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Manual Fresadora X4 Syil
Manual Fresadora X4 Syil
Manual Fresadora X4 Syil
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+ Only authorized personnel should work on I.his machine. Untrsjned personnel prasant a hazard to
themselvesand the machine. and improper operation will void Ule warranty.
+ Check for damaged parts and fools b;cr:or;e DIJerating the: machine. An-y part m- tocJ that is dam.aged should be
properly r epaired cneplat:edtJ.y at1lh!crized pen;oonel. Do not operate !he machille if .any CC1mpcnenidoes
1
+ Use a,ppropriale eye and ear protection while operating the machine. ANSl-epproved rml)'act s.afefy QCJg,gles
and OSHA-approved ear proteclio11 Bre rseornmendsd fo reduce the risks or sight demBf!e and hearin;g, loss.
+ llo ool: opemle 1he- machine un'le:s.s the doors are closed snd lhe door interlocks are funcfiooing· properly.
Romting culfing tools can cause severe injury. When :a pmgram is running, lhe mlll tab1e and sl!lindle head
can move rapidly et any fime in any direction.
+ The Eme!rgl!flcy Stop bulioo (also knDWfl BS iif1 Emergency Power Off button) is 1he !.arge, ·circut.ar red
swifch located on ·!he front Control Panel, Pressin,g. 1he Emergency stop button wi1l instantiy stop all molron of the
macliine. fhe servo motors, fhe tool ctiangec, and the coolant pump. Use the :Emergency Stop button only in
emergern~iesta avoid crashingthe macliine.
+ The eleciricaJ p-anel should be dosed end ih;e key and latches 011 lh:e oonfml cabinei should be secured at a:ll
times exoepl during· installation and service. At those times,, only qua'lifted eJeeb:icia:ns !>h<luld lla.ve access to
1he panel. lMlen fhe main. circuit breaker- is on, there is nigh voliage throughout the elecfrical p.enel {indudi~
the cim.Jit boards anid logic cilcu.its) and some components operate et higti ·temperattires. Thea!fore. extreme
cauticn is required_ Once ihe macllile is instaned. the ccntrolc;abCnet must be closedafKl only serviced by
quaified efeclricians.
+ 00 NOT mcidify or a:lter lhis equipment in any way. If ll'llCldificaticJns are necessary. ail such requests must be
handled by Syil eleclrcmic.lnc, Any modinca!ion er Wlerllfioo of any Syil Milli~ or Turning Center eaukf
IE!'ad lo personal inj.ury and/er mechanics.I damage and will vcid your warranty.
+ Goosult your local sa:ety codes and reg1u!afions before lliJJera1frlg the machine. Contact yoo dealer an)'lime
s.afeiy issues need lo be addressed.
It Is the shop owner's responslblllty t.o tnJike sure th1'l everyone who Is Involved In Installing Jind operJitlng the
machine Is thoroughl·y Jlcqualnted with the Tnst.-llatlon, oe>•nllon, and safety ln11rucUon1 provided wJth the
machine 8EFORE they perform any acluill wOf"k.. Th• uttlmate ,.sponsibillt y for safety rest.I with the shop
owner and the Individuals who wortt with the machine.
• Never place your hand on the tool in the spindle and press spindle FWD, spindle REV,
Im •MDI mode· M06 causes a tool change cycle. The mill could start and crush your
hand.
+ The electrical power must meet the specifications in this manual. Attempting to
run the machine from any other source can cause severe damage and will void the
warranty.
+ DO NOT press POWER UP/RESTART on 1he control panel until after the
Installation is complete.
+ DO NOT attempt to operate the machine before all or the installation instructions
have been completed.
+ Do not process toxic or flammable material. Deadly fumes can be present. Consult
material manufacturer for safe handling of material by-products before processing.
+ The spindle head can drop without notice. Personnel must avoid the area directly
under the spindle head.
USES AND GUIDELINES FOR PROPER MACHINE OPERATION
All milling machines contain hazards from rotating cutting tools. belu and pulley\ high llO!tage electric~
noise,and compressed air. 'Mien using milling machines and their components. basic safety precautions
should always be followed to reduce the risk of personalinjuryand mechanicaldamage.READAlLAPPRa>RIATE
WARNINGS.CAUTIONS. AND INSTRUCTIONS BEFORE OPERATING THIS MACHINE.
MODIFICATIONS TO THE MACHINE
DO NOT modifyor alter this equipment in anyway.If modif1G1tionsare necessary.all such requests must be
handled or instructed by a syil or a syil distributor .Any modification or alteration of any Syil machining center could
lead to personal injury and/or mechanical damage and will void )'OU• warranty.
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_.,_
----
.......
n.i•------
Enclosed Syil CNC machines can be operated unattended; however, your machining process
may not be safe to operate unmonitored. All programs must be proofed and tested with a
operator present.
Be aware if the program you are running is a aggressive or time consuming program, this
can cause thermal overload on the stepper motors. If the stepper motors thermal overload,
this can cause the motors or enc to loose steps, this can result in a major crash.
These types of crashes can cause damage to the machine, tooling and work piece.
As it is the shop owner's responsibility to set up the machines safely and use best practice
machining techniques, it is also their responsibility to manage the progress of these
methods. The machining process must be monitored to prevent damage if a hazardous
condition occurs.
For example, if there is the risk of fire due to the material machined, then an appropriate
fire suppression system must be installed to reduce the risk of harm to personnel,
equipment and the building. A suitable specialist must be contacted to install monitoring
tools before machines are allowed to run unattended.
Impact hazard.
Machine components can
crush and cut.
Do nal handla Erl)' part of the
mac:hlna ~ autllnth; ""Uj)ili-alb-..n.
~ loeep .:leer of momg perte.
Progrom Run AIM MDI Alt2 ToolPath Aft4 orrsecs Alt5 Settings Alt6 OlagnosClcs All-7 Mill·>G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97
+0.0000
+0.0000
+0.0000
+0.0000
Edit G.Code Rewind Ctrl-W j lbal lnfaimatlan i Feed Rate I Spindle Speed I
Recent File Single llU( Alt.H •
Tool O.ilillii OverR1dden FRO%
I cw F5 ISRO%
e
Oose G-Code RevetSe Run • 100 Spindle
100
oc
Tool
load G-Code
J
Remember Return
l
s-ov 0
6.00
On/Off
Elapsed 00:00:00
Units/Min 0.00 Spindle Speed
~
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Zlnhibit
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II Jog OIOOfF etrl-AK-J
Units/Rev 0.00 0
Currelt Prolies
Mach3Turn
Creote Profile I
PIMma
X4
Delete Profile I
Cancel
OK
111l
I
~ I
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Reset
G-Codes I M-Codes I
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1101 All2 , ToolP1th AMJ Offse11All5J SeninpAll& J OiagnOllicsAllJ_j !1111~>015 080 017 040 021 090 094 054 049 G99 GU G97
+0.0000
+0.0000
+0.0000
.......
+0.0000
I
S~indle CW F5 j 6
_Q
100L
8
ffiO ~~ RPM
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u Jog ON/OFF Ctrl.AllJ u 0.0 OverR1de%
M·code Functions
MO Proqrarn stop
M1 Optional proqrarn stop
M2 Program end
M3 / M4 Rotate spindle clockwise/counterclockwise
I
M5 Stop spindle rotation
M6 Tool Chanue (bv two macros)
M7 Mist coolant on I
MS Flood coolant on
M9 All coolant off D I
1875
a> 1687.S
!
~ 1500
1312.5
~e
Q.
E
1125
937.5
750
~
u
562.5
Edit 0
375
~ 1875
r------,,SRO %
0
o o.05 0.1 o 15 o 2 025 o;i o 35 o.4 o.45 o.s !""---~=" 100
Time 1n Seconds
8
Aced
0
0
l.::i Mach3 (NC Controller
Eile Config Function Cfg's ~ Wiz.,yds Operator Pl.Jgln Corboi Help
G-Codes : M-Codes I
~ Clear ~tatus:j 10 BALLENDMILLTOOL-1 DIA OFF.-1 LEN.-1 DIA.-10
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r ;i Mach3 CNCController
fie Config FunctionCfg's ~ew Wizards Operator PluglnControl Help
Program Run Alt-1 MDI Al12J ToolPath All4 I Offsets A115 J Senings All6 l Di•l!Jllostics Alt-7 Milf->G15 G80 G17 G40 G21 G90 G94 G54 G49 G99 G64 G97
·~2·~3·~·
Blended Spd Q. Q Q Input Signals current state 238321
BufferLoad __g o/o • EJog)(+> • EJogY+
\r"«!litCa6t -±O.llO.O!J.82 • ~ 1
PWM Base +125Q
Time Scale +o.oood • Olgilize
Reduced • • Index
LookAhead ~ • umnov • Torch On
• Emergency
·~·
CPU Spud +2532.0000
') Output Signals current State
\.. •
•e-s
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Enable1
O\Cp<A 1
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•
Enable2 •
O\Cp<.C2 •
Enable3 •
O\Cp<.C3
Enable4
% +0.0000
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(PROGRAM NAME - T)
(DATE=DD-MM-YY- 27-03-09 TIME=HH:IV
+0.0000
N100G21
N102GOG 17G40G49G80G90G54XOYOZO
<*J:E.5(
TOOL - 1 DIA. OFF. - 1 LEN. - 1 Dli
N104T1M6
N106GOG90X-37.979Y3.459AO.S 1909M3
N108G43H1Z50.
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FHe:(ooocuments and Settings\l\dm1mstratollOesklop\nc:l!:l'tlTNC
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H ±0_.0000 8 ••8
[§] Line· _$ Stop FRO 6 00
~no Tool Zero RPM 0
.
_Bun From Here Feedrate
-~member Return s-ov 0
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6 00
------~ a,.... :00:00:00
Reset G-(:odes M-Codes
lG OHOffCtol.~
Umts/Min
Units/Rev
0.00
0.00
Spindle Speed
0
Motor liome/Softl1m1ts -.
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OK
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Engine Conftgurahon ... Ports & Pms
Port S~andAxisSelecOOn J Motoo Outputs I Input Signals I Output Signals I Encode1/MPG's I Spindle Setup I Mill Options I
-Port 111 rPoo\#2 -MaxNCMode
P PortEnabled r P0<t Enabled OR
r Max CL Mode enabled
joo78 Port Ad<*... 10x278 POil Addfess r Max NC-10Wave Drive
EoovinHex0-9Af my Entry in Hex 0-9A·F only P1og1am restart necessev
r Pins 2-9 as inputs
... Resta1t if changed
r She1line 1 /2 Pulse mode.
Kernel Speed r ModBus lnputOutput Suppo1t
r 25(Wiz r. 35(Wiz c: 4500(}iz r 60000hz r ModBus Plugln Supported,
r 65aOiz r: 75WJiz c 100<hz r TCP Modbus suopoit
r Event Driven Seriel Conbol
Note: Software .....st be 1esla1ted and rnotOJs 1etuned M
kernel speed is changed r Servo Seriel Link Feedback
__ o_K_~l 1 Cancel
Port 1 Pins current State +~
LLC:.t::C:.LL••••• Pulse Frequency
•••••••••••• 3270ol
•• ••
Input Signals current State
•• •• ••
EJogX- EJogY· EJogZ· • EJogA·
Input 1 M1 ++Limit M1··Llmlt L M1Home
• •• ••
Input 2 M2 ++Limit M2··Llmlt L M2Home
Input 3 M3++Llmlt M3··Llmlt • M3Home
·~ • •
• lnput4 M4••Llmlt M4··Llmlt • M4Home
• OlgttiZe M5••Llmlt M5··Llmlt • M5Home
• MS++Limlt • MS··Llmlt • MSHome
• L itOV • Torch On •Torch UP •Torch On
• Emergency
•
Output Signals current State
J • Enable1 • Enable2 Enable 3 • Enable4
• ••
• Enable5 •Enables
• Output1 Output 2 Output 3 • Output4
• Output5 • outputs Digitize
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lOx378 Port
Entry in Hex 0-9
1
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