CPD Production Facility

Facility Services
CPD (Composite Polymer Design) has been providing epoxy resin systems that are used in Cured-In-Place Pipe applica-
tions. We in-house manufacture our products so we can keep up with your changing needs. You can expect that you will
get not only an excellent epoxy system from us, but also excellent technical and customer service. This is a sampling of
our most popular products for CIPP applications, if you do not see exactly what you are looking for please call us so we
help you find something in our vast library of product formulas. You can trust us with our pipe repair products because
we care about the success of our customers.

Custom Formulations
Endurance Technologies specializes in Epoxy and
Polyurethane formulations. We service many industries
and are always willing to help our customers resolve
technical problems they may be experiencing. In doing
so, this enables us to gain a working knowledge of our
customers process and over the years and gain their
trust which in turn has helped our business grow with
our loyal customer base.

Please take a moment and review our offerings and

contact us with any questions you may have about
how we can help you to solve problems you may be
experiencing in your facility by utilizing our chemistry
and technical experience.

Photos from Custom Composite Technologies

COMPOSITE POLYMER DESIGN

info@epoxi.com

Tooling Products Guide

Phone: 1.800.755.8568
Fax: 651.451.9728
275 Bridge Point Way
South St. Paul, MN 55075
Product Category System/Description Mix Ratio Pot Life Mixed Density Hardness Compressive Tensile Heat Shrinkage Machinablity Color
Viscosity Strength Strength Deflection Temp
by by 1 lb. 150g. centipoise lb/in^3 shore psi psi Room Post in/in
weight volume mass mass Temp. Cure
301A/301B Aluminum filled, Cast ≤ 3/4” Thick
Cures at room temperature. Compatible with molds made of plaster, wood, metal or plastic. Additional 12:1 6.2:1 45 65 7,000 0.067 92D 13,500 4,500 135 170 <0.002 Very Good Grey
aluminum can be added at your facility. Very good machinablity.
Room
Temperature 302A/308B Aluminum filled, Cast ≤ 5” Thick
Casting Resins Stable at room temperature. Mild post cure increases service temperature. Use with plaster, wood, metal 7:1 3.2:1 80 110 6,000 0.066 83D 10,300 4,100 128 155 <0.005 Very Good Grey
or plastic. Pour up to 5” in metal molds. Very good machinability.

9331A/9331B Iron Filled, Cast ≤ 2” Thick

Black, mass casting epoxy resin system. Use up to 2” thick in non-insulated molds. Variable hardener can 10:1 4.1:1 50 70 20,000 0.080 88D 14,200 4,600 134 160 <0.004 Poor Black
modify hardness and flexibility. Useful tolerance molds.

2144A/9234B Aluminum filled, 250°F Service, Cast ≤ 4” Thick

Excellent for vacuum forming molds and additional applications. Requires a post cure to achieve 100:10 6:1 140 180 23,000 0.058 90D 17,800 6,000 PCR 272 <0.001 Excellent Grey
maximum properties.

High 9533A/9286B Aluminum filled, 350°F Service, Cast ≤ 2” Thick

Temperature Excellent for fabricating vacuum forming molds. Low viscosity and machines well. Requires a post cure to 100:6 9.25:1 60 90 18,000 0.059 89D 35,000 6,800 PCR 355 <0.002 Very Good Grey
Casting Resins acheive ultimate mechanical properties.

2136A/9276B Aluminum Filled, 450°F Service, Cast ≤ 2” Thick

Compatible with mold made of plaster, wood, metal or plastic. Requires a post cure to achieve ultimate 100:6 9.25:1 60 90 18,500 0.059 91D 36,000 6,700 PCR 455 <0.002 Very Good Grey
properties.

401A/401B General Purpose

Easy to brush, thixotropic surface coat with good “hang-up” qualities. Can be brushed or squeegeed onto 7.5:1 5:1 25 30 22,000 0.055 90D 15,000 4,500 135 170 <0.0002 Fair Blue
pattern surface. Use with CPD 501A/501B.

406A/406B General Purpose, Low Cost

Easy to brush, thixotropic surface coat with good “hang-up” qualities. CPD 406 can be brushed on or 10:1 6.6:1 20 25 Thixotropic 0.056 89D 13,800 6,800 130 165 <0.0003 Fair White
Room applied with a squeegee. Use with CPD 506A/506B.
Temperature
Surface Coats 415A/415B For Plastic Faced Plaster Molds
Easy to brush, thixotropic surface coat with good “hang-up” qualities. Designed for use with the Plas- 6:1 4.1:1 11 17 Paste 0.50 85D 13,000 4,700 140 175 <0.0001 Fair White
tic-Faced Plaster patter making. Will harden in presence of wet plaster.

2168A/9261B General Purpose

Thixotropic system designed for surface coat application to molds prior to laminating. This product must 100:16 4.3:1 -- 26 Thixotropic n/a 87D 12,900 6,800 136 193 <0.0002 Fair White
be brushed onto the mold.

2102A/9245B 250°F service

Thixotropic and aluminum filled surface coat designed for use at elevated temperatures. Use for wet lay 100:14 6:1 45 60 Paste 0.044 89D 25,000 4,400 PCR 282 <0.002 Good Black
up, autoclaved and compression molded parts. Requires post cure.

2167A/9231B 250°F service

Thixotropic, black epoxy surface coat with unique chemical resistance. Can be brushed or dispensed with 100:21 3:1 -- 30 Thixotropic -- 89D -- -- PCR 314 <0.002 Good Black
High specialty spray gun with large nozzle. Glossy finish. Post cure required.
Temperature
Surface Coats 2132A/9284B 350°F service
Thixotropic, aluminum filled surface coat designed specifically for 350°F service. Use for wet lay-up, 10:1 7:1 25 30 Paste 0.049 92D 28,500 7,800 PCR 355 <0.002 Good Grey
autoclaved parts and compression molded parts. Post cure required.

2137A/9274B 450°F service

Thixotropic, aluminum filled surface coat designed specifically for 450°F service. Use for wet lay-up, 10:1 7:1 25 30 Paste 0.049 93D 29,000 8,100 PCR 455 <0.002 Good Grey
autoclaved parts and compression molded parts. Post cure required.

PCR = Post Cure Required * = Heat Required for Infusion & injection ** = Gel Time at 170°F
Product Category System/Description Mix Ratio Pot Life Mixed Density Hardness Compressive Tensile Heat Shrinkage Machinablity Color
Viscosity Strength Strength Deflection Temp
by by 1 lb. 150g. centipoise lb/in^3 shore psi psi Room Post in/in
weight volume mass mass Temp. Cure
501A/501B General Purpose
Rapid-setting, low viscosity, laminating resin that can be used in other diverse applications. Works well 6:1 4.5:1 20 25 5,200 0.049 79D 30,000 24,400 135 180 <0.001 Fair Blue
with CPD 401A/B surface coat.

506A/506B Low Viscosity, Toughened

Room Low cost, rapid-setting, low viscosity, laminating resin that can be used in other diverse applications. 100:17 3.5:1 22 30 3,000 0.049 89D 38,000 24,400 135 180 <0.001 Fair White
Temperature Works well with CPD 406A/B surface coat.
Laminating Resins
574A/574B Low Viscosity, Toughened
Rapid-setting, low viscosity, laminating resin that works well in adhesive applications for pattern model 100:25 3.5:1 15 20 700 0.04 82D 37,800 13,900 140 190 <0.001 Fair Amber
shops because of it’s toughened properties.

574A/734B Low Viscosity, Toughened

Slower version of CPD 574A/B. Low Viscosity laminating resin, that works well in adhesive applications 100:25 3.5:1 25 35 800 0.04 81D 27,600 14,100 140 190 <0.001 Fair Amber
for pattern model shops because of its toughened properties.

2165A/9245B 250°F service

Fast-setting lamination system for use at elevated temperatures. Excellent wet out characteristics and 100:25 3.5:1 40 50 2,500 0.041 93D 18,800 12,900 PCR 272 <0.002 Fair Amber
provides tough laminate product for tooling. Mild post cure required.

2134A/9286B 350°F service

Unfilled, laminating resin system designed for use at elevated temperatures. Low viscosity ensures 100:14 6:1 40 50 1,800 0.041 88D 21,500 12,400 PCR 355 <0.002 Fair Amber
High excellent wet out of parts. Post cure required.
Temperature
Laminating Resins 2135A/9276B 450°F service
Unfilled, laminating resin system designed for use at elevated temperatures. Low viscosity ensures 100:14 6:1 40 50 1,900 0.041 90D 25,000 11,800 PCR 455 <0.002 Fair Amber
excellent wet out of parts. Post cure required.

2138A/9285B 450°F service, Filled

Filled epoxy laminating system designed for use where temperature may reach 450°F. Low viscosity and 100:11 6.4:1 TBD 110 8,700 0.047 89D 26,600 11,500 PCR 455 <0.002 TBD Grey
reactionary chemistry ensure maximum wet out of cloth. Post cure required.

4281A/4286B General Purpose

Clear, low viscosity, general purpose epoxy compound that may be used in diverse applications such as 100:22 100:27 TBD 70 22 0.041 86D 15,800 12,500 140 210 <0.0002 Fair Clear
Room casting, laminating, RTM and infusion. Amber
Temperature
Infusion Resins 4505A/4505B Toughened
Toughened, low viscosity epoxy resin system intended for infusion applications. Enhanced fracture 100:29 3:1 TBD 75 380 0.039 84D 9,400 8,500 130 172 <0.0002 Fair Trans-
toughness, peel strength and lap-shear strength, while staying low viscosity. lucent

4310A/9239B 250°F service

Medium pot life, low viscosity system developed for infusion for parts that need to handle a service 100:20 4:1 TBD 60 500* 0.041 85D 15,800 11,800 PCR 259 <0.0002 Fair Amber
temperature above 250°F. Post cure required.

4505A/4507B 250°F service, Toughened T

Toughened, low viscosity system intended for high temperature infusion applications. Enhanced fracture 100:28 3:1 TBD 120 750* 0.039 83D 12,400 8,300 PCR 257 <0.0002 Fair ranslu-
High toughness, peel strength and lap-shear strength. Post cure required. cent
Temperature
Infusion Resins 4303A/4303B 350°F service
Unfilled epoxy system designed for service up to 350°F. Low viscosity at elevated temperatures ensures 100:107 100:103 TBD 180** 750* 0.043 87D 25,600 12,100 PCR 375 <0.005 Fair Brown
maximum wet out of fiberglass, carbon fiber or kevlar. Post cure required.

4307A/4303B 350°F service, Toughened

High temperature infusion resin with enhanced fracture toughness, peel and lap-shear strength due to 100:88 100:82 TBD 180** 1,800* 0.043 87D 14,700 10,500 PCR 345 <0.005 Fair Brown
core shell rubber filler. Excellent wet out at elevated temperatures. Post cure required.

PCR = Post Cure Required * = Heat Required for Infusion & injection ** = Gel Time at 170°F
Product Category System/Description Mix Ratio Pot Life Mixed Density Hardness Compressive Tensile Heat Shrinkage Machinablity Color
Viscosity Strength Strength Deflection Temp
by by 1 lb. 150g. centipoise lb/in^3 shore psi psi Room Post in/in
weight volume mass mass Temp. Cure
578A/578B Tooling Board Adhesive System
Designed for use with blue intermediate temperature epoxy tooling boards. Carefully matched to the 100:20 4:1 TBD 75 10,000 0.65 68D TBD TBD TBD TBD TBD Blue
properties as well as being toughened and has superior bonding.
Machinable
Tooling Doughs & 620A/620B Epoxy Filler System
Pastes Room temperature curing, light weight, syntactic epoxy foam filler. It has excellent machinability and may 100:100 1:1 1-2 hrs Syntactic 0.810 TBD TBD TBD TBD TBD TBD Light
be easily sanded and shaped due to porosity and low density. Foam Grey

540A/540B Low Density Filler System

Room temperature curing, light weight, syntactic epoxy foam filler. Resin and hardener are colored to 100:100 1:1 2.5-3 hrs Sandy 0.55 50D 2,700 1,100 120 Cured <0.0002 TBD Light
ensure a uniform mix. Mechanical mixer required. 7days Paste Blue

High 608A/608B Trowelable Aluminum Filled Tooling Paste

Temperature 50% aluminum filled tooling paste by weight so it provides good heat transfer. Excellent adhesion and is 100:6 15:1 TBD 35 Non-Flowing 0.97 78D 6,400 2,300 PCR 415 .25 Excellent Grey
Paste
Machinable Tooling easy to carve, work, or machine. Heavy paste that doesn’t roll up on trowel.
Paste
Room 544A/544B Lightweight Backfill System
Temperature Lightweight backfill system designed for use in manufacturing master tools. Low density paste that holds 100:100 9:10 TBD 60 TBD 0.74A 72/24hr 6550 TBD TBD TBD TBD Grey
Backfill against vertical surfaces without slumping. Workable for up to 1 hour. 0.67B 77/48hr Green

High 545A/545B High Temperature Lightweight Backfill System

Temperature Lightweight backfill system with a service temperature of up to 300°F. Designed for manufacturing master 100:33 3:1 TBD 60 TBD 0.82 72/24hr 7,800 TBD TBD TBD TBD Grey
Backfill tools. Low density paste. Will hold against vertical surfaces without slumping. 77/48hr Red

9495A/9495B Flexible Resin Adhesive System

Medium viscosity adhesive system with excellent flexibility. Formulated to adhere to metal and bonds well 100:77 1:1 TBD 75 28,000 10.3A 72D TBD 2,200 TBD TBD TBD Cream
to oily metals and a variety of other substrates. 8.0B

9469A/9469B High Temperature Structural Paste Adhesive

Room High temperature epoxy paste adhesive. Excellent general purpose and structural adhesive for bonding 100:46 2:1 TBD 1,200-3200 10.1A 88D TBD TBD TBD 176 TBD TBD Tan
Temperature metals, fiber-reinforced plastics and other substrates. 3,100-6,300
9.35B
Adhesives
9430A/9430B Thixotropic Epoxy Adhesive
Thixotropic epoxy resin adhesive system with excellent felxibility. Formulated to adhere to metal, includ- 100:43 2:1 TBD 23 Thixotropic 9.5A 82D TBD TBD 130 190 2.48 TBD Black
ing oily metals, as well as a variety of other substrates. 8.8B

AF-30A/AF-30B Flexible, White Adhesive System

A flexible, two-component, low viscosity, room temperature curing epoxy resin system. It is a great 1:1 TBD TBD 90 29,500 0.050 60D TBD 1,250 TBD 0.003 TBD White
white adhesive.

High 2157A/9286B 350°F Service Adhesive Toughened

Temperature Toughened, low viscosity, solvent-free epoxy adhesive designed for use where temperatures may reach 100:14 6:1 TBD 53 7,500A 9.8A 88D 21,500 12,400 PCR 355 TBD TBD Dark
Adhesives 350°F. Requires post cure. 40B 8.1B Amber
PCR = Post Cure Required * = Heat Required for Infusion & injection ** = Gel Time at 170°F

Handling Properties 9600 9601 9602

Heat Resistance, °F 275 350 450

9600, 9601, 9602 Hot Melt Eutectic Salt
Melting & Pouring Temperature, °F 306-333 326-420 441-550
Cast-A-Form is a water soluble hot melt system suitable for creating mold and mandrel forms which may be used in the
manufacture of various composite structures including hollow items such as ducts and tanks or pressure vessels. It is a
powder, which only requires melting and subsequent pouring into a heat resistant mold. It solidifies on cooling and may Mold Preheat Temperature, °F 150-200 175-225 300-350
be easily demolded without the use of mold release agents.