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Nitrogen Safety
Nitrogen Safety
engstack.com/kb/nitrogen-safety/
This document provides recommendations and guidance for safely managing the
use of nitrogen gas. The intent is to focus personnel actions so they are aligned
with the clear understanding that even limited inhalation of concentrated
nitrogen gas can be lethal.
This document addresses training and communication, nitrogen use, and the
management and identification of nitrogen distribution facilities. Other
applications of and uses for nitrogen gas not specifically mentioned should be
managed in keeping with this procedure.
Provisions contained in this guidance for safely managing nitrogen gas may be
used to manage other asphyxiant gases (e.g., argon, carbon dioxide, and helium).
Responsibility
Inhaling air that has a high concentration (i.e., >90 percent) of nitrogen gas can
cause rapid suffocation. Only one or two breaths of pure nitrogen can cause
death.
Nitrogen is a nontoxic, colorless, odorless, tasteless gas that is slightly lighter than
air (vapor density of 0.97). Nitrogen comprises 78 percent by volume of the air we
breathe. Nitrogen is a simple asphyxiant that causes injury by displacing oxygen
in air. Concentrations of about 80 percent or higher can negatively affect people’s
ability to perform work safely. Inhaling nitrogen-enriched air may cause
dizziness, drowsiness, nausea, vomiting, excess salivation, diminished mental
alertness, loss of consciousness, and death.
A person’s life may be endangered before the signs or symptoms of overexposure
to nitrogen become apparent. Personnel overexposed to nitrogen should be
immediately moved to fresh air; prompt medical care should be sought. Consult
MSDS Central for additional information on the hazards and symptoms of
nitrogen gas exposure.
Nitrogen gas is used widely throughout the oil & gas, petroleum, chemical
industries, and it is important that it be properly managed to prevent personnel
overexposure to this asphyxiating substance.
Prohibited use
Risk assessment
Where nitrogen gas is used and vents, or could vent, to an area occupied or
potentially occupied by personnel, a documented risk assessment should be
performed. This assessment should address such concerns as planned and
unplanned venting, including nitrogen gas venting from open manways;
collection of nitrogen in such areas as confined spaces, control rooms, and
analyzer rooms; and personnel exposure potential. If potentially hazardous
oxygen concentrations (i.e., 19.5 percent or less) are possible, warning signs and
control measures must be in place to prevent personnel exposure. These control
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measures could include oxygen meter monitoring; audible alarms; forced air
ventilation; barricades; capping, plugging, blanking, or locking nitrogen lines; or
other control and warning devices.
Outside Contractors
Contractors who perform work at the facility should not connect to or use
nitrogen gas, unless a written managing process (e.g., a formalized permit system
or standard operating procedure) for contractor use is in place. Contractor fittings
should conform to facility standards.
To manage safely all nitrogen lines and facilities, the site/unit should have:
Screwed pipe, unions, and flanges are preferred for nitrogen service connections.
Quick-connect/disconnect couplings for nitrogen gas stations should not be used
unless special controls are followed. At a minimum, these controls must include:
A managing process to control the use of all quick-connect/disconnect
couplings.
A requirement that nitrogen gas couplings should be unique and uniform
across the site/unit.
Nitrogen gas systems should be identified so that they are clearly visible and can
be easily traced to the source. All means of identification should be uniform
across the site. Appropriate warning signs, along with labels or color coding,
should be used at the point of connection.
Each Nitrogen station will have a warning sign posted at the station or on the
valves. The warning sign will picture the skull and cross bones and state "Danger
Nitrogen Fatal if used for breathing air. Do not use in a vessel or confined space.
NITROGEN
Fatal if used for breathing air
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