BANAHAW TECHNOLOGICAL COLLEGE INC.

Lucban-Tayabas Road
Brgy. Manasa Lucban,Quezon

SMAW NC IV
DIT-WELDING AND FABRICATION TECHNOLOGY

WORK SHEET

Name: ______________________________ Teacher: _________________

Grade and Section: ____________________ Date: ____________________

I. TITLE: GROOVE WELDING ON ALLOY STEEL PIPE (6G)

II. OBJECTIVE:
• Weld alloy steel pipe.
• Demonstrate occupational health and safety in doing the activity.

III. TIME: 60 mins.

IV. MATERIAL
• Electrodes 2.5 mm. E-308
• Electrodes 3.2 mm. E-308
• Alloy steel pipe
• Cutting grinding disk

EQUIPMENT
• Welding machine (AC or AC/DC)
• Welding table or jig
• Portable grinder
• Welding booth
• Portable oven

V. WELDING PROCEDURE
Welding parameters:
◼ 1 run 2.5 mm DC-
◼ 2 run 3.2 mm DC+
◼ 3 run 3.2 mm DC+
◼ 4 run 3.2 mm DC+
◼ 5 run 3.2 mm DC+
◼ 6 run 3.2 mm DC+
◼ 7 run 3.2 mm DC+

1. Clean the weld edges or surfaces of all loose scale, slag, rust, paint, oil, and other foreign
matter. Ensure that the joint surfaces are smooth and uniform.
2. Prepare your pipe with a single-v groove and align the piping before the tack welds.
3. Root penetration not exceeding allowable tolerances specified by welding codes/ -
standards on:
a. concavity
b. convexity
c. undercut
d. excess penetration
e. lack of fusion
f. burn-through.
Document No.
Date Developed: March 2021
Issued by:
WELDING ALLOY STEEL PIPE Date Revised: March 2021
IN (6G) POSITION Developed by: Page 1 of 4
Ryan M. Pradel
Revision # 01
 g. cracks
4. For hot pass and fillers use 1/8 electrode
diameter e-308 with correct ampere
ranges settings.
5. Weld capping/ final pass not exceeding
allowable tolerances specified by welding
codes/ standards on
- height of reinforcement
- underfill
- porosities
- undercut
- cracks
- cold laps

USE E-308 for ROOT PASS, FILLER AND

CAPPING PASS.

RUBRICS FOR
GROOVE WELDING ON ALLOY STEEL PIPES (6G)

Criteria: Very Satisfactory Fair Poor Score

Satisfactory
4 3 2 1
a. Weld Beads Bead has an Proper bead Bead does Bead
acceptable shape is not not form the unsuccessfully
shape for the consistent for acceptable made. Weld is
entire the entire shape. not consistent
weld. Weld is length of the Weld is with uneven
consistent bead. Weld is consistent areas.
throughout mostly enough.
the bead consistent
length.
b. Form of Joint The form of The form of The form of The form of
the welded the welded the welded the welded
joint has a joint has a joint is joint did not
well- good quality. acceptable. meet the
constructed standards.
1. Welding Output

quality.
c. Appropriate Weld Weld has few Weld has The weld does
Travel Speed demonstrates areas of most areas of not show
a consistent inconsistent inconsistent consistent and
and accurate speed that is speed that is accurate
speed too fast or too too fast or too speed at all.
throughout slow. slow.
the entire
length of the
bead.
d. Appropriate Spatter is Spatter is Spatter is Spatter is
Arc Length present on presenter on present on present on 76-
less than 25-50% of the 51-75% of the 100% of the
25% of the weld. weld. weld.
weld
e. Appropriate There are There are There are There are no
Current well-defined good penetration obvious
and penetration markings on penetration
consistent markings on the underside markings on
penetration the underside of the base the underside
markings on of the base metal, but of the base

Document No.
Date Developed: March 2021
Issued by:
WELDING ALLOY STEEL PIPE Date Revised: March 2021
IN (6G) POSITION Developed by: Page 2 of 4
Ryan M. Pradel
Revision # 01
 the underside metal. they are not metal.
of the base well defined
metal. and
inconsistent.
f. Welding There are There are There are a There are
defects very few or some of number of many weld
minor defects defects. defects in the
defects. present. The Learner output. The
Learner was learner encountered learner was
able to corrected the some unable to
correct the defect with a difficulties in repair the
defect with little difficulty. correcting defect.
ease. them.
2. Level of needed Student was Student was Student was Student was
assistance able to able to able to unable to
complete the complete the complete the complete the
task without task with little task with task without
assistance assistance moderate major
assistance assistance
from
instructor and
peer
3. Clean up and return Student Students Student Student did
tools promptly made effort to somewhat not clean
cleaned the clean cleaned assigned area
assigned assigned area assigned area or return tools
area and and returned and did not to proper
returned tools tools to their return tools to place.
to their proper place. proper place.
proper place.
4. Safety/ Work habits Excellent Good Inconsistent Apparent
grasp and understanding use of PPE disregard for
application of of policy and and basic safety practice
safety policy consistent understanding and policy.
and practice. use of PPE. of safety
Uses policy.
complete
PPE.
5. Speed/ Time Routinely Usually uses Student tends Rarely got the
uses time time well to be slow in tasks done.
well throughout completing Finished the
throughout the project. the activity. task last.
the project. Finished the Finished the
Finished the task on time. task beyond
task ahead of the given
time. time.
TOTAL

POINTS EARNED NUMERICAL RATING DESCRIPTIVE RATING

33-40 91-100 Outstanding

25-32 86-90 Very Good
17-24 81-85 Good

9-16 76-80 Fair

1-8 71-75 Needs Improvement

Document No.
Date Developed: March 2021
Issued by:
WELDING ALLOY STEEL PIPE Date Revised: March 2021
IN (6G) POSITION Developed by: Page 3 of 4
Ryan M. Pradel
Revision # 01
 Grade: ______________________________

Teacher’s Comment:

Prepared and Submitted by:

Ryan M. Pradel
TVET Head Trainer

Checked and Evaluated by:

RYAN M. PRADEL ANJO E. ABUSTAN, LPT

TVET Head Trainer Diploma Program Academic Coordinator

Noted by:

JESSA MAE R. BRIONES, LPT

Program Supervisor

Document No.
Date Developed: March 2021
Issued by:
WELDING ALLOY STEEL PIPE Date Revised: March 2021
IN (6G) POSITION Developed by: Page 4 of 4
Ryan M. Pradel
Revision # 01