Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979/G2/010 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/33 REV-1 27.04.01 Supporting PQR : DOD/Q-CHEM/PQR/05 Dated :05.04.01
2 Applicable Code ASME Sec. IX (1999 Edition) & B31.3 Joint Design
3 Joint Design Single "V" Groove 37.5° ± 2.5°
4 Backing None
5 Joint Prep. Machining and/or Grinding T
6 Base Metal Spec. P45 - P1 (Alloy20 - CS)
7 Base Metal B464 N08020, B462 N08020, B366GR.WP20C 2-4mm 1.6mm +0.8mm
B366 GR.WP20 CRW To A53 Gr.B, A106 Gr.B
A139 Gr.B, A105, A234WPB -0.0mm
8 Pipe Dia Range All
9 Thickness Range 1.6mm to 14.22 mm
10 Process GTAW
11 Type Manual 1.6mm +0.8mm
12 F.No 6 37.5°±2.5° -0.0mm
13 A.No 8
14 S.F.A No. 5.9 T 2-4mm
15 AWS No. ER 309 T
16 Flux N.A.
17 Insert N.A. Max offset:As per PFI Tolerance
18 Position Of Groove All 19 Progression Vertical Uphill
20 Pre Heat Temp Range 10°C minimum 21 Interpass Temp. 150°C Max.
22 PWHT Temp. Range N.A. 23 Time Range N.A.
24 Shielding Gas & % Comp Argon 99.99% 25 Flow Rate Shielding 8-12 LPM Purging 10-20LPM
26 Purging Argon 99.99% 27 Trailling Gas Cup Size N.A.
28 Tungsten Type : 2% Thoriated Size Dia 2.4mm 29 Orifice or Gas Cup Size 8-13mm
30 Wire Feed Speed N.A. 31 Mode Of Metal Transfer N.A.
32 Contact Tube to Work Distance N.A. 33 Oscillations N.A.
34 No. of Electrodes/ Filler Wire Single 35 String & Weave String & Weave
36 Number of Passes (per side) Multiple 37 Peening Not Allowed
38 Initial/ interpass cleaning Grinding & Brushing with SS 39 Method of Gouging NA
Brush&Grinding Disc suitable to SS
40 Pre Heat Maintenance N.A. 41
42 Weave width 10mm Maximum.
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN Vertical Uphill ER 309 2.4 85-115 9-14 40-60
Hot GTAW DCEN Vertical Uphill ER 309 2.4 85-115 9-14 60-100
Fill
(multi
) GTAW DCEN Vertical Uphill ER 309 2.4 87-120 9-13 60-90
Cap
(multi
) GTAW DCEN Vertical Uphill ER 309 2.4 80-130 9-14 60-90

Notes 1) PURGING TO BE MAINTAINED FOR ROOT AND HOT PASS.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME Shrikant S Ajgaonkar
DATE 27.04.01
Format No : DOD/Q-Chem/F082 Rev 0
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