Installation and Operating Instructions: ATEX-Version

Installation and
Operating Instructions
Vacuum Pumps
Mink MM 1324, 1202, 1252, 1322 AV
ATEX-Version
Busch Produktions GmbH

Schauinslandstr. 1
79689 Maulburg
Germany
0870145304 / 140221 / Original instructions / Modifications reserved

Table of Contents Preface
Preface ........................................................................................... 2
Product Description ...................................................................... 3 Congratulations on your purchase of the Busch vacuum pump. With
Use ............................................................................................. 3 watchful observation of the field’s requirements, innovation and
Safety Concept ........................................................................... 4 steady development Busch delivers modern vacuum and pressure
Operational Options / Use of Optionally Available Equipment ..... 4 solutions worldwide.
Operation with Vacuum Relief Valve / Ambient Air Valve ....... 4
These operating instructions contain information for
Principle of Operation ................................................................. 5
Cooling ....................................................................................... 5 − product description,
Start Controls.............................................................................. 5
Safety ............................................................................................. 5 − safety,
Intended Use .............................................................................. 5
Safety Notes ............................................................................... 5 − transport,
Noise Emission ........................................................................... 5
− storage,
Transport ....................................................................................... 6
Transport in Packaging ............................................................... 6 − installation and commissioning,
Transport without Packaging....................................................... 6
Storage ........................................................................................... 6 − maintenance,
Short-term Storage ..................................................................... 6
Conservation .............................................................................. 6 − overhaul,
Installation and Commissioning ................................................... 6
− troubleshooting and
Installation prerequisites ............................................................. 6
Mounting Position and Space................................................. 6 − spare parts
Suction Connection ................................................................ 7
Gas Discharge ....................................................................... 7 of the vacuum pump.
Electrical Connection / Controls ............................................. 8
Installation .................................................................................. 8 Version with ATEX-drive motor:
Mounting ................................................................................ 8
Checking Synchronising Gear Oil .......................................... 8 The ATEX-drive motor is subject to a separate instruction
Connecting Electrically........................................................... 8 manual.
Connecting Lines/Pipes ......................................................... 9
Checking the Function of the Measurement and Safety For the purpose of these instructions, “handling” the vacuum pump
Instrumentation .................................................................... 10 means the transport, storage, installation, commissioning, influence
Recording of Operational Parameters .................................. 10 on operating conditions, maintenance, troubleshooting and overhaul
Operating Notes ....................................................................... 10 of the vacuum pump.
Use ...................................................................................... 10
Conveying Condensable Vapours ........................................ 12 Prior to handling the vacuum pump these operating
Maintenance................................................................................. 12 instructions shall be read and understood. If anything remains
Maintenance Schedule ............................................................. 12 to be clarified please contact your Busch representative!
Monthly ............................................................................. 12
Every 3 Months: ................................................................ 13 Keep these operating instructions and, if applicable, other
Every 6 Months: ................................................................ 13 pertinent operating instructions available on site.
Every Year: ....................................................................... 13
Every 20000 Operating Hours, At the Latest after 6 Years:13
Checking the Function of the Measurement and Safety
Instrumentation .................................................................... 13
Overhaul....................................................................................... 14
Removal from Service ................................................................. 14
Temporary Removal from Service............................................. 14
Recommissioning ..................................................................... 14
Dismantling and Disposal ......................................................... 14
Troubleshooting .......................................................................... 15
Spare Parts .................................................................................. 18
Equipment Documentation Measurement and Safety
Instrumentation ........................................................................... 19
Overview .................................................................................. 19
Version with Resistance Thermometer, without Transmitter . 19
Version with Resistance Thermometer and Transmitter ....... 19
Documentation Resistance Thermometer ................................. 20
Documentation Temperature Transmitter .................................. 42
EC-Declaration of Conformity..................................................... 52
Technichal Data ........................................................................... 53
Version with standard motor (cat. 2 or cat. 3 inside the
vacuum pump, no Ex-zone in the environment of the vacuum
pump) .................................................................................. 53
Version with Ex-motor .......................................................... 53
Busch - All over the World in Industry ....................................... 56
MM 1324, 1202, 1252, 1322 AV ATEX-Version
page 2 0870145304 / 140221

a Nameplate, vacuum pump
b Connection for equipotential bonding,
inlet filter
c Terminal box, drive motor
d Directional arrows
e Oil sight glass
f Inspection port, cooling air duct
g Terminal box, temperature
measurement system
h Vacuum relief valve with air filter
(optional)
i Eye bolt
j Equipotential bonding rail
k Vacuum gauge, suction pressure
l Nameplate drive motor
m Suction connection
n Inlet air filter (depending on version)
o Cooling air inlet
p Position of condensate drain cock
(optional for version “Aqua“)
q Gas discharge
r Cooling air outlet
s Acoustic enclosure
t Cylinder
u Rotors
v Non-return valve
In case the classifications of the vacuum pump and of the drive

Product Description motor are different the inferior classification is relevant. This
means also that the vacuum pump is suitable for the placement
in a potentially explosive environment only if both the vacuum
Use pump, the coupling and the drive motor are approved to the
required extent for use in potentially explosive areas.
The vacuum pump is intended for
Depending on the version the approval is valid only together
− the suction with certain standard or optional components, or is limited by
the use of certain optional components, as described below
of
and in the chapter Operational Options / Use of Optionally
− mixtures of dry, non-aggressive and non-toxic gases and/or Available Equipment (➔ page 4).
dust according to the identification on the nameplate of the
vacuum pump (explanation see below). The classification on the vacuum pump is to be read as follows
(interpretations of equipment categories and zones for information
Conveying media with a lower or higher density than air leads to an only; the relevant laws, directives and standards are literally binding;
increased thermal and/or mechanical load on the vacuum pump and for temperature classes and explosion groups see E. Brandes,
is permissible only after prior consultation with Busch. W. Möller “Sicherheitstechnische Kenngrößen, Band 1: Brennbare
Flüssigkeiten und Gase”, ISBN 3–89701–745–8 (or equivalent
Max. allowed temperature of the inlet gas: 40 °C source)):
According to the directive 94/9/EC (“ATEX 95”) the vacuum
pump is made for the intended use in potentially explosive
areas according to the data given on the nameplate of the
vacuum pump and on the data given on the nameplate of the
drive motor.
This requires a separate consideration of the conveyed gas/air or
dust/air mixtures on the one side and the environment of the vacuum
pump on the other. On the nameplate of the vacuum pump the
classification with regard to the conveyed gas/air or dust/air mixtures = Execution according to directive 94/9/EC
is marked with an “inside”, while the classification with regard to the
inside = in this line classification for explosive atmosphere
environment is marked with an “outside”. The classification of the
inside the vacuum pump
motor always refers to the environment.
In case Busch delivered the vacuum pump/ compressor without II 2G IIB3 TX = in the process gas explosive atmosphere
drive motor or a replacement motor is to be mounted or for consisting of a mixture with air of flammable substances in the form
economic reasons the vacuum pump was equipped with a simpler of gas likely to occur in normal operation occasionally;
motor, the following must be observed: if the process gas contains dust, also if the dust is not combustible,
the use of a special ATEX-inlet air filter (with equipotential bonding)
is required; temperature monitoring is required (resistance
0870145304 / 140221 page 3

thermometer and temperature-transmitter in standard scope of particularly in case of inerted explosive conveyed media. In case of
delivery); doubt seek advice from your Busch representative.
II 3G IIB3 TX = in the process gas explosive atmosphere consisting
of a mixture with air of flammable substances in the form of gas not The vacuum pump is not gas tight. Make sure that the installation
likely to occur in normal operation but, if it does occur, will persist for space or location is vented such that in case of conveying media
a short period only; which are dangerous to health no impermissible accumulation of
if the process gas contains dust, also if the dust is not combustible, conveyed media in the environment of the vacuum pump will occur.
the use of a special ATEX-inlet air filter (with equipotential bonding) The installation space or location must be vented sufficiently.
is required; temperature monitoring is required (resistance The approval for use in potentially explosive atmospheres is
thermometer and temperature-transmitter in standard scope of valid for the vacuum pump together with the described
delivery); measurement and safety equipment. The approval is void if the
system is altered or if the scheduled maintenance is not
II 3D TX °C = in the process gas explosive atmosphere in the
complied with. Maintenance must be performed by specifically
form of a cloud of combustible dust in air not likely to occur in normal
instructed personnel only.
operation but, if it does occur, will persist for a short period only;
the use of the special ATEX-inlet air filter (with equipotential
bonding) is required; Safety Concept
outside = in this line classification for explosive atmosphere in Version with temperature monitoring:
the environment of the vacuum pump
The safety concept is based on the prevention of excessive
II 2G IIB3 TX = in the environment explosive atmosphere temperatures by means of a gas temperature sensor in the
consisting of a mixture with air of flammable substances in the form vicinity of the stage gas outlet (=zone of highest temperature)
of gas, vapour or mist likely to occur in normal operation together with various other measures to prevent sparks. The
occasionally; temperature monitoring is required (resistance temperature sensor must be integrated into the system control
thermometer and temperature-transmitter in standard scope of such that operation of the vacuum pump will safely be inhibited if
delivery); sufficiently qualified ATEX-drive motor is required; the shutdown temperature (see nameplate) is exceeded.
II 3G IIB3 TX °C = in the environment explosive atmosphere
consisting of a mixture with air of flammable substances in the form
of gas, vapour or mist not likely to occur in normal operation but, if it Operational Options / Use of
does occur, will persist for a short period only; temperature
monitoring is required (resistance thermometer and temperature-
Optionally Available Equipment
transmitter in standard scope of delivery); sufficiently qualified Operation with varying speed, i.e. with a frequency inverter is
ATEX-drive motor is required permitted, provided that the drive motor is approved for frequency
inverter operation and the allowed speed range is given on the
II 2D TX °C = in the environment explosive atmosphere in the
nameplate of the vacuum pump.
form of a cloud of combustible dust in air likely to occur in normal
operation occasionally; temperature monitoring is required The system control must be designed such that no speed outside
(resistance thermometer and temperature-transmitter in standard the permissible range can be set.
scope of delivery); sufficiently qualified ATEX-drive motor is
required;
II 3D TX °C = in the environment explosive atmosphere in the form Operation with Vacuum Relief Valve /
of a cloud of combustible dust in air not likely to occur in normal Ambient Air Valve
temperature monitoring is required (resistance thermometer and Vacuum pumps type MM 1324 AV the pressure of which according
temperature-transmitter in standard scope of delivery); sufficiently to the nameplate is 60 hPa (mbar) are ultimate pressure proof, i.e.
qualified ATEX-drive motor is required may be operated against a closed suction connection. For all other
vacuum pumps operation without gas transfer would lead to
Standard-version: excessive temperatures and is hence not permitted.
The gas shall be free from vapours that would condensate under In case the pressure control in the suction side of the system cannot
the temperature and pressure conditions inside the vacuum be achieved by means of process control or by controlling the drive
pump. motor, the pressure needs to be controlled by means of a vacuum
relief valve (optional).
Version “Aqua”:
For the version “Aqua” it can be necessary to dry the vacuum pump
The vacuum pump features the corrosion protection coating
after process end by means of conveying ambient air (➔ page 12:
CPC and is capable of conveying water vapour (➔ page 12:
Conveying Condensable Vapours).
Conveying Condensable Vapours). Conveyance of other
vapours shall be agreed upon with Busch. Conveyance of water However, if vacuum relief valves/ ambient air valves are used the
or other liquids in liquid phase increases the power consumption following must be observed:
and shall therefore be avoided (risk of drive overload).
The vacuum pump is thermally suitable for continuous operation
(100 percent duty).
Max. permissible number of startings per hour: 12
The vacuum pump is not ultimate pressure proof. Operation with a
closed (“blanked”) suction line will damage the vacuum pump.
The minimum allowed intake pressure is to be read from the
nameplate of the vacuum pump. By means of process control it must
be made sure that the minimum allowed intake pressure will not be
underrun. Under very restricted conditions (➔ page 4: Operation
with Vacuum Relief Valve / Ambient Air Valve) the use of a vacuum
relief valve (optional) with inlet air filter and equipotential bonding (if
required) is permitted.
The vacuum pump is not gas tight. In new conditions a volume flow
of < 0.25 m³/h passes from the environment into the vacuum pump
passing the shaft sealing. This must be taken into account
page 4 0870145304 / 140221

Safety
WARNING
By means of the vacuum relief valve/ ambient air valve the

Intended Use
process gas gets usually mixed with ambient air, with the Definition: For the purpose of these instructions, “handling” the
mixing ratio depending on the current working pressure of vacuum pump means the transport, storage, installation,
the vacuum pump. commissioning, influence on operating conditions, maintenance,
troubleshooting and overhaul of the vacuum.
For certain process gases the mixing with air increases the
explosion risk because of the oxygen contained herein. The vacuum pump is intended for industrial use. It shall be handled
only by qualified personnel.
So the vacuum relief valve/ ambient air valve must be
considered when the zone inside the vacuum pump is The allowed media and operational limits (➔➔ page 3: Product
being established. ➔ page 6:
Description) and the installation prerequisites (➔
Installation Prerequisites) of the vacuum pump shall be
If the mixing of process gas and ambient air created an observed both by the manufacturer of the machinery into which
illegal zone inside the vacuum pump, feeding of ambient air the vacuum pump is to be incorporated and by the operator.
would not be allowed. In this case an inert dry gas must be The maintenance instructions shall be observed.
fed.
In particular the intended use in potentially explosive areas, i.e.
either inside the vacuum pump or in its adjacency potentially
Apart from this: explosive atmosphere can occur, requires that the vacuum pump is
Aspiration of ambient air from a zone 1 or a zone 2 (potentially equipped accordingly and carries the Ex-mark and that the
explosive gas atmospheres) is permitted only if the vacuum pump is associated documentation acc. to the directive 94/9/EC is available.
approved for the conveyance of these gases. It is recommended to Prior to handling the vacuum pump these installation and
install an ATEX-air filter (with equipotential bonding) upstream the operating instructions shall be read and understood. If anything
vacuum relief valve/ ambient air valve. remains to be clarified please contact your Busch
Aspiration of ambient air from a zone 21 or a zone 22 (potentially representative!
explosive dust/air atmospheres) is permitted only if an ATEX-air filter
(with equipotential bonding) is installed upstream the vacuum relief
valve/ ambient air valve.
Safety Notes
The vacuum pump has been designed and manufactured according
Aspiration of ambient air from areas not classified as potentially
to state-of-the-art methods. Nevertheless, residual risks may remain.
explosive is permitted. It is recommended to install an air filter
These operating instructions highlight potential hazards where
upstream the vacuum relief valve/ ambient air valve.
appropriate. Safety notes are tagged with one of the keywords
DANGER, WARNING and CAUTION as follows:
Principle of Operation
The vacuum pump works on the claw principle. DANGER
The components are dimensioned such, that on the one hand there Disregard of this safety note will always lead to accidents
is never contact between the two claws or between a claw and the with fatal or serious injuries.
cylinder, on the other hand the gaps are small enough to keep the
clearance loss between the chambers low.
In order to avoid the suction of solids, the vacuum pump is equipped WARNING
with a screen in the suction connection.
In order to avoid reverse rotation after switching off, the vacuum Disregard of this safety note may lead to accidents with
pump is equipped with a non-return valve (v). fatal or serious injuries.
The vacuum pump compresses the inlet gas absolutely oil-free. A

lubrication of the pump chamber is neither necessary nor allowed.
CAUTION
Cooling Disregard of this safety note may lead to accidents with minor
injuries or property damage.
The vacuum pump is cooled by
− radiation of heat from the surface of the vacuum pump
Noise Emission
− the air flow from the fan wheel of the drive motor
For the sound pressure level in free field according to EN ISO 2151
− the process gas ➔ page 53: Technical Data.
− the air flow from the fan wheel on the shaft of the vacuum
pump CAUTION
The vacuum pump emits noise of high intensity in a narrow

Start Controls band.
The vacuum pump comes without start controls. The control of the Risk of damage to the hearing.
vacuum pump is to be provided in the course of installation.
Persons staying in the vicinity of a non noise insulated vacuum
pump over extended periods shall wear ear protection.
0870145304 / 140221 page 5

Transport Conservation
In case of adverse ambient conditions (e.g. aggressive atmosphere,
frequent temperature changes) conserve the vacuum pump
Transport in Packaging immediately. In case of favourable ambient conditions conserve the
Packed on a pallet the vacuum pump is to be transported with a vacuum pump if a storage of more than 3 months is scheduled.
forklift. • Make sure that all ports are firmly closed; seal all ports that are
not sealed with PTFE-tape, gaskets or o-rings with adhesive
Transport without Packaging tape
Note: VCI stands for “volatile corrosion inhibitor”. VCI-products (film,
In case the vacuum pump is packed in a cardboard box with inflated
paper, cardboard, foam) evaporate a substance that condenses in
cushions:
molecular thickness on the packed good and by its electro-chemical
♦ Remove the inflated cushions from the box properties effectively suppresses corrosion on metallic surfaces.
However, VCI-products may attack the surfaces of plastics and
In case the vacuum pump is packed in a cardboard box cushioned elastomers. Seek advice from your local packaging dealer! Busch
with rolled corrugated cardboard: uses CORTEC VCI 126 R film for the overseas packaging of large
♦ Remove the corrugated cardboard from the box equipment.
In case the vacuum pump is laid in foam: • Wrap the vacuum pump in VCI film
♦ Remove the foam • Store the vacuum pump
In case the vacuum pump is bolted to a pallet or a base plate: − If possible in original packaging,
♦ Remove the bolting between the vacuum pump and the − indoors,
pallet/base plate
− dry,
In case the vacuum pump is fastened to the pallet by means of
tightening straps: − dust free and
♦ Remove the tightening straps − vibration free.

For commissioning after conservation:
CAUTION • Make sure that all remains of adhesive tape are removed from
the ports
Do not walk, stand or work under suspended loads.
• Commission the vacuum pump as described in the chapter
• Make sure that the eyebolts are in faultless condition (replace Installation and Commissioning (➔ page 6)
damaged, e.g. bent eyebolts with a new ones)
• Make sure that the eyebolts are fully screwed in and tightened
by hand
Installation and
• Attach lifting gear securely to the eyebolts on the synchronising Commissioning
gear (i) and on the drive motor
In case the drive motor comes without an eyebolt or the eyebolt on
the drive motor is located at an unfavourable position:
Installation prerequisites
♦ Loop a belt/rope with suitable length and strength around
the flange of the drive motor CAUTION
• Attach the lifting gear to a crane hook with safety latch In case of non-compliance with the installation prerequisites,
particularly in case of insufficient cooling:
• Lift the vacuum pump with a crane
In case the vacuum pump was bolted to a pallet or a base plate: Risk of damage or destruction of the vacuum pump and
adjoining plant components!
♦ Remove the stud bolts from the rubber feet
Risk of injury!
Storage The installation prerequisites must be complied with.
• Make sure that the integration of the vacuum pump is carried

Short-term Storage out such that the essential safety requirements of the Machine
Directive 2006/42/EC are complied with (in the responsibility of
• Make sure that the suction connection and the gas discharge the designer of the machinery into which the vacuum pump is
are closed (leave the provided plugs in) to be incorporated; ➔ page 52: note in the EC-Declaration of
• Store the vacuum pump Conformity)
− If possible in original packaging,

Mounting Position and Space
− indoors,
• Make sure that the following ambient conditions will be
− dry, complied with:
− dust free and − dry and free from corrosion-promoting gases, vapours, mists
and dusts
− vibration free.
− ambient temperature: 0 … 40 °C
− ambient pressure: atmospheric
page 6 0870145304 / 140221

− altitude of location: up to 1000 m above sea level • Make sure that the line size of the suction line over the entire
length is at least as large as the suction connection (m) of the
• Make sure that the environmental conditions comply with the vacuum pump
protection class of the drive motor (according to the nameplate)
In case the length of the suction line exceeds 2 m it is prudent to use
• Make sure that the vacuum pump can neither inadvertently nor larger line sizes in order to avoid a loss of efficiency and an overload
intentionally be stepped on and cannot be used as a support of the vacuum pump. Seek advice from your Busch representative!
for heavy objects
In case the vacuum pump shall be maintained after shutdown of the
• Make sure that the vacuum pump cannot be hit by falling vacuum pump:
objects
♦ Provide a manual or automatic operated valve (= non-
• Make sure that the vacuum pump will be placed or mounted return valve) in the suction line
horizontally
Version “Aqua”, if very humid process gases and/or adverse
• Make sure that the base for placement / mounting base is even operating cycles bear the risk, that condensates remain in the
vacuum pump:
• Make sure that in order to warrant a sufficient cooling there will
be a clearance of minimum 1 m between the vacuum pump ♦ Provide a shut-off valve, a drip-leg and a drain cock in the
and nearby walls suction line, so that condensates can be drained from the
suction line
• Make sure that no heat sensitive parts (plastics, wood,
cardboard, paper, electronics) will touch the surface of the ♦ Provide a valve for the unthrottled suction of ambient air
vacuum pump (ambient air valve) between the shut-off valve and the
vacuum pump (in order to dry the vacuum pump after
• Make sure that the installation space or location is vented such process end). For non ultimate-pressure-proof vacuum
that a sufficient cooling of the vacuum pump is warranted pumps provide a vacuum relief valve (suitable for
continuous operation) for the throttled aspiration of
ambient air during warming up.
CAUTION Observe the limitations with regard to the aspiration
of ambient air (➔ page 4: Operation with Vacuum
During operation the surface of the vacuum pump may reach Relief Valve / Ambient Air Valve)
temperatures of more than 70 °C.
♦ Make sure that the anti-pulsation chamber is equipped
Risk of burns! with a condensate drain cock (p) (optional); (if the
condensate drain cock is missing contact the Busch
• Make sure that the vacuum pump will not be touched service)
inadvertently during operation, provide a guard if appropriate
• Make sure that the suction line does not contain foreign
• Make sure that the sight glass (e) of the synchronising gear will objects, e.g. welding scales
remain accessible
Gas Discharge
Suction Connection
The discharged gas must flow without obstruction. It is not
permitted to shut off or throttle the discharge line or to use it as
CAUTION a pressurised air source.
Intruding foreign objects or liquids can destroy the vacuum

pump. WARNING
In case the vacuum pump is intended to convey potentially

In case the inlet gas can contain dust or other foreign solid particles: explosive gases/gas mixtures (➔ page 3: Product
♦ Make sure that a suitable filter (5 micron or less) is Description):
installed upstream the vacuum pump (included in scope of
delivery) Risk of explosion in the discharge area!
♦ Make sure that the filter is sufficiently ATEX-qualified The process gas/gas mixture must be disposed of such
(electrically conductive, with equipotential bonding etc.; that no potentially explosive gas mixtures can accumulate
also for non-combustible dusts!) in the discharge area.
• Make sure that the suction line fits to the suction connection
(m) of the vacuum pump • Make sure that the discharge line fits to the gas discharge (q)
of the vacuum pump
Version for the conveyance of explosive atmospheres consisting of a
mixture with air of flammable substances in the form of gas: Version for the conveyance of explosive atmospheres consisting of a
mixture with air of flammable substances in the form of gas:
♦ Make sure that the pipe is made from electrically
conductive material and equipped with an equipotential ♦ Make sure that the pipe is made from electrically
bonding connection (execution according to EN 60079-14 conductive material and equipped with an equipotential
or equivalent national or local regulations) bonding connection (execution according to EN 60079-14
or equivalent national or local regulations)
Version for the conveyance of explosive atmospheres in the form of
a cloud of combustible dust in air: • Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use an expansion joint
♦ Make sure that the pipe is made from electrically
conductive material and equipped with an equipotential • Make sure that the line size of the discharge line over the entire
bonding connection (execution according to EN 61241-14 length is at least 2 “
or equivalent national or local regulations)
In case the length of the discharge line exceeds 2 m it is prudent to
• Make sure that the pipe will cause no stress on the vacuum use larger line sizes in order to avoid a loss of efficiency and an
pump’s connection, if necessary use an expansion joint overload of the vacuum pump. Seek advice from your Busch
representative!
0870145304 / 140221 page 7

• Make sure that the discharge line either slopes away from the Connecting Electrically
vacuum pump or provide a liquid separator or a drip leg with a
drain cock, so that no liquids can back up into the vacuum
pump WARNING
Electrical Connection / Controls Risk of electrical shock, risk of damage to equipment.
Version with ATEX-drive motor: Electrical installation work must only be executed by
qualified personnel that knows and observes the following
♦ Make sure that installation instructions for the ATEX-drive
regulations:
motor (separate leaflet) are available
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
♦ Observe the instructions given in the installation - IEC-Report 664 or DIN VDE 0110,
instructions manual for the ATEX-drive motor - BGV A2 (VBG 4) or corresponding national accident
prevention regulation.
• Make sure that the stipulations acc. to the EMC-Directive
2004/108/EC and Low-Voltage-Directive 2006/95/EC as well as Version with ATEX-drive motor:
the EN-standards, electrical and occupational safety directives
and the local or national regulations, respectively, are complied ♦ Connect the drive motor according to the installation
with (this is the responsibility of the designer of the machinery instructions for the drive motor (separate leaflet)
into which the vacuum pump is to be incorporated; ➔ page 52:
Version with non-ATEX-drive motor:
note in the EC-Declaration of Conformity).
♦ Connect the drive motor according to the installation
• Make sure that the power supply for the drive motor is
instructions given below
compatible with the data on the nameplate of the drive motor
• Make sure that an overload protection according to EN 60204-1
is provided for the drive motor CAUTION
• Make sure that the drive of the vacuum pump will not be The connection schemes given below are typical. Depending on
affected by electric or electromagnetic disturbance from the the specific order or for certain markets deviating connection
mains; if necessary seek advice from the Busch service schemes may apply.
In case of mobile installation: Risk of damage to the drive motor!
♦ Provide the electrical connection with grommets that serve
as strain-relief The inside of the terminal box shall be checked for drive motor
connection instructions/schemes.
Version with temperature monitoring:
♦ Execute the interfaces for the temperature measurement • Electrically connect the drive motor
system in the system control according to the instructions
• Connect the protective earth conductor
of the manufacturer (➔ page 19: Equipment
Documentation Measurement and Safety Instrumentation); Delta connection (low voltage):
applicable shutdown temperature ➔ nameplate of the
vacuum pump
• Make sure that an earth point is available for connection to the
equipotential bonding rail or the ATEX-inlet air filter resp.
Electrical circuits in zone 1 (outside) shall be executed intrinsically
safe in protection class ib acc. to EN 60079-11.
All signal lines shall be executed with shielded cables according to
EN 60079-14 or EN 61241-14 or the equivalent national or local
regulations.
Installation
Star connection (high voltage):
Mounting
• Make sure that the installation prerequisites (➔ page 6) are
complied with
• Set down or mount the vacuum pump at its location
Checking Synchronising Gear Oil

The vacuum pump is delivered with oil filled synchronising gear.
The level shall be slightly above the middle of the sight glass (e).
• Check on the sight glass (e) that the proper amount of oil is
filled
page 8 0870145304 / 140221

Double star connection, multi-voltage motor with 9 terminals (low
voltage):
CAUTION
Operation in the wrong direction of rotation can destroy the

vacuum pump in short time.
Risk of explosion!
Prior to starting-up it must be made sure that the vacuum pump

is operated in the proper direction (clockwise rotating field).
• Determine the intended direction of rotation with the arrow (d)

(stuck on or cast)
Star connection, multi-voltage motor with 9 terminals (high voltage): • “Bump” the drive motor
• Watch the fan wheel of the drive motor and determine the
direction of rotation just before the fan wheel stops
If the rotation must be changed:
♦ Switch any two of the drive motor wires
WARNING
The proper integration of measurement and safety

equipment into the system control is decisive for the
explosion safety of the vacuum pump.
Double star connection, multi-voltage motor with 12 terminals (low
voltage): Risk of explosion!
The vacuum pump may be operated in areas with

potentially explosive atmosphere only with completely
installed and checked measurement and safety equipment.
Version with temperature monitoring:

♦ Connect the temperature measurement system (part of
standard scope of delivery) to the system control
Version with equipotential bonding rail:
♦ Connect the equipotential bonding rail to the earth point
Delta connection, multi-voltage motor with 12 terminals (middle with an earth cable
voltage): Version with ATEX-inlet air filter, without equipotential bonding rail:
♦ Connect the housing of the inlet air filter to the earth point
with an earth cable
Connecting Lines/Pipes
• Connect the suction line
• Connect the discharge line
Installation without discharge line:
♦ Make sure that the gas discharge (q) is open
Star connection, multi-voltage motor with 12 terminals (high voltage): Version with equipotential bonding rail:
♦ Connect the equipotential bonding connectors of the pipes
to the equipotential bonding rail
Version with ATEX-inlet air filter, without equipotential bonding rail:
♦ Connect the equipotential bonding connector of the
suction line to the earth point
• Make sure that all provided covers, guards, hoods etc. are
mounted
• Make sure that the cooling air inlets and outlets are not covered
or obstructed and that the cooling air flow is not affected
adversely in any other way
0870145304 / 140221 page 9

Checking the Function of the • Reconnect the resistance thermometer Pt100 to the
temperature transmitter (white cable to pin 3, first red cable to
Measurement and Safety Instrumentation pin 5, second red cable to pin 6, ➔ sketch)
(version with temperature monitoring only)
WARNING
Risk of electrical shock, risk of damage to equipment.
Electrical installation work must only be executed by

regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
respectively, • Firmly close the temperature measurement system (g) with the
- IEC-Report 664 or DIN VDE 0110, lid
- BGV A2 (VBG 4) or corresponding national accident
Recording of Operational Parameters
• Make sure that the vacuum pump aspirates inert gases and As soon as the vacuum pump is operated under normal operating
that there are no potentially explosive atmospheres in the conditions:
environment
• Measure the drive motor current and record it as reference for
• Open the lid of the temperature measurement system (g) future maintenance and troubleshooting work
• Disconnect the white cable from pin 3, the first red cable from
pin 5 and the second red cable from pin 6 Operating Notes
• In order to simulate the resistance thermometer Pt100 set a
variable ohmic resistance to approx. 100 Ω Use
• Connect the variable ohmic resistance with 3 identical cables
to the pins 3, 5 and 6 of the temperature transmitter as shown WARNING
in the sketch (the cable connected to pin 5 compensates the
cable resistance) The vacuum pump is designed for operation under the
conditions described below.
In case of disregard risk of explosion!
The vacuum pump must only be operated under the

conditions described below.
WARNING
Operating a faulty vacuum pump puts the explosion safety

at risk.
• Switch on the vacuum pump
Risk of explosion!
• Increase the ohmic resistance to the resistance at shutdown
temperature according to the Equipment Documentation The vacuum pump must only be operated in faultless
Measurement and Safety Instrumentation (➔ page 19) condition. A faulty vacuum pump must immediately be
removed from service.
• Make sure that an alarm is released in the system control and
the vacuum pump is shut down automatically The vacuum pump is intended for
• Decrease the ohmic resistance to a value less than the − the suction
shutdown point
of
• Make sure that the alarm persists
− mixtures of dry, non-aggressive and non-toxic gases and/or
• Make sure that the vacuum pump does not start self-acting dust according to the identification on the nameplate of the
vacuum pump (explanation see below).
• Switch on the vacuum pump again
Conveying media with a lower or higher density than air leads to an
• Interrupt the ohmic resistance
increased thermal and/or mechanical load on the vacuum pump and
• Make sure that a fault indication is released in the system is permissible only after prior consultation with Busch.
control and the vacuum pump is shut down automatically
Max. allowed temperature of the inlet gas: 40 °C
• Reconnect the variable ohmic resistance According to the directive 94/9/EC (“ATEX 95”) the vacuum
• Switch on the vacuum pump again pump is made for the intended use in potentially explosive
areas according to the data given on the nameplate of the
• Short circuit the variable ohmic resistance vacuum pump and on the data given on the nameplate of the
drive motor.
• Make sure that a fault indication is released in the system
control and the vacuum pump is shut down automatically This requires a separate consideration of the conveyed gas/air or
dust/air mixtures on the one side and the environment of the vacuum
• Remove the short circuit pump on the other. On the nameplate of the vacuum pump the
classification with regard to the conveyed gas/air or dust/air mixtures
• Remove the variable ohmic resistance
page 10 0870145304 / 140221

is marked with an “inside”, while the classification with regard to the transmitter in standard scope of delivery); sufficiently qualified
environment is marked with an “outside”. The classification of the ATEX-drive motor is required
motor always refers to the environment.
II 2D TX °C = in the environment explosive atmosphere in the
In case Busch delivered the vacuum pump/ compressor without form of a cloud of combustible dust in air likely to occur in normal
drive motor or a replacement motor is to be mounted or for operation occasionally; temperature monitoring is required
economic reasons the vacuum pump was equipped with a simpler (resistance thermometer and temperature-transmitter in standard
motor, the following must be observed: scope of delivery); sufficiently qualified ATEX-drive motor is
required;
In case the classifications of the vacuum pump and of the drive
II 3D TX °C = in the environment explosive atmosphere in the form
motor are different the inferior classification is relevant. This
of a cloud of combustible dust in air not likely to occur in normal
means also that the vacuum pump is suitable for the placement
in a potentially explosive environment only if both the vacuum
temperature monitoring is required (resistance thermometer and
pump, the coupling and the drive motor are approved to the
temperature-transmitter in standard scope of delivery); sufficiently
required extent for use in potentially explosive areas.
qualified ATEX-drive motor is required
Depending on the version the approval is valid only together
Standard-version:
with certain standard or optional components, or is limited by
the use of certain optional components, as described below The gas shall be free from vapours that would condensate under
and in the chapter Operational Options / Use of Optionally the temperature and pressure conditions inside the vacuum
Available Equipment (➔ page 4). pump.
The classification on the vacuum pump is to be read as follows Version “Aqua”:
(interpretations of equipment categories and zones for information
only; the relevant laws, directives and standards are literally binding; The vacuum pump features the corrosion protection coating
for temperature classes and explosion groups see E. Brandes, CPC and is capable of conveying water vapour (➔ page 11:
W. Möller “Sicherheitstechnische Kenngrößen, Band 1: Brennbare Conveying Condensable Vapours). Conveyance of other
Flüssigkeiten und Gase”, ISBN 3–89701–745–8 (or equivalent vapours shall be agreed upon with Busch. Conveyance of water
source)): or other liquids in liquid phase increases the power consumption
and shall therefore be avoided (risk of drive overload).
The vacuum pump is thermally suitable for continuous operation
(100 percent duty).
Max. permissible number of startings per hour: 12
The vacuum pump is not ultimate pressure proof. Operation with a
closed (“blanked”) suction line will damage the vacuum pump.
= Execution according to directive 94/9/EC The minimum allowed intake pressure is to be read from the
nameplate of the vacuum pump. By means of process control it must
inside = in this line classification for explosive atmosphere be made sure that the minimum allowed intake pressure will not be
inside the vacuum pump underrun. Under very restricted conditions (➔ page 4: Operation
with Vacuum Relief Valve / Ambient Air Valve) the use of a vacuum
II 2G IIB3 TX = in the process gas explosive atmosphere relief valve (optional) with inlet air filter and equipotential bonding (if
consisting of a mixture with air of flammable substances in the form required) is permitted.
of gas likely to occur in normal operation occasionally;
if the process gas contains dust, also if the dust is not combustible, The vacuum pump is not gas tight. In new conditions a volume flow
the use of a special ATEX-inlet air filter (with equipotential bonding) of < 0.25 m³/h passes from the environment into the vacuum pump
is required; temperature monitoring is required (resistance passing the shaft sealing. This must be taken into account
thermometer and temperature-transmitter in standard scope of particularly in case of inerted explosive conveyed media. In case of
delivery); doubt seek advice from your Busch representative.
II 3G IIB3 TX = in the process gas explosive atmosphere consisting
of a mixture with air of flammable substances in the form of gas not The vacuum pump is not gas tight. Make sure that the installation
likely to occur in normal operation but, if it does occur, will persist for space or location is vented such that in case of conveying media
a short period only; which are dangerous to health no impermissible accumulation of
if the process gas contains dust, also if the dust is not combustible, conveyed media in the environment of the vacuum pump will occur.
the use of a special ATEX-inlet air filter (with equipotential bonding) The installation space or location must be vented sufficiently.
is required; temperature monitoring is required (resistance The approval for use in potentially explosive atmospheres is
thermometer and temperature-transmitter in standard scope of valid for the vacuum pump together with the described
delivery); measurement and safety equipment. The approval is void if the
system is altered or if the scheduled maintenance is not
II 3D TX °C = in the process gas explosive atmosphere in the complied with. Maintenance must be performed by specifically
form of a cloud of combustible dust in air not likely to occur in normal instructed personnel only.
the use of the special ATEX-inlet air filter (with equipotential
bonding) is required; CAUTION
outside = in this line classification for explosive atmosphere in
During operation the surface of the vacuum pump may reach
the environment of the vacuum pump
temperatures of more than 70 °C.
II 2G IIB3 TX = in the environment explosive atmosphere
consisting of a mixture with air of flammable substances in the form Risk of burns!
of gas, vapour or mist likely to occur in normal operation
occasionally; temperature monitoring is required (resistance The vacuum pump shall be protected against contact during
thermometer and temperature-transmitter in standard scope of operation, it shall cool down prior to a required contact or heat
delivery); sufficiently qualified ATEX-drive motor is required; protection gloves shall be worn.
II 3G IIB3 TX °C = in the environment explosive atmosphere
consisting of a mixture with air of flammable substances in the form
of gas, vapour or mist not likely to occur in normal operation but, if it
does occur, will persist for a short period only; temperature
monitoring is required (resistance thermometer and temperature-
0870145304 / 140221 page 11

Maintenance
CAUTION
The vacuum pump emits noise of high intensity in a narrow WARNING

band.
The approval of the vacuum pump for use in potentially
Risk of damage to the hearing. explosive areas remains valid only if the maintenance is
conducted regularly according to the maintenance
Persons staying in the vicinity of a non noise insulated vacuum schedule below and genuine spare parts and consumables,
pump over extended periods shall wear ear protection. approved for use in potentially explosive areas by Busch,
are used exclusively.
• Make sure that all provided covers, guards, hoods etc. remain Maintenance work must be executed by qualified
mounted personnel, specially instructed in the maintenance of this
type of vacuum pump by Busch.
• Make sure that protective devices will not be disabled
• Make sure that cooling air inlets and outlets will not be covered
or obstructed and that the cooling air flow will not be affected WARNING
adversely in any other way
Do not open the vacuum pump in potentially explosive
• Make sure that the installation prerequisites (➔ page 6: atmosphere.
Installation Prerequisites) are complied with and will remain
complied with, particularly that a sufficient cooling will be Risk of explosion!
ensured
Conveying Condensable Vapours DANGER

Version “Aqua”:
In case the vacuum pump conveyed gas that was
contaminated with foreign materials which are dangerous
CAUTION to health, harmful material can reside in filters.
Due to the corrosion protection coating CPC the vacuum pump Danger to health during inspection, cleaning or
is capable of conveying water vapour. replacement of filters.
Very humid process gases and/or adverse operating cycles can Danger to the environment.
lead to residual condensates, though, which cause corrosion.
Personal protective equipment must be worn during the
If this is the case, it is necessary to counteract residual handling of contaminated filters.
condensates by warming up the vacuum pump, conveyance of
ambient air after process end and regular draining of the anti- Contaminated filters are special waste and must be
pulsation chamber (p). disposed of separately in compliance with applicable
regulations.
♦ Close the shut-off valve in the suction line
♦ Warm up the vacuum pump for approx. 10 minutes
CAUTION
At process start:
During operation the surface of the vacuum pump may reach
♦ Open the shut-off valve in the suction line temperatures of more than 70 °C.
At the process end:
Risk of burns!
♦ Close the shut-off valve in the suction line
♦ Open the ambient air valve • Prior to disconnecting connections make sure that the
connected pipes/lines are vented to atmospheric pressure
♦ Operate the vacuum pump for another approx. 10 minutes
♦ Close the ambient air valve Maintenance Schedule
♦ Regularly drain condensate from the anti-pulsation Note: The maintenance intervals depend very much on the
chamber (p) individual operating conditions. The intervals given below are upper
limits that must not be exceeded.
Particularly heavy duty operation, such like high dust loads in the
environment or in the process gas, other contaminations or ingress
of process material, can make it necessary to shorten the
maintenance intervals significantly.
Monthly
In case of dusty process gases:
Note: In case of dusty process gases despite an inlet air filter
finest dust particles can enter the vacuum pump and collect in
the anti-pulsation chamber. By means of short-time operation
with unrestricted suction (= maximum flow rate) the dust will be
blow out from the anti-pulsation chamber.
♦ Open the suction connection
page 12 0870145304 / 140221

♦ Operate the vacuum pump for approx. 5 minutes with • Check the electrical connection
unrestricted suction
• Make sure that the electrical connection of the temperature
• Make sure that the vacuum pump is shut down and locked monitoring is undamaged
against inadvertent start up
Version with equipotential bonding of the fan cover:
In case an inlet air filter (n) is installed:
♦ Make sure that the earth cable on the fan cover is
♦ Check the inlet air filter (n), if necessary replace undamaged (resistance check)
In case of operation in a dusty environment: Version with ATEX-inlet air filter (with equipotential bonding):
♦ Clean as described under ➔ page 13: Every 6 Months ♦ Make sure that the earth cable on the inlet air filter
housing is undamaged (resistance check)
Every 3 Months: Version with vacuum relief valve with air filter and equipotential
bonding:
• Make sure that the vacuum pump is shut down and locked
against inadvertent start up ♦ Make sure that the earthing cable on the air filter housing
before the vacuum relief valve is undamaged (resistance
• Check the level of the synchronising gear oil
check)
The level shall be slightly above the middle of the sight glass (f).
The level of the synchronising gear should stay constant over the
Every Year:
lifetime of the oil. If the level does fall, the gear is leaky and the • Make sure that the vacuum pump is shut down and locked
vacuum pump requires repair (Busch service). against inadvertent start up
Every 6 Months: In case an inlet air filter (n) is installed:

♦ Replace the inlet air filter (n)
• Make sure that the housing is free from dust and dirt, clean if
necessary • Check the inlet screen, clean if necessary
• Make sure that the vacuum pump is shut down and locked Version with vacuum relief valve with inlet air filter:
against inadvertent start up
♦ Replace the inlet air filter of the vacuum relief valve
• Remove the acoustic enclosure
• Check the function of the measurement and safety
Note: Any kind of deposit on the vacuum pump compromises the instrumentation (➔ page 13: Functional Check of the
explosion safety of the vacuum pump. Measurement and Safety Instrumentation)
Deposits on a fan wheel deteriorate the balancing quality of the fan
wheel, which compromises the explosion safety further. Every 20000 Operating Hours, At the Latest after
6 Years:
• Remove the protective grid (r) from the cooling air outlet
• Have a major overhaul on the vacuum pump (Busch service)
• Open the inspection port (f) on the cooling air duct
• Clean the cooling air duct (compressed air) Checking the Function of the
Note: Make sure that the foam mats do not get soaked with water Measurement and Safety Instrumentation
• Clean the fan cowlings, fan wheels, the ventilation grilles and (version with temperature monitoring only)
cooling fins
Version with ROTEX-coupling: WARNING
♦ Remove the drive motor
Electrical installation work must only be executed by

regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or corresponding national accident
• Make sure that the vacuum pump aspirates inert gases and
that there are no potentially explosive atmospheres in the
environment
• Open the lid of the temperature measurement system (g)
• Disconnect the white cable from pin 3, the first red cable from
♦ Measure the dimension B of the coupling element pin 5 and the second red cable from pin 6
♦ Replace the coupling element if the measured value < Bmin • In order to simulate the resistance thermometer Pt100 set a
variable ohmic resistance to approx. 100 Ω
♦ Remount the drive motor
• Connect the variable ohmic resistance with 3 identical cables
• Close the inspection port (f) on the cooling air duct to the pins 3, 5 and 6 of the temperature transmitter as shown
in the sketch (the cable connected to pin 5 compensates the
• Mount the protective grid (r) on the cooling air outlet cable resistance)
• Mount the acoustic enclosure
0870145304 / 140221 page 13

DANGER

contaminated with foreign materials which are dangerous
to health, harmful material can reside in pores, gaps and
internal spaces of the vacuum pump.
Danger to health during dismantling of the vacuum pump.
Danger to the environment.

• Switch on the vacuum pump
Prior to shipping the vacuum pump shall be
• Increase the ohmic resistance to the resistance at shutdown decontaminated as good as possible and the contamination
temperature according to the Equipment Documentation status shall be stated in a “Declaration of Contamination”
Measurement and Safety Instrumentation (➔ page 19) (form downloadable from www.busch-vacuum.com).
• Make sure that an alarm is released in the system control and
the vacuum pump is shut down automatically Busch service will only accept vacuum pumps that come with a
completely filled in and legally binding signed “Declaration of
• Decrease the ohmic resistance to a value less than the
Contamination” (form downloadable from www.busch-vacuum.com).
shutdown point
• Make sure that the alarm persists
• Make sure that the vacuum pump does not start self-acting
Removal from Service
• Switch on the vacuum pump again
Temporary Removal from Service
• Interrupt the ohmic resistance
• Prior disconnecting pipes/lines make sure that all pipes/lines
• Make sure that a fault indication is released in the system are vented to atmospheric pressure
control and the vacuum pump is shut down automatically
• Reconnect the variable ohmic resistance Recommissioning
• Switch on the vacuum pump again • Observe the chapter Installation and Commissioning
• Short circuit the variable ohmic resistance (➔ page 6)
• Make sure that a fault indication is released in the system

control and the vacuum pump is shut down automatically Dismantling and Disposal
• Remove the short circuit
DANGER
• Remove the variable ohmic resistance
• Reconnect the resistance thermometer Pt100 to the
temperature transmitter (white cable to pin 3, first red cable to contaminated with foreign materials which are dangerous
to health, harmful material can reside in pores, gaps and
pin 5, second red cable to pin 6, ➔ sketch)
internal spaces of the vacuum pump.
Danger to health during dismantling of the vacuum pump.
Danger to the environment.
During dismantling of the vacuum pump personal

protective equipment must be worn.
The vacuum pump must be decontaminated prior to

disposal.
• Firmly close the temperature measurement system (g) with the

• Drain the oil
lid
• Make sure that materials and components to be treated as
special waste have been separated from the vacuum pump
Overhaul • Make sure that the vacuum pump is not contaminated with
harmful foreign material
WARNING According to the best knowledge at the time of printing of this
manual the materials used for the manufacture of the vacuum pump
Improper work on the vacuum pump puts the operating involve no risk.
safety at risk.
• Dispose of the used oil in compliance with applicable
Risk of explosion! regulations
• Dispose of the vacuum pump as scrap metal
Approval for operation will be void!
Any dismantling of the vacuum pump that is beyond of

what is described in this manual must be done by specially
trained Busch service personnel only.
page 14 0870145304 / 140221

Troubleshooting
WARNING
Vacuum pump for use in potentially explosive atmospheres.
The vacuum pump must only be operated in faultless condition.
Risk of explosion in case of operation of faulty equipment!
A faulty vacuum pump must immediately be removed from service.
In case of faults the cause of which cannot be determined the Busch service must be contacted.
WARNING
Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or corresponding national accident prevention regulation.
CAUTION
During operation the surface of the vacuum pump may reach temperatures of more than 70 °C.
Risk of burns!
Let the vacuum pump cool down prior to a required contact or wear heat protection gloves.
Problem Possible Cause Remedy

The vacuum pump does not reach the usual The vacuum system or suction line is not leak- Check the hose or pipe connections for
pressure tight possible leak
The drive motor draws a too high current
(compare with initial value after
commissioning)
Evacuation of the system takes too long
In case a vacuum relief valve/regulating Adjust, repair or replace, respectively
system is installed:
The vacuum relief valve/regulating system is
misadjusted or defective
The screen in the suction connection (m) is Clean the screen
partially clogged
If cleaning is required too frequently install a
filter upstream
In case a filter (n) is installed on the suction Clean or replace the filter (n), respectively
connection (m):
The filter on the suction connection (m) is
partially clogged
Partial clogging in the suction, discharge or Remove the clogging
pressure line
Long suction, discharge or pressure line with Use larger diameter
too small diameter
The valve disk of the inlet non-return valve is Disassemble the inlet, clean the screen and
stuck in closed or partially open position the valve as required and reassemble
Internal parts are worn or damaged Repair the vacuum pump (Busch service)
The gas conveyed by the vacuum pump Process components evaporating under Check the process, if applicable
smells displeasing vacuum
0870145304 / 140221 page 15

The vacuum pump does not start The drive motor is not supplied with the Supply the drive motor with the correct voltage
correct voltage or is overloaded
The drive motor starter overload protection is Compare the trip level of the drive motor
too small or trip level is too low starter overload protection with the data on the
nameplate, correct if necessary
One of the fuses has blown Check the fuses
The connection cable is too small or too long Use sufficiently dimensioned cable
causing a voltage drop at the vacuum pump
The vacuum pump or the drive motor is Make sure the drive motor is connected from
blocked the power supply
Remove the fan cover
Try to turn the drive motor with the vacuum
pump by hand
If the vacuum pump is blocked:
Repair the vacuum pump (Busch service)
The drive motor is defective Replace the drive motor (Busch service)
(in order not to compromise the explosion
safety of the vacuum pump the coupling must
be adjusted and measured according to a
precisely defined procedure; therefore the
coupling element must be replaced by the
Busch service only)
The vacuum pump is blocked Solid foreign matter has entered the vacuum Repair the vacuum pump (Busch service)
pump
Make sure the suction line is equipped with a
screen
If necessary additionally provide a filter
Corrosion in the vacuum pump from remaining Repair the vacuum pump (Busch service)
condensate
Check the process
Observe the chapter Conveying Condensable
Vapours (➔ page 12)
The vacuum pump was run in the wrong Repair the vacuum pump (Busch service)
direction
When connecting the vacuum pump make
sure the vacuum pump will run in the correct
direction (➔ page 8: Installation)
The drive motor is running, but the vacuum The coupling between the drive motor and the Replace the coupling element
pump stands still vacuum pump is defective
Busch service only)
The vacuum pump starts, but labours or runs Loose connection(s) in the drive motor Check the proper connection of the wires
noisily or rattles terminal box against the connection diagram
The drive motor draws a too high current Not all drive motors coils are properly (particularly on motors with six coils)
(compare with initial value after connected
commissioning) Tighten or replace loose connections
The drive motor operates on two phases only
The vacuum pump runs in the wrong direction Verification and rectification ➔ page 6:
Installation and Commissioning
Foreign objects in the vacuum pump Repair the vacuum pump (Busch service)
Stuck bearings
page 16 0870145304 / 140221

The vacuum pump runs very noisily Defective bearings Repair the vacuum pump (Busch service)
Worn coupling element Replace the coupling element
Busch service only)
Low oil level in the synchronising gear The synchronising gear is leaky
Repair the vacuum pump (Busch service)
Synchronising gear damaged due to operation Repair the vacuum pump (Busch service)
with low oil level
There is an indication on the control panel / Insufficient air ventilation Make sure that the cooling of the vacuum
in the control room that the temperature pump is not impended by dust/dirt
monitoring has tripped (permissible
temperature at the outlet of the stage has Clean the fan cowlings, the fan wheels, the
been exceeded) ventilation grilles and the cooling fins
The vacuum pump is shut down Install the vacuum pump in a narrow space
only if sufficient ventilation is ensured
Ambient temperature too high Observe the permitted ambient temperatures
Temperature of the inlet gas too high Observe the permitted temperatures for the
inlet gas
Mains frequency or voltage outside tolerance Provide a more stable power supply
range
Partial clogging of filters or screens Remove the clogging
Partial clogging in the suction, discharge or
pressure line
Long suction, discharge or pressure line with Use larger diameter
too small diameter
0870145304 / 140221 page 17

- ATEX-filter cartridge, paper, for
Spare Parts vacuum relief valve WITH
equipotential bonding
1 0532 134 778
Note: When ordering spare parts or accessories acc. to the table - Filter cartridge, paper, for inlet air
below please always quote the type (“Type”) and the serial no. filter WITHOUT equipotential 1 0532 000 004
(“No”) of the vacuum pump. this will allow Busch service to check if bonding
the vacuum pump is compatible with a modified or improved part.
- Filter cartridge, paper, for vacuum
The exclusive use of the genuine spare parts and consumables relief valve WITHOUT 1 0532 000 003
is a prerequisite for the proper function of the vacuum pump equipotential bonding
and for the granting of warranty, guarantee or goodwill.
- Filter cartridge, polyester, for inlet
Your point of contact for service and spare parts in the United air filter WITHOUT equipotential 1 0532 121 864
Kingdom: bonding
Busch (UK) Ltd. - Filter cartridge, polyester, for
Hortonwood 30-35 vacuum relief valve WITHOUT 1 0532 121 863
Telford equipotential bonding
Shropshire
TF1 7YB
Tel: 01952 677 432
Fax: 01952 677 423
Your point of contact for service and spare parts in Ireland:
Busch Ireland Ltd.
A10-11 Howth Junction Business Centre
Kilbarrack, Dublin 5
Tel: +353 (0)1 8321466
Fax: +353 (0)1 8321470
Your point of contact for service and spare parts in the USA:
Busch Inc.
516-B Viking Drive
Virginia Beach, VA 23452
Tel: 1-800-USA-PUMP (872-7867)
Your point of contact for service and spare parts in Canada:
Busch Vacuum Technics Inc.
1740, Boulevard Lionel Bertrand
Boisbriand (Montréal)
Québec J7H 1N7
Tel: 450 435 6899
Fax: 450 430 5132
Your point of contact for service and spare parts in Australia:
Busch Australia Pty. Ltd.
30 Lakeside Drive
Broadmeadows, Vic. 3047
Tel: (03) 93 55 06 00
Fax: (03) 93 55 06 99
Your point of contact for service and spare parts in New Zealand:
Busch New Zealand Ltd.
Unit D, Arrenway Drive
Albany, Auckland 1311
P O Box 302696
North Harbour, Auckland 1330
Tel: 0-9-414 7782
Fax: 0-9-414 7783
Find the list of Busch companies all over the world (by the time of
the publication of these installation and operating instructions) on
➔ page 56 (rear cover page).
Find the up-to-date list of Busch companies and agencies all over
the world on the internet at www.busch-vacuum.com.
Pos. Part Qty Part no.
- Inlet flange, lower part, with non-
1 0916 000 670
return valve
- Screen 1 0534 000 041
- ATEX-filter cartridge, paper, for
inlet air filter WITH equipotential 1 0532 134 779
bonding
page 18 0870145304 / 140221

Equipment Documentation Temperatures - -resistances - currents (presets)
Measurement and Safety Temperature Resistance Current

Under measurement
Instrumentation range
(= sensor short circuit)
- - 3.6 mA
Overview Lower measurement

range limit
-20 °C 92.160 Ω 4.0 mA
Version with Resistance Thermometer, Shutdown temperature 125 °C 14.944 Ω 10.270 mA

without Transmitter (applicable shutdown 130 °C 149.824 Ω 10.486 mA
temperature see
In case the transmitter is furnished by the system supplier or nameplate of the 150 °C 157.315 Ω 11.351 mA
operator. vacuum pump)
160 °C 161.043 Ω 11.784 mA
Scope of delivery Resistance thermometer with connecting
cable 165 °C 162.903 Ω 12.000 mA
Type/Marking TR40 Pt100/B/3 170 °C 164.760 Ω 12.216 mA
Documentation Operating instructions Resistance 180 °C 168.465 Ω 12.649 mA

thermometers (➔ page 20: Documentation 190 °C 172.158 Ω 13.081 mA
Resistance Thermometer)
220 °C 183.168 Ω 14.378 mA
Version with Resistance Thermometer and 225 °C 184.993 Ω 14.595 mA
Transmitter 230 °C 186.815 Ω 14.811 mA
Standard scope of delivery for version with temperature monitoring 240 °C 190.451 Ω 15.243 mA
Scope of delivery Thermometer system, consisting of: 250 °C 194.074 Ω 15.676 mA
Resistance thermometer with connecting 270 °C 201.287 Ω 16.541 mA
cable, transmitter, junction box
280 °C 204.876 Ω 16.973 mA
Type/Marking Resistance thermometer: TR40 Pt100/B/3
290 °C 208.453 Ω 17.405 mA
Transmitter: TMT181-B
300 °C 212.019 Ω 17.838 mA
Junction box: 15060603
310 °C 215.573 Ω 18.270 mA
Brief description:
340 °C 226.166 Ω 19.568 mA
Resistance thermometer with connected temperature transmitter
350 °C 229.673 Ω 20.000 mA
Temperature resistor with 3-wire connection.
Temperature transmitter with 3-wire electronics for signal Upper measurement
350 °C 229.673 Ω 20.000 mA
4 ... 20 mA. range limit
Connection of supply voltage to pins + (positive pole) and - (negative Sensor breakage - - 21.0 mA
pole). After connection of the cables to the
Upper limiting values in supply circuit (certified intrinsically safe More installation switchboard/system control make sure that
electric circuit): notes: the housing is firmly closed and the cable
glands are tightened.
Ui = 30 V; Pi = 800 mW; Ii = 120 mA
Dokcumentation Operating instructions Resistance

thermometers (➔ page 20: Documentation
Resistance Thermometer)
Operating Instructions Temperature
Transmitter (➔ page 42: Documentation
Temperature Transmitter)
0870145304 / 140221 page 19

Documentation Resistance Thermometer
page 20 0870145304 / 140221

0870145304 / 140221 page 21

page 22 0870145304 / 140221

0870145304 / 140221 page 23

page 24 0870145304 / 140221

0870145304 / 140221 page 25

page 26 0870145304 / 140221

0870145304 / 140221 page 27

page 28 0870145304 / 140221

0870145304 / 140221 page 29

page 30 0870145304 / 140221

0870145304 / 140221 page 31

page 32 0870145304 / 140221

0870145304 / 140221 page 33

page 34 0870145304 / 140221

0870145304 / 140221 page 35

page 36 0870145304 / 140221

0870145304 / 140221 page 37

page 38 0870145304 / 140221

0870145304 / 140221 page 39

page 40 0870145304 / 140221

0870145304 / 140221 page 41

Documentation Temperature Transmitter
page 42 0870145304 / 140221

0870145304 / 140221 page 43

page 44 0870145304 / 140221

0870145304 / 140221 page 45

page 46 0870145304 / 140221

0870145304 / 140221 page 47

page 48 0870145304 / 140221

0870145304 / 140221 page 49

page 50 0870145304 / 140221

0870145304 / 140221 page 51

EC-Declaration of Conformity
Note: This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This
Declaration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating
company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it
and affix the CE-mark.
We
Busch Produktions GmbH
Schauinslandstr. 1
79689 Maulburg
Germany
Declare that the vacuum pumps MM ‘ATEX’ 1324, 1202, 1252, 1322 AV
with a serial number from D1601… to D1752…

Documentation No.: T611141618
has (have) been manufactured in accordance with the European Directives:
• ‘Machinery’ 2006/42/EC
• ‘ATEX Directive’ 94/9/EC (up to 19th April 2016) or 2014/34/EU (from 20th April 2016)
for use in potentially explosive areas according to classification written on the machine nameplate
• ‘Electromagnetic Compatibility’ 2014/30/EU
• ‘RoHS’ 2011/65/EU, restriction of the use of certain hazardous substances in electrical and electronic equipment
and following the standards.
Standard Title of the Standard
EN ISO 12100: 2010 Safety of machinery – Basic concepts, General principles for design –Risk assessment and risk reduction
EN ISO 13857: 2008 Safety of machinery - Safety distances to prevent hazard zones being reached by the upper and lower limbs
EN 1012-1: 2010
Compressors and vacuum pumps - Safety requirements - Part 1 and Part 2
EN 1012-2: 1996 + A1: 2009
EN ISO 2151: 2008 Acoustics - Noise test code for compressors and vacuum pumps - Engineering method (grade 2)
EN 60204-1: 2006 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
EN 61000-6-2: 2005 Electromagnetic compatibility (EMC) - Generic immunity standards. Immunity for industrial environments
Electromagnetic compatibility (EMC) - Generic immunity standards. Emission standard for industrial
EN 61000-6-4: 2007 + A1: 2011
environments
EN ISO 13849-1: 2015 (1) Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design
Non-electrical equipment for potentially explosive atmospheres - Part 1:
EN ISO 13463-1: 2009
Basic methodology and requirements
EN ISO 1127-1: 2011 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology
Manufacturer Person authorized to compile

the technical file
Andrej Riwe
Dr.-Ing. Karl Busch
Technical writer
General Director
Maulburg, 04.04.2016
page 52 0870145304 / 140221

Technichal Data
Ex-classification, permitted ultimate pressures, shut-off temperatures and motor connection parameters see nameplates
Version with standard motor (cat. 2 or cat. 3 inside the vacuum pump, no Ex-zone
in the environment of the vacuum pump)
Synchronising gear oil qty

Nominal suction capacity
suction pressure [db(A)]
Synchronising gear oil

400 hPa (=mbar) abs.
Motor nominal rating*
Sound pressure level
Ambient temperature
Ambient pressure
(EN ISO 2151) at
Nominal speed
filled ex-works
Frequency
Weight
[min-1]
[m3/h]
range
[kW]
[Hz]
[kg]
[°C]
Type
[l]
3.0
50 1500 160 70 ~250
MM 1324 AV 4.0
… 280
60 4.2 1800 192 74
4.2
50 3000 200 75
4.3
MM 1202 AV ~235
5.2
60 3600 240 79
5.5
see nameplate
5.0
atmospheric
50 3000 250 75
0 … 40
~240
MM 1252 AV 5.1
… 285 1
60 5.5 3600 300 79
6.0
50 3000 300 77 ~275
MM 1322 AV 6.0
… 310
60 7.6 3600 360 82
max.
MM 1200 AV ~240
240
5.5 79
600- max.
MM 1250 AV 50/60 ~250
3600 300
max
MM 1320 AV 8.1 82 ~310
360
Version with Ex-motor

Synchronising gear oil qty
Nominal suction capacity
suction pressure [db(A)]
Synchronising gear oil

Motor nominal rating *
400 hPa (=mbar) abs.

Sound pressure level
Ambient temperature
Ambient pressure
(EN ISO 2151) at
Nominal speed
filled ex-works
Frequency
Weight
[min-1]
[m3/h]
range
[kW]
[Hz]
[kg]
[°C]
Type
[l]
50 3.0 1500 160 70 ~300

MM 1324 AV
60 4.0 1800 192 74
~320
see nameplate
50 4.0 3000 200 75

atmospheric
MM 1202 AV
0 … 40
60 5.5 3600 240 79 ~330

1
50 5.5 3000 250 75 ~340
MM 1252 AV
60 7.5 3600 300 79
50 3000 300 77 ~350
MM 1322 AV 7.5
60 3600 360 82
* may vary depending on specific order
0870145304 / 140221 page 53

page 54 0870145304 / 140221

0870145304 / 140221 page 55

Busch - All over the World in Industry www.busch-vacuum.com
Argentina France Italy Singapore
Busch France S.A.S. Busch Italia S.r.l. Busch Vacuum Singapore Pte Ltd
Busch Argentina S.R.L.
16, Rue du Bois Chaland Via Ettore Majorana, 16 20 Shaw Road
Santo Domingo 3076 20054 Nova Milanese
91090 Lisses Unit 01-03 Ching Shine Building
C1293AGN-Capital Federal Tel: +33 16989 8989 Tel: +39 0362 370 91
Buenos Aires Singapore 367956
Fax: +33 16989 8958 Fax: +39 0362 370 999 Tel: +65 6488 0866
Tel: +54 11 4302 8183 e-mail: busch@busch.fr e-mail: info@busch.it Fax: +65 6288 0877
Fax: +54 11 4301 0896
e-mail: busch@busch.com.sg
e-mail: info@busch-vacuum.com.ar Germany Japan
Dr.-Ing. K. Busch GmbH Nippon Busch K.K.
Australia Schauinslandstr. 1 1-23-33, Megumigaoka South Africa
Busch Australia Pty. Ltd. 79689 Maulburg Hiratsuka City, Kanagawa Busch Vacuum South Africa (Pty) Ltd.
30 Lakeside Drive Tel: +49 76 22 6 81-0 Japan 259-1220 Denver
Broadmeadows, Vic. 3047 Fax: +49 76 22 6 81-194 Tel: +81 463-50-4000 Johannesburg
Tel: +61 3 93 55 06 00 e-mail: info@busch.de Fax: +81 463-50-4004 Tel: +27 11 856 0650/6
Fax: +61 3 93 55 06 99 e-mail: info@busch.co.jp Fax: +27 11 856 0625
e-mail: sales@busch.com.au Dr.-Ing. K. Busch GmbH e-mail: joe.jagger@busch.co.za
Niederlassung Nord Korea
Austria Ernst-Abbe-Str. 1-3 Busch Korea Ltd.
25451 Quickborn 248-2, Ichi-ri, Majang-Myun, Spain
Busch Austria GmbH
Industriepark Nord Tel: +49 41 06 7 99 67-0 Icheon-si, Kyunggi-Do Busch Ibérica S.A.
2100 Korneuburg Fax: +49 41 06 7 99 67-77 Tel: +82 31 321 8114 Pol. Ind. Coll de la Manya
Tel: +43 2262 / 756 65-0 Fax: +82 31 321 8877 C/ Jaume Ferran, 6-8
Fax: +43 2262 / 756 65-20 e-mail: busch@buschkorea.co.kr 08403 Granollers
Dr.-Ing. K. Busch GmbH Tel: +34 93 861 61 60
e-mail: busch@busch.at Niederlassung West Malaysia Fax: +34 93 840 91 56
Nordring 35 e-mail: busch@buschib.es
Belgium 64807 Dieburg Busch Malaysia Sdn Bhd.
4&6, Jalan Taboh 33/22, Seksyen 33
Busch N.V. Kruinstraat 7 Tel: +49 60 71 92 82-0
Shah Alam Technology Park Sweden
9160 Lokeren Fax: +49 60 71 14 71
40400 Shah Alam
Tel: +32 9 / 348 47 22
Dr.-Ing. K. Busch GmbH Selangor Darul Ehsan Busch Vakuumteknik AB
Fax: +32 9 / 348 65 35
Außenstelle Neuenrade Tel: +60 3 5122 2128 Bråta Industriområde
e-mail: info@busch.be
Breslauer Str. 36 Fax +60 3 5122 2108 435 33 Mölnlycke
58809 Neuenrade e-mail: busch@busch.com.my Tel: +46 31-338 00 80
Brazil Fax: +46 31-338 00 89
Tel: +49 23 92 50 29 92
Busch do Brasil Ltda. Fax: +49 23 92 50 72 11 Mexico e-mail: info@busch.se
Rod. Edgard Máximo Zambotto, Km 64 Busch Vacuum Mexico S. de R.L. de C.V.
13240-000 Jarinu-SP Dr.-Ing. K. Busch GmbH Tlaquepaque 4865, Los Altos
Tel: +55 11-4016 1400/5277 Niederlassung Süd-Ost
Switzerland
Monterrey, Nuevo Leon
Fax: +55 11-4016 5399 Gewerbestraße 3 Mexico 64370 Busch AG Waldweg 22
e-mail: vendas@buschdobrasil.com.br 90579 Langenzenn Tel: +52 81 8311-1385 4312 Magden
Tel: +49 91 01 90 25-0 Fax: +52 81 8311-1386 Tel: +41 61 / 845 90 90
Canada Fax: +49 91 01 90 25-25 e-mail: info@busch.com.mx Fax: +41 61 / 845 90 99
Busch Vacuum Technics Inc. e-mail: info@buschag.ch
1740, Lionel Bertrand Dr.-Ing. K. Busch GmbH Netherlands
Boisbriand, Québec J7H 1N7 Außenstelle Zella-Mehlis
Busch B.V. Pompmolenlaan 2 Taiwan
Tel: +1 450 435 6899 Am Rain 11
3447 GK Woerden
Fax: +1 450 430 5132 98544 Zella-Mehlis Busch Taiwan Corporation
Tel: +31 348-462300
e-mail: info@busch.ca Tel: +49 36 82 46 92 71 1F. No. 69, Sec. 3, Beishen Road
Fax: +31 348-422939
Fax: +49 36 82 46 92 73 Shenkeng Township,
e-mail: info@busch.nl
Chile Dr.-Ing. K. Busch GmbH
Taipei County 222
Busch Chile S. A. New Zealand Tel: +886 2 2662 0775
Außenstelle Meitingen-Ostendorf
Calle El Roble N° 375-G Busch New Zealand Ltd. Fax: +886 2 2662 0796
Grüntenweg 8
Lampa - Santiago Unit D, 41 Arrenway Drive e-mail: info@busch.com.tw
86405 Meitingen-Ostendorf
Tel: +56 2 3765136 Tel: +49 82 71 426-341 Albany, Auckland 1330
Fax: +56 2 7387092 Fax: +49 82 71 426-342 Tel: +64 9 414 7782 Thailand
e-mail: info@busch.cl Fax: +64 9 414 7783
e-mail: sales@busch.co.nz Busch Vacuum (Thailand) Co., Ltd.
China Hungary 888/30 Moo19, Soi Yingcharoen,
Norway Bangplee-Tamru Road,
Busch Vacuum (Shanghai) Co., Ltd Busch Vacuum Kft. Bangpleeyai, Bangplee,
No.5, Lane 195 Xipu Road Bentonit u. 8 Busch Vakuumteknikk AS Samutprakarn 10540
Songjiang Industrial Estate East New Zone 1225 Budapest Hestehagen 2 Tel: +66 2-382-5428
Shanghai 201611 PRC Tel: +36 1 207 6135 1440 Drøbak Fax: +66 2-382-5429
Tel: +86 (0)21 67600800 Fax: +36 1 207 6136 Tel: +47 64 98 98 50 e-mail: info@busch.co.th
Fax: +86 (0)21 67600700 e-mail: busch@busch-vacuum.hu Fax: +47 64 93 66 21
e-mail: busch@busch-china.com e-mail: busch@busch.no
India Turkey
Czech Republic Busch Vacuum India Pvt Ltd.
Poland VAKUTEK
Busch Vakuum s.r.o. Plot No. 110, Sector 7 Busch Polska Sp. z o.o. Emlak Kredi Ishani No: 179
PraZákova 10 PCNTDA, Bhosari Ul. Chopina 27 34672 Üsküdar-Istanbul
619 00 Brno-Horní Heršpice Pune 411026 87-800 W toctawek Tel: +90 216 310 0573
Tel: +420 543 42 48 55 Tel: +91 206410 2886 Tel: +48 54 2315400 Fax: +90 216 343 5126
Fax: +420 543 42 48 56 Fax: +91 202711 2838 Fax: +48 54 2327076 e-mail: vakutek@ttnet.net.tr
e-mail: info@buschpumps.cz e-mail: sales@buschindia.com e-mail: busch@busch.com.pl
Denmark Ireland Portugal United Kingdom

Busch Vakuumteknik A/S Parallelvej Busch Ireland Ltd. Busch Ibérica S.A., Sucursal em Portugal Busch (UK) Ltd
11 A10-11 Howth Junction Business Centre Zona Industrial Norte, Fracção B, Armazém 2 Hortonwood 30
8680 Ry Kilbarrack, Dublin 5 3750-753 Raso de Travassô - Agueda Telford Shropshire TF1 7YB
Tel: +45 87 88 07 77 Tel: +353 1 832 1466 Aveiro, Portugal Tel: +44 1952 677 432
Fax: +45 87 88 07 88 Fax: +353 1 832 1470 Tel: +351 234 648 070 Fax: +44 1952 677 423
e-mail: info@busch.dk e-mail: sales@busch.ie Fax: +351 234 648 068 e-mail: sales@busch.co.uk
e-mail: geral@buschib.pt
Finland Israel USA
Russia
Busch Vakuumteknik Oy Busch Israel Ltd. Busch Vacuum Russia OOO Busch LLC
Sinikellontie 4 1 Mevo Sivan Street
Kotlyakovskaya str., 6/9 516-B Viking Drive
01300 Vantaa Qiryat Gat 82022, Israel
115201 Moscow Virginia Beach, VA 23452
Tel: +358 9 774 60 60 Tel: +972 (0)8 6810485
Tel: +7 495 6486726 Tel: +1 757 463-7800
Fax: +358 9 774 60 666 Fax +972 (0)8 6810486
Fax: +7 495 6486724 Fax: +1 757 463 7407
e-mail: info@busch.fi e-mail: service_sales@busch.co.il
e-mail: info@busch.ru e-mail: marketing@buschusa.com
Busch - All over the World in Industry
page 56
0870145304

Installation and Operating Instructions: ATEX-Version

Uploaded by

Copyright:

Available Formats

You might also like

Installation and Operating Instructions: ATEX-Version

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation and Operating Instructions: ATEX-Version

Uploaded by

Copyright:

Available Formats

Installation and

Mink MM 1324, 1202, 1252, 1322 AV

Busch Produktions GmbH

0870145304 / 140221 / Original instructions / Modifications reserved

MM 1324, 1202, 1252, 1322 AV ATEX-Version

page 2 0870145304 / 140221

In case the classifications of the vacuum pump and of the drive

MM 1324, 1202, 1252, 1322 AV ATEX-Version

0870145304 / 140221 page 3

MM 1324, 1202, 1252, 1322 AV ATEX-Version

page 4 0870145304 / 140221

By means of the vacuum relief valve/ ambient air valve the

The vacuum pump compresses the inlet gas absolutely oil-free. A

The vacuum pump emits noise of high intensity in a narrow

MM 1324, 1202, 1252, 1322 AV ATEX-Version

0870145304 / 140221 page 5

♦ Remove the foam • Store the vacuum pump

♦ Remove the tightening straps − vibration free.

Storage The installation prerequisites must be complied with.

• Make sure that the integration of the vacuum pump is carried

− If possible in original packaging,

MM 1324, 1202, 1252, 1322 AV ATEX-Version

page 6 0870145304 / 140221

Intruding foreign objects or liquids can destroy the vacuum

In case the vacuum pump is intended to convey potentially

MM 1324, 1202, 1252, 1322 AV ATEX-Version

0870145304 / 140221 page 7

Electrical Connection / Controls Risk of electrical shock, risk of damage to equipment.

Checking Synchronising Gear Oil

MM 1324, 1202, 1252, 1322 AV ATEX-Version

page 8 0870145304 / 140221

Operation in the wrong direction of rotation can destroy the

Prior to starting-up it must be made sure that the vacuum pump

• Determine the intended direction of rotation with the arrow (d)

The proper integration of measurement and safety

The vacuum pump may be operated in areas with

Version with temperature monitoring:

MM 1324, 1202, 1252, 1322 AV ATEX-Version

0870145304 / 140221 page 9

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be executed by

In case of disregard risk of explosion!

The vacuum pump must only be operated under the

Operating a faulty vacuum pump puts the explosion safety

MM 1324, 1202, 1252, 1322 AV ATEX-Version

page 10 0870145304 / 140221

MM 1324, 1202, 1252, 1322 AV ATEX-Version

0870145304 / 140221 page 11

The vacuum pump emits noise of high intensity in a narrow WARNING

Conveying Condensable Vapours DANGER

MM 1324, 1202, 1252, 1322 AV ATEX-Version

page 12 0870145304 / 140221

Every 6 Months: In case an inlet air filter (n) is installed:

Electrical installation work must only be executed by

MM 1324, 1202, 1252, 1322 AV ATEX-Version

0870145304 / 140221 page 13

In case the vacuum pump conveyed gas that was

Danger to health during dismantling of the vacuum pump.