Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979/G2/010 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/22 Rev.1 Date:21.01.01 Supporting PQR : 0505-2B Dated : 30.04.00
2 Joint Design Refer Attachment Joint Design
3 Backing None
4 Joint Prep. Machining and/or Grinding
5 Base Metal Spec. 5B Gr.2
6 Base Metal A335 Gr P91, A182 F91, A234 WP91
Refer Attachment - 1
7 Pipe Dia Range All
8 Thickness Range 4.76 to 36.52mm (GTAW-8mm, SMAW-28.52mm)
9 Process GTAW SMAW
10 Type Manual Manual
11 F.No 6 4
12 A.No 5 5
13 S.F.A No. 5.28 5.5
14 AWS No. ER 90S-B9 E9015-B9 SMAW
14.26

GTAW
15 Flux N.A. N.A. 4.0

16 Insert N.A. N.A.

17 Position Of Groove All 18 Progression Uphill
19 Pre Heat Temp Range 200°C 20 Interpass Temp. 300°C
21 PWHT Temp. Range 732°C ± 28°C 22 Time Range 2.4 minutes/mm (2hrs minimum)
23 Shielding Gas & % Comp Argon 99.99% purity 24 Flow Rate Shielding 7-12 LPM (15-25 CFH)
Purging 10-15 LPM (21-31 CFH)
25 Purging Argon 99.99% purity 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding and or Brushing 38 Method of Gouging where unristricted access permits
roots shall be ground to sound
39 Pre Heat Maintenance Yes 40 metal & back welded
41 Weave width not to exceed 10mm for GTAW & 3.0 core wire dia for SMAW
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction Trade Name Dia mm/min H. Input
Root GTAW DCEN UPHILL Bohler C9MV-1G 2.4 60-100 9-15 45-100 0.7 to 2.1
Hot GTAW DCEN UPHILL Bohler C9MV-1G 2.4 70-100 10-15 70-120 0.6 to 1.5
Fill 2.5/
(Multi) SMAW DCEP UPHILL Bohler Fox C9MV 3.2 60-160 20-25 60-120 1.1 to 2.1
Cap 2.5/
(Multi) SMAW DCEP UPHILL Bohler Fox C9MV 3.2 75-160 20-25 70-120 1 to 2.2
Notes 1,Purging to be maintained for Root and Hot pass.
2. PQR shows the thk. Deposited by GTAW is 4.0mm & 14.26mm by SMAW process.
3. Hardness shall not exceed 241BHN .

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME Shrikant Ajgaonkar
DATE 21.01.2001

Format No : DOD/Q-Chem/F082 Rev 0

c:\DIR00001\wps\pp22 Rev.1.xls