Installation Guide

AK 95 / AK 95 S
January 2004
 Installation Guide

1. Installation Guide
Contents
Installation
Unpacking and inspection .......................... 1:2
Environment and ........................................ 1:2
Physical Data .............................................. 1:2
Operating Environment ........................ 1:2
Transport and Storage Environment .... 1:2
Physical Data ......................................... 1:2
Mains Voltage and Power ...................... 1:3
Consumption .......................................... 1:3
Service Outlets ....................................... 1:3
Line Fuses .............................................. 1:3
Mains Water Supply .............................. 1:3
Tools ............................................................. 1:3
Top Tray ....................................................... 1:3
Connection to the Water Supply ................ 1:4
Connection to the Power Supply ................ 1:4
Connection of the battery ........................... 1:4
How to remove the cover to
connect the battery ..................................... 1:5
Installation of RP 95 S ................................ 1:6
Back-up battery ........................................... 1:8
Turn on the AK 95 S .................................... 1:9
Functional check - Fch............................... 1:9
Recommended start-up procedure .............. 1:9
Checklist ..................................................... 1:11

Note!
This installation Guide provides the information needed to
install both AK 95 and AK 95 S.
The text from this point forward only states AK 95 S.

AK 95 / AK 95 S Service Manual
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HCEN 9133 Rev. 01. 2004
Installation Guide

Installation
Unpacking and Environment and
inspection Physical Data
When unpacking, the equipment should be The AK 95 S can be installed in most environ-
checked. If the equipment is in any way dam- ments if certain conditions as the temperature,
aged, proper operation cannot be guaranteed. relative humidity, mains voltage etc. are met.
Please contact your Gambro Service
representative.
Operating Environment
The packages contain the units and components
shown in Figure 1. AK 95 S:
Ambient temperature: +18 °C to + 35 °C
Relative humidity: 15 % - 85 %
Air pressure: 70 - 106 kPa

AK 95:
Ambient temperature: +10°C to + 35 °C
Relative humidity: 30% - 85 %
Air pressure: 70 - 106 kPa

Transport and Storage Environment

Units being transported or stored must be kept
in their original packaging. Units must be
handled en route in accordance with special
instructions. Units can be transported or stored
in the following environment for up to 15 weeks:

Ambient temperature: -20 °C to +70 °C

Relative humidity: 10 % - 96 %
Air pressure: 50 - 106 kPa

Note! Units to be transported and/or stored for

more than 15 weeks may only be subjected to
the conditions specified under Operating Envi-
ronment.

Figure 1. AK 95 S Units.
Physical Data
Ensure that the specified equipment has been
delivered. Do the packages contain the specified
monitor and options? Are there any units/ AK 95 S:
components missing? Check the additional Depth Width Height Weight
packing list (inside the additional package box). mm mm mm kg
If in doubt, please contact your Gambro Serv-
ice representative. Machine 600 480 1270 78
Stand 625 580 (all options
Ensure that the voltage specified on the voltage included)
tag matches the mains voltage. If in doubt,
please contact your Gambro Service AK 95:
representative. Depth Width Height Weight
mm mm mm kg

Machine 420 350 1270 62

Stand 680 625

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HCEN 9133 Rev. 01. 2004
 Installation Guide

Mains Voltage and Power

Consumption Tools
The AK 95 S must be plugged into a grounded
The tools listed below are needed during the
power point not more than 3 metres distant.
installation procedure.
Mains voltage: • Tube cutter, 113 500 084
100 V(at 50 Hz or 60 Hz) • Adjustable wrench, 113 003 009
110 V(at 50 Hz or 60 Hz) • Hexagon spanner set
230 V(at 50 Hz or 60 Hz) (±12%) • Screwdriver, 1,2 x 8,0 - 175mm,
113 002 006
Power consumption:
2025 W at 230 V
1575 W at 110 V Top Tray
1275 W at 100 V To avoid leakage into the machine, the top tray
must always be placed on the top of the ma-
Service Outlets chine, except during technical service.
One extra grounded power socket should be
available close to the AK 95 S, for troubleshoot-
ing and maintenance purposes.

Line Fuses
Never overload the line fuses and do not supply
too many systems via a single line fuse.

Mains Water Supply

Required quality:
Level of purity according to ASAIO and AAMI
recommended standards on feed water for
dialysis monitors.
Water for the dialysis unit has to be supplied
from a Reverse Osmosis purification system.

Pressure:
1.2 - 6 bar to the pressure regulator mounted in
the MM 95. A
B
Acetate

Lift points Lift points

Note! The pressure should be measured with
the flow from the water supply.

Temperature:+5 °C to +30 °C (treatment)

Consumption in treatment:
AK 95 S: 500 ml/min
AK 95: 550 ml/min

Drain: Open type. Not more than 1.2 metres

EN1075

above outlet from fluid monitor.

Note! Local ordanances may require the use of

special measures to protect against the possibil-
ity of back-siphonage from dialysis equipment
Figure 2. AK 95 S
into the water supply. When installing the
AK 95 S, such ordanance should be observed.

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HCEN 9133 Rev. 01. 2004
Installation Guide

Connection to the Water Connection of the Battery

Supply The rechargeable 9V battery (100 224 006) is
The water must fulfil all requirements set out used to drive the buzzer alarm during main’s
under Environment and Physical Data. power failure. The battery is not connected at
delivery.

Water in

Drain
NOTE! The battery must be connected during
the installation according to the instruction on
next page.

Connection to the Power A discharged battery will be charged with

maximum 10 mA and it must be charged for at
Supply least 50 hours to get completely charged. An all-
up charged battery will receive a maintaining
Fuses current of approximately 1,5 mA. The AK 95 S
Main switch, charge the battery as long as the AC/DC con-
ON/OFF verter is switched on, i.e. AK 95 S itself does not
need to be switched on.

The battery is tested during every functional

check to ensure that the capacity is enough in
the battery, otherwise an attention will be
given:

BATTERY FAILURE
Change battery or press SELECT

NOTE! Jumper J200 on the Protective Driver

board must be mounted for the rechargeable
Mains power, battery.
connected to a If use of an alkaline non-chargeable battery,
grounded jumper J200 must be removed, if not, the
power socket battery will be damaged.

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HCEN 9133 Rev. 01. 2004
 Installation Guide

How to remove the cover to connect

the battery.
1. Loosen the three cover bolts, accessible
underneath the fluid part.
A
2. Move the cover upwards and then back-
wards.

3. Pull the cover to the right just 10 mm (if you

are positioned in front of the AK 95 S).

4. Turn the cover backwards counter-clockwise

to pass the circuit boards and the cover can
be removed.

Cover B
A Acetate

A A

Front
1070

5. Connect the rechargeable battery to board

connector P205 on the Protective Driver
board.

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HCEN 9133 Rev. 01. 2004
Installation Guide

Installation of RP 95 S
NOTE! This instruction is for AK 95 S equipped with RP 95 S at delivery.
RP 95 S can also be ordered and installed as a kit, K23054. Refer to rebuilding instruction K23055.

Step 1
3 4
1. Loosen the two screws (with
MB
RO

black plastic knobs) under the

service tray holder.

2. Pull out the service tray holder

to its end position.
2 5
3. Loosen the two hexagonal
socket screws.

4. Remove the service tray holder

complete. GAMB
RO

5. Fasten the hexagonal socket 1 6

screws again. GAM
BRO

6. Attach the plug to the rear hole

of the stand and fasten the
screw (with black plastic knob).

Step 2

1. Put the RP 95 S unit into the front hole

of the stand. Fasten it with the attached
spacer and screw (∅ M4, 16mm) GAM
BRO

2. Fasten the screw (with black plastic

knob).

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HCEN 9133 Rev. 01. 2004
 Installation Guide

180°
Step 3

1. Turn the RP 95 S 180° in counter

clockwise direction.
90°

2. Rotate the RP 95 S 90° to be

parallel with the AK 95 S front.
GAM GAM
BRO BRO

Step 4

1. Fasten the cable on the right upper

part of the stand with the enclosed
cable holder and screw.

2. Fasten the cable even on the back

part of machine with the enclosed
cable holder - use an existing screw.
1 2

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HCEN 9133 Rev. 01. 2004
Installation Guide

Back-up Battery
The optional back-up battery is pre-assembled
under the monitor stand at delivery.

Let the machine stay with the ACDC-unit in

power on mode over night in order to charge
the batteries.

Replacement of the lead acid batteries must be

done according to following electrical diagram.

Both lead acid batteries must be changed at the

same time and only batteries approved or
supplied by Gambro Lundia AB may be used.

Changed batteries must be recycled or disposed

of properly.

Fuse: T15 A
Running time: 30 minutes

The charge indicator on the power supply is lit

when the AK 95 S is equipped with the back-up
battery. The machine must be connected to
mains voltage and the mains switch must be on.

In a mains failure situation following attention

will be given.

POWER FAILURE, BATTERY OPERATION

Battery operated for x minutes

Before the battery is empty following attention

will be given.

LOW BATTERY POWER

Machine turnes off in one minute

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HCEN 9133 Rev. 01. 2004
 Installation Guide

Turn on the AK 95 S Recommended start-up

The ON/OFF button on the Operators Panel is
used to turn the machine on and off.
procedure
The ON/OFF button must be pressed at least 3 First check:
sec. in order to switch the machine on and off.
• That the 9V battery is connected.
The main switch on the power supply should
always be in ON position, even when the • That the mains cable is connected to power.
machine is not in use. This “Stand by” mode is
indicated by a lit segment on the TIME display • That the main switch on the rear of the
on the operators panel. monitor is turned on.

• That the machine is connected to the water

h.min
supply.
Time

• That the drain tube is properly connected to

the machine and placed with an air gap between
If a power failure occurs when AK 95 S is work- the drain tube and the drain.
ing, the same segment in the TIME display is
flashing. • That the dialysis fluid tubes are connected to
the safety couplings.
h.min
Time Start the machine

1. Press the ON/OFF button for 3 seconds.

For further information about operating
instructions, please see:
AK 95 S Operator's Manual, HCEN 9794
or
AK 95 Operator's Manual, HCEN 9542.
2. Perform a Heat disinfection procedure accord-
ing to the Operator’s Manual.
3. Perform a complete functional check accord-
ing to the Operator’s Manual.

Functional check - Fch

Each time the AK 95 is started, the automatic
functional check, Fch, is carried out.

The functional check will be aborted if Rinse/

Drain or any of the disinfection modes are
selected.

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Installation Guide

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HCEN 9133 Rev. 01. 2004
 Installation Guide

Checklist - Check if applicable

Yes Unpacking and inspection Connection to the Power Supply

Ensure that the specified equipment Ensure that the voltage specified on the
has been delivered. voltage tag matches the mains voltage.

Check that the additional package box Ensure that the machine is correctly
contains the specified components. connected to the Power Supply.
Mains power must be connected to a
Check, by visual inspection that the grounded power socket.
machine shows no sign of damage.
Connection of the Battery
Environment and Physical Data Ensure that the rechargeable 9V battery is
Ensure that the Operating Environment correctly connected according to the instruc-
is according to the specifications. tions.

Interconnection Connection of the dialysis fluid tubes

Ensure that the monitors are intercon- Ensure that the dialysis fluid tubes are
nected correctly. connected to the safety couplings.
Checklist - filed by the Sevice Engi-
neer responsible for the installation.

Top Tray Start-up procedure

Ensure that the top tray is placed at Ensure that the recommended
the top of the machine. start-up procedure is followed.

Connection to the Water Supply Out of box report

Ensure that the machine is correctly Fill out the Installation / Out of
connected to the Water Supply. Box report and return it to:

Gambro Lundia AB
Ensure that the water fulfils all require- Monitor Division
ments set out under Environment and Magistratsvägen 16
Physical Data. PO Box 10101
SE-220 10 Lund
Ensure that the machine is correctly Sweden
connected to the drain.

Note! If you have any remarks during installa-

tion, please contact your Gambro Service
representative.

This record is to be signed and filed by the Service Engineer responsible for the installation.

Date............................Signature........................................................................

Serial number: ..................................

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Installation Guide

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HCEN 9133 Rev. 01. 2004
 HCEN9133 © Gambro Lundia AB,1996. Revision January 2004

Gambro Lundia AB, Monitor Division

Box 10101
SE-220 10 Lund
Sweden

Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com