Dodsal Pte Ltd

Q-Chem Ethylene Project

Doha, Qatar
Job No : 7979 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/32 Rev.0 Date:04.03.01 Supporting PQR : DOD-DS-02 Dated : 21.07.98
2 Joint Design Single 'v' groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and/or Grinding
5 Base Metal Spec. - T
6 Base Metal A312 TP 316/316L, A403 WP316/316L,A182
F316/316L To A106-B. A53-B, A-105 2-4mm 1.6mm +0.8mm
7 Pipe Dia All Others: O Lets/All fillets -0.8mm
8 Thickness Range 1.6 to 14.22.
9 Process GTAW SMAW
10 Type Manual Manual
11 F.No 6 5 1.6mm +0.8mm
12 A.No 8 8 37.5°±2.5° -0.0mm
13 S.F.A No. 5.9 5.4
14 AWS No. ER 309 MoL E 309MoL-17 T 2-4mm
T
15 Flux N.A. N.A.
16 Insert N.A. N.A.
17 Position Of Groove All 18 Progression Vertical Uphill
19 Pre Heat Temp Range 10°C minimum 20 Interpass Temp. 150°C Max.
21 PWHT Temp. Range N.A. 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% Purity 24 Flow Rate Shielding 7-12LPM (15-25CFH)
Purging 10-15LPM (21-31CFH)
25 Purging Argon 99.99% Purity 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated 2.4 dia 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding and/or Brushing 38 Method of Gouging where unrestricted access
permits ,root shall be back
39 Pre Heat Maintenance 40
gouged to sound metal prior to
41 Weave width not to exceed 8mm for GTAW, 2 times the core dia.for SMAW. back welding.
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN UPHILL ER 309 MoL 2.4 50-75 8-14 30-50
Hot GTAW DCEN UPHILL ER 309 MoL 2.4 80-105 8-14 60-90
Fill 2.5/
SMAW DCEP UPHILL E 309 MoL-17 60-85 22-30 120-165
(Multi) 3.2
Cap
SMAW DCEP UPHILL E 309 MoL-17 2.5 50-80 22-30 135-185
Multi
Notes : 1. Purging to be maintained for Root and Hot Pass.

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT

SIGNATURE
NAME Shrikant Ajgaonkar
DATE 04.03.01

Format No : DOD/Q-Chem/F082 Rev 0

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