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Modern Supercritical Fluid Technology For Food Applications: Further
Modern Supercritical Fluid Technology For Food Applications: Further
ANNUAL
REVIEWS Further Modern Supercritical Fluid
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215
FO05CH11-King ARI 10 February 2014 13:4
INTRODUCTION
The use of supercritical fluids (SCFs) as applied to the processing of food materials has been
ongoing since the late 1960s and represents probably the most successful application of SCFs and
related compressed fluids to date. This review focuses on assessing developments and trends in the
field since 2000, the current status of these developments and trends as applied to food materials
and supplements, and where new research and product developments are occurring.
Progress in SCF technology, the use of subcritical fluids, and mixed fluids under varying degrees
of compression has been recorded in many areas during the past 45 years. These developments
can be divided into approximate chronological eras in which they occurred, as summarized in
Table 1. Initial successes in the food industry for decaffeinating coffee (Zosel 1974) and the
universal use of SC-CO2 in isolating hops extracts for flavoring beer (Zekovic et al. 2007) highlight
this era and led to the construction of sizeable plants for these dedicated purposes. Recovery of
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organic chemicals from fermentation media traditionally has been associated with the generation
of fuels or carbochemical moieties (Persson et al. 2002, Darani & Mozafari 2009), not flavors or
chemicals associated with the food industry. Supercritical fluid extraction (SFE) and supercritical
fluid chromatography (SFC) have been applied since the late 1970s for the analysis of foodstuffs
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and for the determination of fat levels in food (Abbas et al. 2008, Brondz 2012) and trace levels
of toxicants (Herrero et al. 2009a). The use of SCFs for the fractionation (supercritical fluid
fractionation, SFF) and/or enrichment of specific components in foods has been recorded since the
1980s; however, commercial SCF extracts tend to contain, in general, both bioactive components
along with inert mixtures of coextracted compounds (King 2005, Brunner 2010).
Reaction chemistries that have had the most impact in food technology tend to be enzyme-
catalyzed reactions (Baig et al. 2011), hydrogenations designed to control particular trans isomers
occurring in lipid mixtures (Weidner et al. 2004, King & List 2011), and hydrolysis conducted
in the presence of enzymes or a medium such as subcritical water (SCW) (Turner et al. 2006,
Sereewatthanawut et al. 2008). Considerable activity in producing fine particles for use in the
pharmaceutical industry started in the late 1990s and has continued; however, in recent years,
there has been a focus on incorporating this technology platform into foods and nutraceutical
formulations (York et al. 2004, Weidner 2009). Also during this time, emphasis shifted back to SFE
Table 1 Developments in critical fluid technology according to the approximate year in which they
first appeared
1970—Supercritical Fluid Extraction (SFE—Foods)
1977—Energy Applications (Fermentation, Fuels, etc.)
1980—Analytical Applications (SFE + SFC)
1982—Supercritical Water Oxidation
1988—Supercritical Fluid Fractionation (SFF)
1993—Supercritical Fluid Reactions (SFR—Enzymatic, Hydrogenation)
1993—Applications in Material Science + Cleaning Technology
1996—Fine Particle Production and Encapsulation
1997—Renaissance of SFE/SFF (Nutraceuticals, Herbals, etc.)
1997—Green Chemistry/Engineering (Integrated Processing)
2000—Sustainability/Bioenergy/Biomass
2005—Use of Critical Fluids in Biorefineries
Abbreviations: SFC, supercritical fluid chromatography; SFE, supercritical fluid extraction; SFF, supercritical fluid
fractionation; SFR, supercritical fluid reaction.
216 King
FO05CH11-King ARI 10 February 2014 13:4
and SFF techniques, which was largely catalyzed by consumer use of nutraceuticals, functional food
formulations, and herbal extracts for personal health enhancement (Martinez 2008, King 2012).
Using a green processing technology not only provided solvent-free products but also allayed food
consumer concern over environmental pollution and sustainability issues at the turn of the century
(Clark 2011). More recently, these same issues have become embedded in renewable bioenergy
production and the extraction of food-related chemicals, both before and after the production of
fuel chemicals such as bioethanol and biodiesel (Pandey et al. 2011, Bergeron et al. 2012). Indeed,
the biorefinery concept (Ramaswamy et al. 2013) seems to offer a solution to the food-versus-fuel
dilemma often quoted in both popular and technical publications (Thompson 2012).
With the timeline noted above and in Table 1, I attempt to provide for the reader a review of
the most recent developments in the application of SCFs and similar media to foods and related
substances in the twenty-first century. Solubility parameter theory (SPT) is used to rationalize
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the choice of processing conditions and fluids as applied to food compounds (Rozzi & Singh
2002, Srinivas & King 2010), as well as to integrate with newer trends in the SFE and SFF of
food products/ingredients. Employing compressed fluids in the treatment of foodstuffs, such as
reduction of microbial contamination and enzymatic activity (Garcia-Gonzalez et al. 2007) in
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food matrices, can result in additional benefits, such as extending product shelf life (Damar et al.
2009). Select actual applications will follow for the SCF processing of omega fatty acid–containing
oils, isolation of naturally occurring antioxidants from processing wastes, multiple applications to
rice-based food products, and juice preservation. Finally, I hope to convince the reader of the
merits of developing a critical-fluid green processing platform that embodies primarily CO2 from
diverse sources such as coal-fired energy plants, fermenters, and algae production schemes.
SPT allows the food technologist to assess what can be accomplished via SFE and related SCF
methods and avoids choosing impractical conditions for pressure-based fluid extractions.
Improvements have been made in utilizing the SPT approach in terms of more accurately
calculating the δ of sub- and supercritical fluids as a function of pressure/temperature, as well as
estimating the δ of the constituent components associated with the lipid, carbohydrate, and protein
content of foods/natural products. Several equation-of-state (EOS) methods have been reported
recently that accurately predict the δ of the critical fluid over a range of reduced pressure and tem-
perature (Panayiotou 1997, Machida et al. 2011); additionally, these complement the traditional
semiempirical methods of estimating the δ of the critical fluid based on reduced state parameters
(Marcus 2006) and internal energy (Rai et al. 2007). Del Valle et al. (2011), Fornari et al. (2005),
and Tomberli et al. (2006), among others, discuss recent studies employing group contribution
methods coupled with estimation of the required critical parameters of solutes. Hence, when the
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latter is coupled with accurate prediction of the δ dependence on both temperature and pressure
for both SCF and solutes, a fairly accurate picture emerges of what the conditions are when so-
lutes initially begin to dissolve in pressurized fluids, the pressure/temperature over which solute
solubility enhancement occurs in such fluids, as well as the often-ignored solubility maxima that
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occur in such systems at higher fluid densities (Kraske et al. 2002). Therefore, I discuss how this
approach can be integrated to understand SFE operational parameters, as well as the choice of
fluids and conditions for extracting and enriching targeted solutes via SFE and SFF, in terms of
their respective solubility parameters.
218 King
FO05CH11-King ARI 10 February 2014 13:4
Cooling
Heating Heating
Pressure reduction Pressure reduction
Extraction
vessel
S1 S2
–U
δCO2 =
V
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Extraction
10
8 First stage
separation 312.8 K
318.0 K
6
323.5 K
2 Second stage
separation and recycle
0
0 5 10 15 20 25 30
Pressure/MPa
Figure 1
Supercritical fluid extraction (SFE) operating principles in terms of solubility parameters (δ) for CO2 as a function of pressure and
temperature relative to hypothetical solubility parameters for solutes and well-known liquid solvents. Thanks to Owen Catchpole of
Manuka Health New Zealand Limited, Mt. Wellington, Auckland, New Zealand, for permission to use this figure.
The variation in the solute solubility parameters that influence solute-fluid interactions can be
estimated using the three-dimensional Hansen solubility parameter (HSP) concept (Hansen 2007),
which quantifies, individually, the contributions of the dispersion (δd ), polar (δp ), and hydrogen-
bonding (δh ) interactions to the total solute solubility parameter, δsolute , given in Equation 3 below:
Ed Ep Eh
δ2solute = + + = δ2d + δ2p + δ2h .
V V V
HSP
35
30
Curcumin
Dihydrocapsaicin
Solubility parameter (MPa1/2)
25
Capsaicin
Capsanthin
Lutein
20 Lutein
β-Carotene Violaxanthin laureate ester
T = 25°C
T = 40°C Zeaxanthin laureate ester
15 T = 60°C
Capsanthin laureate ester
Carbon dioxide
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0
0 10 20 30 40 50 60 70 80 90 100
Pressure (MPa)
Figure 2
The solubility parameter of carbon dioxide as a function of temperature and pressure relative to the computed solubility parameters for
various components found in natural products (on vertical axis), such as spice ingredients, pigments, and pigment esters.
The density dependence for these three-dimensional solubility parameters, δd , δp , and δh , as well
as the extraction fluid, can be calculated as
−1.25 −0.5
δd,ref V ref δp,ref V ref
= , = ,
δd V δp V
0.5
δh,ref −3 V ref
= exp −1.32 ∗ 10 (T ref − T ) − ln ,
δh V
where Vref is the molar volume at the reference reduced temperature, Tref , and V is the molar
volume at the particular temperature of extraction. These equations can be applied to the target
solutes and the extraction fluid (see Williams et al. 2004 for CO2 and Srinivas et al. 2009 for
water).
Figure 2 shows the δ trends for CO2 under pressure as a function of temperature up to
100 MPa (∼1,000 bar), as well as the δs of solutes commonly found in natural products as calculated
by the HSP method (see symbols on the y-axis). As previously noted, δfluid = δo is the optimal
extraction condition for a given target solute; however, SPT predicts that under the criterion given
in Equation 2, (δfluid − δo ) ∼ 5.11 MPa1/2 , solute-fluid miscibility and hence some solubilization
of the target solutes will occur at lower pressures, as indicated by the vertical arrows representing
β-carotene and lutein in Figure 2. Therefore, by applying this criterion in Figure 2 to the
solutes β-carotene and lutein, one sees a substantial extraction of β-carotene into CO2 between
the pressures of 10–30 MPa (Favati et al. 1988), whereas lutein requires higher CO2 pressures for
attaining both miscibility and solubility in SC-CO2 (∼30 MPa). However, what is most interesting
220 King
FO05CH11-King ARI 10 February 2014 13:4
Nature
SFE
Extracts Products
SFF SFR
Products Fractions
Figure 3
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Processing sequences for extracting, fractionating, and reacting naturally derived materials to desired end
products. Abbreviations: SFE, supercritical fluid extraction; SFF, supercritical fluid fractionation;
SFR, supercritical fluid reaction.
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with regard to both β-carotene and lutein is that their extractability improves with pressure, and
their solubility can be optimized in SC-CO2 at pressures exceeding 60 MPa, where the δ for CO2
and the naturally occurring pigments become equal.
performing SFE—the end result being fractions still containing a number of compounds—as noted
previously. There are two major options when performing SFF: columnar-based fractionation and
SFC. SFFs performed using packed columns are somewhat analogous to distillation, except that
the SCF under compression is circulated through a column, and usually contacts a liquid substrate
in the countercurrent mode (Brunner 1994, Reverchon & DeMarco 2006). A sectorial tempera-
ture gradient is also imposed to enhance the separation of components in the feed mixture; hence,
columnar-based separations are based on adjustment of the fluid density by both compression and
the temperature gradient, and produce a fluid density gradient longitudinally along the column.
Therefore, the extract (top of the column) and raffinate (bottom of the column) separate on the
basis of their relative solubilities in the dense fluid and their temperature-dependent volatilities.
Numerous food-related materials have been fractionated using the columnar approach, such
as marine-derived oils (Catchpole et al. 2000, Riha & Brunner 2000), mixed glycerides (Perrut
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et al. 2001, Fornari et al. 2011), tocopherols (Brunner 2005), free fatty acids (Brunner &
Machado 2012), phytosterols (Dunford & King 2004), essential oil components (Reverchon &
DeMarco 2008), etc.; however, these folded concentrates are not prominent industrially marketed
extracts.
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SFC on a preparative or production scale has not seen much commercial use despite several
studies on tocopherol- (King et al. 1996), phytosterol- (Sugihara et al. 2010), and phospholipid-
(Taylor et al. 2000) laden substrates. Isolation of function ingredients from rosemary has been
accomplished by preparative SFC (Ramirez et al. 2006), and SCF simulated moving bed (SMB)
chromatography has been applied for the separation of ethyl linoleate and ethyl oleate (Cristancho
et al. 2012). Recent reported studies (Montanes et al. 2013) on applying SFC to omega fatty acid–
containing fish or algae oils may further catalyze additional interest in this complex and expensive
SFF method. Interestingly, at the turn of the century, KD Pharma (http://www.kd-pharma.de)
developed a method in which SFC was applied on a good manufacturing practice (GMP) industrial
scale for enrichment of the ethyl esters of fish oils in Spain.
For the food technologist considering SFF techniques, the seminal question is the follow-
ing: For the food and nutraceutical marketplace, is there a need for fractionation in addition
to what can be accomplished with SFE alone? It would seem that extracts folded in concen-
tration of a specific bioactive solute would be welcomed; however, most SCF extracts that are
available to the consumer are products of the holistic SFE approach in which all ingredients are
extracted, active or inert, in the final extract. There is a profit-based motive to this approach;
examples include the SFE of the sawtooth palmetto berry (Gregg 2003), in which the resul-
tant extract has only a small percentage of the health-beneficial ingredients (sterols and sterol
esters—the rest of the extract is inert lipids), and fatty acids of marine-derived oils (Eltringham &
Catchpole 2008). In most cases, the levels of active ingredients are deemed sufficient to not require
further enrichment via SFF. King (2003) has noted that future SFE and SFF applications will no
longer be operated as single-step operations but as integrated unit operations (Temelli 2009, Goto
et al. 2012), either in combination with sequential unit operations, such as simultaneous parti-
cle formation upon precipitation of the extract, or by using ultrahigh-pressure SFE as discussed
below.
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FO05CH11-King ARI 10 February 2014 13:4
pressure regime of 100–450 bar (10–45 MPa) due to the attendant cost of processing equipment
capable of operating at higher pressures (Mohamed & Mansoori 2002). However, SFE done with
any set of chosen conditions of pressure and temperature discriminates with respect to components
contained within the food or natural matrix—even exhaustive extraction at very high pressures
may enrich or deplete certain components contained in the starting material.
Recently, the use of high extraction pressures (≥1,000 bar) has been advocated to enhance
certain components within a natural product matrix that are marginally soluble in SC-CO2 at
lower extraction pressures (Igl-Schmid & Wuzik 2012, http://www.nateco2.de). For example,
for the extraction of pigment moieties from some natural products, a higher extraction yield of
polar pigments such as xanthophylls can be obtained. For these compounds exhibiting marginal
solubility in SC-CO2 , the application of such ultrahigh-pressure extraction has provided not only
a better recovery from the natural product matrix but also perhaps a more authentic extract that is
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comparable to that obtained using organic solvent extraction (Minatelli et al. 2011). Although this
might seem insignificant, one must consider the importance of these small amounts of compounds
in a natural product extract and the properties they confer, such as their sensory and antioxidant
properties and their color.
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There are numerous examples of foodstuffs and natural products extracted on a laboratory
scale using the higher SC-CO2 pressures: algae oil and pigments at 750 bar, argun nuts at 700
bar, chamomile at 750 bar, caraway at 700 bar, celandine root at 700 bar, chili pepper at 700 bar,
cocoa polyphenols including press cake at 700 bar, the spice coriander at 850 bar, dill seed at 700
bar, lecithin de-oiling at 700 bar, as well as numerous other food-related matrices. Luetge et al.
(2007) report a slight increase in the maximum yield from sage at 1,300 bar and 100◦ C with an
S/F of 60. A two-stage separator such as that shown in Figure 1 (the first separator being held
at 150–250 bar between 40 and 80◦ C) allowed an extract to be obtained that contained a higher
carnosolic acid content than could be obtained with a single-separator system. Similarly, for the
extraction of rosemary at 1,000 or 1,500 bars and 60–80◦ C at S/Fs of 20–60, a tenfold extract
could be obtained with respect to carnosolic acid content, by using a two-vessel separator system
held at 100–300 bar between 40 and 60◦ C.
Extraction of carotenoids and their oxygenated analogs can be achieved faster at higher extrac-
tion pressures and equivalent temperatures. This is because the respective δs for beta-carotene
and lutein are 8.71 H and 10.0 H, which is why lutein is not as easily extracted from the natural
product matrix as beta-carotene (Figure 2). This trend has been confirmed in SFE studies involv-
ing pigments, such as those of Steinhagen et al. (2010), who reported SFE of carotenoids between
700 and 1,500 bar between 40 and 60◦ C using a two-separator system at an S/F of 40. Similarly,
Luetge et al. (2009) studied the SFE of nut kernels at 40◦ C, over a pressure range of 300–1,500
bar, and demonstrated a decreasing S/F with an increasing extraction pressure. For example, the
maximum nut oil yield extraction occurs at S/F ∼ 80 at 300 bar, and at 1,500 bar the S/F was 20.
This has implications for processing costs—at least a one-quarter reduction in production costs
can be realized by extracting at pressures of 300 to 1,500 bar.
King (2013) has recently noted that distinct solubility maxima of solutes in SC-CO2 and other
SCFs occur between 650 and 1,000-bar pressure and that solute mole fraction solubility in such flu-
ids exhibits a parabolic dependence on extraction pressure. This is due to the decrease in the relative
solubility parameter differences between the solute and extraction fluid with increasing extraction
pressure. These solubility maxima occur at reduced extraction densities between 2.00 and 2.50,
corresponding to solute solubility parameters between 17.0 and 21.0 MPa1/2 (King 2013). SFE
embracing this range of conditions is now being utilized industrially; for example, the Valensa Cor-
poration in the United States currently produces Deep Extract platform products using ultrahigh-
pressure SFE to achieve a more complete natural extract (http://www.valensa.com).
of applying hydroethanolic solvents for food and natural product extraction. Despite this concern,
SC-CO2 /ethanol mixtures are used to extract and fractionate polar lipids, such as phospholipids
(Carvalho et al. 2012), which are not soluble to any appreciable extent in neat SC-CO2 . Several
studies have been reported that use copious amounts of cosolvents, even in the two-stage phase
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region (Durling et al. 2007). This can produce the desired result but defeats the purpose of using
SC-CO2 . The question then becomes whether another compressed fluid might be better for the
extraction/fractionation of these more polar solutes.
The use of sub- or near-critical fluids is one alternative. So-called subcritical fluids can range
from liquid CO2 to SCW for extracting and fractionating food-related solutes. SCW has been
extensively studied since the 1990s (Basile et al. 1998) as a suitable alternative to SC-CO2 and
complements the use of CO2 , allowing one to use an all-natural processing platform. The solvent
features of SCW have been characterized in terms of its dielectric constant (Kubatova et al. 2001,
Ibanez et al. 2003) and more recently by Srinivas (2010) in terms of its temperature-dependent
δ. As shown in Figure 4, the hydrogen-bonding component (δh ) of water’s δ is most affected by
an increase in temperature, thereby permitting water to solubilize polar to eventually nonpolar
solutes as its temperature is increased. For the extraction of foodstuffs and natural products,
SCW is used at reduced temperatures in the range of 0.50–0.80, which requires only very low
reduced pressures (Pr = 0.02–0.35) to keep it in its hot liquid state. Under such conditions, SCW
becomes a very effective extraction medium for very polar solutes, such as flavonoids, sugars, and
polyphenolic compounds, which occur in natural products ( Ju & Howard 2005, Shi et al. 2012). By
contrast, there is a considerable amount of literature in the application of SC-CO2 for extracting
grape- and berry-derived oils (Kagliwala et al. 2011, Prado et al. 2012); however, these SC-CO2 -
based methods almost always require the use of methanol or ethanol as cosolvents (Seabra et al.
2012).
Table 2 compares extractions using SC-CO2 and SCW. Extraction with SCW does not require
drying of food or natural products, and the attendant equipment costs are much cheaper than
the construction of an SFE plant. However, the aqueous-derived extracts from subcritical water
extraction (SWE) will often require removal of water unless the SWE can be performed quickly, as
noted by King (2006). This is often the case because the residence time in the extraction vessel of
the material undergoing SWE must be minimized to avoid any thermal degradation of substrate
as well as the resultant extract. SCW is an extremely versatile medium and has been used for
the hydrolysis of vegetable oils to produce fatty acids (Eller et al. 2011); for the extraction of
flavors, spices (Khuwijitjaru et al. 2012), and essential oils (Ozel et al. 2003); and the degradation
of cellulosic and lignin-containing natural polymers to oligomeric carbohydrate mixtures, as well
as polyphenolic compounds (Cacace & Mazza 2006).
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FO05CH11-King ARI 10 February 2014 13:4
50
45 δD
δP
40
δH
Solubility Parameter (MPa1/2)
35 δT
30
δ2T = δ2D + δ2P + δ2H
25
20
15
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10
5
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0
0 50 100 150 200 250 300 350
Temperature (C)
Figure 4
The component three-dimensional Hansen solubility parameters for subcritical water as a function of
temperature.
It is also possible to carry out extractions and fractionations using liquefied fluids such as
CO2 (Compton et al. 2012), propane (Ahangari & Sargolzaei 2012), and dimethyl ether (DME)
(Catchpole et al. 2008, 2009). The solute selectivity exhibited by these subcritical fluids is primarily
controlled by temperature, and they are inferior to their SCF analog with respect to mass transport
of the target solutes out of a food matrix. DME, in particular, is an interesting fluid based on
research and development at Industrial Research Limited (now Callaghan Innovation) in New
Zealand. This is largely due to DME’s mutual miscibility with water (∼10–20 mole%) and the
solubility of DME in water (∼20–30 mole%) (Tallon & Fenton 2010). Hence, in the case of
SC-CO2 , water can serve as an alternative cosolvent to alcohol-based cosolvents when extracting
more polar solutes.
Table 2 Contrast between SFE using SC-CO2 and SCW for subcritical water extraction (SWE)
SC-CO2 (SFE) versus SCW (SWE)
Aspect SC-CO2 (SFE) SCW (SWE)
Drying Yes No
Ext. of Waxes Yes No
Installation Cost High Low - Medium
Ext. Cond. Mild Medium
Conc. Effect Yes No
Environmental Yes Yes
Residual Matter Yes Yes
Abbreviations: Conc., concentration; Ext., extraction; SCW, subcritical water; SFE, supercritical fluid extraction;
SWE, subcritical water extraction.
The merits of using neat DME alone and in conjunction with CO2 have been described in a
review by Catchpole et al. (2010). Of particular interest to food technologists are the recorded
high solubilities of polar lipids such as soybean phospholipids in DME (∼20 wt.%), as well as in
DME-water mixtures using water as a cosolvent (∼30 wt.%). This is because DME-water mix-
tures under compression have a higher δ relative to SC-CO2 , which overlaps with the calculated
δs for phospholipids, such as phosphatidylcholine (18.3 MPa1/2 ), phosphatidic acid (18.8 MPa1/2 ),
phosphatidylethanolamine (19.1 MPa1/2 ), and phosphatidylinositol (22.3 MPa1/2 ). Catchpole et al.
(2006) describe a continuous process for the extraction of egg yolks and aqueous whey protein
concentrate streams in which a liquid feed stream is contacted continuously with DME through
an in-line static mixer. Lipid extraction ranged from 60% to ≥90% recovery, depending on the
feed material and processing conditions. Although DME has some of the same disadvantages
as exhibited by propane, namely high flammability, this can be partly suppressed by using mix-
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tures of DME and CO2. The ability of DME and its mixture with water to extract wet biomass such
as algae, dairy products, and fermentation-derived solutes such as natural pigments at lower pres-
sures relative to those required for SC-CO2 warrants its use in the processing of foodstuffs and
natural products.
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FO05CH11-King ARI 10 February 2014 13:4
bioactive ingredients via encapsulation. Depending on the primary mechanisms responsible for
achieving successful particle production, namely adsorption, aggregation, impregnation, or com-
binations thereof, it is possible to produce particulates in which water in lipid, or vice versa, exists.
Such particle engineering (PGSS) can stabilize aroma components in either medium depending
on their chemical nature, allowing for sustained retention of the odoriferous compounds. It is pos-
sible by selection of the right carrier material to produce an array of morphological forms ranging
from fibers, foams, porous particles, porous spheres, and solid spheres, as has been demonstrated
using polyethylene glycol (PEG) polymers. SCF-based particle engineering can also be used to
produce microemulsions or liposomes (Zhong & Dai 2011), thereby allowing delivery of essential
oils or enhancing the stability of the fish oil–based emulsions. There is an excellent review of
SCF-based particle formation of bioactive compounds by Thereza et al. (2012), which includes a
discussion of nanoemulsions and SCF extraction of emulsions.
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The PGSS process has in one case been scaled up to produce more than 300 kg of partic-
ulate product per hour (Lack et al. 2005). Further scale-up of the PGSS process to 1,500 kg/h
has a projected production cost for powders in the range of $0.25–1.33, depending on the per-
annum production time and CO2 /powder ratio. In their review, Weidner & Petermann (2008)
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provide further economic rationale for the PGSS process versus the antisolvent-based particu-
late processes, such as the implementation of the alternative processes being plagued by high
capitalization costs and copious fluid consumption. These are similar to production cost figures
generated by the Natex Corporation in Austria.
Table 3 lists some specific food-related products produced by critical fluid–based particulate
technology. Santos & Meireles (2010) provide a summary of carotenoid encapsulation technology,
including the merits of SCF-particulate generation. Similarly, Martin et al. (2010) have summa-
rized encapsulation of essential oil moieties using SCFs and have compared this method with
alternative encapsulation options. Seifried & Temelli (2012) demonstrated recently the drying of
β-glucan and gum Arabic particulates containing β-carotene. Encapsulation of marine- or algae-
derived oils, even if derived via SFE, is still largely done by traditional methods; however, this
could change in the near future.
Coupling of these particulate-generation technologies embracing SCFs with SFE would be
welcomed to produce the food-related product in a form for direct application after SCF process-
ing. This is one form of multiple unit processing using sub- and supercritical fluids advocated by
King & Srinivas (2009). Similarly, Catchpole et al. (2012) advocate a similar philosophy in situ in
critical fluid media. The potential reaction of CO2 with food-related materials also should be fur-
ther investigated, given that the encapsulation of carbonated food products in a particulate format
would prove useful in the commercial marketplace. However, despite considerable promise over
the past one-and-a-half decades, SCF particulate technology and related techniques must move
out of the “academic” laboratory and be commercially utilized to remain a viable option for the
food industry.
as the merits associated with using SFE. Several recent reviews on the subject of sterilization and
pasteurization using SCF media (see, e.g., Damar & Balaban 2006, Bertucco & Spilimbergo 2007)
and the recent book edited by Balaban & Ferrentino (2012) are essential for those interested in a
more in-depth understanding of the subject, a state-of-the art evaluation of the patent literature,
by Universidade de Brasilia on 05/02/14. For personal use only.
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FO05CH11-King ARI 10 February 2014 13:4
The versatility of microbial deactivation with supercritical carbon dioxide is facilitated by using
moist foodstuffs facilitating the formation of carbonic acid, and the rate—particularly of CO2
depressurization—if abrupt, can rupture cell walls. These benefits suggest that, as mentioned
previously, SWE slightly above 100◦ C could be a very effective method for sterilizing an aqueous
extract in situ, an effect that has not yet been confirmed. If a high rate of microbial deactivation
were to occur during SWE, it would probably be due to a combination of thermal deactivation
and carbonic acid lowering of the microbial count. For example, the results of Del Pozo-Insfran
et al. (2006), who compared dense CO2 -treated grape juice with grape juice treated with heat
pasteurization, provide some support for the dual benefit of carbonated SWE, in terms of its shelf
life, anthocyanin content, total phenolics, and antioxidant capacity.
The thermodynamic basis of aqueous SC-CO2 treatment of fruit and vegetable products is
based, once again, in CO2 ’s solubility in water as a function of CO2 pressure, temperature, and
Annu. Rev. Food Sci. Technol. 2014.5:215-238. Downloaded from www.annualreviews.org
the CO2 partial pressure above the liquid being treated. The Balaban group (Calix et al. 2008) has
reported additional data on high-pressure CO2 solubility in neat water and juices (Ferrentino et al.
2009) based on a stirred autoclave solubility device and measurements taken of CO2 sorption into
neat water, real orange or apple juice, and model solutions simulating the fruit juices. In general,
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CO2 solubility is suppressed slightly in the real and simulated juice matrices.
can produce extracts exhibiting high ORAC (oxygen radical absorbance capacity) values, among
them procyanidins and anthocyanins from waste grape pomace and rosemary extracts. A nice
review by Parajo et al. (2009) of SFE applied to the extraction of antioxidants includes a consid-
erable list of additional substrates to which both SFE and SWE have been applied. Their sum-
mary table tabulates the application of antioxidant tests that have been applied on SWE extracts,
thereby illustrating that assays such as bioassays can be used to test the efficacy of an extraction
technology.
that now exist throughout the world. Many of these production plants are generally dedicated to
the SFE of natural products, leading to the recovery of higher-value products. Today, processes
such as SFE and SFF are currently oriented toward extracts or products with much higher added
value than those developed using SCF technology in the past 40 years. These include targeted
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products for the nutraceutical industry or for incorporation into functional foods. Examples of
this trend are the SFE and SFF of specialty lipids from high-value seed oils and microalgae that
contain polyunsaturated fatty acids. Finally, future SFE and SFF applications will no longer be
operated as single-step operations but as integrated unit operations (Leboeuf & Deschamps 2010),
in combination with additional separation processes such as membrane separations, high-pressure
reactors, or integrated particulate formation.
230 King
FO05CH11-King ARI 10 February 2014 13:4
Energy
scPropane
1,3-propylenediol Glycerol Biodiesel Fatty alcohol Surfactants
sc MeOH
PTT Ferrulic acid IP6 (Phytic acid)
Poly(trimethylene
terephthalate) γ-Oryzanol Inositol
sc CO2
Hull
Annu. Rev. Food Sci. Technol. 2014.5:215-238. Downloaded from www.annualreviews.org
Powdered
defatted
rice bran
White sc CO2
Hull rice
SCW
CO2-treated white rice
Bio-PET
Bio-nylon
Bio-PC
scCO2-treated
brown rice
Figure 5
A rice-based biorefinery illustrating fractionation of rice into food, fuel, and chemical components with the aid of supercritical fluid
technology. Abbreviation: SCW, subcritical water. Figure reprinted with permission from Professor Yuan Woo Lee, Seoul National
University.
(rice bran oil), as well as chemicals as intermediates in oleochemical and polymer production.
Treatment using SC-CO2 can assist in extending the shelf lives of certain types of rice, removing
unwanted substances from rice, and defatting rice-based substrates, as pictured in Figure 5. This
processing theme incorporating pressurized CO2 to some extent has been implemented in several
Asian countries such as Taiwan, South Korea, and China.
The integration of multi-fluid and unit operation processes utilizing critical fluid technology
has been summarized by King et al. (2011) and has been shown to be applicable to rice bran
processing, cashew nut shells, and palm oil constituents. These make use of extractions using mixed
critical fluids in sequence and together (SC-CO2 + SCW); columnar fractionation; SFC; and, in
some cases, reaction chemistry embracing enzymes, hydrogenation, and hydrolysis under SCW
conditions. As already noted in the discussion of particulate formation using SCFs, the addition
of SC-CO2 can provide an antisolvent effect, and this principle has been used to demonstrate the
separation of lipid species, fruit-derived acids, and carotenoids. Thiering et al.’s (2000) studies
have demonstrated the salting-out properties of SC-CO2 related to protein fractionation, and a
similar theme has been extensively investigated by Bonnaillie & Tomasula (2012) for milk and
cheese-related food products. In one particular case, extraction with pressurized water has been
used to produce micron-sized particulates from rosemary and oregano extracts (Herrero et al.
2009b).
acid ethyl esters for biodiesel use, or for improving the SFF of lipid compounds.
In the renewable bioenergy field today, it is envisioned as ideal to build coexisting bioethanol
and biodiesel production capabilities at the same site. Hence, on the basis of our discussion above,
this suggests the possibility of extending the application of the critical fluids platform for the
by Universidade de Brasilia on 05/02/14. For personal use only.
production of these two renewable fuels. Similarly, it was noted above that SC-CO2 could be mixed
advantageously with pressurized water (SCW) for potential extraction and reaction chemistries.
Such a critical fluid–based processing concept supports the use of bio-based renewable resources
and a sustainability platform, and does so in a green, environmentally benign manner.
SUMMARY POINTS
1. Antioxidant folding using supercritical fluid technology has been commercially-
implemented and will receive continual emphasis because of its importance in nutraceu-
tical and functional food science.
2. The application of SFE to algae and related marine-derived products is and will continue
to be an application focus area. The use of these health-beneficial food products versus
their use as renewable fuel resources in fuel is a point of considerable controversy.
3. The use of multiple fluids and unit processes based on critical fluid processing technology
is seeing increased use in producing food-based materials and supplements.
4. Numerous processing facilities continue to be implanted worldwide, resulting in many
food and nutraceutical supplements that proclaim the use of SFE and SC-CO2 on their
labels.
FUTURE ISSUES
1. Optimizing continuous SCF processing systems—such as expellers, extruders, and other
countercurrent-based systems—will be important in terms of increasing production.
2. Removal of residual solvents and toxicants from food and nutraceutical products using
SFE employing SC-CO2 needs to be studied further with respect to new regulatory
requirements.
3. Cost and life-cycle analysis for SCF technologies versus competitive technologies will be
a future requirement and will complement research and development in this field.
232 King
FO05CH11-King ARI 10 February 2014 13:4
DISCLOSURE STATEMENT
The author is not aware of any affiliations, memberships, funding, or financial holdings that might
be perceived as affecting the objectivity of this review.
Annu. Rev. Food Sci. Technol. 2014.5:215-238. Downloaded from www.annualreviews.org
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Annual Review
of Food Science
and Technology
v
FO05-FrontMatter ARI 13 February 2014 9:39
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and Aidan Coffey p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p 327
Public Health Impacts of Foodborne Mycotoxins
Felicia Wu, John D. Groopman, and James J. Pestka p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p 351
Soft Materials Deformation, Flow, and Lubrication Between
Compliant Substrates: Impact on Flow Behavior, Mouthfeel,
Stability, and Flavor
Nichola Selway and Jason R. Stokes p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p 373
Metabolic Stimulation of Plant Phenolics for Food Preservation
and Health
Dipayan Sarkar and Kalidas Shetty p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p 395
Indexes
Errata
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vi Contents
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