than 90%, and be protected from the
heat source and direct sunshine.
The ambient temperature, ventilation, space, float/equalizing charge voltage and ripple current will affect the battery
temperature. Uneven temperature among the battery strings will cause uneven voltage distribution and thus result in
problem. Therefore, it is very important to maintain balanced temperature in the battery string, and the temperature
difference between batteries of different layers shall be kept within 3°C. Valve-regulated battery is very sensitive to
the temperature, therefore, valve-regulated battery shall be used in 15°C ~ 25°C. If the battery cabinet is installed
near the UPS, the maximum design ambient temperature shall be determined according to the battery rather than the
UPS. That is, if valve-regulated battery is used, the indoor ambient temperature shall be 15°C ~ 25°C rather than the
operating temperature range of the main equipment. Under the precondition that the average temperature will not
exceed 25°C, it is allowed to have short time temperature deviation.
6.5.2 Battery Number
The nominal DC bus voltage, and therefore battery float voltage, is set according the module’s rated input and output
voltages. For 80 ~ 400kVA UPS, usually set to 432Vdc (380Vac), 446Vdc (400Vac) or 459V (415Vac); for 500kVA
UPS, usually set to 540Vdc (380Vac), 553Vdc (400Vac) or 567Vdc (415Vac). Given that the desired cell float voltage
is 2.25V, this means that a different number of cells are required in each case (see Table 6-2, Table 6-3).
Table 6-2 Number of battery cells 2V ( 80~ 400kVA)
Parameter 380V 400V 415V
Number of cells used (standard) 192 pcs 198 pcs 204 pcs
End-of-discharge voltage 320V 330V 340V
Float voltage 432V 446V 459V
Table 6-3 Number of battery cells 2V ( 500kVA)

Parameter 380V 400V 415V
Number of cells used (standard) 240 pcs 246 pcs 252 pcs
End-of-discharge voltage 400V 411V 421V
Float voltage 540V 553V 567V
6.6 Battery Protection
Important
The Emerson BCB (optional) is recommended to protect the external battery.
The battery is connected to the UPS through a BCB, which is manually closed and electronically tripped through the
UPS control circuitry. If the cells are rack-mounted (or located remote from the main UPS cabinet), the BCB must be
mounted as near as possible to the batteries themselves, and the power and control cables connected to the UPS
using the most direct route possible.
Features of the BCB include:
 Isolation from battery to achieve safety and reliability
 Short circuit protection

 Automatic opening in the event of inverter lockup due to battery undervoltage to prevent battery damage caused
by overdischarge
 Tripping by remote emergency power off (EPO) button if installed
 Misoperation protection
To achieve the required autonomy time, it may be necessary to parallel battery strings. In which case, the battery
circuit breaker should be placed downstream of all parallel battery strings.
Note: All equipment servicing procedures should be carried out only by trained personnel.
6.7 Battery Connection
6.7.1 Fitting The Batteries
1. Before installation, check the battery appearance to ensure that there is no damage, inspect and count the
accessories, and carefully read this manual and the user manual or installation instruction provided by the battery
manufacturer.
2. There shall be at least 10mm gap between the batteries in vertical direction, to ensure the free circulation of the
ambient air of the batteries.
3. Certain clearance shall be maintained between the battery top and the upper layer to facilitate the monitoring and
maintenance of the battery.
4. The batteries shall be installed from the bottom layer and from bottom to top, so as to avoid a too high gravity
center. The battery shall be properly installed and protected from vibration or shock.
6.7.2 Connecting The Battery
1. All the battery cabinets or battery racks must be connected together and properly grounded.
2. When multiple batteries are used, they shall be connected in series and then in parallel. Before loading and
power-up, it must be detected that the total voltage of the batteries is as specified. The negative and positive poles of
the batteries must be connected to the negative and positive battery terminals of the UPS according to the labels on
the battery and UPS. If the battery is reversely connected, explosion and fire may be caused, it may result in battery
and UPS damage or even human injury.
3. When the battery cable connection is completed, install insulating shield for the terminals.
4. When connecting the cable between the battery terminal and the BCB, the BCB terminal shall be connected first.
5. The bending radius of the cable shall be larger than 10D, wherein D is the outer diameter of the cable.
6. When the battery cable is connected, it is prohibited to pull the battery cable or the cable terminal.
7. Do not cross the battery cables during the connection, and do not tie the battery cables together.
6.8 Battery Installation

Whatever the type of mounting system selected, the following conditions should be noted (see Figure 6-1):
 Layout of cells:
Whatever battery mounting system is used, the batteries should be laid out in such a manner as to make
simultaneous contact with two exposed live parts having a potential greater than 150V impossible. Where this is not
possible, insulated terminal shields must be installed and insulated cables must be used for connections.
 Service platform:
The service platform (or duckboard) must be slip-proof, insulated from the floor and be at least one meter wide.
 Connections:
All connections must be as short as possible.
 BCB:
A BCB is generally installed in an enclosure on the wall close to the battery installation. The connection of BCB box
available for the HIPULSE U UPS is described in the following section.
Figure 6-1 Battery room design
6.9 BCB Box (Optional)

The battery circuit breaker (BCB) box of 80kVA/100kVA/120kVA/160kVA/200kVA UPS adopts wall mounting, while
that of the 300kVA/400kVA UPS can adopt both wall mounting and floor mounting. The dimensions of the installation
hole are shown in Figures 6-2 to 6-9. See Table 6-4 for mechanical parameters of BCB box.
Table 6-4 Mechanical parameters of BCB box
Type Dimensions (H × W × D) (mm) Weight (kg)
80KVA ~ 200KVA BCB BOX 160 × 500 × 700 36
300KVA ~ 400KVA BCB BOX 250 × 654 × 1026 82
500kVA BCB BOX 250 × 654 × 1026 85
455
738
Figure 6-2 Installation hole dimensions for wall mounting of BCB box of 80kVA/100kVA/120kVA/160kVA/200kVA UPS (unit: mm)
Control
控制板
board
UPS-
UPS- BAT- UPS+
UPS+ BAT+
Figure 6-3 Internal structure of BCB box of 80kVA/100kVA/120kVA/160kVA/200kVA UPS
Observation window
1042
BCB-BOX
BCB-BOX
Bracket aperture Ф13

Φ 13
654
Figure 6-4 Installation hole dimensions for wall mounting of BCB box of 300kVA/400kVA UPS (unit: mm)
BAT+ BAT-
Control board
PE UPS+ UPS-
Figure 6-5 BCB box internal structure of 300kVA/400kVA UPS (unit: mm)
660
660
44-Φ13 167
167
knockout
13 knockout
4-Ф13敲落孔
Figure 6-6 Installation hole dimensions for floor mounting of BCB box of 300kVA/400kVA UPS (unit: mm)
Observation window
1141
4-Φ 11 bracket aperture

4-Φ11
654
Figure 6-7 Installation hole dimensions for wall mounting of BCB box of 500kVA UPS (unit: mm)
BAT+ BAT-
Control board
PE
UPS+ UPS-
Figure 6-8 BCB box internal structure of 500kVA UPS (unit: mm)
660
660
167
167
44-Φ13 knockout
13 knockout
4-Ф13敲落孔
Figure 6-9 Installation hole dimensions for floor mounting of BCB box of 500kVA UPS (unit: mm)
The battery circuit breaker (BCB) box contains a BCB and a BCB control board (ULS366SC1).
The BCB box is fitted as close as possible to the battery and connected to the UPS, as illustrated in Figure 6-10.
1 2 3
X13
X102
1 AUX_OPEN AUX_ NC GND_G 1
Open
2 GND_G 2 CB_UnderVoltage_coil
UPS 3 OL
3
X3 BCB control board 1 +12V

FB
AUX
1 X103 2 TEMP_SENSE_A TMP12Z
BCB status feedback GND X108
2 3 AGND
OL 1 +12Vin
3
BCB connection detection +12V 4 2 TMP_M
TMP_T 3 AGND
5 1 +12V
Battery temperature sensing 1 GND
6 4 TMP_LM335 X104 2 TEMP_SENSE_B TMP12Z
LM355+
7 5 TMP_LM335_GND 3 AGND
LM355+GND
8
DRV
9 X10
BCB drive DRV_GND
10 1 DRV 1 +12V
NC
11 2 NC X105 2 TEMP_SENSE_C TMP12Z
Not connected NC
12 3 DRV_GND 3 AGND
X9
1 BAT+ 1 +12V
2 NC X106 2 TEMP_SENSE_D TMP12Z
3 BAT- 3 AGND
X14 1 2 3 X1 X2 X3 X4 X5 X6 X7 X8
TMP_ NC AGND BAT+ BAT- DC BUS+ DC BUS-

LM335
Figure 6-10 BCB box connection
Note:
1. The control cables shall be kept away from the power cables.
2. A separate safety earth must be connected between the UPS and BCB box.
3. After connection, take appropriate measures to seal the cable entry holes.
6.10 Battery Maintenance

For the battery maintenance and maintenance precautions, refer to IEEE-Std-1188-2005 and the relevant manuals
provided by the battery manufacturer.
Note
1. Periodically check the screws of the battery connection parts and confirm that they are firmly tightened. If there is any
loosened screw, tighten it immediately.
2. Check to ensure that all the safety devices are in place and operate normally, and that the battery management parameters
are set properly.
3. Measure and record the air temperature inside the battery room.
4. Check to ensure that the battery terminals have no damage or heat generating trace, and the battery enclosure and terminal
shields are intact.
6.11 Disposal Of Used Battery

If the battery has liquid leakage or is damaged, place the battery into the container that can withstand sulphuric acid
and discard it according to the local regulations.
Used lead acid storage battery belongs to dangerous waste, and it is a key item for used battery pollution control. The
storage, transportation, use and disposal of the battery shall comply with the national and local laws and regulations
on dangerous waste and used battery pollution prevention and other standards.
According to the relevant national regulations, the used lead acid storage battery must be recycled and shall not be
disposed of with other methods. Random discard or any other improper disposal of the used lead acid storage battery
may cause severe environment pollution and the relevant person will be investigated of corresponding legal
responsibilities.
92 Chapter 7 Parallel System And Dual Bus System
Chapter 7 Parallel System And Dual Bus System
This chapter introduces the installation procedures, operating instructions of the ‘1+N’ system, and the installation of
the dual bus system, of the HIPULSE U series UPS.
7.1 General
The system can comprise of up to six UPS modules of the same power rating and connected in parallel without the
need for a centralized mains static bypass. Instead the bypass static switches of each UPS share the load when the
system transfers to the mains bypass supply.
From a ‘power’ viewpoint, each module is internally identical to the ‘single module’ configuration. A ‘1+N’ system
requires inter-module control signals to manage the load sharing, synchronizing and bypass switching. The control
signals are connected through the parallel cables, which are multi-way ribbon cables connected between the units of
the system to form a ring.
When three or more modules are to be connected in parallel it is recommended that inductance should be inserted in
the static bypass line. This can be installed internal to the UPS as an option.
7.2 ‘1+N’ System Installation Procedures

The basic installation procedure of parallel system is the same as that of single module system. This section only
introduces the installation procedures specific to the parallel system. The installation of a parallel UPS must follow the
installation procedure for a single UPS module with the additional requirements detailed in this section.
7.2.1 Preliminary Checks
Be sure that a parallel kit is present and fitted in each of the modules, and that the modules are of the same rating
and with the same software and hardware release.
Warning
To achieve coordinated operation of the modules in the parallel system, it is required to configure each module separately using
background configuration software. This must be done by Emerson service & support trained personnel.
Chapter 7 Parallel System And Dual Bus System 93
7.2.2 Cabinet Installation
Place the UPS modules side by side and interconnect according to Figure 7-1.
Bypass Maintenance bypass switch Q3 UPS1

mains
supply Static switch
Bypass switch Q2
Input Static Output

switch Rectifier Inverter switch switch UPS1 output
Q1 DC bus Q5
Input 3 4
mains
supply Parallel
board J5
Parallel cable Ext . Sw out
Battery1 BCB1
Bypass Maintenance bypass switch Q3 UPS2

mains
supply Static switch
Bypass switch Q2
To load
Input Static Output UPS2
switch Rectifier Inverter switch switch output
Q1 DC bus Q5
Input 3 4
mains
supply Parallel
board J5
Parallel cable Ext . Sw out
Battery2 BCB2
UPS6
output
UPS6
Input Distribution
distribution Parallel board J5 34 of load
Ext . Sw out
Distribution cabinet
Figure 7-1 ’1+N’ system block diagram
7.2.3 Protective Devices
Warning
1. High earth leakage current: Earth connection is critical before connecting the input supply (including both mains supply and
battery).
2. The equipment must be earthed in accordance with the local electrical authority codes of practices.
Refer to the instructions supplied in 3.1.8 External Protective Devices.

Note: Use of residual current detectors (RCDs) on UPS unit inputs requires installation of a common device
only on the system bypass mains.
7.2.4 Power Cables
Refer to the instructions supplied in 3.1 Power Cabling.

Note: The length and specification of power cables including the bypass input cables and UPS output cables
should be the same. This facilitates load sharing when operating in Bypass mode.
Parallel cable
Shielded and double insulated control cables available in length up to 20m must be must be interconnected in a ring
configuration between UPS modules as shown in Figure 7-2. Specifically, connect the two parallel cables from X1-1
and X2-2 on the parallel board of the first module respectively to X1-2 and X2-1 on the parallel board of the second
module, and so on.
The parallel board is mounted on the inner door of each UPS module. The ring configuration ensures high reliability
of the control.
Parallel board Parallel board Parallel board Parallel board Parallel board Parallel board
Figure 7-2 Connection of ‘1+N’ system parallel cables
7.2.5 Emergency Power Off (EPO)
Refer to the EPO input port (X2) part in 3.2.1 Monitoring Board Ports.
7.2.6 Battery Control
Refer to 3.2.2 Battery Control.
7.2.7 External Bypass And Output Interlock
EXT-Maint (X3-1 & 2) on UPS parallel board M3 (leave open if no external bypass switch is used) provides external
maintenance bypass interlock protection for the UPS. Short circuit means external bypass closed.
EXT-Out (X3-3 & 4) on UPS parallel board M3 (leave shorted if no external output switch is used) provides external
output interlock protection for paralleled UPS modules. Short circuit means external output switch closed.
Note
1. UPS parallel board M3 is located behind protective covers accessible aftr opening the UPS front door — removal of this barrier
requires the use of a tool and is restricted to service personnel.
2. Jumper JP1 (located next to X3) needs to be removed for X3: 3 & 4 to work properly.
7.3 ‘1+N’ System Operating Instructions
Warning
If residual current detectors (RCDs) are used on UPS unit inputs, use a common device only on the system’s bypass mains. At
the instant of electrical connection, the current may not be split instantaneously and this may cause the residual current circuit
breakers (RCCBs) to trip separately.
These operations must be performed one at a time, progressing to the next step only after having completed the
previous step on both UPS modules.
7.3.1 Start-Up Procedure (Into Normal Mode)
This procedure must be followed when turning on the UPS from a fully powered down condition, that is, where the
load is not being initially supplied at all or where supplied by the maintenance bypass switch. It is assumed that the
installation is complete, the system has been commissioned by authorized personnel and the external power isolators
are closed.
Warning
1. These procedures result in mains voltage being applied to the UPS output terminals.
2. If any load equipment is connected to the UPS output terminals, check with the user that it is safe to apply power. If the load is
not ready to receive power, disconnect the downstream load switch, and stick a warning label on the connection point of the load.
For details, refer to 5.2 Start-Up Procedure.
7.3.2 Maintenance Bypass Procedure
Warning
The internal maintenance bypass must not be used when the UPS system is comprised of more than two UPS modules in
parallel.
Refer to 5.5 Maintenance Bypass Procedure (And UPS Shut Down).
7.3.3 Isolation Procedure (Of One UPS Module From Parallel System)
Important
These procedures shall only be carried out by service personnel of Emerson or under their guidance.
Warning
Before operation, confirm that the system capacity has redundancy to avoid system shutdown due to overload.
1. Open the UPS output switch Q5, input switch Q1, and bypass switch Q2 in turn.
2. Open the BCB inside the battery cabinet.
To completely isolate the UPS, open the AC power supply circuit breaker (both circuit breakers if separate supplies
are provided for the rectifier and the bypass supply) and the output circuit breaker on the power distribution
switchboard.
If individual UPS output isolation circuit breaker (and its auxiliary contacts) are not installed on the power distribution
switchboard, remember that voltage supplied by the others UPS which remains in service will still be present on the
output terminals of the shutdown UPS.
Warning
7.3.4 Insertion Procedure (Of One Module In A Parallel System)
Important
These procedures shall only be carried out by service personnel of Emerson or under their guidance.
This procedure is indicated to re-integrate a UPS module that has been previously isolated from other modules of a
group of paralleled UPS modules. It is assumed that the installation is complete, the system has been commissioned
by authorized personnel and the external power isolators are closed.

2. Open (or confirm disabled) maintenance bypass switch Q3.
3. Close the bypass switch Q2, output switch Q5, and any external output isolation switches (where used). The LCD
display becomes active.
4. Close the input switch Q1.
The rectifier LED flashes on the operator control and display panel during the startup of rectifier and becomes steady
green once the rectifier reaches normal operation state after about 15 seconds.
5. Close the external BCB. This breaker is located inside the battery cabinet (if used) or is otherwise adjacent to the
battery racks.
6. Following battery availability being detected by the UPS, the red battery LED extinguishes moments after when the
battery charger starts operation.
The inverter will start up and the inverter LED flashes while it synchronizes to the load voltage frequency. After the
inverter is ready, the UPS connects to the load, the inverter LED becomes steady green and the load LED turns
green.
8. Check that no warning message is displayed in the top right corner of the LCD screen and the status of the LEDs
as follows:
LED Status
Rectifier LED Steady green
Bypass LED Off
Battery LED Off
Inverter LED Steady green
Alarm LED Off
7.3.5 Shutdown Procedure (Complete UPS And Load Shutdown)
For details, refer to 5.6 Shutdown Procedure (Complete UPS And Load Shutdown).
Warning: hazardous battery voltage
The battery terminals still have hazardous voltage after the UPS complete shutdown.
7.4 Dual Bus System Installation Procedures
7.4.1 Cabinet Installation
As shown in Figure 7-3, the dual bus system consists of two independent UPS configurations each consisting of one
or more UPS modules. Dual bus systems are high availability configurations suitable for loads with multiple input
terminals. For single input loads an optional static transfer switch (STS) may be added.
The objective of the dual bus system is to keep the output of two independent UPS systems (or parallel systems) in
synchronization using optional load bus synchronization (LBS) cable. One system is designated as the master; the
other is designated as the slave. The operating modes covered comprise master and or slave operating inverter or
bypass mode.
In installation, place the UPS modules side by side and interconnect as described in the following sections.
Bypass Bypass
Input rectifier Input rectifier Input rectifier Input rectifier

UPS 1...UPS 6 UPS 1...UPS 6
Parallel Parallel
cable LBS cable cable
STS
To load
Figure 7-3 Typical dual bus system (using STS and LBS cable)
Note
In a dual-bus system, the two UPS systems must have the same power rating, voltage and frequency, and the load must not
exceed the power rating of a UPS module system.
7.4.2 Protective Devices
Refer to 3.1.8 External Protective Devices.
7.4.3 Power Cables
The wiring of power cables is similar to that of single module system. Refer to 3.1 Power Cabling.
7.4.4 Control Cables
Control cable connection of dual bus system consisting of two single units
If the dual bus system consists of two single units, use the optional 9-core LBS cable to connect between the LBS
interfaces (X4 socket on parallel board) of the two single units, and use another optional LBS cable to connect
between any two 25-core interfaces (X2-1 or X2-2) of the two single units, as shown in Figure 7-4.
Warning
Although the dedicated 25-core LBS cable looks like the parallel cable, it is absolutely not the parallel cable, and cannot be
replaced by it. Otherwise, UPS system chaos may occur.
04116319 20m DB9-DB9

04115338 10m DB9-DB9
Parallel board 04115339 15m DB9-DB9 Parallel board
X4 LBS cable X4
X2-1 X2-2 X2-1 X2-2
LBS cable
04116100 15m DB25-DB25

X1-1 X1-2 X1-1 X1-2
UPS unit 1 UPS unit 2
Figure 7-4 Control cable connection of dual bus system consisting of two single units
Control cable connection of dual bus system consisting of a single unit and a parallel system
Figure 7-5 shows the control cable connection of the dual bus system consisting of a single unit and a parallel system
composed of two or more single units. Use the optional 9-core LBS cable to connect from the LBS interface (X4
socket on parallel board) of the single unit to the LBS interface of any single unit in the parallel system; and use
another optional LBS cable to connect from any 25-core interface (X2-1 or X2-2) of the single unit to the LBS
interface of any single unit except for the aforesaid one in the parallel system, note that this LBS cable has a 9-core
end and a 25-core end, respectively connecting the X4 interface of the parallel system and the 25-core interface of
the single unit.
04116113 15m DB9-DB25

LBS cable
Parallel
Parallel board Parallel board board
LBS cable
X4 X4 X4 X4
04116319 20m DB9-DB9
04115338 10m DB9-DB9
04115339 15m DB9-DB9
X2-1 X2-2 X2-1 X2-2 X2-1 X2-2 X2-1 X2-2
Parallel cable
X1-1 X1-2 X1-1 X1-2 X1-1 X1-2 X1-1 X1-2

Parallel cable
Parallel cable
UPS unit UPS parallel system
Figure 7-5 Control cable connection of dual bus system consisting of a single unit and a parallel system
Control cable connection of dual bus system consisting of two parallel systems
For the dual bus system consisting of two parallel systems respectively composed of two or more single units, you
must form a ring connection between the two parallel systems with the optional 9-core LBS cables. The connection
interfaces are the X4 sockets on the parallel boards, as shown in Figure 7-6.
04116319 20m DB9-DB9

04116319 20m DB9-DB9
04115338 10m DB9-DB9
04115338 10m DB9-DB9
04115339 15m DB9-DB9
04115339 15m DB9-DB9
Parallel
并机板 board Parallel
并机板 board Parallel
并机板board Parallel
并机板board
LBS 电缆
cable
DBS
LBS电缆
并机电缆并机电缆
Parallel cable Parallel cable
UPS UPS并机系统1
parallel
并机系统1system
A 1 UPS parallel
并机系统system
UPS并机系统2 2 B 2
LBS cable
LBS电缆
Figure 7-6 Control cable connection of dual bus system consisting of two parallel systems
Chapter 8 Options 99
Chapter 8 Options
This chapter provides the UPS option list, and introduces the functions, installation and configuration of each option.
8.1 Option List

See Table 8-1 for option list of the UPS.
Table 8-1 Option list
No. Option name Model Remarks
1 UPS JBUS/MODBUS adapter UF-MODBUS110 Intellislot 3 recommended
2 SIC card UF-SN71Z1 Intellislot 2 recommended
3 Low voltage dry contact card UF-DRY210 Intellislot 3 recommended
Relay card assembly (dry contact

4 UF-DRYCONTACTOR Intellislot 3 recommended
board)
5 Battery fault detector assembly UF-BATTLEAK For providing battery ground fault alarm
6 Class C surge protection device (SPD) SPD24Z-SPD-24 Installed at upstream distribution panel
For checking battery string status and
7 Battery monitor UFBATMON1Z
then providing information to the UPS
8 Top cabling option For top cabling use
UPS01R100
UPS02R100 Single version, number less than 5,
9 SiteMonitor UPS monitoring software
UPS03R100 number less than 20, number without limit
UPS04R100
UHW241SL10
10 Load bus synchronization (LBS) cable UHW241SL11 10m, 15m and 20m are available
ULK366SL17
UHW241SL7
11 Parallel cable UHW241SL8 10m, 15m and 20m are available
ULK366SL18
12 Bypass load sharing inductor For each model use
UF-BCB500/0500-03, For connecting and controlling external
13 Battery circuit breaker (BCB) box UF-BCB300/0500-03, battery string. Different models have
HIU 0500kBCB01 different BCB boxes
It is optional when LBS cable length is
14 ELBS option UF-LBS01 more than 20m. 50m and 150m are
available
For detecting ambient temperature of the
15 Battery temperature sensor UF-SENSOR
battery room
16 IP21 option HIU 0500kIP21 For improving protection level of the UPS
8.2 Option Introduction
8.2.1 Bypass Load Sharing Inductor Kit
Install the bypass load sharing inductors for the parallel system comprised of three or more UPS modules, to ensure
the bypass output load sharing for the parallel system. The bypass load sharing inductor is used to compensate the
impedance differentia between SCR and cable.
Each UPS cabinet has the reserved installation position of bypass load sharing inductors. With the difference of
external cable configuration, try to make the cable length be the same from bypass to each UPS and from UPS
module output to parallel system connection point.
100 Chapter 8 Options
Warning
1. Only authorized personnel shall install and replace the inductors.

2. Connect the cables strictly following the instructions. Failure to observe this may cause damage to the UPS and the inductors.
Note
Ensure that there is no foreign material before the door is closed..
Installation of 120kVA UPS
Preparation
1. Prepare the installation tools, including a cross head screwdriver, a pair of diagonal cutting pliers, a sleeve and an
adjustable spanner.
2. Check that all installation materials are present and complete, including three bypass load sharing inductors,
12 M6 × 16 sems screws (for fixing the inductors), six M8 × 25 sems screws (for fixing the power cables), six M8 flat
washers and nuts.
Procedures
Warning

1. Shut down the UPS completely.
Note
This procedure will cause the load power-off.
Warning
1) Close the load.

2) Refer to 5.6 Shutdown Procedure (Complete UPS And Load Shutdown) for UPS module shutdown, and 7.3.5
Shutdown Procedure (Complete UPS And Load Shutdown) for parallel system shutdown.
3) All the LCDS are off, wait five minutes for the internal DC bus capacitors of the UPS complete discharging.
2. Fix the inductor onto the plate, see Figure 8-1.
Figure 8-1 Fixing the inductor onto the plate
3. Install the three bypass load sharing inductors, see Figure 8-2.
W26 W27 W28
W22 W23 W24

A amplified view
Figure 8-2 Bypass load sharing inductors installation for 120kVA UPS
There are 12 installation holes on the top of the UPS cabinet for fixing the three inductors, four installation holes for
each inductor. Place the three inductors in the installation positions shown in Figure 8-2, and fix them on the base
plate of the UPS cabinet with 16 M6 × 16 sems screws.
4. Connection of bypass load sharing inductors.
1) Remove the three bypass cables (W26, W27, W28) from the three labels (copper bar: BAR-26, BAR-27, BAR-28),
note to reserve the screw, and connect these three cables to input terminals of the bypass load sharing inductors.
Then connect these three cables (W22, W23, W24) to output terminals (copper bar: BAR-26, BAR-27, BAR-28) of the
bypass load sharing inductors. Use the M8 × 25 screws, and the torque value is 150kgf.cm, see Table 8-2.
Table 8-2 Connection of bypass load sharing inductors
Start position Line number End position
Q2-5 W26 L4 (C)-A
Q2-3 W27 L4 (B)-A
Q2-1 W28 L4 (A)-A
L4 (A)-B W22 BAR-26
L4 (B)-B W23 BAR-27
L4 (C)-B W24 BAR-28
2) Close the UPS front door.
Note
Ensure that there is no foreign material before the door is closed..
Now the installation and connection of the bypass load sharing inductors for 120kVA UPS is complete.
Preparation
adjustable spanner.
installation plates, cables, 12 M6 × 16 sems screws (for fixing the inductors), six M10 × 30 sems screws (for fixing the
power cables), six M10 flat washers and nuts.
Procedures
Warning

Note
Warning
1) Close the load.

2. Install the three bypass load sharing inductors.
1) Fix the inductor onto the installation plate, four M6 × 16 sems screws for installing each inductor, see B amplified
view in Figure 8-3.
2) After step 1 is complete, fix the inductors onto the cabinet, see A amplified view in Figure 8-3.
W22
W23
B
W24
W26
W27
A W28
A amplified view
Fixing screw M6*16
B amplified view

Q2-1 W26 L4 (A)-A
Q2-3 W27 L4 (B)-A
Q2-5 W28 L4 (C)-A
L4 (A)-B W22 BAR-26
L4 (B)-B W23 BAR-27
L4 (C)-B W24 BAR-28
Preparation
adjustable spanner.
installation plates, cables, 12 M6 × 12 sems screws (for fixing the inductors), six M10 × 30 sems screws (for fixing the
power cables), six M10 flat washers and nuts.
Procedures
Warning

Note
Warning
1) Close the load.

2. Install the three bypass load sharing inductors.
1) Fix the inductor onto the installation plate, four M6 × 12 sems screws for installing each inductor, see Figure 8-4.
M6*12 screw (4 pcs)
Figure 8-4 Fixing inductor onto the installation plate
2) Remove the fixing screws M6 × 12 (11 pcs) on top of the cabinet. See A in Figure 8-5.
3) Fix the inductors onto the cabinet, four M6 × 16 screws for installing each inductor, see B in Figure 8-5.
M6*12 tapping screw (11 pcs)
For installing inductor
Top cover not removed
4) Fix the top plate.

W26 W27 W28

W22 W23 W24
Figure 8-6 Connection of bypass load sharing inductors

Q2-1 W26 L4 (A)-A
Q2-3 W27 L4 (B)-A
Q2-5 W28 L4 (C)-A
L4 (A)-B W22 BAR-26
L4 (B)-B W23 BAR-27
L4 (C)-B W24 BAR-28
Preparation
adjustable spanner.
2. Check that all installation materials are present and complete, including three bypass load sharing inductors, 12
M6 × 16 sems screws (for fixing the inductors), six M10 × 30 sems screws (for fixing the power cables), six M10 flat
washers and nuts.
Procedures
Warning

Note
Warning
1) Close the load.

2. Remove the installation plate from the cabinet. Note to remove the four screws in position A.
3. Fix the inductor onto the installation plate, four M6 × 16 sems screws for installing each inductor, see B amplified
view in Figure 8-7.
Remove screw at this

position, 4 at top/bottom
W22
W23
W24
W26
W27
B W28 A amplified view
Fixing screw M6*16
B amplified view
4. Fix the inductors onto the cabinet.

Q2-1 W26 L4 (A)-A
Q2-3 W27 L4 (B)-A
Q2-5 W28 L4 (C)-A
L4 (A)-B W22 BAR-26
L4 (B)-B W23 BAR-27
L4 (C)-B W24 BAR-28
2) Close the UPS front door.

Preparation
adjustable spanner.
2. Check that all installation materials are present and complete, including three bypass load sharing inductors, three
installation plates, cables, 12 M6 × 12 sems screws (for fixing the installation plates), 12 M6 × 16 sems screws (for
fixing the inductors), six M12 × 40 sems screws (for fixing the power cables), six M12 flat washers and nuts.
Procedures
Warning

Note
Warning
1) Close the load.

2. Fix the inductor onto the installation plate, four M6 × 16 sems screws for installing each inductor, see Figure 8-8.
3. Fix the inductors onto the cabinet, see B in Figure 8-9.
W28
W27
W24
W26
W23
A W22
A amplified view
Figure 8-9 Bypass load sharing inductors installation for 400kVA UPS (12-pulse)

Remove the three bypass cables (W135, W136, W137) in Figure 8-10, note to reserve the screws. Connect these
three cables (W26, W27, W28) to input terminals of the bypass load sharing inductors. Then connect these three
cables (W22, W23, W24) to output terminals (copper bar: BAR-26, BAR-27, BAR-28) of the bypass load sharing
inductors. Use the M12 × 40 screws, and the torque value is 250kgf.cm, see Table 8-6.
W135
W136
W137
Figure 8-10 Connection of bypass load sharing inductors

Q2-1 W26 L4 (A)-A
Q2-3 W27 L4 (B)-A
Q2-5 W28 L4 (C)-A
L4 (A)-B W22 BAR-26
L4 (B)-B W23 BAR-27
L4 (C)-B W24 BAR-28
5. Close the UPS front door.

Preparation
adjustable spanner.
2. Check that all installation materials are present and complete, including three bypass load sharing inductors, three
installation plates, cables, 12 M6 × 12 sems screws (for fixing the installation plates), 12 M6 × 16 sems screws (for
fixing the inductors), six M12 × 40 sems screws (for fixing the power cables), six M12 flat washers and nuts.
Procedures
Warning

Note
Warning
1) Close the load.

2. Open the front door, remove the screws (12 pcs) in position A in Figure 8-11, and note to reserve the screws.
Figure 8-11 Removing inductor
3. Remove the three bypass cables (W135, W136, W137) in Figure 8-10.
4. Use four M6 × 12 sems screws for installing the inductor onto the installation plate, see Figure 8-12.
Use four M6*12

screws to fix the inductor
Figure 8-12 Installation plate of the inductor for 500kVA UPS
5. Fix the inductors onto the cabinet, see Figure 8-13.
Figure 8-13 Inductor installation for 500kVA UPS

Remove the three bypass cables (W135, W136, W137) in Figure 8-10, note to reserve the screws. Connect these
three cables (W26, W27, W28) to input terminals of the bypass load sharing inductors. Then connect these three
cables (W22, W23, W24) to output terminals (copper bar: BAR-26, BAR-27, BAR-28) of the bypass load sharing
inductors. Use the M12 × 40 screws, and the torque value is 250kgf.cm, see Table 8-7.
Q2-1 W26 L4 (A)-A
Q2-3 W27 L4 (B)-A
Q2-5 W28 L4 (C)-A
L4 (A)-B W22 BAR-26
L4 (B)-B W23 BAR-27
L4 (C)-B W24 BAR-28
7. Close the UPS front door.
8.2.2 PFC Option
PFC option (for 500kVA UPS only) is used to improve input power factor of the UPS.
The PFC option for 500kVA UPS has been installed before delivery (if any). For other installation procedures, see
Figure 3-24.
See Figure 8-14 and Table 8-8 for connection of the PFC option.
A amplified view
Figure 8-14 Parallel connection of PFC option for 500kVA UPS
Table 8-8 Connection of PFC option for 500kVA UPS

X1-J12 W130 A1-J1 (newly-added PFC drive board)
I1-J2-1 W131 X1-J11 (cable for transfer board)
BAR 31 W31 PFC+ (A in Figure 8-14)
8.2.3 Lightning Proof Box
Designed according to standards IEC-60664, IEC-61312 and IEC-6164, the SPD24Z-SPD-24 (external number)
lightning proof box (3-phase, class C) can provide lightning proof protection. Indicators on the lightning proof panel
show lightning proof status.
8.2.4 BCB Box
The UPS provides a BCB box as a mandatory part, which includes a battery switch and a BCB control board.
The features of the BCB box depend on the size of the UPS. Generally, you must select a corresponding BCB box for
each UPS, in order to disconnect the battery from the UPS when the UPS requires maintenance or repair.
This BCB box is to protect the battery against overdischarge and overcurrent, and also isolates the UPS and battery,
thus minimizing the risk of UPS maintenance.
See Table 6-4 for parameters of the BCB box.
8.2.5 Battery Temperature Sensor
The battery temperature sensor (model: TMP12Z) is used to detect the battery temperature (4-route temperature
signal). It is placed near the battery where it can detect the battery temperature. Connect one end of the battery
temperature sensor to the battery, and the other end to the BCB control box, then the signal will be reported into the
UPS via this control box. For details, refer to 6.9 BCB Box (Optional).
With this function, we can adjust the float charging voltage of the battery to prevent the over-charge of the battery
under high ambient temperature.
8.2.6 Battery Ground Fault Detector
The UPS provides an optional battery ground fault detector, which detects and then removes the fault to ensure the
reliable system operation. The monitored leakage current range is larger than 1A. If a fault is detected, the LCD will
display the corresponding alarm.
The battery ground fault detector contains a current transformer (CT) and a control board (HIU 0500kTK16CN01C2).
HIU 0500kTK16CN01C2
Figure 8-15 Position of the battery ground fault detector control board
Note
The battery ground fault detector is only suitable for UPS mentioned in this user manual. If you wish to apply it to other series
UPSs, please conatct Emerson technical personnel.
8.2.7 BM-42 Battery Monitor
BM-42 battery monitor is used for medium & large power UPS, and provides an on-line detection function for battery
parameter in UPS battery strings. The detection range includes voltage, current, temperature, internal resistance, etc.,
and then the battery monitor can achieve the functions of alarm analysis, record storage, as well as the
communication transmission, etc. The specification is listed in Table 8-9. Figure 8-16 is the basic structure for BM-42
battery monitor.
Table 8-9 Specification
Item Unit Spec
Net weight kg 5
External dimension mm 440*260*43.5
Voltage range Vac 190 ~ 250
Cell number for monitoring pcs 42
Current sensor number for connecting pcs 2
Temperature sensor number for connecting pcs 8
Cell voltage detection range Vdc 0 ~ 16
Current detection range A 1 ~ 700
Internal resistance detection range mΩ 0.1 ~ 35
Temperature sensor (option) detection range °C 0 ~ 85
SIC card slot (with cover plate) RS485 port Temperature sensor port AC input cable
Dry contact input Current sensor port Battery cell signal collection port
and output ports
C-ALARM STATUS
indicator indicator UBS port
Power input switch M-ALARM R-TEST POWER

indicator indicator indicator
Figure 8-16 Basic structure for BM-42 battery monitor
For detailed information about installation and connection of the BM-42 battery monitor, refer to BM-42 Battery
Monitor User Manual.
Note
The battery monitor is only suitable for UPS mentioned in this user manual. If you wish to apply it to other series UPSs, please
conatct Emerson technical personnel.
8.2.8 Top Cabling Cabinet
The user can choose to use a top cabling cabinet to route cables from the top. Using top cabling cabinet increases
the total width of the UPS, and makes all the AC/DC power cables route from the top.
The top cabling cabinet has no side panels, because it is installed on the side of the UPS cabinet. Make holes on the
metal plate of the top cabling cabinet to route cables from the top. Figure 8-17 is the top cabling cabinet of 500mm
width.
Note: For 500kVA UPS, there is no need to choose top cabling cabinet.
Table 8-10 Parameters of top cabling cabinet

Number Applicable model Width Height Depth
21011826 HIPULSE U 200kVA, HIPULSE U 400kVA (12-Pulse) 500mm 1900mm 855mm
21011708 HIPULSE U 200kVA 300mm 1900mm 855mm
HIPULSE U 80kVA (6-Pulse), HIPULSE U 100kVA (6-Pulse), HIPULSE U
21011436 150mm 1900mm 855mm
120kVA, HIPULSE U 160kVA
21011437 300mm 1900mm 855mm
120kVA, HIPULSE U 160kVA
21011438 120kVA, HIPULSE U 160kVA, HIPULSE U 300kVA, HIPULSE U 400kVA 500mm 1900mm 855mm
(6-Pulse)
500
400
1900
4-Φ13
750
Base view
500
Front view
Figure 8-17 Top cabling cabinet of 500mm width
8.2.9 LBC Cable
The UPS provides LBS cable in length 10m, 15m, 20m to keep the outputs of two independent UPSs (or
parallel systems) in synchronization.
For the connection of the LBS cable, refer to 7.4.4 Control Cables.
8.2.10 ELBS (Optional)
The UPS provides LBC device to realize the synchronization between two independent UPSs (or parallel system) in
dual bus system, and then the load will have two independent power supplies. For dual bus system consists of
HIPULSE U UPS and non-HIPULSE U UPS, the ELBS device should be installed on the non-HIPULSE U UPS, then
the other UPS system acts as main system. Two operation modes:
Main system and slave system work in normal mode
Main system works in bypass mode while slave system works in normal mode
Note
The ELBS device is designed to extend the LBS function up to 150m between the two UPS modules or systems of a dual bus
system.
The appearance of the LBS adapter is shown in Figure 8-18.
Figure 8-18 Appearance of ELBS device

TM
For detailed information, refer to Load Bus Sync Extender/Adapter For Dual Bus UPS Installation Manual.
8.2.11 Parallel Cable
Shielded and double-insulated parallel cables available in lengths10m, 15m and 20m must be interconnected in a
ring configuration between the UPS modules to manage the load sharing, synchronization and bypass transfer of the
parallel system. The ring connection ensures the reliability of the control of the parallel system.
For the connection of the parallel cable, refer to 7.4.4 Control Cables.
8.2.12 SIC Card
The SIC card is a network management card. It can make the UPS made by Emerson Network Power Co., Ltd real
network equipment. It can also be connected to the IRM series sensor to provide environment monitoring function.
When the intelligent equipment generates an alarm, the SIC card can notify the user by recording the log, sending
trap information, and sending a mail.
It is recommended to insert the SIC card into SNMP port or Intellislot provided by Emerson. These two types SIC
cards have the same appearance (see Figure 8-19) except for dimension with little differences.
RUN indicator
RUN灯 LAN indicator
LAN灯 COM1 port
COM1接口 COM2 port
COM2接口
前面板
Front panel
RJ45 port
RJ45接口 USB port
USB接口
Figure 8-19 SIC card
Installation preparation
1. Prepare the installation tools, including a cross head screwdriver.
2. Check that all installation materials are present and complete, including an SIC card.
Installation procedures
Note
No need to shut down the UPS during SIC card installation, because the SIC card is hot pluggable.
Warning
Some electron components in SIC card are sensitive to static, therefore, do not touch the electron components or circuit in SIC
card by hand or other conductive materials, so as to protect the SIC card against static shock. When removing or installing the
SIC card, hold the card side edge to operate it.
The SIC card should be installed in the Intellislot port in the UPS front door or back of the UPS inner door.
Method for installation:
1. Remove the cover of Intellislot port. Note to reserve the removed screws and take care of the cover for future use.
2. Insert the SIC card (along two sides of the Intellislot port) into the port position recommended in Table 3-11, and
then fasten the screws.
For more information of the SIC card, refer to Site Interface Web/SNMP Agent Card User Manual in accessory.
It is recommended to insert the SIC card into SNMP port or Intellislot provided by Emerson. These two types SIC
cards have the same appearance.
8.2.13 Relay Card
The UPS provides relay card for the user to use dry contact signals to monitor the UPS. It is hot pluggable for easy
installation.
The relay card can provide four channels of relay digital signal output to the remote site. They are UPS on Battery,
Battery Low, UPS on Bypass or in Standby, UPS Faulty. Each dry contact signal output channel provides both
normally open and normally closed ports. The relay card can also receive three channels of digital signal input, two of
which control the UPS turn-on and turn-off respectively, the third is reserved.
The appearance of the relay card is shown in Figure 8-20.
DIP switch
DB25 connector
Figure 8-20 Relay card
2. Check that all installation materials are present and complete, including a relay card.
Note
No need to shut down the UPS during relay card installation, because the relay card is hot pluggable.
Warning
Some electron components in relay card are sensitive to static, therefore, do NOT touch the electron components or circuit in
relay card by hand or other conductive materials, so as to protect the relay card against static shock. When removing or installing
the relay card, hold the card side edge to operate it.
The relay card should be installed in the Intellislot port in the UPS front door or back of the UPS inner door.
2. Insert the relay card (along two sides of the Intellislot port) into the port position recommended in Table 3-11, and
then fasten the screws.
For detailed information, refer to UPS Relay Card User Manual.
8.2.14 Relay Card Assembly (Dry Contact Board)
HIPULSE U series UPS supports the ULC366SA1 board (see Figure 8-21). The ULC366SA1 dry contact board
provides five dry contacts (phenix terminal): J4, J5, J6, J7 and J8. See Table 8-11 for details.
Figure 8-21 ULC366SA1 board
Table 8-11 Dry contact port

Dry contact port Definition
J4 General alarm
J5 Battery low voltage
Can set via setting software. Default: UPS fault.
J6 Settable: 0-Undefined, 1-UPS fault, 2-Input switch open, 3-Parallel cables connection error, 4-Battery need
to maintained, 5-Fan fault, 6-Battery temperature too high, 7-On bypass, 8-On battery, 9 ~ 10-Reserved
Can set via setting software. Default: On bypass.
Settable: 0-Undefined, 1-On bypass, 2-Single output overload, 3-Parallel overlaod, 4-Output switch open,
J7
5-Bypass (voltage/frequency) exceeds limits, 6-Input filter not connected, 7-UPS fault, 8-On battery, 9 ~
10-Reserved
Can set via setting software. Default: On battery.
J8 Settable: 0-Undefined, 1-On battery, 2-Battery ground fault, 3-BCB open, 4-Input current unbalance,
5-Maintenance bypass closed, 6-Overtemperature, 7-UPS fault, 8-On bypass, 9 ~ 10-Reserved
When routing cables, use a flat cable (34 pin) to connect the port J1 (34 pin socket) on ULC366SA1 dry contact
board and any Intellislot port on monitoring board. There are five relays on ULC366SA1 dry contact board, and the
rated specification of the relay is: 250V, 2A.
8.2.15 Modbus Card
The Modbus card can realize the conversion from UPS internal protocol to Modbus RTU protocol, so the user can
adopt the Modbus RTU protocol to manage the UPS, acquire the UPS parameters, operating status and fault types to
achieve UPS monitoring.
Communication status
Adapter card port DIP switch Communication port indicator for host
Communication status
indicator for UPS
Figure 8-22 Modbus card
2. Check that all installation materials are present and complete, including a Modbus card.
Note
No need to shut down the UPS during Modbus card installation, because the Modbus card is hot pluggable.
Warning
Some electron components in Modbus card are sensitive to static, therefore, do NOT touch the electron components or circuit in
Modbus card by hand or other conductive materials, so as to protect the Modbus card against static shock. When removing or
installing the Modbus card, hold the card side edge to operate it.
The Modbus card should be installed in the Intellislot port in the UPS front door or back of the UPS inner door.
2. Insert the Modbus card (along two sides of the Intellislot port) into the port position recommended in Table 3-11,
and then fasten the screws.
For more information of the Modbus card, refer to UPS JBUS/MODBUS Adapter User Manual in accessory.
8.2.16 SiteMonitor Monitoring Software
SiteMonitor monitoring software can monitor the Emerson products such as UPS (UH11 US11R UH31, UL31, UL33,
2G, Nfinity, NX, Hipulse, HIPULSE U), air conditioner (CM+, DataMate3000, DME, Deluxe), and LTS series static
switching system (STS), and can also access several environmental data such as temperature, humidity, smoke,
water logging and infrared to execute the the monitoring and processing through the UPS room signal adapter.
SiteMonitor is available on operating system such as Windows, Linux, Solaris, AIX and HP – UX, access through a
WEB browser. You can use each computer on network to log in this software, monitor and maintain the equipment.
8.2.17 IP21 Option
The IP21 option (for 500kVA UPS only) can improve the UPS protection level.
Note
Do NOT install the cabinet against the wall after the IP21 option is configured.
Installation procedures:
1. Remove the cabinet top screws, then install the hexagon bolts (accessory) to corresponding positions (8 pcs), see
A in Figure 8-23.
2. Remove the cabinet top screws (11 pcs) of B in Figure 8-23, then fasten three mechanical parts on cabinet top.
3. Place the top plate on the cabinet top, then fasten it through 14 M14 × 12 screws and waterproof rubber ring, see
C in Figure 8-23.
3. Fasten the top 14 M4*12 screws

and 14 waterproof rubber ring
2. Remove 11 tapping screws, install

three metal sheets and then use the
removed 11 tapping screws to fix them
1. Remove the corresponding screws,

then install these 8 hexagon bolts
IP21安装
图
Remove the corresponding screws,

then install these 8 hexagon bolts
A
B A amplified view
B amplified view
Remove 11 tapping screws, install three metal
sheets and then use the removed 11 tapping
C screws to fix them
C amplified view
Fasten the top 14 M4*12 screws
and 14 waterproof rubber ring
Figure 8-23 Installation diagram of IP21 option
120 Chapter 9 Communication
Chapter 9 Communication
The UPS supports simple network monitoring protocol (SNMP) communication, Modbus protocol communication and
dry contact communication. This chapter provides information relevant to these types of communication.
9.1 SNMP Protocol Communication

If you need to monitor the UPS through network, you may select the SIC card provided by Emerson Network Power
Co., Ltd. This card supports SNMP protocol.
The SIC card is a network management card. It can make the UPS developed by Emerson Network Power Co., Ltd
has real network communication capability. It can also be connected to the IRM series sensor to provide environment
monitoring function. When the intelligent equipment generates an alarm, the SIC card can notify the user by recording
the log, sending trap information, and sending a mail.
The SIC card provides three approaches for you to monitor your intelligent equipment and equipment room
environment:
 Web browser. You can use Web browser to monitor your intelligent equipment and equipment room environment
through the Web server function provided by the SIC card
 Network management system (NMS). You can use NMS to monitor your intelligent equipment and equipment
room environment through the SNMP function provided by the SIC card
 SiteMonitor, network management software for equipment room power and environment. You can use
SiteMonitor to monitor your intelligent equipment and equipment room environment through the TCP/IP
interface provided by the SIC card
The SIC card can also work with the Network Shutdown computer safe shutdown program developed by Emerson
Network Power Co., Ltd. to provide automatic safe shutdown function for your computer installed with Network
Shutdown, so as to prevent data loss.
The SIC card of the 80kVA ~ 500kVA UPS should be installed in the option box of the main cabinet. For the
installation and setting information of the SIC card, refer to the Site Interface Web/SNMP Agent Card User Manual.
9.2 Modbus Protocol Communication

The UPS achieves the Modbus protocol communication through Modbus card (option). The Modbus card of the
80kVA ~ 500kVA UPS should be installed in the option box of the main cabinet. For details, see UPS JBUS/MODBUS
Adapter Card User Manual.
9.3 Dry Contact Communication

The UPS provides the following three dry contact communication approaches:
 Low voltage dry contact card (option)
 Dry contact board (option)
 Monitoring board ports
9.3.1 Communication Through Dry Contact Card
The UPS provides low dry contact card (option), to facilitate user monitor the UPS through dry contact signal. The dry
contact card of the 80kVA ~ 500kVA UPS should be installed in the dry contact card box in the main cabinet. For
details, see UPS Relay Card User Manual.
9.3.2 Communication Through Dry Conatct Board
See 8.2.14 Relay Card Assembly (Dry Contact Board) for details.
Chapter 9 Communication 121
9.3.3 Communication Through Monitoring Board Ports
For on-site specific needs, the UPS may need auxiliary connection to achieve functions like acquiring external
equipment status information, providing alarm signals to external devices, and remote EPO. These functions are
realized through the following interfaces on the external interface board (EIB) of the main cabinet.
 Input dry contact port
 Output dry contact port
 EPO input port
122 Chapter 10 Service & Maintenance
Chapter 10 Service & Maintenance
Regular service and maintenance are required during the long term operation of the UPS system (including the
associated battery). The battery maintenance is expounded in Chapter 6. This chapter deals with the life
characteristics of the key components of the UPS, and provides recommendation for the regular check and service of
the key components. Proper service and maintenance of the UPS system can extend the UPS life and reduce the risk
of system malfunction.
10.1 Safety
Warning
1. Daily inspection of UPS systems shall be executed by people who have received relevant training, and the inspection and
replacement of devices should be operated by authorized professionals.
2. The components that can only be accessed by opening the protective cover with tools cannot be operated by the user. Only
qualified service personnel are authorized to remove such covers.
3. Note that the neutral line has hazardous voltage when servicing the UPS.
10.2 UPS Key Components And Their Lives

During the UPS operation, some UPS components’ lives are shorter than the UPS life due to wear and tear in
working. To ensure the safe power supply of the UPS system, regular check and replacement of these components
are required. This section introduces the key components of the HIPULSE U series UPS and their reference working
lives. When system works in different conditions (environment, load, and so on), you may ask professionals to assess
the components and provide advices whether to replace the components by referring to the information provided in
this section.
10.2.1 Magnetic Components: Transformer, Inductor
The design life of the magnetic components is 20 years. The key factors affecting the life of the magnetic components
are the interwinding isolation system and the temperature increase in operation. The HIPULSE U series UPS adopts
H-level isolation system and can withstand up to 220°C working temperature. Normally, the UPS works in forced air
cooling condition.
10.2.2 Power Semiconductor Devices
The power semiconductor devices include SCR (silicon-controlled rectifier) and IGBT (insulated gate bipolar
transistor). In normal UPS working condition, there is no rated life of the power semiconductor devices. The SCR and
IGBT failures are always caused by other problems, as they do not have the problem of life expiration. However, in
system service and maintenance, you should check on an annual basis the appearances of the power semiconductor
devices for erosion and damage. If you spot any risk of failure, replace the device.
10.2.3 Electrolytic Capacitors
The life of the electrolytic capacitors depends on the DC bus voltage and ambient temperature of the UPS.
To ensure safe and stable UPS operation, it is recommended to check the operation status of the electrolytic
capacitors on an annual basis. The electrolytic capacitors must be replaced before their life expires, advisably, within
5 to 6 years of operation.
10.2.4 AC Capacitors
It is recommended to replace the AC capacitors within 5 to 6 years of continuous operation, and to check the AC
capacitors on a half year basis. Replace the AC capacitor if spotting any deformation.
Chapter 10 Service & Maintenance 123
10.2.5 Lives And Recommended Replacement Time Of Key Components
The key components listed in Table 10-1 are used in the UPS. To prevent system malfunction caused by failure of key
components due to wear and tear during working, you are recommended to check them regularly, and replace them
within their life expectancy.
Table 10-1 Lives and recommended replacement time of key components
Recommended Recommended check
Key components Life expectancy
replacement time period
AC capacitor ≥7 years (about 62,000 hours) 5 years ~ 6 years 6 months
Electrolytic capacitor ≥7 years (about 62,000 hours) 5 years ~ 6 years 1 year
Fan ≥7 years (about 62,000 hours) 5 years ~ 6 years 1 year
Air filter 1 year ~ 3 years 1 year ~ 2 years 3 months
Valve-regulated lead-acid
5 years 3 years ~ 4 years 6 months
battery ( 5 years of life)
Valve-regulated lead-acid
10 years 6 years ~ 8 years 6 months
battery ( 10 years of life)
10.2.6 Replacing Fuses
When replacing the fuse on the high-voltage interface board or the fuse in the fuse box, use a fuse of the same model,
avoid being misled by the parameter screenprint on the fuse box.
380V systems can use both 380V/3.15A fuse and 500V/3.15A fuse, while 400V/415V systems can use 500V/3.15A
fuse only.
Note: The AC fuses and DC fuses in the system are not interchangeable.
10.3 Maintenance Of UPS And Options

UPS and the options need common maintenance:
1. Keep good history record. Keeping good history record facilitates failure treatment.
2. Keep clean, so as to prevent UPS from the invasion of dust and moisture.
3. Maintain appropriate ambient temperature. The most appropriate temperature for battery is 20°C to 25°C. Too low
temperature will reduce the battery capacity and too high temperature will reduce the battery life.
4. Check the wiring. Check the tightening of all connected screws, and there should be routine tightening at least
once a year.
5. Check regularly if there is any abnormity in the superior or subordinate switch to ensure cutting off the import or
export when the current is too large. Maintenance staff should be familiar with the typical ambient conditions where
UPS is working in order to rapidly position which ambient conditions are unusual; the setting of UPS operation control
panel should be known as well.
For information of the UPS battery maintenance, refer to 6.10 Battery Maintenance.
124 Chapter 11 Specifications
Chapter 11 Specifications
This chapter provides the specifications of the HIPULSE U UPS.
11.1 Conformity And Standard

Table 11-1 Conformity and standard
Item Normative reference
General safety requirements for UPS EN62040-1/IEC62040-1/AS62040-1
EMC requirements for UPS EN62040-2/IEC62040-2/AS62040-2 (C3)
Method of specifying the performance and test requirements of UPS EN62040-3/IEC62040-3/AS62040-3 (VFI SS 111)
Note: The product standards in this table incorporate relevant compliance clauses with generic IEC and EN standards for safety
(IEC/EN/AS60950), electromagnetic emission and immunity (IEC/EN/AS61000 series) and construction (IEC/EN/AS60146 series
and 60529)
11.2 Environmental Requirements

Table 11-2 Environmental requirements
Power rating (kVA)
Item Unit
80 ~ 500
Operating Temperature °C 0 ~ 40°C
Maximal temperature for 8hr day °C 40°C (derate power by 1.5% per °C between 40°C and 50°C
Mean Temperature for 24hr °C Maximum 35°C
Relative humidity ≤95% at 20°C
≤1000m asl (derate power by 1% per 100m between 1000m and
Altitude of operation m
2000m)
Storage temperature and transport
°C -25°C to 70°C
temperature
Over-voltage level Overvoltage level 2
Pollution level Pollution level 2
Grid system TN, TT, IT (4-pole switch configured)
11.3 Mechanical Characteristics

Table 11-3 Mechanical characteristics
Power rating (kVA)
Item Unit
80/100/120 (6P) 160 (6P) 160 (12P) 200 (6P) 300 (6P)
Without 900 × 855 × 1250 × 855 × 1640 × 855 × 1240 × 855 × 1640 × 855 ×
Dimensions packaging 1900 1900 1900 1900 1900
(W × D × H) With 1028 × 998 × 1366 × 996 × 1768 × 998 × 1356 × 996 × 1768 × 998 ×
packaging 2125 2160 2166 2160 2166
Without
900 1200 1750 1200 1600
packaging
Weight (kg)
With
1000 1300 1850 1300 1700
packaging
Ventilation By internal intake fans
Airflow m3/h 1890 2590 2750 3180 5350
Protection
IP20
level
Color ZP7021
Cable entry Bottom (top optional)
Chapter 11 Specifications 125
Power rating (kVA)

Item Unit 120 (12P) 200 (12P) 300 (12P)
Main cabinet Side cabinet Main cabinet Side cabinet Main cabinet Side cabinet
Without 900 × 855 × 640 × 855 × 1240 × 855 × 500 × 855 × 1640 × 855 × 640 × 855 ×
packaging 1900 1900 1900 1900 1900 1900
Dimensions With 1028 × 998 × 766 × 976 × 1356 × 996 × 706 × 966 × 1768 × 998 × 768 × 998 ×
(W × D × H) packaging 2125 2116 2160 2112 2166 2116
Overall
1540 × 855 × 1900 1740 × 855 × 1900 2280 × 855 × 1900
dimension
Without
900 500 1200 650 1850 700
packaging
With
Weight (kg) 1000 550 1300 700 1950 750
packaging
Overall net
1400 1850 2550
weight
Airflow m3/h 2250 2910 5350
Protection
IP20
level
Color ZP7021
Cable entry Bottom (top optional)
Power rating (kVA)

Item Unit 400 (6P) 400 (12P) 500 (12P)
Main cabinet Side cabinet Rectifier Inverter Rectifier Inverter
Without 1640 × 855 × 640 × 855 × 1225 × 855 × 1055 × 855 × 1595 × 855 × 1045 × 855 ×
packaging 1900 1900 1900 190 1900 1900
Dimensions With 1768 × 998 × 768 × 998 × 1356 × 996 × 1166 × 966 × 1166 × 966 ×
(W × D × H) packaging 2166 2116 2160 2145 2145
Overall
2280 × 855 × 1900 2280 × 855 × 1900 2640 × 855 × 1900
dimension
Without
1900 300 1200 1200 1500 1400
packaging
With
Weight (kg) 2000 350 1300 1300 1600 1500
packaging
Overall
2200 2400 2900
net weight
Airflow m3/h 6150 6150 8205
Protection
IP20 IP21 (optional)
level
Color ZP7021
Cable entry Bottom (top optional) Cabling top or bottom from
Note: Tables show the standard weight, that is, no option is included.
11.4 Electrical Characteristics (Input Rectifier)

Table 11-4 Electrical characteristics (input rectifier)
Power rating (kVA)
Item Unit
80 (6P) 100 (6P) 120 (6P) 120 (12P) 160 (6P) 160 (12P) 200 (6P) 200 (12P)
Rated mains
Vac 380, 400, or 415
voltage
Supply Three-phase without neutral
Input voltage
% ±15, (maximally from 290Vac to 498Vac)
tolerance 1
Frequency Hz 50 or 60
Input frequency
Hz 45 ~ 65
tolerance
Power rating (kVA)

Item Unit
80 (6P) 100 (6P) 120 (6P) 120 (12P) 160 (6P) 160 (12P) 200 (6P) 200 (12P)
Rated input
kVA 95 119 143 140 191 186 239 233
power 2
Rated input
A 145 181 217 212 289 282 362 353
current2
Max. input
kVA 110 137 165 161 220 214 274 268
Power3
Max. input
A 166 208 249 244 333 325 416 406
current3
Duration of
progressive s 5 ~ 300
power walk-in4
Note:
1. With mains at -15% and suggested battery elements the UPS maintains the output rated voltage at rated load but cannot
guarantee float charge to battery; the battery does not discharge.
2. IEC62040-3 (5.2.2): UPS, rated load, input rated voltage 380V, no current to battery.
3. IEC62040-3 (5.2.2): UPS, rated load or overload, input rated voltage 380V, battery on boost charge with maximal allowed
current.
4. Set by dedicated setting software
Power rating (kVA)

Item Unit
300 (6P) 300 (12P) 400 (6P) 400 (12P) 500 (12P)
Rated mains
Vac 380, 400, or 415
voltage
Supply Three-phase without neutral
Input voltage
% ±15, (maximally from 290Vac to 498Vac)
tolerance 1
Frequency Hz 50 or 60
Input frequency
Hz 45 ~ 65
tolerance
Rated input
kVA 365 354 488 469 586
power 2
Rated input
A 551 535 739 708 885
current2
Max. input
kVA 420 407 609 584 730
Power3
Max. input
A 634 616 931 885 1106
current3
Duration of
progressive s 5 ~ 300
power walk-in4
Note:
1. With mains at -15% and suggested battery elements the UPS maintains the output rated voltage at rated load but cannot
guarantee float charge to battery; the battery does not discharge.
2. IEC62040-3 (5.2.2): UPS, rated load, input rated voltage 380V, no current to battery.
3. IEC62040-3 (5.2.2): UPS, rated load or overload, input rated voltage 380V, battery on boost charge with maximal allowed
current.
4. Set by dedicated setting software
11.5 Electrical Characteristics (DC Intermediate Circuit)

Table 11-5 Electrical characteristics (DC intermediate circuit)
Power rating (kVA)
Item Unit
80 100 120 160 200 300 400
Voltage range for inverter operation Vdc 320 ~ 490
192 (380Vac)
Recommended number of lead-acid cells 1，2 pcs 198 (400Vac)
204 (415Vac)
Power rating (kVA)

Item Unit
80 100 120 160 200 300 400
432 (380Vac)
Recommended float charge voltage 2.25V/el.1 Vdc 446 (400Vac)
459 (415Vac)
451 (380Vac)
Recommended boost charge voltage
Vdc 465 (400Vac)
2.35V/el.1
479 (415Vac)
461 (380Vac)
Max. voltage on manual charge 2.40 V/el.1 Vdc 475 (400Vac)
490 (415Vac)
471 (380Vac)
End-of-discharge voltage 2.45V/el.1 Vdc 485 (400Vac)
500 (415Vac)
Max. boost charge duration 3 min 480 ~ 1800
Forced charge duration3 h 1 ~ 36
Boost-float threshold current 3 A 0.001C ~ 0.025C
Ripple voltage superimposed 4 % ≤1
Note:
1. (According to rated voltage).
2. Factory set for rated 380V, different cells number and voltage per cell may be set by configuration software.
3. Set by software.
4. Battery disconnected, RMS percentage value referred to DC voltage
Power rating (kVA)

Item Unit
500
Voltage range for inverter operation Vdc 400 ~ 625
240 (380Vac)
Recommended number of lead-acid cells 1，2 pcs 246 (400Vac)
252 (415Vac)
540 (380Vac)
Recommended float charge voltage 2.25V/el.1 Vdc 553 (400Vac)
567 (415Vac)
564 (380Vac)
Recommended boost charge voltage
Vdc 578 (400Vac)
2.35V/el.1
592 (415Vac)
576 (380Vac)
Max. voltage on manual charge 2.40 V/el.1 Vdc 590 (400Vac)
605 (415Vac)
588 (380Vac)
End-of-discharge voltage 2.45V/el.1 Vdc 603 (400Vac)
617 (415Vac)
Max. boost charge duration 3 min 480 ~ 1800
Forced charge duration3 h 1 ~ 36
Boost-float threshold current 3 A 0.001C10 ~ 0.025C10
Ripple voltage superimposed 4 % ≤1
Note:
1. (According to rated voltage).
2. Factory set for rated 380V, different cells number and voltage per cell may be set by configuration software.
3. Set by software.
4. Battery disconnected, RMS percentage value referred to DC voltage
11.6 Electrical Characteristics (Inverter Output)

Table 11-6 Electrical characteristics (inverter output)
Power rating (kVA)
Item Unit
80 100 120 160 200 300 400 500
Rated mains voltage1 Vac 380, 400, or 415
Supply Three-phase with neutral
Power rating (kVA)

Item Unit
80 100 120 160 200 300 400 500
Frequency2 Hz 50 or 60
Rated Power at cos 　= 0.9 kVA 80 100 120 160 200 300 400 500
Rated Power at cos 　= 1 kW 72 90 108 144 180 270 360 450
60, 1.10
Three-phase transient overload3 Min, I/In 10, 1.25
1, 1.5
Max. non-linear load allowed4 100% Pn
Voltage stability, steady state test3 % ±1
Voltage stability, transient test 5 % ±5
Max. rate of change of frequency6 Hz/s 3
Note:
1. Factory set 380V, 400 or 415 voltages with software setting.
2. Factory set at 50Hz 60 Hz with software setting.
3. IEC62040-3 (5.3.2).
4. IEC62040-3 (ANNEX E).
5. IEC62040-3 (5.3.1), also for 0% ~ 100% ~ 0%, load transient, restore time 20ms to 1%.
6. Factory set at 0.1Hz/s; up to 3Hz/s with software setting
11.7 Electrical Characteristics (Bypass Input)

Table 11-7 Electrical characteristics (bypass input)
Power rating (kVA)
Item Unit
80 100 120 160 200 300 400 500
Rated mains voltage1 Vac 380, 400, or 415
Supply Three-phase with neutral
Rated current
380Vac 121 151 181 243 304 456 607 759
A
400Vac 116 145 174 231 289 434 578 723
415Vac 112 140 167 222 278 416 556 695
Bypass voltage
% Default upper limit: 15%; default lower limit: -20%
tolerance2
Delay time to
recognise bypass
s 2
voltage returned to
window
Inverter output voltage
% ±5
window
Frequency3 Hz 50 or 60
Input frequency
Hz 45 ~ 65
tolerance 4
Current rating of
1.3In
neutral line
Protection, bypass The bypass line should be protected using an external device in the input distribution system.
-
line This device should be sized to discriminate with the load protection.
ms 10 20 50 100 200 500 1000 2000 5000
Instant overload
I/In 14.3 12.6 11.0 10.0 9.0 8.0 7.1 6.6 5.7
Note:
1. Factory set 380V. 400 or 415 voltages with software setting.
2. Other values in -20% ~ 15% with software setting.
3. Factory set at 50Hz 60 Hz with software setting.
4. Other values -5% ~ 5% with software setting
11.8 Electrical Characteristics (System Performance)

Table 11-8 Electrical characteristics (system performance)
Power rating (kVA)
Item Unit
80/100/120 (6P) 120 (12P) 160 (6P) 160 (12P) 200 (6P) 200 (12P)
No load losses kW 2.17 2.48 2.75 3.30 3.50 4.15
Full load
kW 8.24 8.92 9.63 11.89 11.12 13.91
losses (100%)
Power rating (kVA)

Item Unit
300 (6P) 300 (12P) 400 (6P) 400 (12P) 500 (12P)
No load losses kW 3.90 4.65 4.70 6.67 8.25
Full load
kW 19.33 21.8 28.2 31.6 39.6
losses (100%)
11.9 Electrical Characteristics (ECO Mode)

Table 11-9 Electrical characteristics (ECO mode)
Power rating (kVA)
Item Unit
80/100/120 (6P) 120 (12P) 160 (6P) 160 (12P) 200 (6P) 200 (12P)
Full load
kW 2.34 2.64 2.97 3.52 3.55 4.20
losses (100%)
Power rating (kVA)

Item Unit
300 (6P) 300 (12P) 400 (6P) 400 (12P) 500 (12P)
Full load
kW 5.23 5.91 7.10 8.96 9.32
losses (100%)
130 Appendix 1 Transportation Restraints Removing Procedures
Appendix 1 Transportation Restraints Removing Procedures
1. 80kVA/100kVA/120kVA UPS Transportation Restraints Removing

Procedures
Transportation restraints removing procedures for UPS (6-pulse rectifier)
Open the front door of the UPS, follow the instructions provided in Figure 1 to remove the transportation restraints of
the transformer and inductor of the 80kVA/100kVA/120kVA UPS.
Remove this screw
After removing the screw, remove this

transformer transportation restraint
Transformer
B
A amplified
A amplified view:removing
view: removing transformer
transformer transportation restraint
transportation restraint
Remove this screw
A
After removing the screw, remove this
Inductor inductor transportation restraint
B amplified view:
B amplified view: removing
removinginductor transportation
inductor restraint
transportation restraint
Figure 1 Removing the transportation restraints of the transformer and inductor
Transportation restraints removing procedures for UPS (12-pulse rectifier)

1. Transportation restraints can be removed according to procedures in Figure 1.
2. Top restraints of the side cabinet phase-shifting transformer are shown in Figure 2. Follow the steps in Figure 2 to
remove transportation restraints.
Appendix 1 Transportation Restraints Removing Procedures 131
C amplified view
Step 1: Remove the fixing screws
Step 2: Remove the fixing screws

Figure 2 Removing the transportation restraints
2. 160kVA UPS Transportation Restraints Removing Procedures

Transformer transportation restraints removing procedures for UPS with 6-pulse rectifier
1. Open the front door of the cabinet, remove the lower switch baffle plate and the installation hole cover, as shown in
Figure 3. Retain the screws.
安装孔盖板
Installation hole cover
Screw
螺钉
A amplified
A amplified
A处放大图 view
view
A
Figure 3 Removing the installation hole cover
2. Remove the back panel of the cabinet to reveal the output transformer, as shown in Figure 4. Retain the screws.
M10螺栓
M10 M12螺栓
bolt M12 bolt
Transportation
固定件
restraint
Output transformer
A amplifiedview
A处放大图
A amplified
A处放大图 view
A
Figure 4 Removing the output transformer transportation restraints
3. There is a transportation restraint respectively in the front and at the back at the bottom of the output transformer.
The one at the back is shown in Figure 4. Remove the fixing bolts of the one at the back, including two M10 bolts in
the middle and two M12 bolts at sides; then, remove the fixing bolts, including two M10 bolts in the middle and two
M12 bolts at sides, of the transportation restraint in the front through the installation hole revealed in step 1.
4. Remove the two transportation restraints, and install the four M12 bots removed in step 3 in their original positions.
5. Reinstall the installation hole cover and the lower switch baffle plate with the screws removed in step 1. You might
as well install the lower switch baffle plate after UPS commissioning.
6. Reinstall the back panel of the cabinet with the screws removed in step 2. You can also carry out this step after
UPS commissioning.
1. Repeat the preceding steps 1 through 4 to remove the transportation restraints of the output transformer (see
Figure 5).
M10 bolt
M10螺栓
M12 bolt
M12螺栓
Transportation
固定件
restraint
Output transformer
输出变压器
AA
amplified
amplified
A处放大图 view
Phase-shifting transformer
移相变压器 A
Figure 5 Removing the transformer transportation restraints
2. Remove the transportation restraints of the phase-shifting transformer.

There are two transportation restraints respectively in the front and at the back, totally four, at the bottom of the
phase-shifting transformer. Remove the two M10 bots at both sides and one M12 bolt in the middle of each
transportation restraint, as shown in Figure 5. Remove the four transportation restraints, and then reinstall the four
M12 bolts in their original positions.
3. Repeat the preceding steps 5 and 6.

Transformer and inductor transportation restraint removing procedures for UPS with 6-pulse rectifier
1. Remove the back panel of the cabinet to reveal the output transformer T1 and the inductors L1, L2 and L3, as
shown in Figure 6. Retain the screws.
Step 1: Remove the two M8 screws.
Step 2: Remove the three M6 screws.
A amplified view
L3
Step 3: Remove this transportation restraint.
Note: The transportation restraint is fixed to the
inductor through a small angle; when removing
Transportation Transportation
the transportation restraint, remove this small
restraint restraint
angle, be careful not to leave it in the cabinet.
L2
Inductor L1
B Step 2: Remove the four M6 tapping screws.
Transportation
restraint
Output T1
transformer
B amplified view
Figure 6 Removing the restraints of output transformer and inductors
2. There is a transportation restraint respectively on the right and on the left of the output transformer top, the
positions of the restraints are shown in Figure 6. Remove the transportation restraints of the output transformer using
the procedures provided in A amplified view in Figure 6.
3. There is a transportation restraint on the top of each inductor (L1, L2, L3). The positions of the restraints are shown
in Figure 6. Remove the transportation restraints of the inductors using the procedures provided in B amplified view in
Figure 6.
4. Reinstall the back panel of the cabinet with the screws removed in step 1. You can also carry out this step after
UPS commissioning.
Transformer and inductor transportation restraints removing procedures for UPS with 12-pulse rectifier
The removing procedures of the transportation restraints of the output transformer and inductors L1 and L2 (no
transportation restraint for L3) of 200kVA UPS with 12-pulse rectifier are the same as those of 200kVA UPS with
6-pulse rectifier. The removing procedures of the transportation restraints of the phase-shifting transformer are as
follows:
1. Remove the front and left side panels of the side cabinet to reveal the phase-shifting transformer, as shown in
Figure 7. Retain the screws.
Step 1: Remove the six M6 tapping screws.

Phase-shifting
transformer
A amplified view
Figure 7 Removing transportation restraint of phase-shifting transformer
2. The location of the transportation restraint of the phase-shifting transformer is shown in Figure 7. Remove the
transportation restraint of the phase-shifting transformer using the procedures provided in Figure 7.
3. Reinstall the front and left side panels of the side cabinet with the screws removed in step 1. This step can also be
done after UPS commissioning.

1. Remove the back panel of the cabinet to reveal the output transformer, as shown in Figure 8. Retain the screws.
M 10螺栓
M10 bolts
Transportation
固定件
restraint
Output transformer
输出变压器
AA amplified
A处放大图
amplified
A处放大图 view
view
A
Figure 8 Removing the output transformer transportation restraints
2. There is a transportation restraint respectively on the right side and left side at the bottom of the output transformer.
Remove the two M10 bolts of each transportation restraint, as shown in Figure 8.
3. Reinstall the back panel of the cabinet with the screws removed in step 1. This step can also be done after UPS
commissioning.
The removing procedures of the output transformer transportation restraints of 300kVA UPS with 12-pulse rectifier are
the same as those of 300kVA UPS with 6-pulse rectifier. The removing procedures of the transportation restraints of
the phase-shifting transformer are as follows:
1. Open the front door and remove the back panel of the side cabinet to reveal the phase-shifting transformer, as
Phase-shifting
移相变压器 Phase-shifting
移相变压器
transformer transformer
打开前门板
Open thefront
front door
door Open打开后门板
Remove the
the back
back panel
door
Open the Remove the back panel
Figure 9 Opening the front door and removing the back panel
2. There are two transportation restraints respectively in the front and at the back, totally four, at the bottom of the
phase-shifting transformer. Remove the two M10 bots at both sides and one M12 bolt in the middle of each
transportation restraint, as shown in Figure 10. Remove the four transportation restraints, and then reinstall the four
M12 bolts in their original positions.
M12
M bolt
12螺栓
M10 bolt
M10螺栓
Transportation
固定件
restraint
Phase-shifting
移相变压器
transformer
A处放大图view
AAamplified
amplified view
A
A
Figure 10 Removing the phase-shifting transformer transportation restraints
3. Reinstall the front and back doors of the side cabinet with the screws removed in step 1. This step can also be
done after UPS commissioning.

1. Open the front door of the main cabinet, remove the lower switch baffle plate and the installation hole covers, as
Installation hole covers
Figure 11 Removing the installation hole covers
2. Remove the back panel of the main cabinet to reveal the output transformer, then remove the two transportation
restrains at the back of the output transformer, as shown in Figure 12.
螺栓（2个）固定件
Bolt (2 pcs) Transportation restraint
Output transformer
输出变压器
AAamplified
amplified view
A处放大图 view
Transportation restraints
Figure 12 Removing the two transportation restraints at the back
3. Remove the two transportation restrains in the front of the output transformer, as shown in Figure 13.
Bolt (2 pcs) Transportation

螺栓（2个）固定件 restraint
AAamplified
amplified
A处放大图 view
view
A Transportation
固定件 restraints
Figure 13 Removing the two transportation restraints in the front
4. Reinstall the installation hole covers and the lower switch baffle plate with the screws removed in step 1. You might
as well install the lower switch baffle plate after UPS commissioning.
5. Reinstall the back panel of the main cabinet with the screws removed in step 2. You can also carry out this step
after UPS commissioning.
Open the back door of the side cabinet, reveal inductance L1 and phase shifting transformer. See Figure 14 for
remove method.
C
A
L1
Phase shifting transformer
Figure 14 Removing A and B
Procedures are as follows:

1. Remove two M8 screws and three M6 screws of inductance L1, see A amplified view (Figure 15) for details. Take
care of the removed screws.
2. Remove four M10 screws of phase shifting transformer; see B amplified view (Figure 15) for details. Take care of
the removed screws.
th
3. Remove four M10 screws of position C, then get the inductance L2 (11 filter option).
4. Reinstall the removed back door of side cabinet.
First remove these Then remove these

two M8 screws three M6 screws
A amplified view
Then remove these

First remove these
two M10 screws
two M10 screws
B amplified view
Figure 15 Remove phase shifting transformer and inductances

Open the front door of the cabinet to reveal the inductances and transformers, then remove them according to Figure
16 and corresponding procedures:
Figure 16 Removing transformer and inductances
Procedures:
1. Remove16 M10 screws of the transformer (positions A, B, C and D); see B amplified view (Figure 17) for details.
Take care of the removed screws.
2. Remove four M10 screws in position E; see E amplified view (Figure 17) for details. Take care of the removed
screws.
3. Remove the fixing screws (11th filter option) in position F; see F amplified view (Figure 17) for details. Take care of
the removed screws. Procedures of removing position H are the same as that of E.
4. Reinstall the removed back door of cabinet.
B amplified view E amplified view
6-M8*25 screw
6-M8*25 screw (2 groups)

4-M10*30 screw (4 groups)
F amplified view
4-M8*25 screw
Figure 17 Amplified view of removing fixing parts
140 Appendix 2 Glossary
Appendix 2 Glossary
AC Alternating current
BCB Battery circuit breaker
CSA Cross sectional area
DBS Dual bus system
DC Direct current
EIB External interface board
EMC Electromagnetic compatibility
EMI Electromagnetic interference
EOD End-of-discharge
EPO Emergency power off
I/O Input/output
IGBT Integrated gate bipolar transistor
LBS Load bus synchronizer
LCD Liquid crystal display
LED Light-emitting diode
PC Personal computer
PE Protective earth
PFC Power factor calibration
RCCB Residual current circuit breaker
RCD Residual current detector
SCR Silicon-controlled rectifier
SNMP Simple network monitoring protocol
STS Static transfer switch
SVPWM Space vector pulse width modulation
UPS Uninterruptible power system
VRLA Valve-regulated lead-acid
Emerson Network Power, a business of Emerson
(NYSE:EMR),a global company that leads by applying a unique
combination of industry expertise, technology, and resources to
make the future of our customers' enterprises and networks
possible.
Emerson Network Power provides innovative solutions and
expertise in areas including AC and DC power and precision
cooling systems, embedded computing and power,
integrated racks and enclosures, power switching and
controls, infrastructure management and connectivity.
All solutions are supported globally by local Emerson
Network Power service technicians.
While every precaution has been taken to ensure the accuracy and completeness of this
literature, Emerson Network Power assumes no responsibility and disclaims all liability for
damages resulting from use of this information or for any errors or omissions.
All rights reserved throughout the world.
Specifications subject to change without notice.
All names referred to are trademarks or registered trademarks of their respective owners
31012923-V1.1 www.EmersonNetworkPower.com

HIPULSE U 80kVA 500kVA-Manual - V1.1

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HIPULSE U™

User Manual – Single Module And “1+N” (Expandable) 80-500kVA

Copyright © 2014 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

Always observe the following safety symbols!

Used for instructions intended to alert the user to the risk of

Used for instructions intended to notify the user to carefully

Conformity and standards

Note: 3-phase 4-line for power input

Warning: high earth leakage current

This equipment is fitted with an EMC filter.

Warning: backfeeding protection

User serviceable components

Warning: hazardous voltage

Note that line N is live when maintaining the UPS.

Warning: multiple power inputs

Battery voltage higher than 432Vdc

The warning triangle indicates the personal safety instructions.

Chapter 1 Overview ............................................................................................................................................................ 1

Chapter 2 Mechanical Installation ....................................................................................................................................... 8

2.1 Notes .................................................................................................................................................................... 8

Chapter 3 Electrical Installation......................................................................................................................................... 33

3.1 Power Cabling..................................................................................................................................................... 33

Chapter 4 Operator Control And Display Panel................................................................................................................. 59

4.1 Introduction ......................................................................................................................................................... 59

Chapter 5 Operating Instructions ...................................................................................................................................... 72

5.1 Introduction ......................................................................................................................................................... 72

Chapter 6 Battery .............................................................................................................................................................. 82

6.1 Introduction ......................................................................................................................................................... 82

Chapter 7 Parallel System And Dual Bus System............................................................................................................. 92

7.1 General ............................................................................................................................................................... 92

Chapter 8 Options ............................................................................................................................................................. 99

8.1 Option List........................................................................................................................................................... 99

Chapter 9 Communication............................................................................................................................................... 120

9.1 SNMP Protocol Communication........................................................................................................................ 120

Chapter 10 Service & Maintenance................................................................................................................................. 122

10.1 Safety.............................................................................................................................................................. 122

Chapter 11 Specifications ............................................................................................................................................... 124

11.1 Conformity And Standard................................................................................................................................ 124

Appendix 1 Transportation Restraints Removing Procedures......................................................................................... 130

1. 80kVA/100kVA/120kVA UPS Transportation Restraints Removing Procedures ................................................ 130

Appendix 2 Glossary ....................................................................................................................................................... 140

1.2 Design Concept

1.2.1 System Design

Maintenance bypass switch Maintenance bypass

1.2.2 System Control Principle

UPS module fault

1.2.3 UPS Power Supply Switch Configuration

Maintenance bypass switch Q3

Bypass input Bypass switch Q2 Static switch

Figure 1-2 UPS power supply switch configuration

1.2.4 System Expansion

1.3 Parallel System

1.3.1 Parallel System Features

1.3.2 Parallel System Requirements

1.4 Operation Mode

Figure 1-4 Schematic diagram of battery mode

Bypass input UPS output

Bypass input switch Output switch

Figure 1-5 Schematic diagram of bypass mode

Maintenance bypass mode

Maintenance bypass switch Maintenance bypass

Bypass input UPS output