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Service Life of RC Structures: Chloride Induced Corrosion: Prescriptive Versus Performance-Based Methodologies
Service Life of RC Structures: Chloride Induced Corrosion: Prescriptive Versus Performance-Based Methodologies
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ORIGINAL ARTICLE
Francesca Lanata
Abstract Reinforced concrete (RC) structures sub- the performance-based specifications. The classic
jected to aggressive environmental exposure condi- safety factor and recent probabilistic approaches have
tions are traditionally designed to satisfy safety, been used to estimate the service life of each
serviceability, durability and aesthetics requirements composition being compared to the target periods
throughout their operational design service life. This defined in the prescriptive specification. Numerical
is usually established using time-dependent mathe- calculations show that the results of the Partial Safety
matical models, developed through performance- Factor and a full probabilistic approach are distinctly
based methodologies in guidelines and European and different and consequently their convergence still
national standards. However, at present, in most cases, needs to be improved, due to the complexity of the
prescriptive methodologies are used. The objective of process of chloride penetration into the concrete, not
this paper is to compare, as regards chloride induced only the model but also the input values. When
corrosion, defined target periods of service life compared to performance-based approaches it would
according to a prescriptive methodology with service be expected that the prescriptive methodology would
life results of a performance-based methodology. In be more conservative due to its less quantified
the laboratory concrete specimens were manufactured information on concrete and environment properties,
having compositions according to a prescriptive though in this study this was not always true.
specification. These specimens were tested in order
to determine their performance properties (strength, Keywords Chloride corrosion Durability
chloride diffusion and capillary absorption). Test Performance-based methodology Service life
results were included in the mathematical models of
1 Introduction
P. F. Marques (&) A. Costa
IST—Technical University of Lisbon, Av. Rovisco Pais,
1049-001 Lisbon, Portugal Over the past years, relevant research has been carried
e-mail: faustino3@gmail.com out regarding durability of reinforced concrete (RC)
A. Costa structures. Apart from the European standards EN
e-mail: acosta@civil.ist.utl.pt 1990 [1] and EN 1992-1-1 [2] and the research
contribution of international associations [3, 4–6]
F. Lanata
that have been dealing with this topic for the last
GeM—University of Nantes, 2 rue de la Houssinière,
BP 92208, 44322 Nantes Cedex 3, France 30 years, there is a large number of publications
e-mail: Francesca.Lanata@univ-nantes.fr dedicated to the durability of concrete structures
Materials and Structures
[7, 8]. Besides, there are continuously workshops and However, this approach is empirical and needs to be
conferences on the topic [9, 10]. The literature shows calibrated by physical models considering the vari-
that deterioration occurring long before the estimated ability of the environmental and materials parameters.
design limits of RC structures is of great concern For this reason, several papers have developed
nowadays. In Portugal, a significant number of mathematical models for service life prediction [15].
structures that were designed and built in the 1980s This is particularly important when concrete struc-
and 1990s for a working life of 50 years are now close tures are exposed to aggressive environments [16].
to their serviceability limits or have even passed Thus, marine environments are the most aggressive
beyond these and mainly because of steel reinforce- ones considering the high levels of chlorides and
ment corrosion [11, 12]. relative humidity. Coastal reinforced concrete struc-
In Portugal, construction of reinforced concrete tures are significantly affected and have to be
buildings started to become more widespread in the conceived taking into account these aspects [17].
1950s. Only for socioeconomic important structures, This work analyses and compares two alternative
such as bridges and hospitals, special design concerns specifications of the Portuguese National Annex to the
as regards durability were established, since Portu- NP EN 206-1 [18]—LNEC E464 [19] and LNEC
guese codes at the time considered chemical attack on E465 [20]—for the definition of concrete composition
concrete as the governing action when compared to and the corresponding design lifetime estimations:
corrosion of steel bars. In fact, Portuguese codes used
to define cover thickness of 10 mm for protected RC (a) Prescriptive method. The concrete composition
elements and 20 mm for non-protected elements— is defined on pre-established standard limits in
[13]—and few years later 30–40 mm depending on view of its anticipated environmental expo-
the chemical aggressiveness of the environment and sure—LNEC E464;
the concrete compressive strength—[14]. (b) Performance-based method. The compositions
Many structures, initially supposed to be rehabil- are defined according to specific tests and
itated or retrofitted after more than 50 years of usage, mathematical models for the determination of
are now in need of significant intervention, even the design lifetime in view of the anticipated
though they are still far from their original design environmental exposure. Two approaches are
service life. This will require an important econom- herein implemented:
ical effort that in future could be reduced or even
I. Partial safety factor approach—strictly fol-
avoided by using durable concrete materials and life-
lows LNEC E465.
cycle evaluation of concrete structures in design and
II. Probabilistic approach—the mathematical
retrofit phases.
models, parameters and assumptions for
Depending on the environmental aggressiveness,
the computation of lifetime are based on
the constituents of the concrete may vary when its mix
LNEC E465. The probabilistic estimation
composition is designed. As far as durability con-
of the design lifetime is carried out by the
cerns, the most relevant properties of the concrete are
Monte Carlo method.
associated with its composition in terms of cement
content, cement type—regarding different addi- The study will be carried out considering marine
tions—w/c ratio and also concrete cover to steel environment and its corresponding classes, according
reinforcement in the structural members. Anyway, to definitions currently given by the European
research is being done not only to study materials that standards—EN 1990 and EN 1992-1-1—and the
are sufficiently durable but also to estimate, in a more Portuguese National Annex Specifications of the NP
accurate way, the lifetime cycle of structures facing EN 206-1. In the following, the environmental
the aggressiveness of different environments. As a exposure class XS (corrosion induced by chlorides
matter of fact, the current codes provide only qual- from sea water) will be considered. Three subclasses
itative definitions of exposure and they fail to define are distinguished: XS1, areas exposed to airborne salt
the design life in relation to durability, i.e. achieving but not in direct contact with sea water; XS2,
an acceptable level of reliability of the structure permanently submerged areas; and XS3, tidal, splash
performance in its exposure environment as a whole. and spray zones.
Materials and Structures
based specification given in LNEC E465 considers working life of 100 years—structural class S6 (EN
only the serviceability limit states. However, Euro- 1992-1-1).
code 0 [1] accounts for these limit states solely for the The specification LNEC E465, following the
reliability class RC2. guidelines of Eurocode 2 (EN 1992-1-1), classifies
Table 1 gives the minimum reliability index b the minimum concrete cover—cmin,dur (Sect. 4.2)—
associated with reliability classes recommended by for reinforced concrete structures according to struc-
the Eurocode 0 and the LNEC E465 for the ultimate tural classes with which structures’ design working
and serviceability limit states. The corresponding life and type are associated.
maximum probability of failure Pf is also given. The defined limits according to the Portuguese
specification (LNEC E464) are presented in Table 2.
These can only be reduced in view of additional
4 Prescriptive definition of concrete measures (increase of strength class, use of stainless
characteristics steel, protective coatings on concrete and/or protec-
tive epoxy coating on reinforcing steel).
4.1 Concrete composition
4.2 Concrete cover
The prescriptive methodology LNEC E464 sets the
limits of the concrete constituents (maximum w/c The cover of reinforced concrete structural members
ratio, minimum cement dosage and cement type), the is set by the EN 1992-1-1—Eurocode 2. The
minimum compressive strength and the concrete uncertainty of this variable in relation to its execu-
cover thickness for a design working life of 50 years tion is also taken into account in accordance with the
(target period) under the environmental exposures in NP ENV 13670-1 [26]. Thus, besides the minimum
issue, considering the structural class S4 (EN cover cmin,dur (mm), Eurocode 2 defines the nominal
1992-1-1). cover cnom (mm). In order to take into account any
The same prescribed limits of the concrete com- expected deviation, cnom is the value that should be
position and 10 mm added to the 50 years concrete considered for the construction project drawings and
cover permit, according to this specification, a design specifications:
Table 1 Recommended
Reliability class ULSa SLSb
minimum values of b/
maximum values of Pf for Eurocode 0 LNEC E465 Eurocode 0 LNEC E465
each reliability class
RC3 4.3/0.001% – – 2.0/2.3%
a
RC2 3.8/0.007% – 1.5/6.7% 1.5/6.7%
Ultimate limit state
b
RC1 3.3/0.048% – – 1.2/11.5%
Serviceability limit state
Minimum nominal 45 50 55 45 50 55
cover (mm)
Maximum (w/c) 0.55 0.55 0.45 0.45 0.45 0.40
Minimum cement 320 320 340 360 360 380
dosage (kg/m3)
Minimum strength class C30/37 C30/37 C35/45 C40/50 C40/50 C40/50
LC30/37 LC30/37 LC35/38 LC40/44 LC40/44 LC40/44
Materials and Structures
Table 5 Values of
Exposure kvert
kvert as a function of
class
exposure classes Table 9 Values of kD,RH
(height relative to Exposure class kD,RH
XS1 0.7 as a function of exposure
mean tide level) classes
XS2 1.0 for 1 m depth XS1 0.4
1.4 for 25 m depth XS2 1.0
XS3 1.0 XS3 1.0
Materials and Structures
Table 13 Exposure classes and corrosion levels of steel Service life tp estimated (years)
reinforcement (LNEC E465) (target) period—tg
XS1 XS2 XS3
XS1 XS2 XS3
50 years 0 40 0
Moderate Negligible High 100 years 0 80 0
Materials and Structures
As for the partial safety factor analysis, the marine environment—XS1, XS2 and XS3, the con-
concrete cover specified for a target period tg of crete compositions were made in order to respect
100 years is obtained from the one specified for demanding limits with respect to water/cement ratio,
50 years plus 10 mm. cement dosage, and cement type.
Equation 13 expresses the limit state function used The performance of these compositions was ana-
for the implementation of the Monte Carlo method lysed considering the testing results, as regards
where k represents the model uncertainty: mechanical strength [39], capillary absorption [40]
and non-steady chloride migration [31], even though
gð xÞ ¼ tL tg
only the latter was included in the mathematical
(" 2 #1n
1
As mentioned before, the objective of this experi- The determination of the compressive strength at the
mental work is to evaluate the properties of different age of 28 days was carried out following the standard
concrete compositions, concerning their durability as NP EN 12390-3 (Table 17). Regarding chlorides, the
a corrosion protection to steel reinforcement. experimental procedure for the determination of the
From the requisites of the prescriptive specifica- coefficient of migration followed NT Build 492,
tion LNEC E464, based on the exposure classes for which included cylindrical specimens with 100 mm
Table 16 Concrete
Type of cement Constituents XS1; XS2 XS3
compositions respecting the
limits of LNEC E464 and Dosage w/c Dosage w/c
NP EN 197-1 (kg/m3) (kg/m3)
Table 17 Concrete experimental cubic compressive strength: Table 19 Concrete coefficient of capillary absorption: tests
test results results
Concrete XS1; XS2 XS3 Concrete XS1; XS2 XS3
composition Compressive Compressive composition Coefficient Coefficient
strength (fcka) strength (fcka) of absorption of absorption
(MPa) (MPa) (kg/(m2 Hh)) (kg/(m2 Hh))
Table 18 Concrete
Concrete composition XS1; XS2 XS3
migration coefficient D0:
tests results Age (t0) Migration Age (t0) Migration
coefficient (D0) coefficient (D0)
(days) (910-12 m2/s) (days) (910-12 m2/s)
(initiation) ? tp (propagation) \ tg (target period) are Trapper [35] and DuraCrete [4] and the variables
allowed only below a certain percentage corresponding were defined in function of their statistical nature and
to the probability of failure (Eq. 14), Pf = 6.7% related parameters presented in Tables 23, 24, and
(b = 1.5). 25. Exposure classes XS1 and XS3 do not account for
The determination of lifetime results was carried the variables of the propagation period since their
out using the Monte Carlo simulation. Hence, the corresponding corrosion rates (Table 12) calculate
modelling equations were outlined in a limit state minor results for the propagation period (0–2 years
function (Eq. 13) according to LNEC E465, Val and according to Eq. 10).
Materials and Structures
Table 23 Probabilistic
Variable Mean value—l Standard deviation—r Distribution
calculus of the design
lifetime for class XS1 Cover (cnom) 45 mm (55 mm—100 years) 8 mm Log-Normal
D0 Table 18 0.20 l Normal
CR 0.4% by cement weight (Table 4) 0.12 l Normal
Cs 2.31% by cement weight (Eq. 3) 0.10 l Normal
kvert = 0.7; khor = 1.0
n Table 11 0.05 Normal
t0 Table 18 – Deterministic
kD,T 0.8 (Table 10) 0.20 l Normal
kD,RH 0.4 (Table 9) – Deterministic
kD,c 2.4 (Table 8) – Deterministic
Model uncertainty k 1.0 0.15 l Normal
Table 24 Probabilistic
Variable Mean value—l Standard Distribution
calculus of the design
deviation—r
lifetime for class XS2
Cover (cnom) 50 mm (60 mm—100 years) 8 mm Log-normal
D0 Table 18 0.20 l Normal
CR 0.4% by cement weight (Table 4) 0.12 l Normal
Cs 6.93% by cement weight (Eq. 3) 0.10 l Normal
kvert = 1.4; khor = 1.0
n Table 11 0.05 Normal
t0 Table 18 – Deterministic
kD,T 0.8 (Table 10) 0.20 l Normal
kD,RH 1.0 (Table 9) – Deterministic
kD,c 1.0 (Table 8) – Deterministic
ftd 4 MPa 0.20 l Normal
/0 8 mm – Deterministic
a 10 – Deterministic
Icorr 0.01 lA/cm2 0.20 l Normal
Model uncertainty k 1.0 0.15 l Normal
Table 25 Probabilistic
Variable Mean value—l Standard Distribution
calculus of the design
deviation—r
lifetime for class XS3
Cover (cnom) 55 mm (65 mm—100 years) 8 mm Log-normal
D0 Table 18 0.20 l Normal
CR 0.3% by cement weight (Table 4) 0.12 l Normal
Cs 4.05% by cement weight (Eq. 3) 0.10 l Normal
kvert = 1.0; khor = 1.0
n Table 11 0.05 Normal
t0 Table 18 – Deterministic
kD,T 0.8 (Table 10) 0.20 l Normal
kD,RH 1.0 (Table 9) – Deterministic
kD,c 2.4 (Table 8) – Deterministic
Model uncertainty k 1.0 0.15 l Normal
Materials and Structures
Unlike the safety factor approach, in the probabi- Icorr represent the corrosion current density. For these
listic approach the input data of the variable c variables the mean values and the COV were based
representing the concrete cover were: (i) its mean on LNEC E465. Due to the lack of data, COV for the
(nominal) value, and (ii) the associated distribution model uncertainty k was simply assumed.
law with a standard deviation of 8 mm assigned The results of the probabilistic calculus are
according to Lindvall [38], Ferreira [36], fib [37] and presented in Figs. 4, 5, 6, 7, and 8 and Tables 26,
DuraCrete [4]. The mean values of the migration 27, and 28 considering both target periods of 50 and
coefficient D0 were obtained from the experimental 100 years. Figure 4 shows the results of design
program (Table 18) and the related COV assigned lifetime, in years, considering the Portuguese standard
according to Lindvall [38], Ferreira [36], fib [37] and limit for the probability of failure (Pf = 6.7%).
DuraCrete [4]. Additionally, Fig. 5 presents Pf values of each cement
Since in this approach the propagation period was type for the design working life periods most
also modelled for class XS2 (Eq. 10), the assigned commonly required for reinforced concrete structures.
diameter of the steel reinforcement is /0 = 8 mm, ftd For exposure class XS1 (aerial zone), Figs. 4 and 5
represent the concrete splitting tensile strength and show that CEM IV/B–V had the lowest predicted
XS X
1 S1
6.7 % 6.7 %
for 50 years of Lifetime
IIIA
Probability of Failure
Probability of Failure
IIIA
of: a 50 years, b 100 years IVA
10.0% 10.0% IVA
IVB-V IVB-V
VA VA
1.0% 1.0%
0.1% 0.1%
0.0% 0.0%
XS1 XS2 XS3 XS1 XS2 XS3
2% 2%
0% 0%
0 5 10 15 20 25 30 35 40 45 50 0 10 20 30 40 50 60 70 80 90 100
Time -years Time -years
Materials and Structures
Probability of Failure
Probability of Failure
12% XS2 IIIA 12% XS2 IIIA
exposure class XS2: XS2 IVA XS2 IVA
10% 10% XS2 IVB
a tg = 50 years, XS2 IVB
XS2 VA
b tg = 100 years 8% XS2 VA 8%
6% 6%
4% 4%
2% 2%
0% 0%
0 5 10 15 20 25 30 35 40 45 50 0 10 20 30 40 50 60 70 80 90 100
Time - years Time - years
Probability of Failure
XS3 IIIA XS3 IIIA
Probability of Failure
performance amongst all compositions and did not compositions fulfilled the limit. The composition
reach the target period of 50 years with Pf \ 6.7% with blast furnace slag—CEM III/A—presented by
(Pf = 10.6). For a target period of 100 years all far the best probabilistic results.
Materials and Structures
significantly increased due to low oxygen content and Moreover, two important differences should be
low values of steel electrochemical potential [44]. outlined: the safety factor approach (Sect. 1, b-I)) of
In view of this, results of predicted lifetime for the performance-based specification LNEC E465
exposure class XS2 (submerged elements) could be (i) does not account for the model uncertainty and
considerably increased with higher input values of CR (ii) sets the minimum propagation period values; on
for the initiation period. the other hand in the probabilistic calculus (Sect. 1,
As to the ageing factor n, Duracrete [4] and fib [5] b-II) (i) the model uncertainty is considered through
recommend values that vary from 0.30 to 0.80 the coefficient k and (ii) the mathematical expression
regarding types of cement and exposure classes and of the propagation period is implemented (Eq. 12).
despite slight differences when using these values, in For class XS1, Table 26 presents the results of
some cases, results change considerably due to the predicted design lifetime for both approaches and
sensitiveness of the modelling equation to this their ratio—probabilistic approach/safety factor.
parameter. This can considerably affect results for There is a better convergence of results for the target
all exposure classes. period of 50 years whose ratios vary from 0.70 to
1.09, while for 100 years the values vary from 0.49 to
7.3 Partial safety factor versus probabilistic 0.92. In both cases the least convergence is obtained
approaches for CEM III/A and CEM IV/A, which happens to
have the highest predicted design lifetime.
Taking into account that the performance-based For the most aggressive exposure class—XS3—
method has been carried out using two different the analysis is similar with ratios between 0.69–1.27
approaches, it is useful to analyse the convergence of for tg = 50 years and 0.61–0.97 for tg = 100 years
their results. The lifetime results of both perfor- (Table 28). For these exposure classes—XS1 and
mance-based approaches are analysed and compared XS3—the majority of the ratios are under 1.0 which
in Tables 26, 27, and 28. means that generally the safety factor approach gives
It is however important to outline that in both higher lifetime values than the probabilistic approach.
approaches some results are far beyond what it can be As regards the exposure class XS2 (Table 27), the
called as realistic. Concerning durability Portuguese ratios vary from 1.35 to 1.52 for 50 years of target
codes consider the possibility of designing structures lifetime and from 0.97 to 1.10 for a target period of
for working lives of 50 or 100 years. It is therefore 100 years. Unlike classes XS1 and XS3, for class
acceptable not only to try to achieve such expected XS2 all cases, except one, present ratios above 1.0.
lifetimes without major interventions as to have This means that for this exposure class the probabi-
modelled results in the same order of magnitude. This listic approach led to higher results than the safety
is why some of the results obtained may be consid- factor approach.
ered as unrealistic (let us say [150 years), in view of In general, the differences between the perfor-
what structures show in situ concerning corrosion. mance-based approaches may be explained by the
In order to perform a sensible comparison, it is following considerations: (i) all safety factor values
important to outline some of the differences associ- are obtained by using a log-normal distribution for
ated with the statistical nature of these two the lifetime of structures and considering a pre-set
approaches. Even though the safety factor approach coefficient of variation (COV) of 0.50; (ii) the
uses a deterministic calculus taking into account a probabilistic approach considers uncertainties associ-
probabilistic translation through the introduction of a ated to the models while the safety factor approach
certain safety factor, it considers cmin,dur as the input doesn’t reflect it on the safety factor values; (iii) the
cover value in Eq. 12, which is a characteristic value, safety factor approach uses a characteristic value—
not a mean one, interpreted as obtained from a 6 mm cmin,dur—of the concrete cover for the deterministic
standard deviation of a normal distribution (Sect. calculus of the design lifetime while the probabilistic
4.2). On the opposite, the probabilistic approach approach uses a mean value (nominal—cnom).
considers the cover mean value (nominal cover cnom) In the particular case of exposure class XS2,
with and an 8 mm standard deviation which is besides the aspects previously outlined, the propaga-
adopted by different references [4, 36]. tion period is pre-established in the safety factor
Materials and Structures
approach (40 years for tg = 50 years and 80 years target life of 100 years. Furthermore, classes XS1 and
for tg = 100 years) while in the probabilistic XS3 show better convergence for compositions with
approach it is modelled according to Eq. 10 presented lower service life results as the opposite happens to
in the performance-based specification LNEC E465. XS2, where better convergence is verified for com-
positions with higher values. The different computa-
tion of the propagation period tp for class XS2 in the
8 Concluding remarks two approaches could have had a significant influence
on the results so to partially explain the differences
The present study has performed the analysis of the previously pointed out.
convergence of two distinct methods for the evalu- From the results analysis and due to the complex-
ation of structures’ service life in marine environ- ity of the chlorides’ penetration process into the
ment—chlorides action—using the experimental concrete, there is a need to carry out in-depth studies
results of concrete compositions with different to allow a better understanding of the chloride
cement types. The compared methodologies are the transport process. In fact, in order to have these
prescriptive method and the performance-based performance-based methods useful for practice, some
method. Moreover, the performance-based method of the involved parameters still need to be discussed,
has been carried out through two alternative to some extent, as regards their relation with the
approaches: the partial safety factor approach and environment. Taking into account the reduction of
the probabilistic approach. chloride rate ingress into concrete in time and the
With respect to chlorides migration the experi- difficulty of its quantification, more field and labo-
mental results have shown that the concrete compo- ratory tests should be carried out. An improved
sition with blast furnace slag cement (CEM III/A) had quantification of the ageing factor n and/or of the
the best performance (lowest results) followed by the quantification of the migration coefficient at ages
composition with cement type CEM II/A-D (with over 28 days, might be relevant to account for the
silica fume), while the compositions CEM IV/A, hydration properties of types of cement as those with
CEM IV/B–V and CEM V/A presented higher fly ash and slag and whose results were far from
diffusion values. The compressive and capillary expected (CEM V/B–V and CEM V/A) [5, 17, 45].
absorption results did not follow the same tendency As to the performance-based approaches for
as the chlorides migration test. chloride action, the statistical distribution of the
After the input of the experimental results into the service life should be analysed considering a calibra-
mathematical models for the service life evaluation, tion of safety factors so that both approaches—
for exposure classes XS1 and XS2 and both target probabilistic and safety factor—could converge.
periods of 50 and 100 years the composition with
blast furnace slag (CEM III/A) presented by far the
higher predicted design service life values, followed
by the composition with fly ashes and silica fume References
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