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TF420 English
TF420 English
INTEGRATION
TF420
MARKING LASER
Ref. DCD01/3068 - TF420_en_B - Last updated: 11/2008
L - Appendix ...................................................................................................................... 46
To ensure security and productivity, read this manual before starting-up the equipment.
For help, contact Technifor (see contact list, last page). If the user has never installed or used a laser
machine, contact the laser helpdesk: laser.aftersales@technifor.com
1. General Instructions
Laser safety
• Class 4 laser device designed for integration - See declaration of compliance.
• Observe norm EN 60825-1 concerning the controls and signage (access panels, doors, emergency stops...).
• Operators and service personnel must receive laser safety training. Carefully read the "Laser Safety" chapter.
For help, contact Technifor (see contact list, last page).
• It is mandatory that the operator wear eye protection with the suitable filter lenses (IR26, 1064 nm).
Marking head
• The optical fiber cannot be disconnected from the optical head or the CCU. A wide range of potentially hazar-
dous substances may be emitted. Foresee a space.
• Electronic dimensional drawings available upon request
• The optical fiber, linking the CCU to the marking head, must respect a minimum of 50 mm (1.969 in).
• Minimize shocks and vibrations on the marking head.
• Respect optical head’s indexation in the marking head (see installation section).
• Never ship the laser with the optical head installed in the marking head.
• Allow approximately 15 mm (0.591 in) for the focal point adjustment (list of accessories available upon request:
contact us).
• If the equipment is stored at a temperature inferior to 10 0C (50 0F) or superior to 40 0C (104 0F), leave it 24h at
a temperature between 15 0C (59 0F) and 35 0C (95 0F) before start-up.
Control Unit
• When unpacking the CCU, hold the optical head to prevent it from falling. Remove the CCU’s protective packing
at the last moment. Quickly connect the optical head to the marking head with the 3 screws provided.
• In difficult environments (i.e.: oily mist, small dust particles, high humidity, high temperature...), place the CCU in
a filtered or even air-conditioned cabinet to protect it from damage.
• Allow clearance (connections and cables): analyse the CCU’s integration in order to avoid problems due to the
fiber’s minimum bend radius.
• Use a cooling system in a high temperature environment.
• In the event of power problems, install a UPS (power conditioner).
Have the model and serial number of the equipment available when contacting Technifor.
3. Labels
The various compliance labels are:
IEC 60825-1:1993/A2:2001
Warranty labels
These labels guarantee the TF420 laser was not opened
or dismantled. DO NOT OPEN LASER COVER
WARRANTY VOID IF
Opening without prior written consent voids warranty. SEAL IS BROKEN
f 160 185
f 254 335
f 330 430
Declaration of compliance
CE marking on the equipment attests the observance of the following European directives:
• Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisa-
tion of the laws of the Member States relating to electrical equipment designed for use within certain voltage
limits.
• Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the harmonisa-
tion of the laws of the Member States relating to electromagnetic compatibility.
Declaration of incorporation
The equipment will not be in service before the machine in which it is to be incorporated is declared conform to
the norm 98/37/EC of the European Parliament and of the Council of 22 June 1998 on the harmonisation of the
Member States concerning machines.
• amended Directive 2002/95/EC of the European Parliament and of the Council of 27 January 2003 restricting
the use of some dangerous substances present in electrical and electronical equipment (RoHS).
• amended Directive 2002/96/EC of the European Parliament and of the Council of 27 January 2003 on waste
electrical and electronic equipment (WEEE).
This symbol indicates that once this equipment has reached the end of its useful life, it must not be
disposed of with non-sorted municipal waste, in accordance with European Directive 2002/96/EC.
The equipment must be disposed of at an appropriate collection point for processing, sorting, and
recycling of Waste Electronic and Electrical Equipment (WEEE).
The elements which compose Waste Electronic and Electrical Equipment (WEEE) may contain substances which
have harmful effects on the environment or on human health.
By following these instructions, you are helping the environment, contributing to the preservation of our natural
resources, and protecting human health.
• Standard NF EN 60825-1/A2 of January 2006 concerning laser device safety, material classification, advice and
user guide.
• Standard NF EN 61000-6-2 of January 2006 concerning electromagnetic compatibility (EMC) - Part 6-2: generic
standards- Immunity for industrial environments.
• Standard NF EN 61000-6-4 of March 2007 concerning electromagnetic compatibility (EMC) - Part 6-4: generic
standards- Standard on emissions for industrial environments.
• Standard NF EN 292-1 concerning safety of machinery, basic concepts, general principles for design - Part 1:
basic terminology, methodology.
• Standard NF EN 292-2 concerning safety of machinery, basic concepts, general principles for design - Part 2:
technical principles and specifications.
• Standard NF EN 954-1 concerning safety of machinery, safety-related parts of control systems.
• Standard NF-EN-60204-1 concerning safety of machinery, electrical equipment of machines - Part 1: general
requirements.
This machine is equipped with a class 4 laser source. This laser can produce
dangerous diffuse reflections. It may lead to skin and eye injuries as well as a fire risk.
Its use requires extreme caution.
Laser radiation is invisible, but iexposure, direct or scattered is hazardous to skin and
eyes.
It is mandatory that the operator wear eye protection with the suitable filter lenses.
The area in which the machine is used must be limited to authorized and protected
personnel only.
The operator is not to wear reflective objects on his/her arms/hands (i.e.: jewellery).
Marking reflective materials (those with a copper, gold or silver base) or materials with
a polished surface represents a hazard both for the operator and the machine.
Types of fumes
Laser marking certain materials emits of dangerous fumes andparticles that may be
toxic and/or damage the equipment.
In this case, adapt an extraction system (with filtration) to the marking station if
necessary.
• The marking head and the Control Unit must be clean and protected from dust. Exterior optics must be verified
and cleaned if necessary.
• Position the Control Unit horizontally, in a dry, ventilated area, at least 20 cm (7.874 in) from the floor.
• Use the appropriate protection when equipment is used in a polluted environment. Use of these protections are
the user’s or the integrator’s responsability.
• Never unplug a cable while the Control Unit is turned on.
• Grounding must be done according to the regulations in effect to ensure the safety of the personnel. The con-
nection to the single phase power supply is made with a standard, 3 pin plug with grounding. It must be equip-
ped with an adequately calibrated 30 mA differential cut-off and protection device.
• Do not use this marking equipment in an explosive environment.
Technifor will not be held responsible for injuries resulting from disregard for the above operating instructions or
other general safety rules applicable to the use of this equipment. Furthermore, disregard for the instructions will
void the warranty.
Use:
Installation:
Restricted area
The room in which this sign is posted is defined as a restricted laser area:
Access to the restricted laser area is regulated. Only competent personnel having attended proper training can
stay in during the exploitation phases: this implies medical aptitude and laser safety training.
Any person authorized occupation in the restricted area is to observe the rules handed over by the employer.
During pauses in tasks with laser radiation hazards, protective glasses must be put back in their cases and stored
in a suitable place.
Name and address of the doctor in charge of medical exams for personnel occupating the laser restricted
area:
Name and address of person in charge of the observance of laser security regulation in the restricted area:
For a more detailed list of the risks related to the material worked with, consult Annex A of the ISO 11553-1:2005
norm.
In this case, adapt an extraction system (with filtration) to the marking station if necessary. This system vacuums
eventual emissions on the marking area.
The user must observe national legislation in force concerning chemical agent exposure limits.
Reflected beam
Special integration is required when marking some materials to prevent the beam reflecting.
• Main components:
3
- 1 technical document on CD ROM
- marking program: T700W
- 1 test plate for the machine
- RS232 cable
- power cable
- DB37 connector with jumpers
- 2 plugs for the focal lens’ protection
- additional accessories if ordered
Box 2
When unpacking the CCU, hold the optical head to prevent it from falling. Remove the
CCU’s protective packing at the last moment. Quickly connect the optical head to the
marking head with the 3 screws provided.
Remove the protective plugs only when installing.
Unpack as shown in the following diagram.
Put the optical head in its original packaging right after dismantling.
The CCU contains all the electronic elements required for the equipment to functionn (power, control and
command).
It must always be connected to the marking head.
Marking is carried out by the marking head, which integrates two motors (X- Y) to displace the laser beam on the
part to mark.
1
4
2 5
6
3
Power supply
• power supply: 100 - 240 V AC - 50/60 Hz - 400 W (700 W max)
• phases: 1
• fuse: 3.15 A - 115 V / 6.3 A - 230 V
Environment
• operating temperature: 10 0C (50 0F) - 35 0C (95 0F)
• storage: 10 0C (50 0F) - 40 0C (104 0F)
• humidity level: 20 - 80%
Aiming diode
• power: 1 mW (maximum)
• wave length: 650 nm
4. Physical characteristics
• dimensions (L x w x h):
- marking head: 375 mm (14.764 in) x 138.4 mm (5.449 in) x 202 mm (7.953 in) (without optical fiber)
- Control Unit: 462.1 mm (18.193 in) x 420.5 mm (16.555 in) x 184 mm (7.244 in) (with handles)
See: Dimensional drawings
• weight:
- marking head: 7 kg (15.432 lb)
- Control Unit: 16 kg (35.274 lb)
• marking area:
- F100: 65 mm (2.559 in) x 65 mm (2.559 in)
- F160: 110 mm (4.331 in) x 110 mm (4.331 in)
- F254: 180 mm (7.087 in) x 180 mm (7.087 in)
- F330: 240 mm (9.449 in) x 240 mm (9.449 in)
Units: mm
Optical fiber: The optical fiber linking the CCU to the marking head, must respect a minimum of 50 mm (1.969 in).
Units: mm
1 : Air vent
2 : Airflow direction
Units: mm
1 : Telescope
2 : Recessed hole
3 : Optical fiber
Head accessories
Height adjustment device
Ref. • The CHR height adjustment system is used to adjust the
SEOP013/215 marking head height within a range of +/- 22.5 mm
(0.886 in).
• Positioned between the marking head and the support to
which the head is attached.
Column stand
Ref. Marking machine support with height adjustment range of
SEMA001/255 300 mm (11.811 in).
(Class 4)
The aluminum table with t-slots for mounting standard
accessories or specific tooling.
Focal lens
1 : Height adjustment (mm)
2 : Marking area (mm)
DMC 11
Ref. Pilots a rotating third axis (DMC) for marking on circular parts
SEOP001/43
Motorised Z-axis
Contact us Motorized Z-axis commanded by button
Mounting bracket(s)
Ref. This accessory is used to fasten the marking head on the height
SEOP013/227 adjustment device and on the column frame.
Door sensor
Ref. Integration accessory for installation in Class 1 - required to
ELE01/4298 comply with the Laser-security standards
Focusing diode
Ref. Makes it easy to find the focal length.
SEMA002/1089
Ref. Used to connect the UC420 to the serial port of a PC or an automaton for data transfer.
MCORS109/9
For alignment, there are positioning holes Ø 6 mm (0.236 in) F7 for Ø 6 mm (0.236 in) pin.
Boltd should not penetrate more than 15 mm (0.591 in) into the casing.
Pins should not penetrate more than 10 mm (0.394 in) in the casing’s thickness.
Never power up the control unit before setting the optical head in the marking head.
4U 19" rack mount: used to integrate the CCU in a cabinet. Vertical position possible
The optical fiber linking the CCU to the marking head, must respect a minimum of 50
mm (1.969 in).
Analyse the CCU’s integration in order to avoid problems due to the fiber’s minimum
bend radius.
1 : Height adjustment (mm)
2 : Marking area (mm)
3. Height adjustment
For optimal marking quality, the part must be placed at the proper distance from the marking head. This is the
focal distance or working distance.
This distance varies depending on the focal lens used and the specific characteristics of the machine’s laser
beam (diameter and beam divergence).
This label is placed on the marking head to indicate the distance to the
part. LENS F(mm)
f 254 335
These values are approximative.
Distances may vary approximately +/- 15 mm (0.591 in) depending on f 330 430
the laser’s and focal lens’ specific characteristics.
The different elements of the equipment must be connected with the power off. The
power supply should be connected last.
1 2
1 2 3 4 5 6 7 8
9
10
11
12
• optical head
• head/CCU connecting cable (17-19 point connector)
• SubD9 points for RS232 link
• 37 point connector (with jumpers)
• power supply
The optical head has a small recessed hole towards the top and a large recessed hole towards the bottom.
Mount the 2 flanges using the 6 M5 screws provided.
The small recessed hole must be oriented upwards. See diagram below.
1 : Recessed hole
2 : Insulating mount
6 x M5 3 x M5
1 1
RD 2 2
TD 3 3
4 4
OV 5 5
6 6
RTS 7 7
CTS 8 8
9 9
Grounding Grounding
2 m (6.56 ft)
13
1 : Power switch
2 : Laser safety key - Used to turn on/off the laser.
3 : "Key" light - Turns on when the key is put back in 0 position.
4 : Safety circuit reset
5 : "Shutter" key - When the light is on, the beam is passing.
6 : "Aiming diode" button - Used to turn on/off the aiming and focusing diode.
7 : "OK" light
8 : "Laser emission" light - Turns on when the laser is emitted.
9 : "Laser" alarm - The source is off. Turn the key in 0 position to restart.
10 : "Synchronisation" alarm - Frequency out of use period
11 : "Beam" reflection alarm
12 : Emergency stop push button
13 : Air inlet
• When laser is powered, the safety key and the power button must be in 0 position and the emergency stop but-
ton deactivated.
• Put the power button in 1 position.
• Press the "reactivate laser" button. The "Laser" alarm light stays on during Laser preheating and then flashes
during the period where the machine is starting (approx. 40 seconds). Never put the safety key in position 1 if
the "Laser" alarm light is on when starting the machine.
• Wait for the "OK" green light to turn on.
• Start the T700W marking program. No communication with the program is possible as long as the "OK" light is
not on.
• Open an existing file. If the equipment is operating in independent mode, the marking file is automatically loa-
ded when the electrical supply is switched on.
• Put the safety key in 1 position.
• Adjust the focal lens’ distance.
• Press the "shutter" button.
• Launch the marking cycle.
6. Laser shutdown
Standby/Shutter operation
In the event of a long break between two marking series, put the machine on standby by closing the shutter.
The "shutter" light of the marking head and the CCU are off to indicate the shutter is closed.
Power down
Never turn the machine off before appropriately shutting off the laser source.
Turn off the machine before any intervention.
Never unplug a cable while the Control Unit is turned on.
Wait 10 min between the last marking and shutting off the CCU to let the laser source cool.
Put the power button in 0 position.
Emergency stop
In case of emergency, press on the CCU’s emergency stop or open the emergency stop contact on the DB37F
connector, depending on integration. See: Connection to DB37F connector
The electronics of the machine are off. Laser source is on No laser emission is possible.
To restart, release the button or close the contact. Turn the key in 0 position to restart. See: Laser startup
20
Pin functions
7 + 5 V DC
Maximum current: 100 mA
8 + 5 V DC
9 + 24 V DC
11 + 24 V DC
26 Grounding - 0 V
27 Grounding - 0 V
28 Grounding - 0 V
29 Grounding - 0 V
• Interlock (Input)
1 2 3 4
20 21 22 23
16
VCC 24 V max
34
-
CCU side
Marking in progress
Start marking
Ready to marking
I = 200 mA max
+
13
VCC 24 V max
31
-
CCU side
I = 200 mA max
+
17
VCC 24 V max
35
-
CCU side
2. Generic Inputs/Outputs
Connection of the I/O Phoenix connector
1
This connector allows the connection of generic Inputs/Outputs.
The connector consists of two parts, containing 8 inputs each.
1’
I 1
+V DC
CCU side
I 1
+V DC
CCU side
+V DC
Common
CCU side
Shielded charge with
freewheeling diode
Start marking
Selecting marking files
2b
File marked
3
1 : Preparation of the marking file(s): T700W standard marking program / client’s specific software
2 : Downloading marking file(s): Files are kept in memory in order to be selected and marked. Storage is temporary or not,
depending on the functioning mode.
2b: Selecting marking files: selection of the file to activate when several files can be marked in a single production cycle (TOR
Input combination)
3 : File marked: marking execution of the selected file
4 : End of marking message: after marking is executed, indication of another cycle can be launched
Program functions:
• font management
• logo management
• variables: dates, counters, batch numbers, shift codes, logos...
• managing the Input / Output board
• independent marking
Unplug the power supply plug before beginning any cleaning or maintenance
operation.
As a safety precaution, the machine must be stopped, with the key in 0 position, when
any cleaning, dismantling or output optics verification are executed.
1. Optics maintenance
The use of alcohol is not permitted, to preserve the optical treatments applied to the
lenses and mirrors.
All optics present in the laser must be perfectly clean to ensure good functioning, without risks of degradation of
the quality of the marking equipment.
Marking head
The marking head is sealed and dustproof (IP54). It must remained
sealed to avoid dust infiltration on the optical elements.
DO NOT OPEN LASER COVER
Protection labels must remain untampered as a proof the marking WARRANTY VOID IF
head was not opened. SEAL IS BROKEN *
If the optical head is to be temporarily removed, protect the opening with the plug supplied with the marking head.
The focal lens is covered with a protective glass to avoid any risk of
lens damage.
Do not remove the focal lens for cleaning. External focal lens face
If the focal lens must be removed, the two faces must be verified and cleaned as described above. Cover the
opening with the plugs supplied with the machine. When reassembling the focal lens, check carefully both
galvanometric deflection miror’s cleanliness.
The protection grids by which the cooling air comes in and out must be cleaned and regularly checked.
In difficult environments (i.e.: oily mist, small dust particles, high humidity, high
temperature...), place the CCU in a filtered or even air-conditioned cabinet to protect
it from damage.
Error messages linked to the marking cycles (data transmission problems, cycle interruption, etc...) are described
in the T700W program manual.
The marking system is equipped with a number of detectors in order to insure its functionning and to stop the
laser source in the event of a problem.
Fuse 5x20 - 3.15 A UL 198-G - CSA C22-2 norm Time-delay 3.15 A 115 V AC ELE01/3426
Fuse 5x20 - 6.3 A UL 198-G - CSA C22-2 norm Time-delay 6.3 A 230 V AC ELE01/3427
This alarm flashes or remains lit when the laser is turned on or is preheating. This
should not exceed 30 seconds. Do not tamper the machine when it is preheating.
"Laser" alarm This alarm turns on:
• in the event of overheating; Make sure the air circulates well in the CCU. Check
that the temperature is indeed between 10 0C (50 0F) and 35 0C (95 0F).
• in the event of malfunction with the laser source In the event of recurring pro-
blems, contact Technifor or your distributor.
"Synchronisation" alarm This alarm flashes or remains lit when the laser is turned on or is preheating. This
should not exceed 40 seconds.
The "synchronisation" alarm turns on when the laser has a frequency outside the
authorised 20 kHz - 100 kHz range is requested.
• if the material marked is too shiny (i.e.: gold, copper, brass...) and the laser beam
is reflected in the marking head. See: Reflected beam
This can damage the laser. To avoid this problem, incline the part to mark or move
the marking away from the center so the reflection is not directed towards the laser.
It must be 20% of the total marking area away from the centre.
"Beam" reflection alarm
• Adjust the focus by raising or lowering the Laser in relation to the piece, or vice-
versa.
• Check that the power is not too low for marking.
Imperfect marking • Check that the marking speed and the pulse repetition frequency are appropriate
to the materials used.
• Check the electrical connections and the condition of the optical fiber.
• Check that the optical fiber is not curved into a radius of less than 50 mm (1.969
in).
• Restart the machine using the start-up instructions. See: Laser startup
• Check all the connectors.
• "Check that the electrical connections ""Interlock"" and ""Stop marking"" are pro-
perly closed."
Step 2:
Step 3:
Step 4:
2
1 : Optical head
2 : Focusing diode (optional)
Step 1: Disconnect the 2 circular connectors.
Step 2: Dismantle the 2 half-flanges (M5 screw x 6).
Step 3: Remove the optical head (M5 screw x 3).
Step 4: Dismantle the marking head (M6 screw x 4).
Never hold or manipulate the optical head by the fiber. Always use the aluminium
insulating mount to manipulate.
When dismantling, use the protection plugs supplied with the marking head and the
optical head.
1. Spare parts
Reference Description
The unit is placed on a wood workbench in a workshop where the background noise level is negligible compared
with the noise emitted by the machine. The work station, situated more than 2 m (6.562 ft) from any separator, is
designed for a standing operator.
Marking is carried out on a 110 mm (4.331 in) x 100 mm (3.937 in) x 3 mm (0.118 in) steel plate. A new plate is
used for each test.
Test conditions
• marking speed: 100 mm/s
• power: 100%
• frequency: 30 kHz
• marking of 3 lines of 10 characters 5 mm (0.197 in) high
• steel plate with dimensions 110 mm (4.331 in) x 100 mm (3.937 in) x 3 mm (0.118 in)
www.technifor.com
FRANCE U.S.A.
GravoTech Marking SAS Technifor Inc.
114, quai du Rhône 9800-J Southern Pine Boulevard
01708 MIRIBEL Cedex CHARLOTTE, NC 28273
Tel.: 33 (0)4 78 55 85 85 Tel.: (1) 704 525 5230
Fax: 33 (0)4 78 55 22 94 Fax: (1) 704 525 5240
E-mail: tf@technifor.com E-mail: tfinc@usa.technifor.com