Welding Procedure Specification: Company Dodsal Pte Ltd. Approved by KBRT Signature Name Date

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Dodsal Pte Ltd

Q-Chem Ethylene Project


Doha, Qatar
Job No : 7979 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/25 Rev.0 Date:05.02.01 Supporting PQR : 0404-1 Dated : 29.12.96
2 Joint Design Single 'v' groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and/or Grinding
5 Base Metal Spec. P4-P1 T
6 Base Metal A335-P11, A106 Gr B
2-4mm 1.6mm +0.8mm
7 Pipe Dia >2" NB -0.8mm
8 Thickness Range 1.6 to 10.16mm. Max offset - 1.6mm
9 Process GTAW
10 Type Manual
11 F.No 6 1.6mm +0.8mm
12 A.No 3 37.5°±2.5° -0.0mm
13 S.F.A No. 5.28
14 AWS No. ER80S-B2 T 2-4mm
T
15 Flux N.A.
16 Insert N.A.
17 Position Of Groove All 18 Progression Uphill
19 Pre Heat Temp Range 150°C Minimum 20 Interpass Temp. 250°C Max.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% Purity 24 Flow Rate 7-12LPM (15-25CFH)
25 Purging N.A. 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated 2.4 dia 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding and/or Brushing 38 Method of Gouging where unrestricted access
permits ,root shall be back
39 Pre Heat Maintenance Yes (Note 1) 40
gouged to sound metal prior to
41 Weave width not to exceed 10mm. back welding.
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN UPHILL ER 80S-B2 2.4 80-140 8-15 45-80
Hot GTAW DCEN UPHILL ER 80S-B2 2.4 90-140 8-15 60-120

Fill GTAW DCEN UPHILL ER 80S-B2 2.4 90-140 8-15 60-120

Cap
GTAW DCEN UPHILL ER 80S-B2 2.4 90-140 8-15 60-120
Multi
Notes : 1. Preheat shall be maintained by using gas burners or induction coils.
2. Metrode or any of KBRT approved manufacturer filler metal shall be used.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


SIGNATURE
NAME Shrikant Ajgaonkar
DATE 05.02.01

Format No : DOD/Q-Chem/F082 Rev 0


c:\DIR00001\wps\pp25

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